FAULT FINDING R

MISFEED DETECTION:
LATE: Paper should be at sensor, but it is not (does'nt get there in time - FAILED TO ARRIVE)
LAG: Should be no paper at sensor, but paper is present (stays too long - FAILED TO LEAVE)
ON CHECK: Confirm paper arrival (does'nt get there in time - FAILED TO ARRIVE)
OFF CHECK: Confirm paper passed (stays too long - FAILED TO LEAVE)

> = Over, greater than

SP 5804 OUTPUT MODE < = Under, less than

24V Ready High symbol indicates that when the print key is green and the operation panel
reads' Ready', you will measure 24 Volts at that pin in the machine.

5V Ready Low symbol you would expect a low voltage when the print key is green and the
operation panel reads 'Ready' (When the component is activated, the voltage will change to 5V)

FIRMWARE PDF SEARCH:

UPGRADE ENGINE FIRST, THEN SYSTEM. Ctrl G
Filename Extensions
.RFU & .RRU Remote Firmware Upgrade Only
.EXE Self Executing Zip File
.BIN Binary File (Use PCMCIA Memory Card)
.FWU (Use SD Memory Card)

'AUTO CONTINUE' (PRINTER)

WHEN LT SIZE PRINT JOB IS SENT, 'AUTO CONTINUE' WILL STOP PRINTER STALLING
FOR CORRECT PAPER SIZE (SET TO 'CONTINUOUS')
SUB PAPER SIZE TO 'AUTO'

Robert Glover - National Support - 2009

FAULT FINDING R
SP 7504 001 COPY JAM COUNTERS (BY LOCATION) SP 5104 A3 DOUBLE COUNT
SP 7507 001 LAST 10 JAMS
SP 7403 001 SC HISTORY 1 = DOUBLE
SP 8581 001 TOTAL PAGES PRINTED (COLOUR MACHINES) 0 = NORMAL (DEFAULT)
SP 7003 001 TOTAL PAGES PRINTED (1224C)

DEFAULT PASSWORDS:
MFD ADMINISTRATOR LOGIN USERNAME: admin (STORED IN NVRAM)
LOGIN PASSWORD: (none) (STORED IN NVRAM)
MFD SUPERVISOR LOGIN USERNAME: supervisor (STORED IN NVRAM)
LOGIN PASSWORD: (none) (STORED IN NVRAM)

SMART DEVICE MONITOR LOGIN: admin

FOR ADMIN PASSWORD: password
(& WEB IMAGE MONITOR)

Ricoh NIB password

Osicom DPI NIB sysadm

TELNET: (Pre GW 2004) LOGIN: (none)

PASSWORD: password
TELNET: (Post GW 2004) LOGIN: admin
PASSWORD: (none)

REMOTE FIRMWARE UPDATE (USING FTP)

Pre GW 2004: LOGIN: rsysupdate
PASSWORD: password
Post GW 2004: LOGIN: admin
PASSWORD: (none)

SMART ORGANISING MONITOR (SOM) (ON MIDAS PRINTERS)

TO ENTER SP MODE, USE ACCESS CODE: Admin074
(SOM automatically installs with the Printer Driver)

ipconfig
VIEW WORKSTATION: IP / SUBNET/ GATEWAY DETAILS

Robert Glover - National Support - 2009

 R

Robert Glover - National Support - 2009

PAPER GRAIN R

Robert Glover - National Support - 2009

 BASIC COLOUR

ADDITIVE COLOURS

The RGB color model is an additive color

model in which red, green, and blue light
are added together in various ways to
reproduce a broad array of colors. The
name of the model comes from the initials
of the three additive primary colors, red,
green, and blue. The main purpose of the
RGB color model is for the sensing,
representation, and display of images in
electronic systems, such as televisions and
computers, though it has also been used in
conventional photography. Before the
electronic age, the RGB color model
already had a solid theory behind it, based
in human perception of colors.

