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Lean Manufacturing Calculations Questions

Shift 2 is performing better based on the OEE data, which shows Shift 2 has higher Availability, Performance, and Quality percentages than Shift 1. For Shift 2, the OEE can be calculated using the factors provided: Availability of 95%, Performance of 95%, and Quality of 90%, resulting in an OEE of 85.5%. The TPT time for Shift 2 was 8 hours and 45 minutes based on the shift length, short breaks, meal break, and downtime.

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0% found this document useful (0 votes)
196 views

Lean Manufacturing Calculations Questions

Shift 2 is performing better based on the OEE data, which shows Shift 2 has higher Availability, Performance, and Quality percentages than Shift 1. For Shift 2, the OEE can be calculated using the factors provided: Availability of 95%, Performance of 95%, and Quality of 90%, resulting in an OEE of 85.5%. The TPT time for Shift 2 was 8 hours and 45 minutes based on the shift length, short breaks, meal break, and downtime.

Uploaded by

Barby Angel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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1). Take a look at the following data for two production shifts.

Which shift is performing


better? What changes if any would you recommend?
OEE Factor hift 1 hift !
"#ailability $%.%& $'.%&
(erformance $'.%& $'.%&
)uality $$.'& $*.%&
OEE +'.1& +*.*&
.
!)The table below contains shift data, to be used for a complete OEE calculation-.i) .alculate
the OEE using the factors of Availability, Performance, and Quality .ii)What is the T"/T time
for the shift?
0tem 1ata
hift 2ength + hours 3 4+% min.
hort 5reaks ! 6 1' min. 3 7% min.
8eal 5reak 1 6 7% min. 3 7% min.
1own Time 49 minutes
0deal :un :ate *% pieces per minute
Total (ieces 1$,!91 pieces
:e;ect (ieces
4!7 pieces

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