EUROPEAN STANDARD NORME EUROPEENNE EUROPAISCHE NORM ICS 23,040.10; 23,040.40 English version Non-alloy steel tubes and fittings for the conveyance of aqueous liquids including water for human consumption - Technical delivery conditions ‘Tubes et raccords en acier non até pour le tanaport do FRohre und Fitings aus uniegieren Stahien fOr den liquides aqueux, Ineuant eau destinge Ala consommation “Transport wéssriger sigketen einscileiich = Conditions techniques de Wvaison ‘Trinkwasser - Technlache Llelarbedingungen ‘This Eurpean Standard was approved by CEN on 19 August 2002. GEN members are bound te comply wth the CENICENELEC Intemal Regulations which etpulte the condtions for giving this European ‘Standard he sats ofa national standard who any aeration, Up-to-date Sata and Wblegraphical reerencos corcoming auch netorel ‘standards may be obtained on application to the Management Centre oro any CEN member. ‘This European Standard exits in three ofl versions (English, French, German). A vetelon In any other language mace by translation under the responsibly of a CEN member into ts own language and notited to the Management Centre has the sama statue aa the oficial versions. CEN membors aro the national standards bodies of Austria, Belgium, Czech Repubic, Denmark, Finland, France, Germany, Greece, Sceland, ela, Maly, Luxembourg, Mate, Nethetands, Norway, Portugal, Spain, Sweden, Switzerand and United Kingaury, EUROPEAN COMMITTEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION EUROPAISCHES KOMITEE FOR NORMUNG ‘Management Centre: rue de Staseart, 968-1050 Brussels {©2002 CEN All ights of expotation in any form and by any meane reserved Rot, No, EN 10224:2002 & \worlonide for CEN ratlonel Members,Contents a PntredUCtlOn nsnnrenronnnnnttinremtnnnrrmnr 10.4 10.2 10.3 10.4 10.5 10.6 10.7 n $090 nennennsinnannttntannnetininnnninsn Normative references mininmnmenes Terms, definitions and syMbOI8 smn Classification and designation . Class C8tI0 ener Designation... : ‘Information to be supplied by the purchaeer....... Mandatory information... Options... : Tolerances for tubes... ‘Types and dimensions of fittings... Tolerances for fittings.... End preparation of tubes anc Reaction to fire Inspection Content of inspection document... ‘Summary of inspection and testing ‘Sampling of tubes and fittings... Frequency of testing, Test methods... a Chemical analysis .cecrcwrnens Mechanical te8t8.0:ensnnneoonnen Csak tightness t08t a tonenennmnmnrerommnnmrenneer ree nn Nondestructive test of the seam weid of welded tubes. Non destructive testing of the welds of fittings........ Visual examination...... Dimensional inspection... Retests, sorting and reprocessing eunenmuninmeeineumnaney 7 . z EN 10224:2002 (E) D.4 Relevant European Standards, published or under development. Annex ZA (informative) Clauses of this European Standard addressing the provisions of the EU Construction Products Directive .... BibliographyForeword ts Conument EN 10224:2002 has been prepared by Technical Committee ECISS/TC 29, “Steel {ubes and fitings for steel tubes" the secretariat of which is held by UNI. ‘ra European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2003, and ‘tonflcting national standards shall be withdrawn at the latest by September 2004, qrik.decument has been prepared under a mandate given to CEN by the European Commission and {he European Free Trade Association, and supports essential requirements of Go Directive(s). For relationship wth EU Directve(s), see informative annex ZA, which ls an Integral part of this document. ‘Annexes A to D are informative. This document includes a Bibliography. ‘icerans.|— the CEN/CENELEC Intemal Regulations, the national standards organizations of the Riowing counties are bound to implement this European Standards Austnes Belgium, Czech Nepal, Denmark, Finland, France, Germany, Greece, leeland, Ireland, Italy. Luxembourg, Malta, ‘Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. i t: EN 10224:2002 (E) Introduction ‘This European Standard applies to tubular products for use with all type of aqueous liquids. In respect of potential adverse effects on the quality of water intended for human consumption, caused by the product covered by this standard: '@) This standard provides no information as to whether the product may be used without restriction in any of the Member States of the EU or EFTA; b) It should be noted that, while awaiting the adoption of verifiable European criteria, existing rational regulations conceming the use and/or the characteristics of this product remain in force. In addition to the requirements for the manufacture of tubes and fitings this European Standard contains requirements for the end preparation of tubes and fitings for butt welding and guidance is given in annex C on other types of jointing commonly used in piping systems for carrying aqueous liquids. ‘A range of commonly used coating and lining materials are identified in annex D of this standard for information. The purchaser may select a coating and/or lining material suitable for the application which should be applied In accordance with the appropriate standard. European Standards for Coatings and linings for steel tubes are being prepared in CEN and are listed in a table in annex D. 1 Scope 1.1 This European Standard specifies requirements for the products listed below used for the conveyance of aqueous liquids, including water for human consumption: — seamless and welded non-alloy steel tubes; — end preparation of tube ends for butt welding; — fittings fabricated from the tube; — fitings fabricated from plate or strip. NOTE This European Standard contains informative annexes giving guidance on tube sizes relevant to ‘each manufacturing process covered, the relationship between nominal outside diameter (O) and nominal size (DN), on jointing other than butt welding, and cn corrosion protection. 1.2 This European Standard covers a. nge of tube outside diameters trom 26,9 mm to 2 743 mm. 2 Normative references ‘This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text, and the Publications are listed hereatter, For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in ft by amendment or revision, For undated references the latest edition of the publication referred to applies (including amendments). EN 287-1, Approval testing of welders - Fusion welding — Part 1: Steels.EN 10224:2002 (E) i EN 288-1, Specification and quaification of welding procedures for metallic materials — Part 1: General rules for fusion welding. EN 288-2, Specification and approval of welding procedures for metallic materials — Part 2: Welding Pe 2ae., Spcticatn and approval of Woking procecur or metalic materials — Part S: Wold procedure tests for arc welding of steels. ’ EN 571-1, Non Destuctive Testing —-Penetrant testing — Part 4: General principles. EN 610, Destructive tests on welds in metalic materials — Bend fests. EN 1290, Non destructive examination of welds — Magnetic particle examination of weds. EN 1435, Non-destructve examination of welds — Radiographic examination of welded joints. EN.1714, Non-destructve examination of welds — Ultrasonic examination of welded joints. EN 1002-1, Motalc materials - Tensile testing — Part 1: Method of estat ‘ambient temperature. {EN 10020, Defintion and classification of grades of stee!. EN 10021, General echnical delivery requirements fo stoe! and ron products EN 10052, Vocabulary of heat treatment terms for ferrous products. EN 10204, Metalic products — Types of inspection documents. ENV 10220, Seamless and welded ste! tubes — Dimensions and masses per unt onc. EN 10233, Metalic materials — Tube — Flattening test. EN 10234, Metallic materials — Tube — Drift expanding test. EN 10246-1, Non-destructive testing of steel tubes — Part 1: Automall electromagnetic testing of EN 102k oa epl auperped are weed) feremagnete stool tubes for venfleston of ‘nydraulicleak-tighiness. EN 10246-2, Non-desirucve testing of steel tubes — Part S: Automat eddy current testing of EN loss and welded (except submerged arc-welded) steel tubes forthe detection of imperfections. EN 102888, Non-destructve testing of steel tubes — Part 5: Automatic fut peripheral magnetic c "Takage testing, of seamless and welled (except submerged arc welded) faromagnetic steel tubes forthe detection of longitudinal imperfections. EN 10046-7, Non-destructve testing of steel tubes — Patt 7: Automat ‘it peripheral ultrasonic EN 1088 oer mated (ncopt submerged are welded) ste! Moos or the detection of Jongituatnal imperfections. EN 10246-8, Non-destructive testing of steel tubes — Part 8: ‘Automatic utrasonic testing of the weld a aaa telctic welded steel tubes forthe detection of ngtudinal imperfections. EN 10246-9, Non-destructve testing of steel tubes — Part 9: Automate ultrasonic testing of the weld seam of submerged arc welded steel tubes for the ‘detection of longitudinal and/or transverse imperfections. EN 10246-10, Non-destrucve testing of steel tubes — Part 10: Rachographic testing of the weld ae peor automatic fusion arc welded steel tubes forthe detection of imperfections. EN 10246-17, Nondestructive testing of stee! tubes — Part 17: Ultrasonic testing of the tube ends of co mess and welded stee! tubes for the detection of laminar imperfections. EN 10256, Non-destructive testing of stee! tubes — Quallication and competence of level 1 and level 2 non-destructive testing personnel.7 2 Hee aero eee eee sen es, et hb, ngs nd cra alse — nite a sec product standards. CR 10261, fron and steel — Review of available methods for chemical analysis. prEN 10168”, fron and steel products — Inspection documents — List of information and description. EN ISO 877, sear nel pics — Locator and preparn of sxpis and wt as mechanical testing (ISO 377:1997). EN [SO 2566-1, ra conversion of elongation vues — Patt Caton and ow af cnt (SO 2566-1:1984). EN 1SO 14284, ‘steel and fron — Sampling and preparation of samples for the determination of ‘chemical compastion (ISO 14264:1996). 