SUBTRACTIVE COLOURS

A subtractive color model explains the

mixing of paints, dyes, inks, and natural
colorants to create a full range of colors,
each caused by subtracting (that is,
absorbing) some wavelengths of light and
reflecting the others. The color that a
surface displays depends on which colors
of the electromagnetic spectrum are
reflected by it and therefore made visible.
ubtractive color systems start with light,
presumably white light. Colored inks, paints,
or filters between the viewer and the light
source or reflective surface subtract
wavelengths from the light, giving it color. If
the incident light is other than white, our
visual mechanisms are able to compensate
well, but not perfectly, often giving a flawed
impression of the "true" color of the surface.

Robert Glover - National Support - 2009

 GAMUT

In color reproduction, including computer graphics and

photography, the gamut, or color gamut (pronounced
/ɡæmət/), is a certain complete subset of colors. The
most common usage refers to the subset of colors
which can be accurately represented in a given
circumstance, such as within a given color space or by
a certain output device. Another sense, less frequently
used but not less correct, refers to the complete set of
colors found within an image at a given time. In this
context, digitizing a photograph, converting a digitized
image to a different color space, or outputting it to a
given medium using a certain output device generally

Robert Glover - National Support - 2009

 CONNECTORS

RJ11 RJ11 is a physical interface often used for terminating telephone

wires. It is probably the most familiar of the registered jacks, being
used for single line POTS telephone jacks in most homes across the
world.

RJ45 Ethernet over twisted pair.

Ethernet over twisted pair refers to the use of cables that contain
insulated copper wires twisted together in pairs for the physical layer
of an Ethernet network—that is, a network in which the Ethernet
protocol provides the data link layer. Other Ethernet cable standards
use coaxial cable or optical fiber. There are several different
standards for this copper-based physical medium. The most widely
used are 10BASE-T, 100BASE-TX, and 1000BASE-T (Gigabit
Ethernet), running at 10 Mbit/s, 100 Mbit/s (also Mbps or Mbs-1), and
1000 Mbit/s (1 Gbit/s) respectively.

SCAN TO EMAIL
MESSAGE: 'Sender has not been specified'

AUTO SPECIFY SENDERS NAME TO ON

GO TO THE FILE TRANSFER TAB

SELECT ADMINISTRATORS EMAIL ADDRESS

GO TO ADDRESSBOOK

GO TO THE PROTECTION TAB

SELECT USE NAME AS

HIGHLIGHT:
DESTINATION SENDER

SETUP REQUIRMENTS ARE: DNS SERVER ADDRESS(S)

SMTP SERVER NAME (OR SMTP SERVER IP ADDRESS)
____________________________________________________________________________

Robert Glover - National Support - 2009

MPC 5000 & POSTSCRIPT DRIVER

To do A4 Booklets (Using A3 paper)

Set 'Scale to papersize' to A3 (Default: 'No scaling' )
[File, Print, Scale to paper size]

POSTSCRIPT DRIVER
CLP SIMULATION 1 (&2) = HP EMULATED OUTPUT

AFICIO 220 WON'T PRINT (CAN'T PING NIB)

SETTINGS SHOULD BE:

NETWORK BOOT = NONE

ACCESS MASK = 0 (NO ADDRESS)
ACCESS CONTROL = 0 (NO ADDRESS)

FIERY SHUTDOWN PROCEEDURE:

FIERYDRIVEN

MAIN MENU / CANCEL

SHUTDOWN

SHUTDOWN SYSTEM

STARTUP:

FIERY ON FIRST

Robert Glover - National Support - 2009

SMTP Setup Information (Email)

SMTP Setup Information (Email)

Reception
Reception Protocol: Pop3
E-mail Reception Interval: on/off (on) (15minutes)
Max. Reception E-mail Size: ?MB
E-mail Storage in Server: off/all/errors only (off)

SMTP
SMTP Server Name: IP address or location
SMTP Port No: (25 default)
SMTP Authentication: on/off
SMTP Auth. E-mail Address:
SMTP Auth. User Name:
SMTP Auth. Password: Change for security
SMTP Auth. Encryption: Auto Select/Enable/Disable (Auto Select)

POP before SMTP

POP before SMTP: on/off (off)
POP E-mail Address:
POP User Name:
POP Password: Change for security authentication
Timeout setting after POP Auth: 300 millisecond (default)

POP3/IMAP4
POP3/IMAP4 Server Name:
POP3/IMAP4 Encryption: Auto Select/Enable/Disable (Auto Select)

E-mail Communication Port

POP3 Reception Port No: 110 (Default)
IMAP4 Reception Port No: 143 (Default)
SMTP Reception Port No: 25 (Default)

E-mail Notification Account

E-mail Notification E-mail Address:
Receive E-mail Notification: On/Off (Off)
E-mail Notification User Name:
E-mail Notification Password: Change for security.

