Measurement Manual
Measurement Manual
Gas Transmission
GTS-199-PR-GM-001
Queensland Gas Pipeline Measurement Manual
Table of Contents
1
SCOPE AND GENERAL..................................................................................................................................4
1.1 Scope ...............................................................................................................................................................4
1.2 Application........................................................................................................................................................4
1.3 Terminology & Definitions ................................................................................................................................7
1.3.1 Terminology ................................................................................................................................................7
1.3.2 Definitions ...................................................................................................................................................7
1.3.3 Reference Documents ..............................................................................................................................12
2
GAS VOLUME MEASUREMENT ..................................................................................................................13
2.1 General and Overview ...................................................................................................................................13
2.2 Meter Assembly .............................................................................................................................................14
2.2.1 Orifice Meters............................................................................................................................................14
2.2.2 Turbine Meters..........................................................................................................................................15
2.2.3 Coriolis Meters ..........................................................................................................................................15
2.2.4 Ultrasonic Meters ......................................................................................................................................16
2.3 Transmitters, Sensors and RTDs..................................................................................................................17
2.3.1 Static Pressure Transmitter ......................................................................................................................18
2.3.2 Resistance Temperature Detectors (RTD) ...............................................................................................18
2.3.3 Multi-Variable Sensors (MVS)...................................................................................................................18
2.3.4 Automitter..................................................................................................................................................19
2.4 Flow Computers .............................................................................................................................................19
2.5 Computation of Corrected Gas Volumes and Energy....................................................................................20
3
GAS QUALITY MEASUREMENT ..................................................................................................................20
3.1 General...........................................................................................................................................................20
3.2 Specifications .................................................................................................................................................21
3.2.1 Natural Gas Specification .........................................................................................................................21
3.3 On Site Analysis.............................................................................................................................................22
3.3.1 Chromatographs .......................................................................................................................................23
3.3.2 Moisture Analyser .....................................................................................................................................24
3.3.3 Off Specification Gas ................................................................................................................................25
4
VALIDATION..................................................................................................................................................25
4.1 Validation Summary .......................................................................................................................................25
4.1.1 Validation Overview ..................................................................................................................................25
4.1.2 Commissioning and First Yearly Validations ............................................................................................25
4.1.3 Continual Periodic Validations ..................................................................................................................26
4.1.4 Owners and Representatives Responsibilities .........................................................................................26
4.1.5 Frequency of Validations ..........................................................................................................................26
4.2 Validation Spreadsheet ..................................................................................................................................28
4.1.1 Val 1 Test Equipment................................................................................................................................28
4.1.2 Val 2 Differential pressure Transmitter .....................................................................................................28
4.1.3 Val 3 Pressure Transmitter .......................................................................................................................29
4.1.4 Val 4 Temperature Transmitter .................................................................................................................29
4.1.5 Val 5 Orifice plate FC Vs GOF .................................................................................................................30
4.1.6 Val 6 Gas Chromatograph Tolerance Check............................................................................................31
4.1.7 Val 7 Moisture Analyser Tolerance Check................................................................................................31
4.1.8 Val 8 Pressure Check Run........................................................................................................................32
4.1.9 Val 9 Turbine Meter FC Vs GOF..............................................................................................................32
4.1.10 Val 10 Coriolis Meter FC Vs GOF............................................................................................................33
4.1.11 Val 13 Meter Comparison .........................................................................................................................34
4.1.12 Val 14 Ultrasonic Diagnostic Check..........................................................................................................34
4.1.13 Val 15 Ultrasonic Meter FC Vs GOF........................................................................................................35
4.1.14 Val 16 Data Transfer Check......................................................................................................................36
5
REFERENCE AND LOCAL CONDITIONS....................................................................................................38
5.1 Validation Spreadsheet ..................................................................................................................................38
5.2 Local Conditions.............................................................................................................................................38
GTS-199-PR-GM-001
Page 2 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
5.2.1
5.2.2
5.2.3
GTS-199-PR-GM-001
QGP Measurement Manual
APPENDIX A
APPENDIX B
APPENDIX C
CORIOLIS METERS.................................................................................................................45
APPENDIX D
APPENDIX E
APPENDIX F
DP TRANSMITTER ..................................................................................................................53
APPENDIX G
APPENDIX H
FLOW COMPUTER..................................................................................................................59
APPENDIX I
APPENDIX J
APPENDIX K
GTS-199-PR-GM-001
Page 3 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
Scope
This manual is designed, to provide a technical reference for the operation and maintenance
of the gas measurement and monitoring systems on the Queensland Gas Pipeline.
The manual includes general detail of the overall measurement system and equipment, as
well as the philosophies used to develop the site specific Standard Operating Procedures (SOPs)
for:
1.2
Application
The scope of the manual applies to all Jemena operated custody transfer and check metering
facilities on the Queensland Gas Pipeline extending from the receipt/delivery facility at Wallumbilla
to delivery facilities in Gladstone and Rockhampton. Figure 1 and Figure 2 provide an overview of
the measurement facilities currently maintained on the Queensland Gas Pipeline.
Inspection and testing of both the fiscal and non fiscal measurement equipment is addressed in
this manual. For the field operations refer to Jemena standard operating procedures.
The inspection and testing procedures for independently owned and operated measurement
facilities on the Queensland Gas Pipeline are not addressed in this manual.
Jemena may, at its sole discretion, approve alternate ownership arrangements for measurement
equipment however; such equipment shall conform to the same standards as if Jemena were the
operator or as otherwise agreed.
GTS-199-PR-GM-001
Page 4 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 5 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Location
Status Meter
Assem
bly
Meter
Runs
Pipe
Dia.
mm
Not in
use
Orifice
Single
Not in
use
Orifice
Single
Wallumbilla
EPIC
Ultrason
Single
N/A
Gooimbah
Ultrason
Dual
N/A
Wallumbilla
Santos
Wallumbilla
AGL (APA)
Fairview
Orifice
Single 146.325
Westgrove
Orifice
Single 146.325
Rollestone
Orifice
Single 146.325
Rollestone
Compr. St.
Non
Fiscal
Ultrason
Coriolis
Banana
Compr. St.
Non
Fiscal
Ultrason
Coriolis
Gladstone
City Gate
Orifice
Dual
247.595
247.581
QAL
Note 1
Ultrason
Dual
N/A
BSL
Boyne
Note 1
Turbine
Single
N/A
Larcom
Creek
Note 1
Orifice
Single
74.211
Rockhamption Note 1
City Gate
Orifice
Dual
74.761
74.090
QMAG
Note 1
Turbine
Single
N/A
ORICA
Note 1
Turbine
Single
N/A
Gladstone
Breslin Str
Rotary
Single
N/A
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Rockhamption
North
Turbine
N/A
Rockhamption
South
Turbine
Single
N/A
Moura
Coriolis
Single
N/A
Wide Bay
Orifice
Single
77.927
Ultrason
Dual
N/A
X
X
X
X
X
X
X
X
Orifice
Single
73.711
X
X
X
X
X
X
X
X
Yarwun
QER
Dual
Series
TICOR
Not in
use
Orifice
Single
AMC
Not in
use
Orifice
Single
1.3
GTS-199-PR-GM-001
QGP Measurement Manual
1.3.1 TERMINOLOGY
Unless otherwise stated, all units and terminology used shall be in accordance with:
Australian Standard AS1000-1979 The International System of Units (The SI System) and Its
Application and regulations there under, and
Australian Gas Association publication Metric Units and Conversion Factors for use in the
Australian Gas Industry.
To ensure the technical integrity of various standards and software sourced internationally,
conversion factors commonly used and accepted in the Australian gas pipeline industry are used.
1.3.2 DEFINITIONS
AGA 3 means the American Gas Association Report No 3, Orifice metering of natural gas and
fluids measurement. Part 3, natural gas applications ANSI / API 2530 August 1992, together with
all appendices thereto.
AGA 7 means the American Gas Association Transmission Measurement Committee Report
No. 7 Measurement of Gas by Turbine Meters Second Revision April1996 together with all
appendices thereto.
