GERHARDT GEAR CO., INC.

133 E. Santa Anita Ave.

Burbank CA, 91502-1926
Ph.- (818) 842-6700 Fax - (818) 842-1458
1 = ANSI B92.1-1970 5 = SAE J500
2 = ANSI B92.1-1996 6 = NAS 541/2, 580/1
3 = ASA B5.15-1960
7 = DS360/361 DS Dash no.
4 = SAE STANDARD - 1950
1 = Flat Root, Side Fit 3 = Flat Root, Major Dia. Fit
2 = Fillet Root, Side Fit
ANSI: 4 = Class 4 - ANSI ASA: 1 = Class 1 - ASA 9 = Class B - SAE
5 = Class 5 - ANSI 2 = Class 2 - ASA 10 = Class C - SAE
6 = Class 6 - ANSI
7 = Class 7 - ANSI
SAE:
8 = Class A - SAE
0.8085
0.8720 0.8750 0.7687 0.7813
0.00092
0.8070 0.8050 0.8080
N 27 DP 32 PA 30
0.8085
0.0481 0.0472 0.0491 0.0482
Class 4

0.00047 N = 27 MACH TOL = 0.00092 MAJOR MIN = 0.8720
0.875 DP = 32 MAX ACT = 0.0481 MAJOR MAX = 0.8750
0.872 PA = 30 MIN ACT = 0.0472 MINOR MIN = 0.7690
NA PD = 0.843750 MAX EFF = 0.0491 MINOR MAX = 0.7810
BASE DIA = 0.730709 MIN EFF = 0.0482 FORM DIA = 0.8080
0.076516 MOW/MBW = 0.9325 TO 0.9339 OVER 0.0600 PINS
0.068304 MOW/MBW = 0.9154 TO 0.9168 OVER 0.0540 PINS
0.066252 MOW/MBW = 0.9111 TO 0.9125 OVER 0.0525 PINS
External Spline Fillet Root Side Fit ANSI B92.1-1996
SPLINE / SERRATION DATA
STEP 3) Please enter the number which corresponds to the desired fit type (if applicable):
2
For SAE J500, enter the Nominal Diameter
4 = Minor Dia. Fit
2
(DS360 - External 30 deg DS361 - Internal 30 deg)
STEP 1) Please enter the number which corresponds to the drawing specification:
Involute Spline and Serration Program ver. 1.1
** FOLLOW INSTRUCTIONS ON PAGE 3 **
note: enter the first number only for DP (no fractions).
STEP 4) Please enter the number which corresponds to the desired class of fit (if applicable):
For SAE-1950 Major & Minor Dia. Fit, enter class 1,2 OR 3:
(For Minor Dia Fit enter 1 for Class X, 2 for Class Y, 3 for Class Z)
STEP 5) Please enter the number of teeth, diametral pitch and pressure angle:
4
1 STEP 2) Please enter a 1 for external teeth or a 2 for internal teeth:
0.0027 0.0028
1
N = 27
DP = 32
PA = 30 0.804983
MAX. CTT/SPW = 0.0425 0.9250 0.9250
MIN. CTT/SPW = 0.0418 0.9239 0.9239
WIRE DIA. = 0.0600 0.803855
0.05037 0.053751 0.082112 0.116355 0.069879 0.583708 0.565862 0.56746 0.56732
0.049541 0.58315 0.580714 0.069049 0.581412 0.563845 0.565404 0.565268
0.746678 0.745153
0.1747
0.9339 0.0481 0.0481
0.9325 0.0472 0.0472
0.1736
STEP 1) Please enter the length of engagement in inches.
2
0.0005 0.0014 0.0013
0.0002 0.00142
0.0004
0.0027 0.0021 0.0019 0.0018 0.0016 0.0014 0.0013 0.0013
0.0027 ERROR ERROR ERROR ERROR ERROR
ERROR ERROR ERROR
ERROR
MAX. CTT/SPW =
NEG. PROFILE VARIATION =
SPLINE / SERRATION DATA - VARIATION ALLOWANCES
LEAD VARIATION =
POS. PROFILE VARIATION =
TOTAL INDEX VARIATION =
VARIATION ALLOWANCE =
PLATING ALLOWANCE
MAX. MOW/MBW =
MIN. PLATING PER FLANK = MAX. PLATING PER FLANK =
Calculation for MOW / MBW (With Plating)
MIN. MOW/MBW = MIN. CTT/SPW =
MIN. MOW/MBW =
Calculation for Tooth Thickness (No Plating)
MAX. MOW/MBW =
Step 1: Enter only 1 thru 4 in the first box, the second box (DS dash #) should be left blank.
Step 2: Enter 1 or 2.
Step 3: Enter 1 thru 4 in the first box for the fit type. The second box applies only for
SAE 1950, and only for a major or minor fit type, otherwise leave it blank.
Step 4: Enter 1 or 2 for ASA, 4 thru 7 for ANSI, or 8 thru 10 for SAE 1950.
Step 5: Enter in the appropriate box the desired number of teeth, diametral pitch and
pressure angle. Leave the box for nominal diameter blank, it applies only for J500.
Step 1: Enter 5 in the first box, the second box (DS dash #) should be left blank.
Step 2: Enter 1 or 2.
Step 3: N/A, leave blank.
Step 4: N/A, leave blank.
Step 5: The ONLY required box to enter is the nominal diameter. It may be entered as a
decimal or a fraction. A space must be left between whole numbers and fractions.
Example: 1 (space bar) 3/4. Otherwise it will be read as 13/4 (Thirteen fourths).
Step 1: Enter 6 in the first box, the second box (DS dash #) should be left blank.
Step 2: Enter 1 or 2.
Step 3: N/A, leave blank. (all NAS have a fillet root)
Step 4: N/A, leave blank.
Step 5: Enter in the appropriate box the desired number of teeth, diametral pitch and
pressure angle. Leave the box for nominal diameter blank, it applies only for J500.
Step 1: Enter 7 in the first box, enter the dash number in the second. Dash numbers
range from 306 thru 406 for DS360(EXT), and from 06 thru 106 for DS361(INT).
Step 2: Enter 1 or 2.
Steps 3 thru 5: N/A, leave blank. (N, DP, and PA are determined by the dash #)
NAS
DS
Program Notes:
ANSI, ASA, & SAE 1950:
SAE J500
GERHARDT GEAR CO., INC.
133 E. Santa Anita Ave.
Burbank CA, 91502-1926
Ph.- (818) 842-6700 Fax - (818) 842-1458
1 = ANSI B92.1-1970 5 = SAE J500
2 = ANSI B92.1-1996 6 = NAS 541/2, 580/1
3 = ASA B5.15-1960
4 = SAE STANDARD - 1950 00
1 = Flat Root, Side Fit 3 = Flat Root, Major Dia. Fit
2 = Fillet Root, Side Fit
ANSI: 4 = Class 4 - ANSI ASA: 1 = Class 1 - ASA 9 = Class B - SAE
5 = Class 5 - ANSI 2 = Class 2 - ASA 10 = Class C - SAE
6 = Class 6 - ANSI
7 = Class 7 - ANSI SAE: 8 = Class A - SAE
N DP PA