Other SMTP setup info:

Divide and send: MPC-Scanner

Auto Specify Sender Name: MPC-SYS-File Transfer

Robert Glover - National Support - 2009

 LDAP Information

LDAP Search: On (turn on to access)

Identification Name: (EX. Global Address Book)
Server Name: (ex. Emea-ad02.atle.bombardier.com)
Search Base: (ex. 0=bombardier)
Port Number: 389 (default)
SSL: On/Off (off)
Authentication: Off/On/High Security (off)
User Name:
Password: Change for security
Connection Test: Test for connection

Search Conditions
Identification Name:
E-mail Address:
Fax Number:
Company Name:
Department Name:

Search Options
Attribute:
Key Display:

Robert Glover - National Support - 2009

Scan To Folder

Go to address book.

Add User

Robert Glover - National Support - 2009

SNTP Information

Date & Time set up details.

Robert Glover - National Support - 2009

EQUITRAC R
PCC 2.0 and 3.0 error code descriptions

Value Error description

0 Success
Value Error description
-1 Invalid user
-2 Invalid printer name
-3 Invalid server name
-4 Not used
-5 Not used
-6 Internal error: invalid parameter
-7 Internal error: unknown error
-8 Internal error: accounting server error
-9 Access denied
-10 Insufficient funds
-11 Account hard limit exceeded
-12 Not used
-13 Not used
-14 Not used
-15 Expired software licence
-16 Accounting server not available
-17 Not used
-18 Internal error: incomplete server data
-19 Internal error: no accounts
-20 Internal error: unknown DRE servers
-21 Internal error: no DRE servers
-22 Internal error: no device name
-23 Internal error: account info error
-24 Internal error: user copy failure
-25 Internal error: account name failure
-26 Internal error: account type failure
-27 Internal error: account limit failure
-28 Internal error: CB configuration failure
-29 Invalid billing code
-30 CB Out of funds
-31 License obtainment failure
-32 License obtainment failure
-33 License obtainment failure
-100 Internal error: No PasRecordDaemon
-101 Internal error: cannot fork
-102 Internal error: cannot unlink
-103 Internal error: cannot escrow
-104 Internal error: write failed
-105 Internal error: not enough arguments

Robert Glover - National Support - 2009

ACRONYMS

ASIC APPLICATION SPECIFIC INTEGRATED CIRCUIT

ACL ACCESS CONTROL LIST - Permissions attached to an object
BICU COMBINED BCU & IPU BOARDS
DOS DATA OVERWRITE SECURITY
EPROM ERASABLE PROGRAMMABLE READ ONLY MEMORY
GUI GRAPHIC USER INTERFACE
LDAP Lightweight Directory Access Protocol.
Is an application protocol for querying and modifying directory
services running over TCP/IP.

MCBC MEAN COPIES BETWEEN CALLS

PCC PRINT & COPY CONTROL (SDK APPLICATION)
SMB Server Message Block
Operates as an application-layer network protocol mainly used to
provide shared access to files, printers, serial ports, and
miscellaneous communications between nodes on a network.

SSID Service Set Identifier (Wireless)

Is a friendly name that identifies a particular 802.11 wireless LAN

TOGAF The Open Group Architecture Framework.

Is a framework for enterprise architecture which provides a
comprehensive approach to the design, planning, implementation,
and governance of an enterprise information architecture.

UNC Universal Naming Convention.