AGA 8 means the American Gas Association report No 8 for calculation of super compressibility
of natural gas Second Edition November 2003
AGA 9 means the American Gas Association Transmission Measurement Committee Report
No. 9 Measurement of Gas by Multipath Ultrasonic Meter Second Edition April 2007
AGA 11 means the American Gas Association Transmission Measurement Committee Report
No. 7 Measurement of Gas by Coriolis Meter October 2003
GTS-199-PR-GM-001
Page 7 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
Calibration Gas refers to the gas used by a Gas Chromatograph to calibrate against known
mole percentage values.
Contract(s) refers to the various agreements for the purchase and transport of gas via the
Queensland Gas Pipeline.
ControlWave is an Emerson Process Remote Terminal Unit used as an electronic platform for the
pipeline facilities control systems.
Control is a function of Jemena in monitoring the Pipeline via the SCADA system and in
executing the necessary actions and directives to ensure the effective receipt, transportation and
delivery of gas to the Purchasers.
GT Control refers to the place where gas transmission control occurs.
Custody Transfer is the transfer of responsibility for the care and keeping of the gas.
Delivered refers to gas having left the pipeline at the delivery point/s specified in the relevant
contract as the point of transfer of custody of the gas from Jemena to the relevant shipper.
Elliot Flow computer receives data from the pressure, D.P and temperature transmitter. Also
receives Gas chromatograph data to calculate flow rates.
Energy is the volume of gas in standard cubic metres multiplied by the Gross Heating Value
(GHV). Standard units are Gigajoules (GJ).
Energy Accounting is the determination of all quantities of gas added to or subtracted from and
remaining in the Jemena Pipeline system each billing period and the determination of the energy
content of all such quantities of gas.
Gas shall mean any naturally occurring mixture of one or more hydrocarbons in a gaseous state,
and zero or more of the gases hydrogen sulphide, nitrogen, helium and carbon dioxide, and the
residue gas resulting from the treating or processing of the natural gas.
Gas Used is that amount of gas calculated by Jemena to have been consumed by Jemena in
normal pipeline operations such as fuel for heaters, venting and instrument gas consumption, and
will include compressor fuel in later years.
Gigajoule (GJ) is equal to 109 Joules.
Gladstone City Gate Station means the facility, constructed by the pipeline owner at the
termination of the main section of the pipeline outside the City of Gladstone.
GTS-199-PR-GM-001
Page 8 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GPA 2172 means Gas Processors Association Standard 2172-84 (or subsequent revisions), and
is the method used to calculate Gross Heating Value, Specific Gravity and Super compressibility
of natural gas mixtures from compositional analysis.
Gross Heating Value (GHV), also known as Higher Heating Value (HHV) shall mean the
energy produced by the complete combustion of one cubic metre of gas with air, at a temperature
of 15 degrees Celsius and at an absolute pressure of 101.325 kPa, with the gas free of all water
vapour, and the products of combustion cooled to 15 degrees Celsius, the water vapour formed
by combustion condensed to the liquid state, expressed in MJ per standard cubic meter (MJ/scm).
Imbalance exists in relation to an agreement if there is a difference on any day between the
quantities of gas received by the access provider at a receipt point/s for a facility users account
and the quantities of gas delivered to or on account of the facility user at the delivery point/s.
Input Quantity means the total of all gas received into the pipeline for a given billing period, as
measured by the inlet meters.
ISO 6976 means Natural Gas calculation of Calorific values, density, relative density, and wobbe
index from Composition.
Jemena Owned Gas is the quantity (in GJ) of gas in the pipeline equal to the difference
between linepack and imbalance.
Joule means the energy expended or the work done when a force of one Newton moves the
point of application a distance of one metre in the direction of that force.
Kilopascal (kPa) is one thousand pascals and is by definition a measure of absolute pressure.
It is sometimes convenient for instrument calibration to use the term kilopascal gauge (kPag).
This means that the gauge reads zero at atmospheric pressure.
Linepack means the calculated quantity of gas contained in the pipeline at a given point in time
(which is necessary for physical operation of the pipeline, excluding System use gas).
Measurement Authority is the Pipeline Owner.
Measuring Equipment includes but is not limited to the pipeline owners meters, temperature
and pressure transmitters, flow computers and gas chromatographs.
Megajoule (MJ) is 106 Joules.
Month means a period extending from the beginning of the first day in a calendar month to the
beginning of the first day in the next calendar month.
GTS-199-PR-GM-001
Page 9 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
QGP Measurement Manual
Reconciliation is the process through which Jemena conducts an energy balance at the end of
each billing period, and allocates any metering discrepancies in an agreed manner.
Sales Specification Gas is gas, which meets all of the agreed requirements for content and
properties as set out in Table 1
"Santos" refers to the company operating the Coal bed methane field located at Fairview near
Injune.
SCADA means Supervisory Control and Data Acquisition and refers to the electronic means of
receiving remote data and of sending remote control signals and data to pipeline facilities from the
Melbourne Control Centre.
Shipper shall mean an entity receiving transportation service on the pipeline pursuant to an
effective Transportation Service Agreement (also known as the facility user or, in certain
circumstances, access provider under the Pipeline Access Principles).
Specific Gravity is the density of dry gas divided by the density of dry air, both at 15 C and at a
pressure of 101.325 kPa.
Speed of Sound is the speed of sound for a particular gas composition.
Standard Cubic Metre of Gas shall mean the unit of volume of gas free from water vapour,
which would occupy a volume of one (1) cubic metre at a temperature of 15 Celsius and an
absolute pressure of 101.325 kilopascals.
Standard Measurement Conditions are defined as 101.325 kPa and 15 Celsius
Straightening vanes tubes found upstream of the metering device to induce laminar flow.
"Suncor" refers to the operating company of the Suncor Oil Shale Project.
Supercompressibility means a factor expressing a deviation of a gas from perfect gas laws.
Supplier refers to that party contracted by a shipper to supply gas at any of the pipeline inlets for
transport in the Queensland Gas Pipeline.
System Use Gas means the quantity of gas used in the operation of the pipeline, including, fuel
gas and lost or unaccounted for gas.
GTS-199-PR-GM-001
Page 11 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
12
GTS-199-PR-GM-001
Page 12 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Flow Data
Meter
Assembly
Static Temperature
Temperature
Sensor
Flow
Computer
Static Pressure
Pressure
Sensor
Gas
Chromatograph
Gas Quality
Instantaneous:
-mass flow
-volumetric flow
-std. volumetric flow
- energy flow
-temperature
-pressure
-gas quality
Local Display
Local
Printer
Totalised:
-mass flow
-volumetric flow
-std. volumetric flow
- energy flow
SCADA
Gas Quality
Meter Tube
GTS-199-PR-GM-001
Page 13 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
2.2
GTS-199-PR-GM-001
QGP Measurement Manual
Meter Assembly
The meter assembly measures dynamic flow properties for use in the calculation of volumetric and
energy flow. Four styles of meter assembly are in service on the pipeline. Jemena receipt and
check stations use orifice, ultrasonic and coriolis type meters. At the Delivery Points, a mixture of
orifice, ultrasonic, and turbine meters are employed.
Orifice meters are installed, operated and maintained as per the requirements of the American
Gas Association (AGA) Report No. 3.
Orifice plates are removed and checked for recorded dimensional details, flatness, and sharpness
of leading edge (in compliance with the manual of petroleum measurement standards CH 14
Section 3). Differential pressure sensing lines are leak tested. Differential pressure transmitters
are calibrated across their range. A known differential pressure is applied to the transmitter and
the differential pressure reading (kPa) from the flow computer display is compared for accuracy of
values.
Dual differential pressure transmitters are fitted where analogue signals are used between the
transmitters and the flow computers, maximising the acceptable flow range of a given plate.
Where the use of digital signals has been implemented, a single DP transmitter is used. Ongoing
performance monitoring, guards against the under or over ranging of the meters, with plates
changed out to suit short or long term changes to flow conditions Temperature and pressure
transmitters are located with each meter and are used to calculate the volumetric flow at
Standard Measurement Conditions.
Details on the orifice meters used on QGP can be found in Appendix A & J.