3. Terms, definitions and symbols 3.1 General For the purposes ofthis European Standard! the terms and definitions given in EN 10020, EN 10021, En 10082 and prEN 10266 and the folowing aPPIY “The symbois used in this European Standard are defined in EN 10020, EN 10021, EN 10082 and prEN 10268. Other symbols for sampling and testing ere gwen 9 the appropriate sampling and testing standards referenced in clauses 9 and 10 32 effective length ita length that a tube contributes when correctly assembled in a run of piping 33 allowable operating pressure (PFA) aoe nydrostatic pressure that a component is capable ‘of withstanding continuously in service a4 ‘employer Srgerization for which a person works on & regu basis. The employer may be either the tube or Gidag manutacturet ofa third party organization previcing * on-destructive testing (NDT) services - 4 Classification and designation 4.1. Classification . Al steae covered Oy this European Standard are classified as non-alloy stels in accordance with EN 10020. : 42 Designation 4.2.1 For products covered by this European Standard the steel designation consists of the number ig Ewrovean Standard (EN 10224) and either the steel Poe ‘accordance with EN 1027-1 and er 10260 or the steel number in accordance with EN 1027-2 (see Table 1)- 1) In preparation; uni this document is publned 95 2 european Standard the comesponcing national sender Tould be agreed at the time of enquiry and order.EN 10224:2002 (E) 42.2 The steel name consists of the following: — the capital letter L for tine pipe: — the specified minimum yield strength of the steel for wall thicknesses less than or equal to 16 mm, expressed in MP2? (see Table 3). 5 Information to be supplied by the purchaser 5.1. Mandatory Information “The folowing information shall be supplied by the purchaser at the time of enquiry and order. 5.14 Tubes a) the quantty (mass or total length or number ); 'b) the term ‘tube’; ) the designation (see 4.2); 4) the dimensions (see 7.8); 2) the options required (see 5.2). 8.1.2 Fittings a) the number, b) the type of iting (see 7.8); ©) the designation (see 4.2); )_ the dimensions (see 7.8); e)_ the maximum and, where vacuum conditions exist, the minimum, allowable operating pressure {see 7.1); {) the options required (see 5.2) 5.2 Options ‘Arnumber of options are specified inthis European Standard and these are sted bolow. In the event idl re purchaser does not indicat bis wish to implement any ofthese options, atthe tne of enquiry land order the products shall be supplied In accordance with the basic specication. Option: 1) The type of tube, seamiess or welded shall be as specified (see 6.9.2.1). Option: 2) ‘The weld area of elacric welded tubes shall be heat treated (see 6.9.2.2). 24. Nim? = 1 MPaOpto ‘The maximum copper content shall be specified (see 7.2.1). Option: 4) A product analysis shall be supplied (see 7.2.2). ‘Option: 5) Rectification of the body of submerged arc welded tubes and fitings by welding shall not be permitted (see 7.4). : Option: 6) The tubes shall be supplied in approximate lengths (see 7.6.2). Option: 7) The tubes shall be supplied in exact lengths (see 7.6.2). Option: 8) The ends of tubes andlor fitings shall be prepared fot butt welding (see 7.10.1). ‘Option: 9) _Analternative bevel end preparation for butt welding shall be provided (se 7.10.42), Option: 10) Products shall be supplied with specific inspection and testing (98.8.1). ‘Option: 11) An inspection cerificate 3.1.A or 3.1.C or an inspection report 3.2 shall be supplied (see 8.2). Option: 12) The type of leak tightness test shall be as specified (see 10.3.1) Option: 13) The hydrostatic test shall be carried out at a pressure of 1,5xP-F.A. (see 10.3.2). Option: 14) The method of non-destructive testing forthe welds of fittings shall be as specified (see 10.5). ‘Option: 15) The tubes and fitings shail be supplied with a temporary mill protection (see clause 13). Option: 16) The tubes shall be supplied with a coating and/or lining (see clause 13). 5.3 Examples of an order Example 4 5km of submerged arc welded tubes in accordance with EN 10224 with an external diameter of 914mm and a thickness of 10,0 mm made from steel L275 with preparation of tube ends for butt welding and subjected to specific inspection and testing. ‘5000 m - tube - EN 10224 - L275 - 914 x 10,0 - Options 1: SAW, 8 and 10. Example 2 '5 gusseted bends in accordance with EN 10224 with extemal diameter of 914mm and thickness of 40,0 mm made from stee! L275, with a 30° angle for operation at 10 bar gauge pressure, supplied ‘with an inspection certificate 3.1.C, and temporary mill protection. 5 - gusseted bends - EN 10224 - L275 - 914 x 10,0 - 20°- 10 bar - Options 11, 3.1.C and 15. 6 Manufacturing process 6.1 Steel manufacturing process: ‘The steel manufacturing process Is at the discretion of the tube or fittings manufacturer. 6.2 Deoxidation process ‘The steel shall be fully killed. 6.3 Product manufacture and delivery conditions 63.1 General All NDT activites shall be carried out by qualified and competent level 1, level 2 andlor level 3 NOT personnel authorized to operate by the employer. Qualification shail be in accordance with EN 10256 or, at least an equivalent to it.EN 10224:2002 (E) NOTE 1 Its recommended that level 3 personnel are corte i ‘accordance with EN 473, oF, at least, an ‘equivalent to it. “The operating authorization issued by the employer shall be in accordance with a written procedure. NOT operations shal be authorized by a level 3 individual approved by the employer. NOTE sore noe of evel and@ can be foundh appropiate standards 09, EN 479 of EN T0259, 6.32 Tube : 63.2.1 Tube shall be manufactured from one of the steels specified in Table 1 and by one of the following processes. a) Seamless (8); b) Butt welded (BW); ¢) Electric welded (EW): d) Submerged arc weld (SAW). ‘The welds of butt welded tubes shall be longitudinal the welds of electric welded and submerged arc welded tubes shall be elther longitudinal or helical. ‘The tube manufacturing process is at the discretion of the manufacturer unless the type of tube, seamless or welded, is specified by the purchaser. Option 4 The type of tube, seamless or welded, is spectied by the purchaser. The tubes shall then be ratked with an S or W as appropriate (see also 12.1¢). NOTE. The manulacuring process Is relate tothe tube cfamater anc thicknoss, Information on the typical wore of sae and ticknesse’savalale for gach process given annex A. 6322 The tubes shall be supplied as welded, hot finished, cold formed or cold finished at the se eion of the manufacturer. However, 10 achieve the requifed properties & heat treatment may be performed, ‘The purchaser may specity thatthe weld area of 25 welded EW tubes shall be heat treated to produce properties similar to those in the body of the tube. Option 2 The weld area of EW tubes shall be heat treated. $223 The delivered tubes shall nt incude welds used for joining together lengths of the hot or oid rolled strip prior to forming except as specified in 6.3.2.4. 6.32.4 For helically welded submerged arc welded tubes the weld joining lengths of strip may be part of the delivered tube provided that the weld is made Py the same method of welding as the helical seam weld. 3.3 Fittings 623.1 Fitings shall be manufactured from tubes manufactured In accordance with this standard tr from plate or strip made from one of the steel grades in Table 1- 6332 Allwelds of fitings made from plate or strip and all fabrication welds shall be arc welds Sind the preparation for welding and the welding shall be carried o-t 1 ‘qualified procedures using one potent welders, Procedures in accordance with EN 258-1, 2 and S ‘aattied out by welders qualified in accordance with EN 287-1 meet this requirement.. EN 10224:2002 (E) 7 Requirements 7A General Tubes and ftings, when inspected and tested in accordance with clauses 9 ‘and 10, shall comply with the requirements of 7.2 107-10 a8 appropriate. in adltion to we requirements of this European the reste general technical delivery conditions specified in EN 1002) apply. Foe aha be deigned to wtstand a pressure oft Tess than 18 mes the allowable operand pressure. 