Part List
Part List
DESCRIPTION
QTY
1
1
2
1
2
2
1
DESCRIPTION
QTY
1
1
2
1
2
2
1
11
DESCRIPTION
KAT LOWER HOUSING
WHEEL ADJUSTMENT SCREW
LOCK NUT
WHEEL ADJUSTMENT COLLAR
ADJUSTABLE WHEEL HOUSING ASS'Y (ITEM 5 & 2 x ITEM 6)
ADJUSTABLE WHEEL HOUSING
WHEEL SHAFT BEARING
8-32 x 1/2" ROUND HEAD SCREW
WHEEL HOUSING PIVOT PIN
10-32 x 5/8" FLAT HEAD LOCKING SCREW
RETAINING PLATE
HEAVY DUTY WHEEL ASSEMBLY
HEAVY DUTY WHEEL SHAFT
HEAVY DUTY WHEEL
HEAVY DUTY WHEEL BOLT
DUST COVER (OPTIONAL)
8-32 x 1/4" ROUND HEAD SCREW (OPTIONAL)
CAM SHAFT SPRING
PLAIN WASHER, 1/4"
CAM
CAM SHAFT LEVER
3/32" x 9/16" SPRING PIN
POWER UNIT ASSEMBLY (8 PCS ITEM 9 & ITEMS 22 TO 36)
DRIVE GEAR ASSEMBLY (ITEMS 22 TO 25)
IDLER GEAR BEARING
IDLER GEAR
SHOULDER SCREW
LOCK NUT, 5/16"-18
CAM FORK
MOTOR DRIVE PINION
SPRING PIN 1/8" x 3/4"
GEARHEAD & MOTOR ASSEMBLY, 2.7-88.4 ipm [6.7-224 cm/min.] (C/W ITEM 30)
GEARHEAD & MOTOR ASSEMBLY, 1-32.7 ipm [2.5-83.1 cm/min.] (C/W ITEM 30)
GEARHEAD & MOTOR ASSEMBLY, 0.5-16.4 ipm [1.2-41.6 cm/min.] (C/W ITEM 30)
MOTOR BRUSHES (INCLUDED WITH ITEM 29)
ENCODER SENSOR INCLUDING WIRING AND CONNECTOR
ROUND HEAD SCREW, 4-40 x 1/4"
SENSOR WHEEL
SET SCREW, 4-40 x 3/16"
MOTOR MOUNTING PLATE
SHOULDER SCREW, 3/8" x 5/8"
PUSH TO TURN - NAMEPLATE (NOT SHOWN ON DRAWING)
SPECIFY KAT MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS.
12
QTY
1
1
1
1
1
1
4
4
1
12
1
4
4
8
8
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
3
1
1
1
DESCRIPTION
LIMIT SWITCH
ROUND HEAD SCREW 8-32 x 1"
ROUND HEAD SCREW, 8-32 x 5/8"
RUBBER GROMMET
CABLE CLAMP
FLAT WASHER, #10
ROUND HEAD SCREW, 10-32 x 7/16"
WIRING HARNESS (FWD & REV) (NOT SHOWN)
QTY
2
4
4
2
2
2
2
1
13
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
PART NUMBER
GK-171-005
GK-171-012
GK-110-062
GK-171-102
GK-171-007
GK-165-009
GK-112-050
GK-171-008
GK-105-050
GK-171-482
GK-192-F-065
GK-192-F-006
GK-192-F-007
GK-192-F-005
GK-192-F-009
GK-111-066
GK-192-F-035
GK-116-003