GTS-199-PR-GM-001
Page 14 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 15 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Figure 6a
Figure 6b
Figure 6c
The fluid flowing into the sensor tube is forced to take on the vertical momentum of the vibrating
tube. When the tube is moving upward during half of its vibration cycle the fluid flowing into the
sensor resists being forced upward by pushing down on the tube. (Figure 6b)
The fluid flowing out of the sensor has an upward momentum from the motion of the tube. As it
travels around the tube bend, the fluid resists changes in its vertical motion by pushing up on the
tube. The difference in forces causes the sensor tube to twist. When the tube is moving
downward during the second half of its vibration cycle, it twists in the opposite direction. This
twisting characteristic is called the Coriolis effect. (Figure 6c).
The amount of sensor tube twist is directly proportional to the mass flow rate of the fluid.
Electromagnetic velocity detectors located on each side of the flow tube measure the velocity of
the vibrating tube. Mass flow is determined by measuring the time difference exhibited by the
velocity detector signals. During zero flow conditions; no tube twist occurs, resulting in no time
difference between the two velocity signals. With flow, a twist occurs with a resulting time
difference between the two velocity signals. This time difference is directly proportional to mass
flow
The Flow Computer receives data from the Meter in terms of pulses/kg and live gas quality data
from a gas chromatograph, this enables calculation of gas volume and energy flow rates at
standard conditions.
Details on Coriolis meters used on QGP can be found in Appendix C & J.
GTS-199-PR-GM-001
Page 16 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
= Diameter of pipe
A & B = Transducers
= Velocity of gas
Ultrasonic meters are installed, operated and maintained as per the requirements of the American
Gas Association (AGA) Report No. 9, latest edition, and the manufactures installation, operating
and maintenance manual.
Periodic checks, called validations, are carried out to confirm the accuracy and integrity of the
meter set. This includes checks of the Automatic Gain and Level Control, correct ultrasonic pulse
rate and velocity of sound. This data indicates if any of the ultrasonic paths are fouled, the meter
is subject to external noise or any of the ultrasonic transducers are deteriorating. Monitoring of the
measured velocity of sound will show if there is any change in a critical dimension or the reference
clock has drifted. Checks and calibration of temperature and pressure transmitters are also
carried out during a validation.
On-line diagnostics continuously monitor the performance of the meter. These diagnostic checks
help to locate any metering discrepancies. Once identified, a discrepancy is investigated by
Jemena field staff. Metered data validations will be initiated to prove metering at any site as
dictated by the field investigation.
Where possible, delivery point meters will be operated in series with a nominated duty meter and
stand-by meter.
Details on the Ultrasonic meters used on the QGP can be found in Appendix D & J.
2.3
GTS-199-PR-GM-001
Page 17 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 18 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
2.3.4 AUTOMITTER
The flow Automitter unit is comprised of a Multi-Variable Sensor and an attached RTD forming a
complete gas flow measurement interface for one orifice run. The unit provides for static pressure,
differential pressure and temperature inputs to the flow computer transferred with a digital signal.
2.4
Flow Computers
The flow computer performs three main functions:
Data transfer
Each ultrasonic and turbine meter is connected to a local electronic flow computer, which receives
volume flow signals from the meter. It also receives pressure and temperature information from
the transmitters. From these inputs and along with the gas quality data, the flow computer
continuously calculates the corrected volume and energy flow through the meter.
Each Coriolis meter is connected to a local electronic flow computer, which receives a mass flow
signal from the meter. Volume at standard conditions and energy flow rates through the meter are
calculated from this signal and the specific gravity and heating value of the gas provided by a gas
chromatograph.
Each orifice plate meter is connected to a local electronic flow computer, which receives a
differential pressure developed across the orifice plate. The pressure drop across the plate is
related to the instantaneous flow rate. . It also receives pressure and temperature information
from the transmitters. From these inputs and along with the gas quality data, the flow computer
continuously calculates the corrected volume and energy flow through the meter.
All flow computers accumulate volume and energy totals.
All calculations done by the computer are in accordance with recognised industry standards.
Gas quality data electronically downloaded to each flow computer includes:
-
Relative Density
Nitrogen Content
Hydrocarbon Components
Pressure
GTS-199-PR-GM-001
Page 19 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
Temperature
Flow Rate
Energy Rate
Accumulated Flow
Accumulated Energy
Specific Gravity
Heating Value
Yesterdays energy
Yesterdays volume
GTS-199-PR-GM-001
QGP Measurement Manual
Flow calculations are carried out as per the AGA standard appropriate to the metering apparatus.
Supercompressibility is calculated for the purpose of flow correction as per the requirements of the
AGA Report No. 8, second edition 1992.
All functions of the flow computer are checked using electronic test instrumentation. Performing a
flow calculation using measured properties substituted into custom software, and comparing the
result with that from the flow computer assesses calculation accuracy.
Details on Flow computer validation checks can be found in Section H.
2.5
General
Gas entering the pipeline must meet certain specifications before it is transmitted through the line.
Jemena monitor the gas quality to ensure it meets these specifications
GTS-199-PR-GM-001
Page 20 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
3.2
Specifications
The Jemena Standard Terms and Conditions for the QGP state the acceptable gas quality limits
that apply to gas to be transported. Those requirements are restated in Table 1 below. Jemena is
contractually obligated to flow, on behalf of its Shippers, only gas that meets the specification. It
is the Shippers responsibility to ensure that gas to be transported meets this specification at its
Receipt Point(s).
Jemena will immediately notify the Shipper and Supplier when gas is not meeting specifications as
identified by Jemena gas quality measuring devices at the Receipt Point(s). Steps as outlined in
Section 4.13 of the Operations Manual may be taken by Jemena in the event of off-specification
gas. However, this action, nor the knowledge of the presence of off-specification gas by Jemena
personnel relieve the Shipper from its contractual obligation for providing gas meeting
specifications, or liability for any consequential damage incurred by Shippers directly or indirectly
due to the acceptance of off-specification gas on behalf of a Shipper.
ii. The commercial use of the Natural Gas by you and other Users.
Table 2: Requirements for acceptable gas quality
ITEM
SPECIFICATION
Minimum
Temperature
10C
Maximum
Temperature
50C
Wobbe Index
Minimum 47.0
Maximum Oxygen
Maximum 52.0
0.2 mol%
STANDARD
AS4564
3
Maximum Inerts
(non-combustibles)
Hydrocarbon
Dewpoint
Maximum Water
Content
Maximum
Hydrogen Sulphide
Maximum Carbon
Dioxide
Total Sulphur
Maximum 10C
1,000kPag 10,000 kPag
3
65 mg/m
7 mg/m
3.0% by volume
3
50 mg/m
AS4564
GTS-199-PR-GM-001
Page 21 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Mercaptan
15 mg/m
Gross Heating
Value
Minimum 35 MJ/m
3
3
Maximum 43MJ/m
NOTES:
1. All values measured or specified at 15C and 101.325 kPa unless otherwise stated.
2. Wobbe Index means the Higher Heating Value divided by the square root of the relative
density of the gas, both measured at the same time.
3. For the purposes of this clause, carbon dioxide and nitrogen shall be deemed to be inert
gases.
4. For the avoidance of doubt, objectionable substances include.:
a) material, dust and other solid or liquid matter, waxes, gums, gum forming constituents, and
unsaturated or aromatic hydrocarbons to an extent which might cause damage to, or
interfere with the proper operation of pipes, meters, regulators, control systems, equipment
or appliances;
b) Unsaturated or aromatic hydrocarbons to an extent which causes unacceptable sooting;
c) Other substances to the extent that they cause damage to, or problems in the operation of,
pipelines or appliances or that cause the products of combustion to be toxic, or hazardous
to health, other than substances that are usually found in natural gas combustion products.
5. Oil content shall be less than 20 ml per 1 TJ of gas
3.3
On Site Analysis
Gas Chromatographs that sample line gas and separate the inert and hydrocarbon components to
C6+ and C9+ are used to analyse the gas stream. Gas composition, specific gravity, heating
value and Wobbe Index of the gas are determined.
Moisture analysers are used to continuously sample the gas stream to establish its water dew
point.
RTD probes measure the gas temperature.
The table below lists the properties measured and calculated from the on-site analysis.
Table 3: Output from on-site analysis
MEASURED ON-LINE
CALCULATED ON-LINE
Specific Gravity
Carbon Dioxide
Wobbie Index
Nitrogen
GTS-199-PR-GM-001
Page 22 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
Live monitoring of the gas quality is enabled via the SCADA system. Output from the on-site
measurement equipment is linked to the Central Pipeline Control Centre. Alarms are triggered
should the measured or calculated gas properties approach the limits specified.