7.2 Chemical composition 7.21 Castanalysis “The cast analysis ofthe steel shall comply wit the requirements of Table 1- Table 1 — Chemical composition limits of the cast anelysle Steel grade C% S1% Mn % P% S% ‘Steel name | Steet max max max max max number (235 0252 0,16 0,85 4,20 0,030 0,025 1275 0260 0,20 0,40 4,40 0,030 0,025 Lass* 0419 0,22 0.85 1,60 0,030 0,025 7 For steel L358 additions of niobium, ttanium and vanadium aro permitted at the discretion of the { manufacturer. In this case the inspection documents shall state the level of these elements. I Croments not included in Table 1 ray be present but shall not be intentional. ‘added to the steel Elemente Scggreement of the purchaser, except for elements which may Pe ‘added for finishing the etre npprapriate measures chal be taken by the steelmaker to prevert the ‘addition of undesirable Sian ents trom scrap or other materials used in the steelmaking process. ‘maximum copper content lower than that permitted by EN! 10020 may be specified by the purchaser to facilitate subsequent forming operations. Option 3 ‘The maximum copper content is specified lower than that permitted by EN 10020 fornon alloy steel. 7.2.2 Product analysis For products supplied with specific inspection and testing, and when specified by the purchaser, @ product analysie shall be provided for each grade of sleel supplied. ‘Option 4A product analysis shall be provided for each grade of ‘steel supplied. “Table 2 specifies the permissible deviations ofthe product analysis frm the specified limits for cast analysis given in Table 1 1"Table 2 — Permissible deviation of the product analysis from the specified cast analysis limits given in Table 1 Element Limiting values Pernilesible deviation % % c $020 +0,02 >0,20 + +0,03 si 50,55 +0,05 Mn $1,860 +0,10 P 50,030 +0,005 8 0,025 +0,005 cu $0.95 +0,05 > 0,95 +0,07 NOTE “When welding tubes or fifings produced according to Tis European Standard account should be ‘akon of the fact that the behaviour of the steel curing and after wekting is dependent not only on the steel, but ‘also on the conditions of preparing for and carrying out the welding, 7.3 Mechanical properties 73.1 Tensile test for tubes and fittings ‘The minimum yield strength, tensile strength range and minimum elongation for the tubes and fitings Covered by this European Standard shall be in accordance with Table 3. For even curvature bends and fittings made from plate or strip the tensile test properties shall be determined after forming. NOTE The tensile test properties may be affected by subsequent heating or reheat treatments, Purchasers \who intend to heat or reheat treat any of the products are advised to discuss the application and proposed heating or reheat treatment with the manufacturer. 2Steel name | Tensile ‘Minimum yield strength strength =| A, * MPa RaMPa | for thicknesses in mm Ts16 1238, 36010500 | 235 L5 43010570 | 275 Lass, 50010650 _| 955 A shall be Ryy, oF if yield phenomenon is not present, Rro2 OF Fos. See 10.2.1. * }—tongitudinal t- transverse ‘i z © Applicable only to tubes of diameter lass than or equal to 150 mm and thicknesses less than or equal to 10 mm. Sd=DerCee eee eee 732 Flattening test for tubes Except as permitted by 7.3.3 BW and EW tubes shall pass a flattening test in accordance with 10.2.2, No cracks or imperfections shall be permitted in the metal or in the weld except that cracks originating at the edges of the test piece which are less than 6 mm long and which do not penetrate through the wall shall not be cause for rejection, 7.3.3 Drift expanding test for tubes. ‘: ‘The drift expanding test may replace the flattening test for tubes up to and including 150 mm diameter and 10 mm thickness at the discretion of the manufacturer. BW and EW tubes shall pass a drift expanding test in accordance with 10.2.3. No cracks or imperfections shall be permitted in the metal or in the weld, except that slight incipient cracking at the edges ofthe test piece shall not be cause for rejection. 7.34 Weld bend test for tubes and fittings 7.34.1 The weld of submerged arc welded tubes and the seam weld of fitings and fittings ‘components made from plate or strip shall pass a weld bend test in accordance with 10.2.6. on the root and face of the weld using a mandrel of diameter specified in Table 3. No cracks of imperfections shall be permitted in the weld metal, fusion line, heat affected zone or parent metal, except as permitted in 7.3.4.2. 7.3.4.2 The opening out of an imperfection due to incomplete root penetration or lack of fusion shall not be cause for rejection, provided that the imperfection has sound metal at the back land on each side of it. Cracks originating at the edges of the test piace which are less than 6 mm long and which do not penetrate through the wall shall not be cause for rejection. 7.4 Appearance - Tubes and fittings shall be free from extemal and intemal surface defects which can be established by visual inspection in accordance with this European Standard. ‘The outside surface condition, and where practicable, the inside surface condition shall be such that surface defects, and/or surface imperfections requiring rectification, can be identified. {t shall be permissible to rectify surface imperfections by grinding or machining provided that after 's0 doing the wall thickness in the rectified area is not less than the specified minimum thickness. ‘All ground or machined areas shall blend smoothly into the contour of the tube. Surface Imperfections which encroach on the minimum permissible wall thickness shall be considered defects and shall not be permitted. Rectification of such defects in SAW tubes by grinding or machining followed by welding shall be permitted on the body of SAW tubes and on fittings unless option (5) is specified by the purchaser. . ‘Option 5 Rectification of the body of SAW tubes and fittings by welding shall not be permitted. Rectification of the weld seam of BW and EW tubes is not permitted. Rectification of the seam ‘wold of SAW tubes and fittings made from SAW tubes in accordance with an established procedure shall be permitted. The rectified tube or fitting shail be tested in accordance with 10.3 and 10.4 or 10.5 as appropriate. 4 4EN 10224:2002 (E) 7.8 Soundness 7.51 General ‘Tubes and fitings shall meet the requirements for soundness and freedom from intemal imperfections specified in 7.5.2 and 7.5.3. 7.5.2 Leaktightness . ‘All tubes and fitings shall be leak tight. Leak tightness shall be demonstrated either by & hydrostatic test in accordance with 10.3.2 or by an electromagnetic test In accordance with 103.3, NOTE SAW tubes are tested in accordance with 10.3.2. 7.8.3 Soundness of welds “The welds ofall tubes and fittings shall be shown to be sound when tested in accordance with the requirements of 10.4 for tubes and 10.5 for fitings. 7.5.3.1 Outside diameter and thickness “The outside diameters and thicknesses of tubes appropriate to this European Standard are given’ in Table 4. With the exception of tubes of 2642 mm and 2743mm diameter, they are in accordance with ENV 10220. NOTE Other diameters and/or thicknesses may be available by agreement with the manufacturer, 6‘Table 4— Tube outside diameter and thickness 10] 12] 12.9] 24.4 26] 27,920) 22.4 25 16EN 10224:2002 (E) 7.6 Length ‘Tubes shall be supplied in random lengths in accordance with Tablé § unless otherwise specified by the purchaser. NOTE 1 The range of lengths depends upon the tube manufacturing process. ‘The purchaser may specify the delivery length either as an approximate length within the range 8 mo 16 m (see option 6) or as an exact length (see option 7). NOTE2 Approximate lengths and exact longths dfer in the tolerance on the length (se8 7.7.6). Option 6 The tubes shall be supplied in approximate lengths, ‘The length within the range 6 m to 16 m shall be specified by the purchaser. Option? The tubes shall be supplied in exact lengths. The length shall be specified by the purchaser. Table 5 — Random lengths - specified length ranges and minimum average lengths ‘Specified length ranges Minimum average length in 100 % of order item m m 38 6 412 8 5514 " 65165 3 75:18 145 7.7 Tolerances for tubes 771 General Except as specified in 7.10, the tolerances on the diameter and out of roundness of tubes shall ‘not exceed the values specified in 7.7.2 and 7.7.3 for the appropriate method of manufacture. 7.7.2 Outside diameter Except as specified in 7.10.1 the tolerances on outside diameter shall be as ‘given in 7.7.2.1, 7.7.2.2 and7.7.2.3, 7.7.2.1 Seamless tube ‘The tolerance on outside diameter shall not exceed + 1 % of the diameter with a minimum of £05mm. 7.7.2.2 Electric welded and butt welded tube The tolerance on outside diameter shall not exceed the values given in Table 6. 7See ee ‘Table 6 — Tolerance on the outside diameter for EW and BW tubes Outside diameter Tolerance mm $2191 “£1 % of diameter with a minimum of 0,5 mm. 22194 £0,75 % of diameter 7.72.3 Submerged arc welded tubes. “The tolerance on the outside diameter shall not exceed + 0,75 % of diameter with a maximum of £6 mm for diameters up to and including 2 082 mm. For tube of diameter greater than 2.032 mm the tolerance shall be agreed between the purchaser and the manufacturer. 7.7.3. Outof roundness For tubes with a ratio of outside diameter to thickness (O/T) less than or equal to 100, the out of roundness, calculated in accordance with the following equation, shall not exceed 2 %. Outof roundness (0) = 100 (ae =O nin) where D max is the maximum outside diameter (mm) and D mn is the minimum outside diameter (mm) measured in the same plane. For tubes with D/T greater than 100 a maximum for the out of roundness shall be agreed between the purchaser and the manufacturer. 7.7.4 Wall thickness “The tolerance on thickness shall not exceed the values given in 7.7.4.1, 7.7.4.2, oF 7.7.4.3 for the corresponding method of manufacture. 