This document provides specifications for a reciprocating compressor. It is a double acting, single stage compressor that uses ammonia as the process gas. It has a rated capacity of 7906 Nm3/Hr and operates at pressures up to 8.5 bar. The compressor has two cylinders and two crank throws. It uses direct drive and has carbon steel and stainless steel components. Performance, mechanical features, materials of construction, inspection and testing are all specified.
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Reciprocating Compressor Spec
This document provides specifications for a reciprocating compressor. It is a double acting, single stage compressor that uses ammonia as the process gas. It has a rated capacity of 7906 Nm3/Hr and operates at pressures up to 8.5 bar. The compressor has two cylinders and two crank throws. It uses direct drive and has carbon steel and stainless steel components. Performance, mechanical features, materials of construction, inspection and testing are all specified.
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Copressor Type Reciprocating
Inlet Capacity 7906 NM3/Hr
Suction Temp, oC 1.52 Suction Pressure, Bar A 4.5 Service Ammonia Mol Weight 17.03 1 GENERAL 1.1 Design Code API 618 1.2 Frame Rating @ RPM * 1.3 Lubricated / non lubricated Non Lubricated 1.4 Single / Double Acting Double Acting 1.5 Model Designation * 1.6 No. of Stages One 2 COMPRESSOR PERFORMANCE 2.1 Rated Capacity (Nm3/Hr) / KG/Hr 7906 / 6000 2.2 Final Stage Descharge Pressure @ pulsation suppressor o/l 8.5 Bar A 2.3 Discharge Temp o C (Adiabatic) * 2.4 Discharge Temp o C (Predicted) * 2.5 Shaft absorbed power at motor coupling KW * 2.6 Compressor Speed rpm * 2.7 Recommended Motor KW * 2.8 Motor Rating as per API 618 Yes 2.9 Capacity Control range % (Normal Operation) 0-25-50-75-100 2.10 Capacity Control Both (With Steps + Bypass) 2.11 Average Piston Speed <4.064 2.12 Elcetrical Classification Zone II, Group IIA, Temp CL-T1 3 UTILITY REQUIREMENTS 3.1 CW Temp in/out oC 33.5 / 43.5 3.2 Total CW Required M3/Hr * 3.3 Nitrogen Requirement, NM3/Hr * 3.4 Auxilary Electrical Load, KW * 4 MECHANICAL FEATURE 4.1 No of Crank Throws * Two 4.2 Distance piece type as per API 618 Type D 4.3 No of Cylinder / stage Two 4.4 Cylinder Dia, Stage 1, mm 330.2 4.5 Rod dia stage 1/2, mm 50.8 4.6 Stroke, mm 228.6 4.7 Liner Thk, mm 19 4.8 Vol Efficeincy % (I) Average 79 4.10 Max Allowable Rod Load C/T KN 123 4.11 Combined Rod Load C/T KN (Stage 1) 46 4.12 Min Rod reversal degrees >15 140 4.13 MAWP 1 / Bar g 24 4.14 Safety valve set pressure 1/2 bar g As per API 618 8.78 4.15 Design Temp oC 220 4.16 Type of Valve (Stage I / II) MAGNUM 4.17 No of Valves (Suction / Discharge) per cylinder 4-Apr 4.18 Valve Velocity, m/sec 46 4.19 Pulsation dampeners provided or not Yes 4.20 Pulsation Analysis As per Approach '1' No 5 MATERIAL OF CONSTRUCTION 5.1 Cylinder Stage 1 Steel Moly CI / CI FG 260 / IS 210 5.2 Cylinder Liner 1 CI CI 5.3 Piston Steel AL 5.4 Piston Rod SS SS 5.5 Valve Seat / Seat Plate SS / High temp thermoplastic SS 5.6 Valve Spring SS SS 5.7 Rod Pressure packing rings PTFE 5.8 Wear Bands Required PTFE 5.9 Type of drive-direct / v- belt / gear Direct Direct 6.0 INSPECTION & TESTING 7.0 SCOPE OF SUPPLY 8.0 SPARE PARTS 8.1 Mandatory Spare Parts 8.2 Commissioning Spare Parts 9.0 GUARANTEES 9.1 FLOW RATE Nm3/Hr (NNT) 9.2 DEL PRESSURE (-0%) KG/CM2A 9.3 POWER REQUIRED AT RATED POINT (+0%) 9.4 NOISE LEVEL Less than 90 dBA @ 1m