3.3.1 CHROMATOGRAPHS
A small gas sample is retrieved from the pipeline at nominal intervals of 3 6 minutes. The
sample is separated into its basic components and is analyzed by the C6+ gas chromatograph,
returning the following:
-
Hexane Plus
(C6+)
Propane
(C3)
I-Butane
(I-C4)
N-Butane
(N-C4)
Neo-Pentane
(Neo-C5)
I-Pentane
(I-C5)
N-Pentane
(N-C5)
Nitrogen
(N2)
Methane
(C1)
Carbon Dioxide
(CO2)
Ethane
(C2)
Hexane
(C6)
Propane
(C3)
I-Butane
(I-C4)
N-Butane
(N-C4)
Neo-Pentane
(Neo-C5)
I-Pentane
(I-C5)
N-Pentane
(N-C5)
Nitrogen
(N2)
Methane
(C1)
Carbon Dioxide
(CO2)
Ethane
(C2)
Nonane+
(C9)
Octanes
(C8)
Heptanes
(C7)
GTS-199-PR-GM-001
Page 23 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Upper Section
Detector
Printer
Sample
Conditioner
Control
Electronics
Flow
Computer
Analyser
Electronics
SCADA
Meter Tube
GTS-199-PR-GM-001
Page 24 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
A sensor, essentially a porous capacitor, is immersed in the gas sample stream. Water vapour is
absorbed into the hygroscopic dielectric layer of the sensor until equilibrium with the gas stream is
reached. The change in the dielectric value of the sensor is measured by the analyser and
equated to moisture content.
The analogue output of the analyser is connected to the SCADA system and is alarmed and
monitored.
The moisture analyser(s) are calibrated as part of routine verifications of gas analysis and energy
accounting equipment.
4 VALIDATION
4.1
Validation Summary
Validation is the process of ensuring the accuracy of the gas quality and energy accounting
equipment. Validations are performed at each of the pipeline metering stations.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 26 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Frequency of periodic validations to be performed by the pipeline owner or the meter owner
Location
Wallumbilla
Santos
Wallumbilla
AGL (APA)
Wallumbilla
EPIC
Gooimbah
Fairview
Westgrove
Rollestone
Rolleston CS
Banana CS
Gladstone
City Gate
QAL
BSL
Boyne
Larcom Creek
Rockhamption
City Gate
QMAG
ORICA
Gladstone
Breslin Str
Rockhamption
North
Rockhamption
South
Moura
Wide Bay
Yarwun
QER
TICOR
AMC
Meter
First
Year
Continuous
Assembly
Req-ments
Req-ments
Weeks
Weeks
Orifice
Not in use
Orifice
Not in use
Ultrasonic
Ultrasonic
Orifice
Orifice
Orifice
6
6
6
6
6
Ultrasonic
Coriolis
12
12
8
8
8
12
Ultrasonic
Coriolis
12
Orifice
Ultrasonic
6
6
8
12
Turbine
Orifice
6
6
26
8
Orifice
Turbine
Turbine
6
6
6
8
26
26
Rotary
Not in use
Turbine
26
Rotary
Coriolis
Orifice
Ultrasonic
Orifice
Orifice
Orifice
6
6
6
6
6
6
6
26
12
8
12
8
Not in use
Not in use
10
11
12
13
14
15
16
GTS-199-PR-GM-001
Page 27 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
4.2
GTS-199-PR-GM-001
QGP Measurement Manual
Validation Spreadsheet
An Excel Spreadsheet is used to assist in the validation process. It helps to ensure that the process is consistent
between different sites. Following is a list of all relevant validation forms within the spreadsheet.
VAL 1 Test Equipment
VAL 2 DPs
VAL 3 Pressure
VAL 4 Temperature
VAL 5 Orifice FC & GOF
VAL 6 Gas Chromatograph
VAL 7 Moisture
VAL 8 Pressure Check Run
VAL 9 Turbine Flow Computer & GOF
VAL 10 Coriolis FC Vs Calculated Values
VAL 13 - Series Meter Comparison
VAL 14 Ultrasonic Meter Diagnostics
VAL 15 Ultrasonic FC Vs GOF
VAL 16 Data Transfer Test
Note: GOF is proprietary software that is "called" from the spreadsheet to calculate gas
flow data in accordance with the AGA standards.
4.1.1
Val 1 Test equipment is register for all certified test equipment used during a validation. At the
commencement of each validation, the model number, serial number, date of last certification and
accuracy of each piece of equipment is entered onto the sheet. The sheet is then printed and
signed for acceptance that the information entered is correct.
Val 1 is shown in Appendix K.
4.1.2
The Differential Pressure Transmitter form is used to validate the accuracy of the Differential
Pressure transmitter.
The type of pressure calibrating equipment to be used for the pressure test is selected either
Dead Weight Tester (DWT) or electronic pressure calibrator. If the DWT is selected the oil
temperature and hydraulic head are entered to give a corrected "required kPa".
GTS-199-PR-GM-001
Page 28 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
Pressures are applied across the pressure transmitter's range in steps of 10%, 50% and 90% of
site maximum pressure, as displayed on Val 3. From the flow computer the pressures are then
viewed on data view and entered into the "As Found kPa" table.
Once all pressures are applied and entered into the "As Found kPa" they are automatically
compared to "Required kPa" and an error shown. This error is then compared to the acceptable
variance to determine whether the transmitter is within tolerance.
If the transmitter is found to be within tolerance the "As Found kPa" values are copied into the "As
Left kPa" and Val 3 Pressure transmitter tolerance check is completed.
If the transmitter is found to be out of tolerance a transmitter calibration is carried out. Upon
completion all pressures are reapplied and re-entered into the "As Left kPa".
It the transmitter does not calibrate correctly it will be replaced.
Val 2 is shown in Appendix K
4.1.3
The Pressure Transmitter form is used to validate the accuracy of the Pressure transmitter.
The type of pressure calibrating equipment to be used for the pressure test is selected either
Dead Weight Tester (DWT) or electronic pressure calibrator. If the DWT is selected the oil
temperature and hydraulic head are entered to give a corrected "required kPa".
Pressures are applied across the pressure transmitter's range in steps of 10%, 50% and 90% of
site maximum pressure, as displayed on Val 3. From the flow computer the pressures are then
viewed on data view and entered into the "As Found kPa" table.
Once all pressures are applied and entered into the "As Found kPa" they are automatically
compared to "Required kPa" and an error shown. This error is then compared to the acceptable
variance to determine whether the transmitter is within tolerance.
If the transmitter is found to be within tolerance the "As Found kPa" values are copied into the "As
Left kPa" and Val 3 Pressure transmitter tolerance check is completed.
If the transmitter is found to be out of tolerance a transmitter calibration is carried out. Upon
completion all pressures are reapplied and re-entered into the "As Left kPa".
It the transmitter does not calibrate correctly it will be replaced.
Val 3 is shown in Appendix K
4.1.4
The Temperature Transmitter report is used to validate the accuracy of the Temperature
transmitter.
The Temperature transmitter is calibrated across its range using a decade box. Different
resistances are applied to simulate an RTD at different temperatures.
The temperature or resistance indicated on Val 4 is dialled on the decade box. The
corresponding temperature can be viewed in the flow computer. This value is then entered into
the "As Found C".
GTS-199-PR-GM-001
Page 29 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
Once all Temperatures are dialled and entered into the "As Found C" they are automatically
compared to the "Required C" and an error shown. This error is then compared to the
acceptable variance to determine wether the transmitter is within tolerance.
If the transmitter is found to be within tolerance the "As Found" values are copied into the "As Left
C" and Val 4 Temperature transmitter tolerance check is completed
If the transmitter is found to be out of tolerance a transmitter calibration is required. Once
completed all temperatures are again stepped through and re-entered into the As Left on Val 4.
The transmitter is replaced if it cannot be calibrated to within tolerance.