7.41 Seamless tubes ‘The tolerance on thickness shall not exceed the values given in Table 7. ‘Table 7 — Tolerance on thickness for seamless tubes Outside Tolerance on thickness for T/D ratio (%) diameter mm 525 >28 >50 > 100 $50 5100 52191 12,5 % of £04 mm whichever isthe greater - > 218.1 £20% 215% [+ 125% £10% 7.7.42 Electric welded and butt welded tubes ‘The tolerances on thickness exclu: whichever is the greater. ‘The minimum thickness in the area of the weld shall be not less than that permitted for the body of the tube. 1g the weld area shall not exceed + 10% or £0,3mm, 18EN 10224:2002 (E) ‘The extemal weld bead of electric welded tube shall be removed by trimming and that of butt welded tube shall be rolled flush. ‘The height of the internal weld bead shall not exceed (0,5 + 0,05T) mm. 7.743 Submerged arc welded tubes ‘The tolerance on thickness excluding the weld bead shall not exceed + 7,5 % of thickness. ‘The height of the Internal and extemal weld bead shall be not grater than the values given in Table 8. ‘Table 8 — Maximum height of weld bead for submerged arc welded tubes ‘Maximum bead height mm 7.75 Tube ends ‘Tubes shall be supplied with plain ends cut nominally square to the axis of the tube unless the purchaser specifies end preparation for butt welding in accordance with 7.10. The ends shall be free of excessive burrs. NOTE Information on the end preparation for jointing other than butt welding is given in annex and ‘may be agreed between the purchaser and the manufacturer. 7.76 Length cz Approximate length ‘The lengths supplied shall not deviate from the specified length by more than # 500 mm, 7.78.2 Exact length ‘The lengths supplied shall not deviate from the specified length by more than the value given in Table 9. Table 9 — Tolerance for exact length Length L Tolerance on length mm Tube outside diameter ‘= 406.4 mm 2 406,4 mm 2.000< Ls 6000 *°mm um 6000 12.000 ‘+by agreement 0 197.7.7 Stralghiness The tubes shall not deviate from straightness by more than 0,2 % of the total length measured at the centre of the tube length. 7.8 Types and dimensions of fittings 7.8.1 General ‘The fittings covered by the requirements of this European Standard are even curvature bends, ‘gusseted bends, and tees, the dimensions for which shall be in accordance with 7.8.2, 7.8.3, and 7.8.4 respectively. 7.8.2 Even curvature bends 7.8.2.1 For general applications, the dimensions of even curvature bends, formed by manipulation of tubes, for tubes with outside diameters from 26,9 mm to 223,9 mm shall be as given in Table 10 (see Figures 1 and 2). The purchaser shall specify the outside diameter, wall thickness and angle of the bend at the time of enquiry and order (see 5.1.2.¢). NOTE 1 Tighter radius bends may be agreed between the purchaser and manufacturer NOTE2 Bends are commonly specified with angies of 11° 18", 22° 30", 45° and 90° but they may be of ‘any angie as required by the purchaser. 7.8.2.2 The bending radius R (see Figures 1 and 2) for tube with outside diameters greater than 323,9 mm up to and including 1 016 mm shall be specified by the purchaser at the time of ‘enquiry and order (see 5.1.2.4), NOTE Even curvature manipulated bends in diameters greater than 1018 mm may be available by agreement with the supplier. 7.8.2.3 The length of straight S, specified in Table 10 shail be the minima applicable to bends prepared for butt welding. The lengths of straight S may be modified to suit other types of joint but shall be not less than the values specified in Table 10 of 1,5 D for tubes of diameter greater than 323,9 mm. 7.8.2.4 When bitumen lining is required on even curvature manipulated bends of diameter {greater than 168,3 mm, the tube length in the bend shall be limited to + 800 mm or a gusseted bend used.: EN 10224:2002 (E) | ‘Table 10 — Dimensions of even curvature bends: tube outside diameters from sizes 28,9 mm to 323, 9 mm inclusive Dimensions in milimetres Tube Bend Minimum rR” ‘Smint Diameter thickness: D Tt mm i— mom mom 26,9 26 100 100 33,7 26 125 100 42,4 29 160 125 48,3 29 200 125 60,3 36 250 150, 78,4 36 325 150 88,9 40 400 150 114,3 45 500 150, 19,7, 45 625 190 168,3 45 ‘750 225 219,1 5,0 1000 300 273 63 1250 375 323,9 7A 1500 450 See Figures { and 2. { | | | ! aal SU) - Figure 1 — Even curvature bend of 90° Figure 2— Even curvature bend jess than 90° 7.8.3 Gusested bends Gusseted bends shall be of the general form shown in Figures 8 or 4 or 5 dependent on the angle ‘of the bend. For bends with angle @ greater than 45° in tubes of 457 mm diameter and above, the bend radius R shail be not less than 1,0 D. For other conditions the bend radius Fi shall be not less than 1,5 . The diameter, thickness, the type (1, 2 or 3) and the angle @ shall be specified by the purchaser and the dimensions L and R agreed between purchaser and manufacturer at the ‘time of enquiry and order.= : EN 10224:2002 («© Figure 3 — Gusseted bend type 1, 030° Figure 5 — Gusaeted bend type 3, 61° <6 90" 784 Tees ‘Toes shall be supplied with plain ends (see Figure 6) or with ends suitable for sleeve joints (see Figure 7) or with flanges attached to the branch and/or the barrel (see Figure 8). Dimensions of ‘standard tees shall be as given in Table 11. The purchaser shall specify the diameter and wall thickness of the barrel and branch. A When sieeve joint tees or tees with flanges on the branch and/or on the barrel are required the dimensions F, E and H shall be as shown in Figures 7 and 8 as appropriate, NOTE Forinformation on the dimensions of sleeves see C.2.Dimensions in mitimetres Barrel Branch Diameter F (Miny @ = W DorDt (See Figure 6) 05D plus 268 750 50 7 75 93,7 150 150 5 75 424 200 200 150 | 100 48,3 200 200 150 100 60,3 240 200 100 100 761 240 200 100 100: 88,9 250 200 100 110 1143 270 200 100 130 199,7 280 200 110 140 168,3 290 200 110 140 2191 370 250 110 150 273 410 250 190 160 323.9 450 250 130 180 355.6 530 300 150 200 406.4 600 300 150 230 ‘ToT | 15D 1 outwith 300 20 300 minimum of 0,5 D 76210914 380 300 300 1016102540 380 380 320 2642 400 400 400 2743 420 420 420 NOTE 1 Dimensions F, G, E and H should be rounded te the nearest 10mm. NOTE 2 The effective length of the barrel of tees with sleeve joint for welding equals 2 F. NOTE 3 Any barrel may have a branch of equal or smaller diameter attached to it. NOTE 4 Reinforcement may be required to prevent overstressing, 24 Figure 6 — Plain end tee for butt-welded jointEN 10224:2002 (E) Figure 7 — Sleeve joint tee for wetting Figure 8 — Tee with flanged branch 7.9 Tolerances for fittings 7.9.1 General ‘The ends of fittings (except for socketed or flanged tees) shall be prepared to match those of the tubes to which they are to be joined. 7.92 Bends Bends shall be supplied with plain ends cut nominally square to the axis of the bend unless the Purchaser specifies end preparation for butt welding in accordance with 7.10. The ends shall be {ree trom excessive burrs. NOTE information on end preparation for jointing other than butt welding is given in annex C and may 'be agreed between the purchaser and the manufacturer ‘Tolerance on the angle between the end faces shall be within + 1° of the specified bend angle @ (see Figures 1 t0 5). ‘The radius R of the bend shall be within + 1 % of the specified radius. ‘The minimum wall thickness of even curvature bends shall be not less than that permitted in the tube of equivalent material to which itis intended to be connected. The tolerance on leg length Ly, Lz and Ly for gusseted bends (see Figures 3 to §) shall be pt: 25 mm for outside diameters less than or equal to 219,1 mm and + 70 mm for outside diameters greater than 219,1 mm, When a fixed leg length is specified the tolerance on the leg length shall be+ 6mm. 793 Tees Plain end tees shall be supplied with the ends cut nominally square to the axis of the barrel and the branch as appropriate unless the purchaser specifies end preparation for butt welding with 7.10, The ends shall be free from excessive burrs,EN 10224:2002 (E) NOTE ___ information on end preparation for jointing other than butt welding is given in annex and may bbe agreed between the purchaser and the manufacturer. ‘The tolerance on the angle of branch relative to the axis of the barrel shall be + 1°, ‘The tolerance on the dimensions E, F, G and H (see Figures 6 to 8) shall be + 6 mm. 7.10 End preparation of tubes and fittings for butt welding ’ 7.10.1 General ‘The purchaser may specify that the ends of tubes and fittings shall be prepared for butt welding in ‘accordance with 7.10.2 to 7.10.4, Option 8 ‘The ends of tubes and/or fittings shall be prepared for butt welding. 7.10.2 Diameter tolerance at tube and fitting ends ‘The tolerance on the outside diameter of the tubes for a distance of 100 mm from each end and {or a distance to be agreed at each end of fittings, shail be in accordance with Table 12, Out of roundness shall be within the limits for the diameter tolerance for tubes and fitings with D/T less than or equal to 100. For D/T values above 100 the out of roundness shall be agreed between the purchaser and the manufacturer, Table 12 — End tolerance on diameter (D) Gutelde diameter End tolerance mm S210 £0,5 mm or 0,5 % D whichever is the greater 219,1 2032 £3mm 7.10.3 Squareness of ends ‘The ends of tubes and fittings shall be at right angles to the axis of the tube of fitting within, 1,6 mm measured across the diameter as shown in Figure 9. | |Figure 8 — Squareness of ends 7.10.4 Bevelled ends 7.10.4.1. The ends of tubes and fittings of thickness less than 3,2 mm shall be supplied without bevelled ends. 7.10.4.2 Tubes and fitings of thickness equal to or greater than 9,2 mm shall be supplied with tends bevelled as shown in Figure 10 unless option (8) is specified by the purchaser.eee eee Perret eee ee Pere oer eer 1,620.8 Figure 10 — Butt-weld end preparation Option 9 ‘An alternative bevel end preparation for butt welding shall be provided; the Purchaser shall specity he type of preparation required. 