Specifies a common syntax to describe the location of a network
resource, such as a shared file, directory, or printer. The UNC
syntax for Windows systems has the generic form:

WIA Windows Image Acquisition (Architecture)

Enables graphics software to communicate with imaging hardware

WIM WEB IMAGE MONITOR

FILE NAME EXTENSIONS

EPS ENCAPSULATED POSTSCRIPT FILE (ADOBE ILLUSTRATOR)

PDF PORTABLE DOCUMENT FORMAT
PSD PHOTOSHOP

IEEE 802.3 10 BASE T ETHERNET

IEEE 802.11a/b/c WIRELESS LAN
IEEE 1284 CENTRONICS (PARALLEL PORT)
IEEE 1394 FIREWIRE

Robert Glover - National Support - 2009

FIRMWARE, ALSO KNOWN AS:

ENGINE SBCU
FAX FAX APPLICATION
FAX (OPTION) RFAX
GWFCU MBU
GWFCU3-3 FCU
NETWORK DOC BOX NETFILE
NETWORK SUPPORT NCS
NETWORK SUPPORT NETFILE
NETWORK SUPPORT NIB
OPE PANEL LCDC
OPT SD SCANNER SCANNER
OPTION PS3 POSTSCRIPT
SCANNER IPU IPU
SD#1 PRINTER PRINTER
SECURITY MODULE DESS
SYSTEM GW SYSTEM
SYSTEM / COPY CONTROLLER
SYSTEM / COPY MAIN UNIT CONTROLLER
SYSTEM / COPY SYSTEM
WEB SUPPORT WEB SYS

Robert Glover - National Support - 2009

FAX R
How to Fax Forward To An E-mail Address without Printing at the Fax:

FAX LEAD ON KIR MACHINES

PINS 3 & 4 (RED & GREEN WIRES) ONLY USED FOR TX / RX

TOTAL RINGER EQUIVALENCE NUMBER (REN) FOR UK = 4

The Ringer Equivalence Number (REN) is a measure of the electrical load placed on
the telephone line, and is useful for determining whether you have “overloaded” the
line. Installing several types of equipment on the same telephone line may result in
problems making and receiving telephone calls, especially ringing when your line is
called. The sum of all Ringer Equivalence Numbers of the equipment on your
telephone line should be FOUR or less in order to assure proper service from the
telephone company.

Robert Glover - National Support - 2009

 Facsimilie Adjustmants

As of late we have been experiencing problems with MFD's fax functions connected to
Broadband routers. On occasion the fault lies with the filter that connects the router
and the analogue ports to the phone suppliers RJ11 box on the wall. The filters supplied
by the phone company are sometimes of an inferior quality and cost pence compared to
good quality ones that cost a few pounds and can be obtained from places like Maplins
and are called ADSL Filters. To find out if the filter is at fault remove it from the wall socket and
connect the fax lead directly into the wall socket. Carry out normal transmission tests orsee if the
dial tone can be obtained by pressing the On-Line button.

If the fax can obtain a dial tone, dial outand fails at the handshake stage of communications then
the following adjustments can be made (be aware that not all fax switches are identical but this
gives a good guide).

Adjustments to fax settings

Country Code
Enter the service mode and select FAX SP Mode
Select SP1 Bit Switches
Select SP1-101-016 and check that the country code is 2 for UK (this is shown in binary)
so that bit switches and RAM addresses corresponds with BABT reccomendations for this country.
Exit out of SP2

NCU Country Setting

Now check the country code for NCU setting.
Enter SP2-103-001
Shown is (0) and should be 2 which is UK NCU setting.
Exit out of SP2

Not all the following adjustments need to be carried out at the same time as you can do a "mix
and match"to see if one particular bit switch cures the communication problem.

Compression Rates.
Whilst in the Fax SP Mode select SP1-104-001Communication switch 00
These bit switches are to change the compression rates:
Normal bit switches are 7 6 5 4 3 2 1 0
0 1 1 0 1 1 1 1 MH/MR/MMR/JBIG compression modes
We want less compression so we will change these bit switches to:
76543210
0 0 0 0 1 0 1 0 MH/MR compression modes
Use the # key to lock in the changes made.
Exit out of SP1

Robert Glover - National Support - 2009

CED/AMSam Transmission
FAX SP Mode
Select SP-105-002 G3 switch 01 (SP 1-105 = G3 Switch)
Default is all "0"'s
Change Bit 6 to a 1. This is to eliminate problems with CED/AMSam transmission.
Got to Sp1-105-003 G3 switch 02
By changing bit "0" to a "1" the machine is et to T30 standard protocol mode and turns off Ricoh
propriety handshake.