RTD Probes
The RTD temperature probes are checked using a certified RTD probe, a water bath and a multi
meter. Both the RTD to be validated and NATA certified RTD are placed in the same water bath
and their resistances measured. These resistances are entered into the "As Found RTD"
calibration on Val 4 and automatically the variance is automatically calculated. This variance is
then compared to the variance limit to determine if the RTD is functioning correctly.
If the RTD being validated is found to be in tolerance the results entered in the As Found RTD
calibration are copied to the As Left RTD calibration and the RTD calibration is complete.
If the RTD being validated is found to be out of tolerance then the RTD is replaced and the new
RTD compared to the NATA certified RTD in the water bath. The resistance of the new RTD and
NATA certified RTD are entered into the As Left RTD calibration.
Val 4 is shown in Appendix K.
4.1.5
GTS-199-PR-GM-001
Page 30 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
The tolerances for the pressure and temperature measurement devices shall be as per the
validation procedures.
The tolerance for the net flow in the Partial Test is +/- 0.113% and was derived from the following:
Signal generator drift +/- 0.05%
Frequency meter accuracy +/- 0.013%
Flow computer computation accuracy +/- 0.05%
Limit +/- 0.113%
The tolerance for the gross flow comparison on the Complete Test is +/- 1.0%
4.1.6
Val 6 Gas Chromatograph tolerance check is used to determine the Gas Chromatographs
operational status
Firstly the GC Serial number is selected on Val 6 along with the calibration bottle to be used for
the validation. Once these two parameters have been selected the calibration bottle gas
composite mole precents are automatically entered into the certified mole % column of Val 6.
Using the GC Mon program to talk to the Gas chromatograph the gas stream is changed from line
gas to calibration gas and let run for three cycles to insure all line gas is purged from the system.
Once the three cycles are complete the GC Mon report data is taken from the third cycle and
pasted into the GC_AF tab in the validation-spread sheet. The data from the GC_AF tab
automatically updates to Val 6 and is compared to the calibration bottles certified known SG, HV
and compressibility to give a total variance.
The variance is then compared to the allowable tolerance to determine if the GC readings are
within the set tolerances.
If the SG, HV and compressibility are found to be within tolerance the data pasted into the
GC_AF tab is copy into the GC_AL tab in the validation spread sheet and the Val 6 Gas
Chromatograph validation is complete.
If the Gas Chromatograph is found to be out of tolerance then a calibration is required. Once the
calibration is complete a copy of the results page of GC Mon is taken and pasted into the GC_AL
tab in the validation spread sheet.
Val 6 is shown in Appendix K
4.1.7
Val 7 Moisture Analyser tolerance check is used to determine the Moisture Analyser operational
status
Firstly the gas stream is changed from line gas to calibration gas and let run to ensure all line gas
is purged from the system. Once the readings have stabilised (confirmed using SCADA or a
communicator), the Moisture analyser the mg/m3 are compared to the concentration in the
certified calibration bottle. The mg/m3 that the analyser is reading and the ppm of the calibration
bottle are entered on Val 7 "As found". Once entered the variance between the analyser and the
calibration bottle is automatically calculated. This is then compared to the allowable variance.
GTS-199-PR-GM-001
Page 31 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
If the analyser is found to be in tolerance the "As Found" data is copied to the "As left" and the
Moisture Analyser tolerance check is complete.
If the analyser is found to be out of tolerance then the Moisture analyser is calibrated and new
data taken after the calibration is placed into the Val 7 As Left.
Val 7 is shown in Appendix K
4.1.8
The Pressure Check Run Transmitter form is used to validate the accuracy of the Pressure
transmitter.
The type of pressure calibrating equipment to be used for the pressure test is selected either
Dead Weight Tester (DWT) or electronic pressure calibrator. If the DWT is selected the oil
temperature and hydraulic head are entered to give a corrected "required kPa".
Pressures are applied across the pressure transmitter's range in steps of 10%, 40%, 60% and
90% of site maximum pressure, as displayed on Val 8. From the flow computer the pressures are
then viewed on data view and entered into the "As Found kPa" table.
Once all pressures are applied and entered into the "As Found kPa" they are automatically
compared to "Required kPa" and an error shown. This error is then compared to the acceptable
variance to determine whether the transmitter is within tolerance.
If the transmitter is found to be within tolerance the "As Found kPa" values are copied into the "As
Left kPa" and Val 8 Pressure transmitter tolerance check is completed.
If the transmitter is found to be out of tolerance a transmitter calibration is carried out. Upon
completion all pressures are reapplied and re-entered into the "As Left kPa".
It the transmitter does not calibrate correctly it will be replaced.
Val 8 is shown in Appendix K
4.1.9
GTS-199-PR-GM-001
QGP Measurement Manual
The complete test involves placing a second turbine meter in series with the in-service meter
recording and comparing the measured throughput of each meter.
This test will identify if the in-service meters performance has deteriorated.
All equipment must be tested as per the partial test. This includes the pre-amplifier and flow
computer input for the second turbine meter.
To allow for temperature stabilisation the test should be performed over a minimum of eight hours,
preferably 24hrs
DATA AND TOLERANCES
The tolerances for the pressure and temperature measurement devices shall be as per the
validation procedures.
The tolerance for the net flow in the Partial Test is +/- 0.113% and was derived from the following:
Signal generator drift +/- 0.05%
Frequency meter accuracy +/- 0.013%
Flow computer computation accuracy +/- 0.05%
Limit +/- 0.113%
The tolerance for the gross flow comparison on the Complete Test is +/- 1.0%
Val 9 is shown in Appendix K
GTS-199-PR-GM-001
QGP Measurement Manual
Sample rate
Velocity of sound
Stability
AGC Levels
AGC Limits
Sample rate: The sample rate is used to determine that all ultrasonic pulses sent by the emitting
transducer are being collected by the receiving transducer. The Sample rate for all Jemena
ultrasonic meters is 15 Hz with a tolerance of + or 1 Hz.
Velocity of Sound or (VOS) is output as an average value of all pulse paths in the meter (m/s).
The VOS calculated by the meter is compared against that calculated from gas quality, pressure
and temperature using VOS calculated using proprietary software. This comparison is then used
to determine wether there is any performance faults with the meter. A tolerance of 1.5 m/s is set
for VOS comparison.
GTS-199-PR-GM-001
Page 34 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
Stability: This measures the status of Axial Path, Swirl Path, Flow and Swirl. A value up to 4
represents correct functioning.
AGC Levels: The AGC levels or automatic gain control levels, is an output from each transducer.
The ultrasonic meter relies on the transit time from when one transducer emits an ultrasonic pulse
until when the receiving transmitter hears that pulse. Certain devices commonly used on
standard meter stations can produce ultrasonic noise such as pressure regulators. In these noisy
environment gain levels increase to enable the detection of each transmitted pulse. The meter
automatically adjusts the gain of each transducer to achieve optimal metering capability.
AGC Limits: AGC limits are also outputs from each transducer. The limits are adjusted
automatically by the Signal Processing unit and are defaulted to a maximum level.
The AGC characteristics are best represented as a ratio of AGC limits to AGC levels. A ratio of 3:1
is a minimum requirement, with ratios of up to 10:1 being typical
The information required for Val 14 Ultrasonic Diagnostic Check is obtained from the site Flow
Computer List 50 and 51 Data view and is pasted into the Diagnostics tab in the validation-spread
sheet.
If an ultrasonic meter data link fault is present on the meter to be validated, information contained
in list 50 will not be "live" data. In this instance the meter data log file is the source of the data
entered into the list on the diagnostics tab.
Val 14 is shown in Appendix K
GTS-199-PR-GM-001
Page 35 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
This variance is then compared to the allowable variance as indicated on Val 15 of the validationspread sheet.
Val 15 is shown in Appendix K
Data from GC. This data is copied from GC Mon and pasted into the GC Data tab in the
validation-spread sheet. This data automatically updates to Val 16.
Step 2
Data from FC. This data is copied via the flow computer data view list 50. Once copied the
data is pasted in the FC list 50 data trans tab in the validation-spread sheet. This data
automatically updates to Val 16.
Step 3
Data from SCADA. This data is copied from the GC data page for the validation site. Once
copied the data is pasted into the SCADA GC data trans tab in the validation-spread sheet.
The data from the SCADA GC data trans is then entered by hand into Val 16.
The variance between the three data down loads is automatically calculated and compared to the
tolerance to insure correct operational status.