7.11 Reaction to fire ‘The tube and fitting material is class A1®) , but see clause 13. 8 Inspection 81 General Compliance with the requirements of this European Standard shall be checked by non-specific Inspection and testing (see EN 10021) unless option (10) is specified by the purchaser. Option 10, ‘The products shall be supplied with specific inspection and testing (see EN 10021), 8.2 Inspection documents When products according to this European Standard are checked by non-specific inspection and testing, a test report type 2.2 in accordance with EN 10204 shall be supplied. When products according to this European Standard are checked by specific inspection and testing (see option 10), an inspection certficate type 3.1.8 In accordance with EN 10204 shall be supplied unless option (11) is specified by the purchaser. Option 41 For products checked by specific inspection and testing an inspection certificate type 3.1.A oF 3.1.0 or an inspection report type 3.2 in accordance with EN 10204 shall be supplied. The type of document to be supplied shall be specified by the purchaser. 8) In accordance with Commission Dacision S6/30Q/EEC of 4” October 1996 amended by Commission Decision 2000/602EC of 4" October 2000 the material is class At and therefore does not require to be tested for reaction to fre,EN 10224:2002 (E) When an inspection document 3.1.A, 3.1.0 of 3.2 is specified the purchaser shall notify the manufacturer of the name and address of the organization or person who is to carry out the inspection and produce the inspection document. In the case of-an inspection report 3.2 It shall also be agreed which party Is to issue the document. 8.3. Content of Inspection document 8.3.1 General 7 ‘The content of the inspection document shall be in accordance with préN 10168 as given in 8.3.2 {for non-specific inspection and testing and in 8.3.3 for specific inspection and testing. 8.3.2 Non-specific Inspection and testing For tubes with non-specific inspection and testing the test report shall contain the following codes and information: A ‘Commercial transactions and parties involved 8 ‘Description of products to which the test report applies coe Directions of the test pieces 610-013 Tensile tests ©50-089 Bend test (Weld), flattening or Drit Expanding Test 71-082 Chemical composition Dor Marking and identification, the surface appearance, the shape and the dimensional properties (002-099 Leak Tightness Test, NOT of the weld z Validation 8.3.3 Specific inspection and testing For tubes supplied with specific inspection and testing the inspection document shall contain the following codes and information: A Commercial transactions and parties involved B Description of products to which the inspection document applies coz Direction of test pieces C10-C13 Tensile tests 50-089 Bend Test (weld), flattening or Drift Expanding Test c71-C92, Chemical composition * Dot ‘Marking and identification, surface appearance, shape and dimensional properties D02-D99, Leak Tightness Test, NDT of the weld z Validation8.4, Summary of Inspection andtesting =. 841 Tubes Inspection and testing shail be carried out as summarized in Table 13 for non-specific inspection and testing and in Table 14 for specific inspection and testing. 8.42 Fittings Fittings or components of fitings which are manufactured from tubes or formed into tubes prior to the completion of the fitting shall be tested at the tubular stage In accordance with 8.4.1 and Table 15, where applicable. Fittings or components not tested as a tule, or when forming has been undertaken, shell be tested in accordance with 8.4.1 and Table 15, where applicable. Even curvature bends previously tested as a tube shail only be subject to a tensile test in accordance with 10.2.1 after forming. ‘All welds which have not been tested as part of tube shall be tested in accordance with 10.5 before the application of any coating or lining material. Fittings shall be subject to visual examination (see 10.6) and dimensional inspection (see 10.7).Table 13 — Requirements for non-specific Inspection and testing of tubes ‘Type of test ‘Seamless tube Electric welded | Submerged arc Butt welded tube. Manufacturers procedure Manufacturers —| orocetre procedure - procedure Drift expanding . Manufacturers - Manufacturers: Test* procedure procedure Weld bend test : : Manufacturers: ics | procedure Leak tightness: All All All All test hydrostatic or hydrostatic or hydrostatic hydrostatic or electro-magnetic _| electro-magnetic electro-magnetic _| Visual See 10.6 See 10.6 See 10.6 See 10.6 ‘examination Dimensional ‘See 10.7 See 10.7 ‘See 10.7 See 10.7 | inspection Non-destructive . A All including All test of the weld ‘skelp end welds of helically welded tube * The drift expanding test is an alternative for electric welded and butt welded tubes of o1 diameter equal to or less than 150 mm and thicknesses Jess than 10 mm.Table 14 — Requirements for specific Inspection and testing of tubes. Typeottest | Scamiesstube | Electric welded | Submergedarc | Butt welded tube welded tube tube. Castanalysis | 1 per cast 1 por cast 1 per cast ‘1 per cast Tensile test, 1 per test unit 1 per test unit 1 per test unit, 1 per test unit, Flattening test" | 1 per test unit 1 per test unit - 1 per test unit, Drift expanding : 1 per test unit : 1 per test unit Test* : Weldbendtest__| - a 2 per test unit = Leak tightness: All Al All Al test hydrostatic or hydrostatic or hydrostatic hydrostatic or electro-magnetic | electro-magnetic electro-magnetic Visual See 10.6 See 10.6 ‘See 10.6 See 10.6 examination Dimensional i 107 ‘S00 107 See 10.7 See 107 inspection Non-destructve | - Al ‘Al including al test of the weld skelp end welds: othelcally welded tube Product analysis | one per grade of steel (Optional) | “The drift expanding test is an. altemative for electric welded and butt welded tubes of outside diameter equal to or less than 150 mm and thicknesses less than 10 mm. 9 Sampling of tubes and fittings 9.1 Frequency of testing For non-specific inspection and testing the tests shall be carried out by the manufacturer in accordance with his own procedures (see EN 10021). For specific inspection and testing, the tests shall be carried out on the products to be supplied or Cn test units of which the product to be supplied is a part (see EN 10021). 4 Test unit When specific inspection and testing is carried out the test unit shall consist of the number of tubes or fittings specified in Table 15 of the same type, specified diameter, specified thickness, ‘manutactured using the same processing conditions e.g. welding process, heat steel grade and treatment. {in addition, for fusion welded products, the test unit shall consist of products which have been ‘welded using the same type of flux and filer wire, 32EN 10224:2002 (E) ‘Table 15 — Number of tubes or fittings in a test unit ‘Outside diameter Number of tubes ‘Number of fittings mm $483 1000 _ 100 > 48351143 400 100 >114,3 < 323.9 200 100 > 323, 100 100, NOTE Any residual fraction of a test unit should be considered as a test unit. 9.1.2 Number of sample products ‘One sample tube or fing shall be selected for the mechanical tests (one per test unit), and where appropriate, the product analysis (one per steel grade). 9.1.3 Type of test and number of tests See 8.4, 9.2 Location, orientation and preparation of samples and test pleces 921 General ‘Samples and test pieces shall be taken from the end of a tube or fitting in the final delivery ccondition in accordance with Figure 11 and EN ISO 377. 922 Product analysis ‘Samples for product analysis shall be taken from the test pieces or samples for mechanical testing or from the whole thickness of the tube at the same location as for the mechanical test sampies, in accordance with EN ISO 14284. 9.2.3 Tensile test ‘The test piece for the tensile test shall be either a full tube section or a test piece taken from the sample tube or fiting in accordance with EN 10002-1. ‘The test piece may be taken either longitudinally or transversely at the discretion of the manufacturer.EN 10224:2002 (E) Seamiess tube . Longitudinally welded tubes Strip end weld 4 Helically welded tubes _ W > Sample of the weld WS Sample of the strip end weld w) Width of the strip ena Figure 11 —Lecation and direction of test pieces for the tensile and weld bend testEN 10224:2002 (E) 9.2.4 Flattening test The test plece for the fattening test shall consist of @ full tube section in accordance with EN 10233, 9.2.5 Drift expanding test Tne at plece for the drift expanding test shall consist ofa full tbe section in accordance with 9.2.6 Weld bend test The test pieces for the weld bend test shall be in accordance with EN 910. 