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MRP 11

The document provides production information for Alpha Beta Company over an 8 week period. It includes forecasts, customer orders, inventory levels and MRP calculations for products A and B and components C and D. The MRP calculations determine that orders for product A of 200 units should be released in period 8, orders for product B of 300 units should be released in period 6, orders for component C of 150 units should be released in period 3, and orders for component D of 250 units should be released in period 2.

Uploaded by

Shirley Yosselyn Sinchiguano Acurio
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
79 views

MRP 11

The document provides production information for Alpha Beta Company over an 8 week period. It includes forecasts, customer orders, inventory levels and MRP calculations for products A and B and components C and D. The MRP calculations determine that orders for product A of 200 units should be released in period 8, orders for product B of 300 units should be released in period 6, orders for component C of 150 units should be released in period 3, and orders for component D of 250 units should be released in period 2.

Uploaded by

Shirley Yosselyn Sinchiguano Acurio
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Forecast of demand for the next four months is 70 units per

next four week are 80, 50, 30, and 10, respectively. Order si
Prepare MPS
Prepare ATP
I=0
Forecast
customer orders
Available
MPS
ATP

Wee
1
70
80
20
100
-30
0

2
70
50
50
100
20

3
70
30
80
100
60

nths is 70 units per week. Committed customer orders for the


espectively. Order size is 100 units. Beginning inventory is 0.
Prepare MPS
Prepare ATP
Week
4
70
10
10
0
-10
0

Using discrete available-to-promise (ATP) log


conditions. How many units are avai
On hand
Forecast
Projected available balance
Available-to-promise
MPS
Lot size: 25
Safety stock: 10

10

-promise (ATP) logic, calculate the MPS for the following


many units are available-to-promise in period 3?
Period
1
10
25
12
25

2
8
17

3
5
12

4
15
22
0
25

5
12
10
0

The Alpha Beta Company produces products, A and B, that are made
time for product A is 2 periods, and for product B is 2 periods.
requirements, and inventory information, d

1.Complete the MRP calculations (17 pts)


2.Summarize the results, using the planned order report (3pts)

Producto A
1

Gross Requirements
Scheduled receipts
Projected on hand 10
Net requirements
Planned order receipts
Planned order releases
Producto B
1

Gross Requirements
Scheduled receipts
Projected on hand 5
Net requirements
Planned order receipts
Planned order releases
Componente C
Gross Requirements
Scheduled receipts
Projected on hand 140
Net requirements
Planned order receipts
Planned order releases
Componente D
Gross Requirements
Scheduled receipts
Projected on hand 200
Net requirements
Planned order receipts
Planned order releases

140

140

200

250
700
250

s, A and B, that are made from components C and D. Product A requires 4 units of C and
r product B is 2 periods. Lead time for components C and D are 3 and 2 periods respecti
inventory information, determine when orders should be released for A, B, C, and D and
Scheduled
Receipts

On Hand

Lot Size

MPS

10

L4L

200, period 8

L4L

300, period 6

140150, period 3

150

200250, period 2

250

nned order report (3pts)


Planned Order Report
Period

Item

Quantity

Periods
3

Periods
4

295
Periods
3

150
290

290

290

470
2

250
700

450

Periods
4
590
450

250
570

0
140

es 4 units of C and 3 units of D; product B requires 2 units of D. Lead


2 periods respectively. Given the following, master scheduling
r A, B, C, and D and the size of those orders.

8
200
10
190
190

190
5

300

295
295

6
760

0
470

0
140

6
570

570

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