Sites without a Gas Chromatograph: (Excluding Coriolis sites)
If a GC is not on site then a data transfer SCADA system to Flow computer check is conducted.
This check comprises of only two steps
Step 1
Data from SCADA. This data is copied from the GC data page of the site where the Gas
analysis in conducted. Once copied the data is pasted into the SCADA GC data trans tab in
GTS-199-PR-GM-001
Page 36 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
the validation-spread sheet. The data from the SCADA GC data transfer is then entered by
hand into Val 16.
Step 2
Data from FC. This data is copied via the flow computer data view list 50. Once copied the
data is pasted in the FC list 50 data trans tab in the validation-spread sheet. This data
automatically updates to Val 16.
The variance between the two data down loads is automatically calculated and compared to the
tolerance to ensure correct operational status.
Coriolis Sites:
The Coriolis sites due to the Coriolis meter being a mass flow meter only require the SG and GHV
for operation. Due to this fact, on the Coriolis sites only the SG and GHV required to be proved in
the data transfer check. This check comprises of only two steps
Step 1
Data from SCADA. This data is copied from the GC data page of the site where the gas
analysis is conducted. Once the copied data is pasted into the SCADA GC data trans tab in
the validation sheet. The data from SCADA GC data trans is then entered by hand into Val
16.
Step 2
Data from FC. This data is copied via the flow computer data view list 50. Once copied the
data is pasted in the FC list 50 data trans tab in the validation spread sheet. This data
automatically updates to Val 16.
GTS-199-PR-GM-001
Page 37 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Validation Spreadsheet
In order to be able to equate flows at differing pressures and temperatures, a common reference
needs to be established. Defining the base conditions and converting all volumes to these
standard conditions achieves this. Industry accepted reference conditions within Australia are:
Measurement Reference Temperature
15C (288.15K)
5.2
9.80665 m/s
Local Conditions
The local gravitational acceleration and atmospheric pressure at each site varies. A universal
strategy must be established for determination of the local conditions to allow conversion to
Standard Conditions
= elevation (m)
= 9.80665 m/s2
GTS-199-PR-GM-001
Page 38 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Table 4
Site
Latitude
(deg)
Elevation
Local Gravity
(m/s2)
Local Atmos.
Pres. (kPa)
AGA3 ref.
Wallumbilla
26.694
302
9.790454
97.70
Gooimbah
25.937
425
9.789524
96.22
Fairview
25.625
469
9.789165
95.69
Westgrove
25.454
490
9.788978
95.44
Rolleston
24.710
270
9.789131
98.08
Oombabeer
24.515
125
9.789443
99.82
Moura
24.417
129
9.789363
99.77
Banana
24.361
175
9.789182
99.22
Bell Creek
24.149
313
9.788610
97.56
Larcom Creek
23.883
43
9.789260
100.81
GCG
23.655
12
9.789200
101.18
ORICA
23.655
9.789222
101.26
AMC
23.655
9.789222
101.26
Widebay GCG
23.655
14
9.789194
101.16
QAL
23.824
3.5
9.789342
101.28
Bajool
23.865
13.5
9.789339
101.16
23.35
9.789007
101.23
RCG
23.319
17
9.788958
101.12
Qmag
23.319
17
9.788958
101.12
23.319
17
9.788959
101.12
Suncor
23.655
21
9.789173
101.07
Ticor
23.655
18
9.789182
101.11
Yarwun
23.655
16.6
9.789200
101.13
GTS-199-PR-GM-001
Page 39 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Viscosity
(Pa.s)
SG
P (kPa)
T (C)
Wallumbilla
0.63
9000
22.5
0.0000146
Westgrove
0.67
9500
22.5
0.0000152
Rolleston
0.57
9250
22.5
0.0000149
Moura
0.56
8500
22.5
0.0000145
GCG
0.625
6000
22.5
0.0000132
GCM
0.625
2700
22.5
0.0000117
Larcom
Creek
0.625
4000
12.5
0.0000118
RCG
0.625
4000
22.5
0.0000123
Q-Mag
0.625
2000
12.5
0.0000113
GTS-199-PR-GM-001
Page 40 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX A
CONDITION:
Visually check the plate and seal for dirt and damage. Report any coating of grease or dirt on
validation sheet Val 1 (Appendix K).Note the side of the plate is contaminated, the extent and the
thickness of the coating.
GTS-199-PR-GM-001
Page 41 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
FLATNESS:
Check the upstream face for flatness with a straight edge and feeler gauges.
perpendicular distance from the straight edge to the plate.
Measure the
At the worst of four equally spaced diametral checks, this distance should be less than 0.01 x (D d)/2 mm.
SMOOTHNESS:
A surface roughness of 1.3 microns is specified. Since this was the manufactured condition, field
checks are confined to checking whether the plate is as new or otherwise.
EDGE SHARPNESS:
Visually check that the edge is square and sharp. If any defect can be seen with the naked eye,
the plate must be changed. Report any wire or round edges, burrs, cuts or other peculiarities on
validation spreadsheet Val 1 (Appendix K).
DIMENSIONS:
Following manufacture, the orifice Diameter is certified as being within the specifications of AGA
3. Field checks are confined to ensuring that the correct plate is fitted.
COMPLETION
When the orifice assembly has been refitted, it is pressure tested using the gas in the pipeline.
All valves must be left fully open or the meter will not read accurately when it is put back into
service.
If the plate has been changed, ensure that the new data has been entered in the flow computer.
Make sure that validation sheet Val 1 (Appendix K) has been completely filled in and signed by
the witness.
Validation sheet Val 5 is use to determine standard flow rates and energy using AGA3 against
that of the flow computer when a orifice is being used. This check gives a percentage error of the
flow computer.
GTS-199-PR-GM-001
Page 42 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX B
GTS-199-PR-GM-001
Page 43 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
COMPLETE TEST
The complete test involves placing a second turbine meter in series with the in-service meter
recording and comparing the measured throughput of each meter.
This test will identify if the in-service meters performance has deteriorated.
All equipment must be tested as per the partial test. This includes the pre-amplifier and flow
computer input for the second turbine meter.
To allow for temperature stabilisation the test should be performed over a minimum of eight hours,
preferably 24hrs
GTS-199-PR-GM-001
Page 44 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX C
CORIOLIS METERS
---- FOR INFORMATION ONLY --REFER TO STANDARD OPERATING PROCEDURES FOR
SITE SPECIFIC DETAILS
GTS-199-PR-GM-001
Page 45 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
All equipment must be tested as per the partial test. This includes the Pressure Transmitter and
Flow Computer test for the 2nd Meter. The test should be performed over a minimum of 8 hrs,
preferably 24 hrs.
This test is only performed at dual meter stations and currently not applicable for QGP coriolis
sites.
DATA AND TOLERANCE
The tolerances for the pressure, measurement devices and the flow computer shall be as per the
validation procedures in Appendix J.
GTS-199-PR-GM-001
Page 46 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX D
PARTIAL TEST
This test is carried out on-line and is to monitor the meter performance.
Compare the flow results of the duty meter with the check meter and take action on any
discrepancies.
Carry out on-line diagnostics from the flow computer to ensure functionality of all transducers. This
data includes parameters associated with installation conditions such as path attenuation and
signal to noise levels. These values are compared with those of AGA9 recommendations.
A Speed of Sound check of the meter is performed. When the gas composition, pressure and
temperature are accurately known, the measured speed of sound can be compared with a
calculated speed of sound based on software supplied by the vendor.
GTS-199-PR-GM-001
Page 47 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
COMPLETE TEST
This test is carried out with both meters on-line.
Check meter set up parameters with those of the latest calibration certificate data. Information
includes path lengths, spool inside diameter, frequency output ranges etc. This is done by taking a
data log file using uniform software to talk directly to the ultrasonic meter.
Verify the pressure and temperature devices as per the validation procedures in Appendix E & G
of this Manual.
Compare the flow results of the duty meter with the check meter and recording the results. This is
to be carried out using SCADA history over a period of one billing period of uninterrupted flow.
Carry out on-line diagnostics from the flow computer to ensure functionality of all transducers. This
data includes parameters associated with installation conditions such as path attenuation and
signal to noise levels. These values are compared with those of AGA9 recommendations.