10 Test methods 10.1 Chemical analysis Te, wlements to be determined shall be those in Table 1. The choice of a sutable physical or chemical analytical method for the analysis shall be atthe discretion of the manufacturer, fy eases of dispute the method used shall be agreed, taking into account CR 10261. 10.2 Mechanical tests Mochanical tests shall be carried out at a temperature between 10 °C aiid 35 °C, 10.2.1 Tensile test ‘The tensile test shall be carried out in accordance with EN 100021 and the following determined: — tensile strength (Fas); — upper yield strength (Ry); Stength (Foz) oF the 0,5 % total extension (Figs) shall be determined. in caste of dispute, the 0,2 % proof strength (Agsa) shall apply. — the percentage elongation after fracture with raference to a gauge length L, of 6,655, \1 8 nor-proporional test piece is used, the percentage elongation value shall be converted to the ‘alue for a gauge length L. = 5,65VS, using the conversion tables given in EN ISO 2566-1, ‘So’is the original cross-sectional area of the gauge length. 10.2.2 Flattening test ‘The flattening test shall be carried out in accordance with EN 1023, are tol welded tubes chal be positioned at 96° to the direction of flattening and the fest piece Shay be fattened untl the distance between the platens is not greater than 67 % ofthe ‘oerol 10.2.3 Drift expanding test ‘The drift expanding test shall be carried out in accordance with EN 10234,*” OFF@ end of the test piece shall be expanded using a done with an included angle (B) of 60° until the increase in outside diameter is not less than the appropriate value given in Table 3. 10.2.4 Weld bend test ‘This weld bend test shall be carried out in accordance with EN 910. ‘The test pieces shall be bent through an angle of 180° around a bér of the diameter specified in Table 10.3 Leak tightness test 10.3.1 General . ‘The tubes shall pass a leak tightness test. The test shall be either a hydrostatic test in accordance with 10.32. or an electromagnetic test in accordance with 10.3.3. The choice of test is at the discretion of the manufacturer unless option (12) is specified. Option 12 ‘The purchaser shall specity the type of leak tightness test, hydrostatic test (see 10.3.2) or electromagnetic test (see 10.3.3). 10.3.2 Hydrostatic test ‘The tube shall withstand the test without leakage or visible deformation. The hydrostatic test shall be carried out at a test pressure of 70 bar or P, calculated from the following equation, whichever is the lower, unless option (13) is specified by the purchaser. where P isthe test pressure in bar D isthe specified outside diameter (mm) T _sthe specified wall thickness (mm) s is the stress In MPa corresponding to 70% of the specified minimum yield strength (see Table 3) for the type of steel concerned. NOTE This hydrostatic leak tightness testis not a strength test. Option 13 ‘The hydrostatic leak tightness test shall be cartied out at 15x PFA (allowable operating pressure) provided that this value is not greater than P as calculated from the above equation. 10.3.3 Electromagnetic test When an electromagnetic test for leak tightness is cartied out the tubes ‘shall be tested in accordance with EN 10246-1. | 10.4 Non-destructive test of the seam weld of welded tubes 10.41 General ; The non-destructive test of the seam weld of welded tube shall be carried out in accordance with 10.4.2 for electric welded or butt welded tube and 10.4.3 for submerged arc welded tube.. EN 10224:2002 (E) 104.2 Electric welded tube and butt welded tube ‘The test shall be carried out in accordance with EN 10246-3, EN 10246-5, EN 10246-7 or EN 10246-8 to acceptance level 4. The test method is at the discretion of the manufacturer. 10.4.3 Submerged arc welded tubes 1043.1 General ‘The non-destructive test shall be carried out in accordance with 10.4.3.2 and when applicable in accordance with 10.4,3.3, 10.4.3.2 Ultrasonic test of the weld seam ‘An ultrasonic test of the weld seam in accordance with EN 10246-9, to acceptance level U4, shail be carried out over the whole length of the tube. When the weld seam cannot be tested automatically the test shall be carried out manually. In addition, an ultrasonic test in accordance with EN 10246-17, acceptance level U4 or a radiographic test in accordance with EN 10246-10, image quality 2, shall be carried out over a distance of 200 mm along the weld at each end of the tube. The test method is at the discretion of the manufacturer. 1043.3 Ultrasonic test for skelp and welds ‘Skelp end welds for helically welded tubes shall be tested using a manual uttrasonic test to the requirements of EN 10246-9 acceptance level U4, or by the radiographic test method in accordance with EN 10246-10 image quality Fi2. The test method is at the discretion of the ‘manufacturer. 10.5 Non destructive testing of the welds of fittings The seam weld of fitings or fitings components which have not previously been tested (Le. as a tube) shall be tested in accordance with 10:43. ‘All welds other than seam welds shall be tested by one of the folowing methods: 4) Penetrant testing in accordance with EN 571-1; b) Magnetic particle testing in accordance with EN 1290; ©) Ultrasonic testing in accordance with EN 1714; ) Radiographic testing in accordance with EN 1435. ‘The method of non-destructive testing is at the discretion of the manufacturer untess a specific ‘method trom those given above is specified by the purchaser. ‘The acceptance level shall be agreed between the purchaser and manufacturer. Option 14 ‘The method of non destructive testing is specified by the purchaser from those listed in 10.5 10.6 Visual examination ‘Tubes and fitings shall be visually examined for compliance with the requirements of 7.4. 10.7. Dimensional inspection ‘Tubes and fittings shall be inspected for compliance with the requirements of 7.6, 7.7, 7.8, 7.9 ‘and where specified in 7.10. A gauge is normally used for measurement of outside diameter. a7EN 10224:2002 (E) However or tubes with outside ameter equal to or greater than 406,4 mm a circumference tape may be used, : 11 Retests, sorting and reprocessing For retests, sorting and reprocessing the conditions of EN 10021 ‘hall apply. 12 Marking Te netch tube and fting shall be legibly marked by stencling or other indelible marking with the following information in the sequence indicated: 8) the manufacturer's name or identification mark; ') the number of this European Standard; ©) the steel! name (see 4.2.2); Inthe case of spectic inspection and testing; — an ieentiication number (e.g. order or item number) which permits the correlation of the ‘Product or delivery unit with the related inspection document; — the mark ofthe inspection representative when specific inspection Is required; ©) when the type of tube, welded or seamless is specified (6006.3.2 1 ‘option 1) the letter, $ (Seamless) or W (welded), as appropriate. “Marking on the tube shall commence not more than 300 mm from one end. 18 Protective coating or fining | ha tubes and ftings shall be supplied bare unless option 15 or option 16 are specified at the time of enquiry and order. Option 15 ‘The tubes and fitings shall be supplied with a temporary mill protection. | Option 16, Tye, tubes and fitings shal be supped with @ coating andlor ining, the type of coatingtning shall be agreed atthe time of enquiry and order serra ian tis option is specie, for products covered by this standard, he fro easefeatior in Accordance with EN 1350-1 is adionallyrequirod, For information on the type of coatingfining available see informative annex D. 38EN 10224:2002 (E) Annex A (informative) Size range of tube manufacturing processes . ‘Table A.1 gives an indication of the range of sizes and thicknesses of tube generally available from the manufacturing processes covered by this European Standard. Sizes and thicknesses ‘outside the indicated range may also be available. ‘Table A.1 — Tube sizes generally available from manutacturing processes covered by this. European Standard Dimensions in mitimetres Outside diameter range ‘Thickness range ‘Seamless (8) 2,0 100 Butt Welded (BW) 26,9 -114,3 20-63 Blectric Welded (EW) 269-610 14-16 ‘Submerged Arc Welded (SAW) 168,3 - 2743 63-50 39. Annex B (informative) Relationship between outside diameter and nominal size (DN) Table B.1 — Relationship between outside diameter and nominal size Outside DN Outside ON * Outside ON diameter diameter diameter mm mm mm 26,9 20 168,3 150 813.0 800 33,7 25 2191 200 9140 900 42,4 32 273 250 10160 1000 48,3 40 23,9 300 1067,0 1050 60,3 50 955.6 350 11180 1100 76,1 65 406.4 400 1219,0 1200 28,9 80 457 450 1422,0 1400 1143 100 508 500 1626,0 1600 139,7 125 610 600 1829,0 1800 m1 700 2032,0 2000 2235.0 2200 2540,0 2500 2642.0 2600 2743,0 2700 40EN 10224:2002 (E) Annex C (informative) Jointing C.1 General C.1 to C.5 give information on the more commonly used types of joint for piping systems carrying ‘aqueous liquids, except for the preparation for butt welding, requirements for which are given in 7.40 of this European Standard. Where appropriate, guidance is given in this annex on the preparation of tubes and fitings to ‘accommodate the types of joint described. NOTE This annex willbe shortly superseded by EN 10311. C.2 Sleeve joints for welding C.2.1 General ‘Sleeve joints for welding should comply with ©.2.2 oF 0.2.3. The joints shown in Figure C.1 may differ in detail from one manufacturer to another, however the minimum dimensions identified should