Modem Rate.
Select Sp1-105-004 G3 switch 03
Change bit "2" to a "0" which will disable V8/V34 modem rate if the moden rate is below 14.4kbps.
Use the # key to lock the changes made.

Transmission Speeds.
Broadband has a tendancy to have problems with high transmission analogy speeds, so to slow the
modem speed we need to force the fax to start TX speeds slower than 33.6kbps.

Select SP1-105-006 G3 switch 05

Bit switches by default are 7 6 5 4 3 2 1 0
0 0 0 0 1 1 1 0 = 33,600bps
0 0 0 0 0 1 0 0 = 9,600bps this will reduce the transmission speed to this
rate.
Use the # Key to lock in the changes

Reception Speeds.
Select SP1-105-007 G3 switch 06
This switch will reduce the receive speed to 9600bps by changing the bits to:
00000100
Use the # key to lock the changes made.

Exchange Distance
Select SP1-105-008 G3 switch 07
If there is a problem with the machine being a long way from the telephone exchange and due to
characteristics of the copper cable, resistance/impedance and capacitence, we can try and equalize
the cable lenghts. Bits 0 & 1 are for transmission and bits 2 & 3 are for reception so change the bits:
Default 7 6 5 4 3 2 1 0
0 0 0 1 0 0 0 0 which will give High cable equalization.
Use the # key to lock in the changes

Modem Signal Level

To increase the signal level that the modem sends out, we can adjust the NCU parameter setting
SP2-103-002 NCU parameter 01. Where the default level is between -12dB and -8dB. The nearer
to "0" we get the stronger the signal, so if we set the level to -5dB that would be 7 to 3 dB stronger.
To change the non-default figure press the #, input the new amount then lock with #.

Alternative methond
Fax decibel level (Fax SP Mode) Sp2-101-001
Ram - Read/Write Address = 006805BD change to 1dB -2dB +++
Use the # Keyt to lock in changes.

Robert Glover - National Support - 2009

Fax Dial Out.
These has also been times when the fax machine dials out, especially when connected via an
internal telephone system, and wrong numbers are called (e.g. prefix 9 does not get an outside
line). To overcome this we can slow down the speed at which the digits are dialled and by going into
SP2-103-018 and SP2-103-019, the default being 100ms, can be changed to either 150ms or
200ms.

Robert Glover - National Support - 2009

PROCESS CONTROL R

(TAKEN FROM 6513 SERVICE MANUAL)

BELLINI

Vcont CONTROL VOLTAGE FOR TD SENSOR

Vcont is set when the TD Sensor Initial Setting is executed with SP 2801
(during new developer installation) so that VT output can be calibrated to 2.5v.
A Vcont figure around 9.7 is expected for the machine to calculate
the correct reference voltage
SP 2906 Vcont (Also known as: Vctrl)

Vcont IS CORRECTED FOR PRINT COUNT ACCUMULATED SINCE

TD INITIALISATION (AND HUMIDITY ON THE JUPITER)
Vtcnt (Venus) TD Sensor Control Voltage

Vsg ID Sensor output value when checking a bare drum.

SP 3001 002 Initialises Vsg output for a bare drum

Robert Glover - National Support - 2009

BELLINI NOTES R

PM / SERVICE TONER SUPPLY (2090/2105)