GK-111-051
GK-165-015
GK-171-013
GK-117-004
GK-192-F-028
GK-192-F-008-1
GK-192-F-013
GK-118-060
GK-192-F-004
GK-192-F-017
GK-192-F-003
GK-118-052
GK-192-F-015
GK-107-080
GK-192-F-167
GK-135-050
GK-192-F-008
GK-192-F-012
GK-117-031
GK-192-F-271
GK-192-F-133
GK-192-F-131
GK-171-068-4
GK-191-P-035
GK-112-060
GK-191-P-038
GK-106-063
GK-171-011
GK-104-051
GK-117-008
GL-190-019
GK-190-068
GK-112-089
DESCRIPTION
KAT LOWER HOUSING
WHEEL ADJUSTMENT SCREW
LOCK NUT
WHEEL ADJUSTMENT COLLAR
ADJUSTABLE WHEEL HOUSING
WHEEL SHAFT BEARING
8-32 x 1/2" ROUND HEAD SCREW
WHEEL HOUSING PIVOT PIN
10-32 x 5/8" FLAT HEAD LOCKING SCREW
RETAINING PLATE
FLEX WHEEL ASSEMBLY (ITEMS 12 TO 17)
FLEX WHEEL YOKE
FLEX WHEEL
FLEX WHEEL BEARING
BEARING SPACER
FLAT WASHER, 1/4" ID x 1/2" OD
FLEX WHEEL BOLT
CAM SHAFT SPRING
PLAIN WASHER, 1/4"
CAM
CAM SHAFT LEVER
3/32" x 9/16" SPRING PIN
POWER UNIT ASSEMBLY (8 PCS ITEM 9 & ITEMS 23 TO 42)
FLEX CAM FORK ASSEMBLY (ITEMS 23 TO 32)
FLEX SPROCKET DRIVE GEAR ASSEMBLY (ITEMS 23 TO 29)
IDLER GEAR BEARING
DRIVE HUB (WITH BOSS)
DRIVE SPROCKET
DRIVE HUB (FLAT)
IDLER GEAR BUSHING
TRANSFER GEAR
SOCKET HEAD CAP SCREW, 10-32 x 1"
SHOULDER SCREW
LOCK NUT, 5/16"-18
CAM FORK
FLEX MOTOR DRIVE PINION
SPRING PIN 1/8" x 5/8"
GEARHEAD & MOTOR ASSEMBLY, 0.8-25.8 ipm [2-65.4 cm/min.] (C/W ITEM 36)
GEARHEAD & MOTOR ASSEMBLY, 1.5-51.5 ipm [3.9-131 cm/min.] (C/W ITEM 36)
GEARHEAD & MOTOR ASSEMBLY, 4.2-139 ipm [10.6-353 cm/min.] (C/W ITEM 36)
MOTOR BRUSHES (INCLUDED WITH ITEM 35)
SENSOR, INCLUDING WIRING AND CONNECTOR
ROUND HEAD SCREW, 4-40 x 1/4"
SENSOR WHEEL
SET SCREW, 4-40 x 3/16"
MOTOR MOUNTING PLATE
SHOULDER SCREW, 3/8" x 5/8"
1/8" x 3/4" SPRING PIN
PUSH TO TURN - NAMEPLATE (NOT SHOWN ON DRAWING)
DUST COVER (OPTIONAL)
8-32 x 1/4" ROUND HEAD SCREW (OPTIONAL)
QTY
1
1
1
1
1
4
4
1
12
1
4
4
4
8
4
8
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
SPECIFY KAT MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS.