N = ERROR MACH TOL = N/A MAJOR MIN = ERROR
DP = ERROR MAX ACT = N/A MAJOR MAX = ERROR
PA = ERROR MIN ACT = N/A MINOR MIN = ERROR
PD = #VALUE! MAX EFF = N/A MINOR MAX = ERROR
BASE DIA = N/A MIN EFF = N/A FORM DIA = N/A
MOW/MBW = ERROR TO ERROR OVER #VALUE! PINS
MOW/MBW = TO OVER #VALUE! PINS
MOW/MBW = TO OVER #VALUE! PINS
note: enter the first number only for DP (no fractions).
For SAE J500, enter the Nominal Diameter
SPLINE / SERRATION DATA
External Spline N/A N/A
For SAE-1950 Major & Minor Dia. Fit, enter class 1,2 OR 3:
(For Minor Dia Fit enter 1 for Class X, 2 for Class Y, 3 for Class Z)
STEP 4) Please enter the number which corresponds to the desired class of fit (if applicable):
STEP 5) Please enter the number of teeth, diametral pitch and pressure angle:
STEP 2) Please enter a 1 for external teeth or a 2 for internal teeth: 1
STEP 3) Please enter the number which corresponds to the desired fit type (if applicable):
4 = Minor Dia. Fit
(DS360 - External 30 deg DS361 - Internal 30 deg)
Involute Spline and Serration Program
STEP 1) Please enter the number which corresponds to the drawing specification:
(NAS 541 - Internal 45 deg NAS 542 - External 45 deg NAS 580 - Internal 30 deg NAS 581 - External 30 deg)
7 = DS360/361
2
Enter DS dash number here.
ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR
ERROR ERROR ERROR ERROR ERROR ERROR ERROR
ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR
ERROR ERROR ERROR ERROR ERROR ERROR ERROR ERROR
ERROR
ERROR