PURGING TONER BANK - CYLINDER OFF +
DEVELOPER REPLACEMENT SP 5804 - 070 TONER BANK MOTOR
SP 2801 TD SENSOR INITIAL SETTING SP 5804 - 071 TONER SUPPLY COIL CLUTCH
SP 5804 - 067 TONER SUPPLY PUMP MOTOR
CORONA WIRE REPLACEMENT
SP 2001 - 01 ~ 006 003 (SET TO DEFAULTS) TONER SUPPLY (1085/1105)
PURGING TONER BANK - CYLINDER OFF +
ID SENSOR CLEANING / REPLACEMENT SP 5804 - 061 TONER BANK MOTOR
SP 3001 - 002 INITIALISE Vsg OUTPUT FOR BARE DRUM SP 5804 - 064 TONER SUPPLY COIL CLUTCH
SP 5804 - 058 TONER SUPPLY PUMP MOTOR
CLEANING WEB REPLACEMENT
SP 1902 - 001 WEB MOTOR CONTROL (SET TO "0") TONER BANK INITIALISATION
SP 1902 - 004 WEB END VALUE (DEFAULT = 86) (WITH RED GEAR ON TONER HOPPER)
SP 2207 - 002
FORCED PROCESS CONTROL SELF CHECK
SP 2962 (CHK. SP 3902 - 1 = "ON") TONER BOTTLE REMOVAL (CLOSE CAPS)
SP 5804 - 097 UPPER
WASTE TONER BOTTLE EMPTYING / REPLACEMENT SP 5804 - 098 LOWER
SP 2972 (SET TO "0")
(R/H SIDE HOPPER, 1085/1105/2090/2105) PAPER FEED TIMING ADJUSTMENT
SP 1907 DEFAULT = "0"
WASTE TONER SUCTION MOTOR OPERATION (DOUBLE FEED PREVENTION)
SP 2973 (SET TO "0") (SC 593 AFTER 600 HOURS)
DATA SHEET CHECKS
AUTO PM ALARM LEVEL
SP 5501 - 001 SET TO "300" (X1000) SP 7003 - 001 TOTAL COUNT

PM COUNT RESET SP 3902 - 001 PROCESS CONTROL SETTING

SP 7804 RESET (SHOULD BE "1" (ON)

JAM / SC COUNT RESET SP 2220 Vref DISPLAY

SP 7807 RESET DEFAULT (SHOWS DESIRED FIGURE
WITH NEW DEV FITTED)
REGISTRATION ADJUSTMENTS: VALUE (SHOWS PRO-CON UPDATED
USE: SP 2902 003 / NO. 27 TRIMMING PATTERN (2105) FIGURE)
NO. 15 TRIMMING PATTERN (1105)
SP 1001 LEADING EDGE SP 2223 Vt DISPLAY
SP 1002 SIDE TO SIDE (ACTUAL TONER / DEV
SP 2101 BLANK MARGIN CONCENTRATION OUTPUT)
LOWER NO. = MORE TONER IN MIX
FUSING NIP BAND MEASUREMENT:
SP 1109 ADJUST TO 11.5 +/- 0.5mm SP 3103 - 003 Vsp DISPLAY
HIGHER NO. = PALER PATCH
SP 2207 001 FORCED TONER SUPPLY ('TONE UP')
SP 3902 - 005 LD POWER CORRECTION
TONER BANK: HIGHER NO. = WORN DRUM (IE: 55, 60)
BLUE DISK = RICOH TONER TYPE 8205D (AF 1105 / 2105) (PRO-CON ADJUSTS THIS
BROWN DISK = RICOH TONER TYPE 8200D (AF 850) VALUE)
ADDING TONER SET LOWER BOTTLE FIRST

EXPOSURE GLASS INSTALLATION: DUPLEX FENCE ADJUSTMENT:

WHITE DOT = REAR LEFT CORNER SP 1008 (LARGER NO'S = BIGGER GAP)

GBC II: JAM CODE 032 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & IS RECORDED IN LOGGING DATA
AS WELL AS FOR FOR GBC JAMS

Robert Glover - National Support - 2009

BELLINI NOTES R
Vctrl (AKA Vcont)
SP 2906 Vcont IS ADJUSTED SO THAT Vt IS 2.5v WHEN NEW DEVELOPER IS INITIALISED

BLACK LINE WITH 'NEGATIVE IMAGE' AFTER APPROX 70 COPIES = TX UNIT.