14
1
2
1
2
1
3
1
1
1
1
1
3
DESCRIPTION
LIMIT SWITCH
ROUND HEAD SCREW 8-32 x 1"
ROUND HEAD SCREW, 8-32 x 5/8"
RUBBER GROMMET
CABLE CLAMP
FLAT WASHER, #10
ROUND HEAD SCREW, 10-32 x 7/16"
WIRING HARNESS (FWD/REV) NOT SHOWN ON DRAWING
QTY
2
4
4
2
2
2
2
1
15
DESCRIPTION
KAT ACCESSORY CONTROL HOUSING
GSP MOUNTING PLATE
FLAT HEAD SCREW, 6-32 x 5/16"
HANDLE
ROUND HEAD SCREWS, 10-32 x 5/8"
ROUND HEAD SCREWS, 10-32 x 7/8"
CONNECTOR
POWER CORD (SPECIFY VOLTAGE) (NOT ALWAYS SUPPLIED WITH PLUG)
ROUND HEAD SCREW 4-40 x 1/4"
12 SOCKET PANEL CONNECTOR
CYCLE CONTROL (MASTER) (TYPICALLY "KAT")
INDEX CONTROL (SLAVE) (TYPICALLY MOTORIZED RACK BOX)
ELECTRICAL ASSEMBLY (ITEMS 75-84 & ITEMS 93-96)
FLAT HEAD SCREW, 10-32 x 3"
TRANSFORMER MOUNTING RUBBERS
TRANSFORMER, 42 V INPUT
TRANSFORMER, 115 V INPUT
TRANSFORMER, 230 V INPUT
ROUND HEAD SCREW, 10-32 x 1/2"
BRIDGE RECTIFIER
CAPACITOR
ROUND HEAD SCREW, 10-32 x 3/8"
FLAT WASHER, #10
CAPACITOR CLIP
TRANSFORMER MOUNTING BRACKET
ARC SIGNAL RELAY ASSEMBLY
ARC SIGNAL RELAY CABLE ASSEMBLY
SLOW BLOW FUSE, 42 V INPUT USE 5 AMP
SLOW BLOW FUSE, 115 V INPUT USE 2.5 AMP
SLOW BLOW FUSE, 230 V INPUT USE 1.25 AMP
FUSE HOLDER ASSEMBLY
SWITCH NUT (INCLUDED WITH ITEM # 91)
ON/OFF NAMEPLATE
POWER ON/OFF SWITCH (INCLUDES ITEM # 89)
DISCHARGE RESISTOR & CAP. WIRING HARNESS (Not shown on drawing)
HIGH FREQUENCY CAPACITOR HARNESS (Not shown on drawing)
CAPACITOR TO CYCLE CONTROL HARNESS (Not shown on drawing)
CAPACITOR TO INDEX CONTROL HARNESS (Not shown on drawing)
LINE CORD CONNECTION HARNESS (Not shown on drawing)
STRAIN RELIEF
STRAIN RELIEF LOCK NUT
SPECIFY KAT MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS.
16
QTY
1
1
12
1
6
2
1
1
4
1
1
1
1
1
1 PR
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
17
DESCRIPTION
1-1/8" MACHINED INDEXER RACK BOX
24 VDC MOTOR ASSEMBLY, 1 - 32.7 in/min [2.5 - 83.1 cm/min], Items 2 - 7
24 VDC GEAR-MOTOR (540:1)
ENCODER DISK
# 4-40 x 3/16" SET SCREW (used with encoder disk, not shown on drawing)
ENCODER SENSOR, INCLUDING WIRING & CONNECTOR
# 4-40 x 1/4" ROUND HEAD SCREW
ENCODER COVER
# 8-32 x 7/8" FLAT HEAD SOCKET CAP SCREW
15 TOOTH PINION GEAR
1/8" x 3/4" SPRING PIN
IDLER GEAR ASSEMBLY, Items 10 - 14
IDLER GEAR MOUNTING BLOCK
IDLER GEAR PIN
BRONZE WASHER
IDLER GEAR
# 4-40 x 3/8" SET SCREW
# 8-32 x 1-3/4" SOCKET HEAD CAP SCREW
MOTOR MOUNTING BRACKET
WIRE ENCLOSURE
# 4-40 x 1/4" BUTTON HEAD CAP SCREW
RACK BOX LIMIT SWITCH
LIMIT SWITCH COVER
# 4-48 x 5/16" SOCKET HEAD CAP SCREW
# 6-32 x 1-1/4" ROUND HEAD SCREW
INDEXER RACK BOX CABLE ASS'Y (KAT SYSTEM), Items 23 - 26
PIGTAIL STRAIN RELIEF
STRAIN RELIEF LOCK NUT
12 PIN CONNECTOR
TWO CIRCUIT MOTOR RECEPTACLE
MALE CRIMP TERMINALS FOR MOTOR RECEPTACLE
THREE CIRCUIT ENCODER RECEPTACLE
FIVE CIRCUIT LIMIT SWITCH RECEPTACLE
MALE CRIMP TERMINALS FOR ENCODER & LIMIT SWITCH RECEPTACLES
MULTICONDUCTOR CABLE
NYLASTIC BEARING PLUG
# 4 NYLON BUSHING
1/4" NYLON BUSHING
1/4" BOLT LOCK WASHER
1/4"-20 x 5/8" ROUND HEAD SCREW
The above bill of materials is for a GK-202-002-M = 1 - 32.7 in/min [2.5 - 83.1 cm/min].