be respected, (On tubes and fitings of outside diameter smaller than 711 mm the joint should be welded on the outside only. On tubes with outside diameter 711 mm and larger, welding may be either inside, or outside, or both inside and outsid The dimensions recommended for sleeve joints for welding apply when they are shaped or made ‘on tubes and/or fitings. ©.2.2 Type 1 joints For type 1 joints (see Figure C.1) the tubes should be supplied with spigot end parallel and sleeve nd either parallel or with the diameter tapered by approximately 0,8 mm on iameter per 25 mm length of sleeve. For outside diameters up to and including 168,3 mm the minimum length of sleeve should be ‘5Qmm. For outside diameters greater than 168,3 mm the minimum length of sieeve should be 75mm. ‘The depth of penetration of the spigot into the sieeve anywhere around the circumference should be not less than 30mm but should also be sufficient to accommodate any holes made in the Sleeve to permit testing of the joint if applicable. When used to accommodate small changes in Pipeline direction, the spigot should additionally penetrate the sleeve the whole Circumference to an average depth of not less than 40 mm, ‘At maximum penetration, the spigot may locate in the undimensioned transition area between the sleeve and the tube body. Care should be taken in expanding the tube end to prevent excessive weld gaps between the spigct and sieeve, Specific detaiis of the end preparation of tubes and fitings for use with these types of joint should e agreed between the purchaser and manufacturer at the time of enquiry and order. Assembly of sleeve joints on site in preparation for welding may require mechanical aids 2g. props, jacks, wedges. Oyee NIRS é points: "For type 2 joints (see Figure C.1) the tubes should be supplied with the Spigot end and the sleeve Prparalel, The coler forming the sleeve should be fabricated wits net one than one Gagiudinal weld and should be welded externally and internally to the sleeve taber The minimum C.2.4 Welding collars Welding collars shouid be as shown in Figure C.2 and should be at least equal in thickness to the acjoining components; the length of sleeve should be not less than 256mm. {ihen positioned for welding the collar should be @ good fit on the outside diameter of the Sarmpoments to be joined. To ensure good welding conditions the gap should be ter ‘greater than 6mm. C.3 Flange joints G.3.1 Flange joints should have flanges in accordance with EN 100244 Or prEN 1759-1, as ‘appropriate to the design conditions (see Figure C.3), ‘The purchaser should specify the type of flange required, Si glVetcng should be carted cut to procedures in accordance wih EN 288 Parts 1,2and3 by welders qualified to EN 287-1, €.4 Slip-on type couplings 4.1, Slip-on type couplings for use with plain end tube should be of the general form shown in Figure c.4, C42 The lengths ofthe coupling sleeves (S) should be as given in Table C.1, Tre, Gell ofthe joint shown in Figure C.4 may difer from one manufacturer to another but the dimensions identified should be maintained, 42EN 10224:2002 (E) All dimensions are in milimetres ‘Type 1 (parallel sleeve) Type 2 (collar sieeve) Key 1 Workshop fabrication weld For guidance Figure C.1 — Sleeve welded joints (These figures are idealized and do not take Into ‘account tolerances or site assembly conditions)EN 10224:2002 (E) Dimension in millimetres Figure C.2— Welding collarGasket Weld Plate flange Loose flange Welded neck flange Figure ¢.3 — Flange joints EN 10224:2002 (E). Table C.1 — Slip on type couplings —tengths of coupling sleeves Tube Size ‘outside diameter D $60,3 76,1 to 323,9 955,6 to 914 1016 to 1829 2082 and 2743 NOTE 1 Other sleeve len covered by this standard, purchaser. Dimensions in milimetres Tolerance on eleeve lengths 'gths may be used for special service conditions but are not NOTE 2 Coupling sieeves with a form of centre register may be spectfiod by the Table C.2 — Stip on type couplings - tolerances on outside diameter D over length L Dimensions in milimetres Tube Size. Tolerance Length L outside diameter onD ‘over which > tolerance applies s 1143 £08 100 199,7 t0 923, +1,640.8 100 955,6 to 1422 218 150 1524 to 1829 £3 180 2082 to 2743 +3 200 tolerances on outsi When slip on type coup! lings are used the tube ends for length L should be within the Se saimeter as speciied in Table C.2 when checked by measuring the travmetenee and should permit the passage of a ring gauge which has a bree Teese larger than the maximum permissible diameter of the tube. ©.4.4 Surface imegularties such as peaks, ‘surface of the tube and their height or depth flats of depressions should not exceed 0, should blend smoothly into the .25 mm. Figure C.4— Stip-on type couplings.EN 10224:2002 (£) : j C.5 Push fit and gasket type ‘couplings: est Pan Bardon 2 cousngs sted of gral tr shown igre 5.2 The insertion depth, Sockst size and wall thickne: ‘etals ofthe joint shown in Figure C:5 may dite, from 88 shothd be as given in Table C.3. The ‘one manufacturer to another. a7EN 10224:2002 (E) : Figure C.5 —— Push fit and gasket type couplings C.6 Special joints ther types of joint are avaliable. f such joints are to be used any special requirements fcr the end preparation of the tube should be specified by the purchaser and agreed with the manufacturer at the time of eriquiry and order.EN 10224:2002 (E) Annex D (informative) Coatings and linings D.1 General AA large number of extemal and intemal coatings and linings are available for tubes. The following Ssgoromauetve lt of some of the more common pes used in corfuncon withthe tubes D.2 Coatings 8) Bitumen; ) Coal tar; ©) EpoxylEpoxy modified; 4) Polyethylene; ©) Polypropylene; 1) Polyurethane/Polyurethane modified: 9) Hot dip galvanising. D.3 Linings 8) Coment mortar b) Epoxy/Epoxy modified: . ©) Thermoplastic; é 4) Hot dp galvanising. (front tranaport of water intended for human consumption refer to Introduction, 49D.4 Relevant European Standards, published or under development Work item Title noW/Standard number _| EN 10288 ‘Stee! tubes and fittings for onshore and offshore pipelines - External two layer extruded polyethylene bated coatings EN 10240 Internal and/or extemal protective coatings for steel tubes - ‘Specification for hot dip galvanised coatings applied in ‘automatic plants EN 10289 ‘Steel tubes and fitings for onshore and offshore pipelines - External liquid applied epoxy and epoxy-modified coatings EN 10290 ‘Stee! tubes and fitings for onshore and offshore pipelines - Extemal liquid applied polyurethane and polyurethane moditied coatings PrEN 10300 ‘Steel tubes and fittings for on and offshore pipelines - Bituminous hot applied materials for external coating PrEN 10298 Steel tubes and fittings for on and offshore pipelines - Internal tining with cement mortar ENISO 1481 Hot dip galvanized coatings on fabricated iron and steel articles - Specifications and test methods (ISO 1461:1999) PrEN 10310 Steel tubes and fitings for onshore and offshore pipelines — Internal and external two layer epoxy resin and polyamide based coatings PrEN 10301 Steel tubes and fittings for onshore and offshore pipelines — Internal coating for the reduction of friction for conveyance of non- corrosive gas. PrEN 10328 ‘Steel tubes and fitings for onshore and offshore pipelines— Extemal field joint coatings EC 020106 Steel tubes and fittings for and on offshore pipslines--Extemal concrete coatings EC G25107 ‘Steel tubes and Titings for and on offshore pipelines Extemal coating for thermal insulation NOTE iher coating/lining standards are foreseenEN 10224:2002 (E) Annex ZA (informative) Clauses of this European Standard addressing the provisions of the EU Construction Products Directive ZA.1 Scope and relevant characteristics This European Standard has been prepared under a mandate M131 (Pipes, Tanks and Ancillaries not in contact with water intended for human consumption) given to CEN by the European Commission and the European Free Trade Association. ‘The clauses of this European Standard shown in this Annex meet the requirements of the mandate given under the EU Construction Products Directive (89/106/EEC). Compliance with these clauses confers a presumption of fitness of the construction Products covered by this annex for the intended uses indicated herein; reference shall be ‘made to the information accompanying the CE marking. WARNING: Other requirements and other EU Directives, not affecting the fitness for intended use may be applicable to a construction product falling within the ‘scope of this standard. Note: In addition to any specific clauses relating to dangerous substances contained in this Standard, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative Provisions). In order to meet the provisions of the EU Construction Products Directive, these requirements need also to be complied with, when and where they apply. Note: an informative database of European and national provisions on dangerous substances is available at the Construction web site on EUROPA (CREATE, accessed through http:/europa.eu.int). This Annex establishes the conditions for the CE marking of the tubes intended for the uses indicated in table ZA.1 and shows the relevant clauses applicable: The scope of this Annex is defined by table ZA.1 51Table ZA.1 Relevant clauses for product and Intended use Produ Steel