A Speed of Sound check of the meter is performed. When the gas composition, pressure and
temperature are accurately known, the measured speed of sound can be compared with a
calculated speed of sound based on software supplied by the vendor.
DATA AND TOLERANCE
The tolerances for the pressure and measurement devices shall be as per the validation
procedures in Appendix E & G. The tolerance for the Flow Computer shall be as per Appendix H
of this manual.
Val 14 & 15 are shown in Appendix K
GTS-199-PR-GM-001
Page 48 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX E
The pressure transmitter is connected to the high pressure flange tapping on the orifice plate
holder, to the turbine meter tapping point, on the upstream side of a PD meter or downstream of a
coriolis meter.
A 4-20 mA output signal is fed to the flow computer where it is converted to a digital signal for
inclusion in the flow computation and displayed on the flow computer display in kPa.
PARTIAL TEST
This test is carried out under normal flowing conditions.
A calibrated meter gauge is connected to a tee in the impulse line and the pressure reading is
compared with the flow computer display. If the reading is out of limits, a Complete test is
carried out.
Limits:
30 kPa
15 kPa
COMPLETE TEST
The transmitter is isolated and de-pressured.
It is then calibrated at 10, 50 and 90% of span using a hydraulic dead weight tester.
The 4-20 mA output signal is measured across the test points at the front of the control panel.
Note: The 4-20 mA signal is measured across a precision 10 ohm resistor, therefore the reading is
40-200 mV.
The flow computer displayed pressure is also recorded. This checks the flow computer analogue
to digital conversion and the digital computation of pressure.
GTS-199-PR-GM-001
Page 49 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
= 0.03 mA
= 0.02%
Display tolerance:
At Line Pressure
CALIBRATION CALCULATIONS
For standard inputs, the nominal dead weight pressure for a given percentage of range input is
calculated as:
DWT = [ (Full Scale kPa - Offset kPa) x % of span ] + Offset kPa
100
Using the above formula:
Input
Hi Press
Lo Press
DWT kPa
DWT kPa
10
1,020
510
50
5,100
2,550
90
9,180
4,590
The above values are not convenient for applying to the dead weight test, therefore the following
values are used:
Input
Hi Press
Lo Press
DWT kPa
DWT kPa
10
1,000
500
50
5,000
2,500
90
9,000
4,500
GTS-199-PR-GM-001
Page 50 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Local Gravity
Standard Gravity
860
kgF/m2
860
x 9.80665* N/m2
8434
Pa
8.4
kPa
* Standard gravity
Therefore true applied kPa = (DWT kPa x Local Gravity/Standard Gravity) - 8.4 x Liquid Head m
To calculate either the kPa for a given mA or the mA for a given kPa use the following:
kPa = [ ( mA - 4 ) Span kPa ] + Offset kPa
16
mA = [ ( kPa - Offset kPa ) x 16 ] + 4
Span kPa
GTS-199-PR-GM-001
Page 51 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 52 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX F
DP TRANSMITTER
---- FOR INFORMATION ONLY --REFER TO STANDARD OPERATING PROCEDURES FOR
SITE SPECIFIC DETAILS
The differential pressure transmitter is connected to the high and low pressure flange tapings on an
orifice plate holder.
A 4-20 mA output or digital signal is fed to the flow computer where it is included in the flow
computation and displayed on the flow computer display in kPa.
CALIBRATION
The transmitter is calibrated at approximately 10, 50 and 90% or 0, 50 and 100% of span by
applying pressures to the high pressure side of the cell. Accurate pressure settings are
maintained by a pneumatic dead weight tester.
For Analogue signals the 4-20 mA output signal is read from the test points at the front of the control
panel. Note: The 4-20 mA signal is measured across a precision 10 ohm resistor, therefore the
reading is 40-200 mV.
The flow computer reading is also recorded. This checks the flow computer analogue to digital
conversion and the digital computation of differential pressure.
Note: Both the high and low differential pressure inputs to the Elliot flow computer are on a
common analogue input card. This card has adjustment which will affect both input readings,
therefore the As Found readings must be taken for both transmitters prior to adjusting the
analogue input card. The As Left readings for both transmitters must be taken after the
analogue input card is adjusted.
0 to 12.5 kPa
12.5 to 50 kPa
0.02 mA
0.02%
0.12%
GTS-199-PR-GM-001
Page 53 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Display Tolerances:
Low range: 0.12% of span (12.5 kPa)
0.015 kPa
0.045 kPa
CALIBRATION CALCULATIONS
For standard inputs, the nominal dead weight pressure for a given percentage of range input is
calculated as:
DWt = [ ( Full Scale kPa - Offset kPa ) x % of span ] + Offset kPa
100
Using the above formula:
Input
DWT
(kPa)
DP Hi
DP Lo
10
16.25
1.25
50
31.25
6.25
90
46.25
11.25
The above values are not convenient for applying to the dead weight test, therefore the following
values are used:
Nominal
Used DWTs
%
DP Hi
(kPa)
DP Lo
10
15
1.5
50
30
6.0
90
45
11.0
Local Gravity
Standard Gravity
GTS-199-PR-GM-001
Page 54 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
To calculate either the kPa for a given mA or the mA for a given kPa use the following:
kPa = [ ( mA - 4 ) x Span kPa ] + Offset kPa
16
mA = [ ( kPa - Offset kPa ) x 16 ] + 4
Span kPa
GTS-199-PR-GM-001
Page 55 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX G
= 50 C
119.4
ohms
Min. scale
100 0
ohms
0 C
0.02
GTS-199-PR-GM-001
Page 56 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
= 0.01
= 0.05
0.1 %
0.06
When the flow computer only displays the temperature to 0.1 of a degree, the calculated values
have to be rounded to the nearest 0.1 of a degree.
CALIBRATION CALCULATIONS
To calculate the required temperature as a percentage of span:
% = [ (Full scale C - Min. C) x % of span ] + Min. C
100
The required test resistors are:
% span
ohms
100.00
10
101.95
50
25
109.74
90
45
117.47
100
50
119.40
GTS-199-PR-GM-001
Page 57 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
The Kay ice point tester is a temperature controlled bath which requires a cool down/stabilisation
time of about one hour. It should therefore be switched on at the commencement of the validation
tests.
Procedure:
Ice Bath
Place a small quantity of water into a flask of ice and stir occasionally to ensure a constant bath
temperature. Measure the temperature using a certified thermometer.
Remove the RTD probe from the line and immerse the test end into the ice/water mix.
Kay Ice Point Tester
Remove the RTD probe from the line and immerse to its full length in one of the test wells. The
test wells should be filled with a heavy mineral oil to improve heat transfer.
RTD Measurement
Connect the NATA certified digital multimeter on the ohm setting across terminals A-B of the RTD,
record the resistance reading. Measure the resistance across terminals B-C and record the
reading. Subtract the first reading from the second, this then is the RTD resistance at 0 C.
Record the resistance into validation spreadsheet 4 and check that the value is between 99.838
ohms and 100.162 ohms.
Limit derivation:
RTD
= +/- 0.087
Tester
= +/- 0.05
Tester stab.
0.025
Total
0.162 ohms
If the RTD probe is within limits, it is refitted. If not, a new probe is tested and fitted.
GTS-199-PR-GM-001
Page 58 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX H
FLOW COMPUTER
---- FOR INFORMATION ONLY --REFER TO STANDARD OPERATING PROCEDURES FOR
SITE SPECIFIC DETAILS
GTS-199-PR-GM-001
Page 59 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Using the pre-test printout, ensure that the programmed constants are in accordance with the
latest revision of these work sheets.
Procedure for Input of Instantaneous Values
This procedure assumes that the live input values are reasonably constant. If any input value is
swinging, key in an estimated mean value in the Maintenance Mode.
TOLERANCES
The basis of the accuracy limits is shown below for the different segments of the flow computer.
Analogue Inputs
Analogue to digital conversion:
+/- 0.02%
+/- 0.02%
computation Tolerance
+/- 0.05%
The flow computer accuracy is added arithmetically to the above limits for the purpose of
determining an acceptable instantaneous error limit.
Note that if the check computation is based on a flow computer displayed value, the only allowable
error limit is the flow computer computation accuracy.