Substitute "-L" for "-M" part numbers = 0.5 - 16.4 in/min [1.2 - 41.6 cm/min].
Substitute "-H" for "-M" part numbers = 2.7 - 88.4 in/min [6.7 - 224 cm/min].
18
QTY
1
1
1
1
3
1
2
1
2
1
1
1
1
1
2
1
2
4
1
1
6
2
2
4
4
1
1
1
1
1
2
1
1
7
31"
8
2
1
8
8
19
20
DESCRIPTION
1-1/8" SWIVEL RACK BOX ASSEMBLY (ITEMS 1-16)
RACK BOX PINION KNOB
3/32" x 9/16" SPRING PIN
RACK BOX KNOB & PINION SHAFT
1-1/8" RACK BOX FINISHED
3/8"-16 x 2-7/16" THREADED ROD
3/8" COMBINATION STAR LOCK WASHER
1-1/8" SWIVEL CLAMP
3/8" FLAT WASHER
3/8"-16 FEMALE ADJUSTABLE HAND LEVER
NYLASTIC BEARING PLUG
3/32" x 1-1/2" SPRING PIN
3/32" x 7/16" SPRING PIN
RACK BOX PINION
STOP KNOB & SCREW ASSY. (ITEMS 14-16)
3/8"-16 x 1-1/4" BRASS THREADED ROD
STOP SCREW KNOB
3/32" x 9/16" SPRING PIN
1-1/8" RACK ARM ASSEMBLY, 12" LONG
SEMI AUTOMATIC GUN HOLDER ASSEMBLY (ITEMS 18-31)
3/8"-16 FEMALE ADJUSTABLE HAND LEVER
3/8" FLAT WASHER
1-1/8" SWIVEL CLAMP
3/8" COMBINATION STAR WASHER
LINK ARM
3/8"-16 x 2-1/2" CARRIAGE BOLT
3/8"-16 x 1.58" ADJUSTABLE HAND LEVER
1/4"-20 x 0.98" ADJUSTABLE HAND LEVER
1/4" FLAT WASHER
RIGHT ANGLE ADAPTOR CLAMP
FIBRE BUSHING
WELDING GUN CLAMP RIGHT PART
WELDING GUN CLAMP LEFT PART
KNOB SCREW ASSEMBLY
QTY
1
1
1
1
1
1
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
2
21
6
2
12" [305
m
m], 18"
[4
Other le 57mm], 24" [6
10mm]
ngths a
or 36" [9
re avail
able on
14mm]
request
1
5
4
The standard KAT carriage indexing system is equipped with a GK-171-047-1 and a GK-171-047-4..
ITEM
DESCRIPTION
QTY
1
2
3
1
1
2
1
2
3
1
1
2
1
2
3
1
1
3
1
2
3
1
1
3
4
5
6
22
PART NUMBER
GK-108-050
GK-111-081
GK-111-082
2
1
1
DESCRIPTION
1-1/8 RACK ARM STOP BODY
1/4-20 x 1-1/2" SOCKET HEAD CAP SCREW
# 10-32 HEX NUT
# 10-32 x 2" SOCKET HEAD CAP SCREW
QTY
1
1
1
1
23
24
DESCRIPTION
10-32 x 7/8" SOCKET HEAD CAP SCREW
#10 FLAT WASHER
TRACK CLAMPS
3/8"-16 x 2.48" ADJUSTABLE HAND LEVER
ACTUATOR BAR
3/8" BOLT SIZE x 5/8" O.D. FLAT WASHER
QTY
2
2
1 SET
1
1
1
DESCRIPTION
FIXED LIMIT STOP BLOCK
10-32 x 7/8" SOCKET HEAD CAP SCREW
#10 FLAT WASHER
ADJUSTABLE END STOP BLOCK
1/4"-20 x 5/8" HEX HEAD BOLT
1/4" FLAT WASHER
QTY
1
2
2
1
2
2
25
26