pipe Intended use: In installations for the transport/disposaVstorage of water not intended for human consumption. * ‘The pipes may be used for water intended for human consumption, in accordance with national regulations. Certification for contact with water intended for human consumption remains the competence of each Member State until the acceptance of a European Acceptance Scheme. Essential Requirement clauses in | Levels Notes characteristic this European Standard and/or classes Reaction to fire 7A Class A1 : Yield strength 73.1, Table 3 - MPa Dimensional tolerances 7.7 (The height of the . Pass/fail internal and external weld bead is not a requirement of the mandate *, 7.9, 7.10 Tightness: Liquid 10.3 : Pass/tail Durability” Clause 13 - When required, for the calculation of crushing strength, internal and external Pressure strength, longitudinal bending strength, or the maximum load for admissible deformation, the weld bead is assumed to be flush with the surface of the tube. > Durabitity is dependent on the method of protection and/or thickness of coating, The requirement on a certain characteristic is not applicable in those Member States (MSs) where there are no regulatory requirements on that.characteristic for the intended Use of the product. In this case, manufacturers placing their products on the market of these MSs are not obliged to determine nor dectare the performance of their products with regard to this characteristic and the option “No performance determined” (NPD) in the information accompanying the C= marking (see Clause ZA.3) may be used. The NPD option may not be used, however, where the characteristic is subject fo a threshold level.EN 10224:2002 (E) ZA.2 Procedure for the attestation of conformity of tubes ZA.2.1 System of attestation of conformity ‘The system of attestation of conformity of pipes indicated in table ZA. 1, in accordance with the Decision of the Commission(1999/472/EC) of 1July 1999 as given in the Annex Ill of the mandate for Pipes, Tanks and Anolllaries not_in contact wih water intended for human ‘consumption, is shown in table ZA.2 for the intended uses. and relevant levels or classes, ‘Table ZA.2 System of attestation of conformity. Product Intended use Level(s) or| Attestation of dlass(es) conformity system(s) Steel pipe in installations forthe - 4 transportdisposal/storage of water not intended for human consumption. System 4: See Directive 89/106/EEC (CPD), Annex IIl.2. (i), Third possibilty. ZA.3 Evaluation of Conformity ZA.3.4 Initial type testing ZA. 3.1.1 General ‘The manufacturer shall deciare the conformity of the initial type testing of all the ‘applicable characteristics given in table ZA.1. The following principles apply -. 1. Initial type testing shall be performed on first application of this standard in accordance with ZA 3.1.2, 2. Where products have previously been tested in accordance with the relevant requirements of this European Standard (same product, same essential characteristics, same test methods and same sampling regime), such tests may be taken into account for intial type testing purposes. 3. In addition, initial type testing shall be performed at the beginning of the production of a new product type or at the beginning of a new method of production (where this may affect the essential characteristics), ZA3.1.2 Programme of tests Testing of the characteristics shown in Table ZA.1 of this European Standard shalll be carried ‘out on the largest and thickest and the smallest and thinnest product produced, If the difference in size between these two sizes is less than 10% of the outside diameter of the largest size only one test needs o be carried ot. For the purposes of type testing this shall constitute the range. Further type testing is required when the dimensions to be supplied are more than 10% outside the range previously tested,EN 10224:2002 (E) 7 X ZA3.1.3 Documentation The results of the initial ype-testing programme shall be reoorded and such records shall be maintained and be made available for inspection for a period of at least 10 years after the date when the last product to which the test programme refers to were delivered. ZA.3.2 Factory production control ’ ‘The manufacturer shall establish, document and maintain a factory production control system to ensure that the products placed on the market conform to the technical specifications, ‘A factory production contro! system which complies with EN ISO 9001 4 and which covers steel tubes is deemed to comply with the above and with the requirements for factory production control in ZA 2.1. Table ZA3 Assignment of conformity tasks for pipes under system 4 Tasks Content oftask | Evaluation of conformity clauses to apply Tasks for the | Factory production | Yield strength ZAaE manufacturer controt Dimensional tolerances: Tightness, liquid Trial type testing | Vield strength TART Dimensional tolerances Tightnessitiquid ZA.3.3 EC declaration of conformity When compliance with this Annex is achieved, the manufacturer or his authorised representative established in the EEA, shall-prepare and retain a declaration of conformity, which entitles the manufacturer to affix the CE marking. This declaration shall include: = Mame and address of the manufacturer, or his authorised representative established in the EEA, and the place of production, ‘For a transition period up to 16 December 2003, having a quality system that conforms to the ‘requirements of EN ISO 9001/9002:1994 is also deemed to satisty the requirements, 54EN 10224:2002 (E) “2ib6s {and /rfitings) for use in installations forthe transporvdisposalstorage of water not intended for human consumption., and a copy of the information ‘accompanying the CE marking, - Annex ZA of this European Standard, Satis European Standard is not intended for use in heating networks where elevated temperature properties are required, game oF and position held by, the person empowered to sign the declaration on behalf of the manufacturer or his authorised representative, The above mentioned declaration shall be presented in the official language or languages of the Member State in which the product is to be used, 2A.4 CE Marking and labelling The manufacturer or his authorised representative established within the EEA is responsible for affixing of the CE marking. The CE marking shall be shown on the ‘accompanying documents and contain the following information: ~ the CE symbol given in directive S3/68/EC; ~ the name or identifying mark and registered address of the producer ~ the last two digits of the year in which the marking is affixed; ~ the number of this European Standard; ~ the product name and description - e.g.. ‘pipe + description of area of use”; + Specified yield strength; ~ Reaction to fire ~ Le. Class At; Durability (where relevant) - i.e, coating type and thickness.; {p addition to any specific Information relating To dangerous SuBSIanGeS Shown ‘above, ie product should also be accompanied, when and where requited ena ar aes appropriate form, by documentation listing any other legislation on dangerous Substances for which compliance is claimed, together with any information required by hat jeuislation. Note: European legislation without national derogation’s need nor mentioned, Examples of typical CE marking ate shown in Figures ZA.1 and ZA.2‘AnyCo Ltd, P.O. Box 21, B- 1050 Uncoated (not relevant) CE conformity marking, consisting of the *CE" - symbol given in directive S9/68/EC Name or identiying mark and registered ‘address of the producer Last two digits of the year in which the marking was affixed No. of European Standard Description of product and information on regulated characteristics Figure ZA.1 Example 1 CE marking Information - pipeseA EN 10224:2002 (E) CE conformity marking, consisting of the *CE* - symbol given in directive S@/68/EEC ‘AnyGo Ltd, P.O. Box 1, B- 1050 Name or identifying mark and registered Last two digits of the year in which the marking was affixed address of the producer ease No. of European Standard Welded coliar for use in installations for the transporéleposalstorage of water not intended | Deseriton of product and information on for human consumption. Certfication for contact | '@gulated characteristic with water intended for human consumption remains the competence of each Member State, Reaction to fire 1: Class At Minimum specified yleld strength standard) 275 MPa (From tube Durability +: Uncoated (not relevant) Figure ZA.2 Example 2 CE marking Information - fittingsEN 10224:2002 (E) EN 473 EN 1092-1 BrEN 1759-1 EN 10027-1 EN 1027-2 CR 10260 EN 13501-1 EN ISO 9001 Bibliography ‘Non destructive testing - Qualfcation and certification of NDT personnel — General principles. Flanges and their joints — Circular flanges.or pipes, valves, fitings and accessories, PN designated — Part 1: Stee! flanges. : Flanges and their joints— Circular flanges, for pipes, valves, ftings and accessories, class designated — Part 1: Steel fanges— Nominl pipe sizes 'y Designation systems for steel — Part 1: Steel names, principal symbols. Designation systems for stee! — Part 2: Numerical system. Designation systems for stee! — Additional symbols. Fire classification of construction products and building elements - Part 1: Classification using test data from reaction to fire tests. (Quality management systems- — Requirements (ISO 9001:2000).