EXAMPLE OF FLOW COMPUTER VALIDATION CERIFICATES BEING USED ON QGP FOR THE
DIFFERENT TYPES OF METERS CAN BE FOUND IN APPENDICIES K.
GTS-199-PR-GM-001
Page 60 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
APPENDIX I
- 60 F
- 14.696 psia
15 C
- 101.325 kPa
6.894757 kPa
1m
35.31466672 ft
1 Btu
1055.055853 Joules
K (Kelvin)
C + 273.15
C (Celsius)
5/9 (F-32)
Atmosphere
101325 pascals
60 F
15.555556 C
GTS-199-PR-GM-001
Page 61 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
288.15
1055.055853
10
35.31466672
1
= 0.037331 MJ/m3
5.2.3.4 Calibration
In performing the calibration, the GC does five complete analyses or runs on the test gas. For
each component the GC compares the response factor (peak area) and retention time (time of
peak detection) of the run with that of the final analysis of the previous calibration. The
differences are expressed as a percentage and printed in the report as % DEV.
The first two runs are ignored and the last three runs are averaged and printed as the FINAL
calibration. If the % deviation is within set limits the calibration data is updated and an asterisk is
printed next to the new figures. If the deviation is outside of the set limits the old calibration data
is retained and an alarm raised to alert the technician of a possible problem.
Prior to the printing of the FINAL calibration an ANALYSIS report is printed. This is a printout
of the analysis from the fifth calibration run prior to the GC updating its calibration factors. This
printout is used for the AS FOUND data on the validation sheet 6.
Upon completion of the calibration runs the GC prints out a FINAL calibration report, which will
indicate the new updated values for each component by placing an asterisk next to their response
factors and retention time.
The GC is then instructed by the technician to analyse stream 2, which is the calibration gas
stream. The analysis result is then printed. The mole % for each component from this analysis is
entered into the AS LEFT column of the validation sheet 6.
GTS-199-PR-GM-001
Gas Transmission
By comparing the instrument readout with the reading obtained using an official
dew point tester at line pressure.
(b)
5.2.3.6 Limits
The readings obtained from the Shaw moisture analyser when compared with either an optical
dew scope or with the certified test gas should agree to within 4 C.
Welker Flow Proportional Sampler - Installed but not used
Description
A small sample of gas flows from the pipeline, via a Welker Sampler head, to vent. The sampler
grabs a small portion of this flow when actuated by a solenoid valve.
The size of the grab is fixed by the sampler cup size, at 0.065 ml.
The rate at which it makes these grabs is proportional to the instantaneous gross flow rate, i.e.
m3/hr at operating pressure and temperature. Scaling is performed by the PLC, which reads
scaled flowrate output pulses to the solenoid. The scaling is manually set via SCADA.
The grab samples of gas are forced into a piston type sample bomb. The back side of the
piston is charged with the full line pressure from a tapping on the sampler manifold to avoid
premature filling. This line must be isolated if the pipeline is de-pressured. Over a period of one
month, the piston is displaced by the accumulated gas samples and a magnetic follower indicates
the position.
The sample bomb is targeted to fill to 80% of its maximum capacity.
Routine Check
The piston travel should be approximately equal for each day of the one month fill cycle, unless
there are significant flow variations. The piston travel (% max) is logged at each site visit by the
operator to ensure that the sampler is functioning.
If there is a sampler failure, the above procedure allows a spot sample or a part month sample to
be taken.
Monthly Validation
The scaling factor is set at the start of the accounting month, based on the forecast throughout:
Scale Fact. = Gross m3 x
where the flow computer transmits one pulse per gross m3 to the PLC.
GTS-199-PR-GM-001
Page 63 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
* In practice, experience has shown that some of the sample captured by the cup does not enter
the sample cylinder line and a multiplying factor, based on experience, will be required.
The estimation of gross m3 from the nominated energy for the month is based on estimations of
GHV, SG, pressure and temperature. A procedure based on flow computer printout data is
included in the spreadsheet for Form No. 8 or Standard m3 can be converted to Gross m3 by
running the AGA 3 program disk.
The monthly validation is a check to ensure that the sample container is filling at the approximate
daily rate required:
Calc. fill % = Cylinder 100% x 0.8 x
Day No.
Days in Cycle
For the purposes of this spot check, shut down days are subtracted from Days in cycle.
The sampler can cope with large flow variations in the one month cycle but if the forecast is not
going to be met, or exceeded, the scale must be reset to ensure that the sample cylinder is always
between 60 and 99% filled by change out day.
2)
Isolate the cylinder at its inlet and outlet valves and remove. FIT THE SECURITY
PLUGS.
3)
Open the valves from the sample head to purge the old sample out, then close.
4)
Connect the inert gas new cylinder and open up the valve to the back side of the
piston.
5)
When the piston is at the zero position, open up the valve to the sample head.
6)
Open the gas supply to start the sampler and observe the first actuation to ensure that
it is working.
7)
Label details:
Attention: Laboratory
Flow Weighted Average Gas Sample
For month of
. 20 .
..
GTS-199-PR-GM-001
Page 64 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
..
Temperature:
...
% Full:
...
Cylinder No:
...
GTS-199-PR-GM-001
Page 65 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
APPENDIX J
GTS-199-PR-GM-001
QGP Measurement Manual
Tolerance
Warp:
0.01x(D-d)
Edge Definition
0.02mA
0.12%
12.5 kPa
0.015 kPa
37.5 kPa
0.045 kPa
50.0 kPa
0.060 kPa
30kPa
10kPa
0.03mA
0.17%
Range
10200 kPa
17 kPa
5100 kPa
8.5 kPa
Temperature
Partial Test: (single point)
Transmitter Tolerance:
0.5C
0.06C
0.162Ohms
Flow Computer
Total Computational Accuracy:
+/- 0.10%
Gas Chromatograph
GC - FC DAC Accuracy:
0.02%
Moisture Analyser
Portable Dew Point Meter:
4C
GTS-199-PR-GM-001
Page 66 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
Test Gas:
GTS-199-PR-GM-001
QGP Measurement Manual
3C or +/1ppm
Turbine Meter
Complete Test:
Gross Flow: deviation compared to other calibrated meter.
+1 / -1 %
Partial Test:
Net Flow Calculation:
+/- 0.113%
+/- 1.0%
15 +/-1
+/- 1.50 m/s
AGC Limit to
Level ratio
>2
>40000
Coriolis Meter
Flow computer computation accuracy
+/- 0.10%
0.8%
GTS-199-PR-GM-001
Page 67 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
Gas Transmission
Instrument /
Equipment
Description
Seri
al
No
Locati
on
Test
Authorit
y
Test
Frequen
cy
Fluke 45
Multimeter
4875
008
Gladst
one
SEQEB
Annually
Fluke 45
Multimeter
4841
266
Roma
SEQEB
Annually
Phillips
Frequency
Counter
SM3
301
Gladst
one
SEQEB
Annually
Decade
Resistance
Box
1117
B9
Gladst
one
SEQEB
Annually
Decade
Resistance
Box
1332
L6
Roma
SEQEB
Annually
Thermometers
N/A
Gld &
Roma
Dobbie
When
Purchase
d
Druck pressure
tester
2112
6
Gladst
one
Budenb
erg
Annually
Druck pressure
tester
2191
1
Roma
Budenb
erg
Annually
Ametek Dead
Weight Tester
8141
0
Gladst
one
Budenb
erg
Annually
Ametek Dead
Weight Tester
8236
9
Roma
Budenb
erg
Annually
GTS-199-PR-GM-001
Page 68 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
APPENDIX K
GTS-199-PR-GM-001
QGP Measurement Manual
VALIDATION REPORTS
GTS-199-PR-GM-001
Page 69 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 70 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 71 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 72 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 73 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 74 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 75 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 76 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 77 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 78 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 79 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 80 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 81 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 82 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.
GTS-199-PR-GM-001
QGP Measurement Manual
GTS-199-PR-GM-001
Page 83 of 83
QGP Measurement Manual.doc
Doc ID: 6214030
All rights to this publication are the property of and are reserved by Jemena Ltd. Other than as expressly permitted by law no part of this
publication may be reproduced, stored or transmitted in any form or by any means without the written permission of Jemena Ltd.