SP 2301 001 TO 80uA (DEFAULT IS 110uA)
SP 2301 005 TO 80uA (DEFAULT IS 110uA)

BELLINI TRAY HEATER KIT

MAIN BODY B070 6295 LOWER HEATER KIT
B070 6291 UPPER HEATER KIT
LCT B303 3841 COVER (X1)
B303 5324 HARNESS (X1)
1105 0292 CLAMP (X1)
AX40 0053 HEATER (x2)
0451 4008B SCREWS (X1)

KEY OPERATOR CODE CLEAR

SP 7810 ACCESS CODE CLEAR (PRESS '#' TO CLEAR)

SP 5907 PLUG & PLAY NAME (AS SHOWN ON SMC SHEET HEADER)

LCDC FIRMWARE UPGRADE:

BLINKING LED 'FAST -TO- SLOW'

Robert Glover - National Support - 2009

KATANA R
SP 2950 TO "0" TO CLEAR & MESSAGE: "TONER RECYCLE UNIT SOON TO BE REPLACED" & SC 487

TONER SUPPLY (MP 9000 / 1100 / 1350) TONER BANK INITIALISATION

PURGING TONER BANK - CYLINDER OFF + SP 2207 - 002
SP 5804 - 038 TONER BANK MOTOR
SP 5804 - 039 TONER SUPPLY COIL CLUTCH SP 5804 041 UPPER CAP MOTOR
SP 5804 - 163 TONER SUPPLY PUMP MOTOR SP 5804 042 LOWER CAP MOTOR

SP 1740 (USER TOOLS - ADJUSTMENT SETTINGS FOR OPERATORS)

HIGH TEMP MODE = LOWERS FUSER TEMP TO REDUCE CURL

BK 5010 PLOCKMATIC

SERVICE MODE = LEFT MOST KEY PRESSED, THEN POWER ON.

EEPROM RESET = LEFT & RIGHT MOST KEYS PRESSED, THEN POWER ON.
STOPGATE ADJUSTMENT = GO INTO 'BF 5010 SERVICE' - ADJ. MODE TO 'ON'

"OIL CLINCHERS" ALERT MESSAGE

ENTER SERVICE MODE - EEPROM VALUES - STAPLE COUNT - RESET.

GBC III: JAM CODE 123 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & RECORDED IN LOGGING DATA
AS WELL AS FOR FOR GBC JAMS

GBC III: EEPROM PART NO. = VR34 0026 (VERSION R12 TO FIX JAMMING PROBLEM)
EEPROM EXTRACTOR = VRC1 1186

KATANA TRAY HEATER KIT

MAIN BODY (SEE MB 7) B234 6191 LOWER HEATER KIT
B234 6190 UPPER HEATER KIT
0451 4008N SCREWS
LCT B834 3870 COVER (X1)
B832 5316 HARNESS (X1)
1105 0310 CLAMP (X1)
24 HOURS A DAY = 1105 0292 CLAMP (X1)
(PAGE 1.29 SMALL CONNECTOR TO CN 606 AX40 0012 HEATER (x2)
SERVICE MANUAL) LARGE CONNECTOR TO CN 602 0314 0060N SCREWS (X1)

SP 3905 OPC INITIAL SETTING (EXECUTE WHEN NEW DRUM INSTALLED)

VICTORIA - E = SR 5000 FINISHER

SR 5000 STAPLE TRAY SIDE FENCE ADJUSTMENT

SP 6102 004 A4 LEF TO -1.5mm (SMALLER GAP = MORE 'JOG')

FIRMWARE
MUST UPGRADE ENGINE 1st, THEN SYSTEM.
COVER INTERPOSER: IF NO ASTRIXES, LEAVE FOR A WHILE THEN REBOOT

CIS (CONTACT IMAGE SENSOR)

SP 1911 001 ~ 008 TO TURN 'OFF'

Robert Glover - National Support - 2009

KATANA R

MB 16 DUPLEX MODIFICATION B234 4888 DUPLEX GATE (MB 9)

B234 4648 DAMPER (MB 20)

B234 9901 DUPLEX TOP COVER KIT

(RTB 21a)

KATANA FEEDS

AF03 0080 TRAYS: 1,2,3

AF03 1080
AF03 2080

AF03 0080 TRAYS: 4,5,6

AF03 1081
AF03 2080

PRINTER FIRMWARE:
B840 5523C PRO SERIES
B840 5521J MP SERIES (Firmware Download Centre lists MP series)

Robert Glover - National Support - 2009

MARTINI R
MARTINI C1 (AFICIO 1075) FEED STATION REFURB PARTS:

AB01 1466 GEAR (ONE WAY BEARING) T

AB01 1490 GEAR (ONE WAY BEARING) O
AB01 1491 GEAR (ONE WAY BEARING) G
AB01 7617 GEAR (ONE WAY BEARING) E
B065 6445 LEVER (ONE WAY BEARING) T
AA14 0828 SHAFT H
B065 6306 SHAFT E
AF02 0562 SHAFT R

AB01 1469 GEAR

AB01 1470 GEAR
AB01 7690 PULLEY (MODIFIED WITH BEARING INSERT)
AB03 0734 PULLEY

B132 6655 FEED MOTOR

AF03 0051 PICKUP ROLLER

AF03 1065 FEED ROLLER
AF03 2050 SEPARATION ROLLER
A294 6700 TORQUE LIMITER

MARTINI C1 (AFICIO 1075) BYPASS MULTIFEEDING

AB01 7606 GEAR
B065 6445 FEED LEVER MB 58a
B110 2713 SHAFT MB 58a

C 1993 C (5 times) DIAGNOSTIC MODE

CONTROLLER DIP SWITCHES (MARTINI C3 - MP6500)

ALL DIP SWITCHES SHOULD BE 'OFF' EXCEPT:
DIP SWITCH 3, BIT 4 SHOULD BE 'ON'

TO RESET SYSTEM SETTINGS TO DEFAULT VALUES:

PRESS: 123 KEY, THEN HOLD # AND SYSTEM SETTINGS SOFT SWITCH

MARTINI C2 Dip switch tables for the BCU board and Controller board.

Robert Glover - National Support - 2009

MARTINI R

SC 542 ON MARTINI C3
SP 1107 003 CENTRE LAMP ACTUAL TIME TO 120 secs
SP 1107 004 END LAMP ACTUAL TIME TO 120secs

GBC STREAMPUNCH RECORDS JAM CODE 040

SP 3901 CHECK PROCESS CONTROL IS ON

Robert Glover - National Support - 2009

PRIPORT R
TO 'PRIME' AN EMPTY DRUM UNIT:

HOLD 0 & PRESS (ECONOMY MODE)

HQ 9000
SP 7002 002 & 003 ERROR & JAM COUNTS CLEAR

MASTER EDGE TRIMMING PROCEEDURE (HQ 9000)

LOAD MASTER ROLL:

PRESS AND HOLD CLEAR/STOP KEY.

PUSH IN MASTER MAKING UNIT
"MASTER MISFEED DISPLAYED, REMOVE CUT MASTER"

JP 8000_8500 SCREEN FITMENT

Robert Glover - National Support - 2009

PRIPORT R
JP8000 & JP8500 INK DETECT SETUP

SP 202 1 INK DETECT TO 'OFF' THEN PRINT UNTIL NO IMAGE ON PAPER

SP 462 3 INPUT MODE: INK DETECT
ADJUST VR901 SO THAT DISPLAY SHOWS 'ON', THEN MOVE
CLOCKWISE ONE FURTHER SEGMENT
SP 202 1 INK DETECT TO 'ON'

JP 8500 SERVICE CALL CODES IN JP 8000 SERVICE MANUAL

NVRAM PART NO. (FOR JP3000, JP5000, JP5500, JP8000, JP8500)

1407 4696

DX 4640
DX 4640 FIRMWARE (ALL .BIN FILES)

ACU USE SD CARD - 8 MINS APPROX SP8-2-1 (TURNS OFF & ON)
PS3 USE SD CARD - 3 MINS APPROX SP8-2-6
LANGUAGE USE SD CARD - 1 MIN APPROX SP8-2-4

ECU (ENGINE) USE IC CARD (PCMCIA) - 40SECS APPROX SP8-2-7 (RTB 9)

DX 4640 DUPLEX JAMS:

USER TOOLS
SYSTEM SETTINGS
MODE SETTINGS
NEXT (TWICE)
DUPLEX UNIT GUIDE SETTINGS ~ SET TO 'FIXED MAX WIDTH'

DX 4640 PRESSURE ROLLER CLEANING:

USER TOOLS
MAINTENANCE
CLEAN PRESS ROLLER

Robert Glover - National Support - 2009

KIR R
DEVELOPER INITIALISATION:
SP 2214

SMC REPORT PRINTING: (Kir C1 - Aficio 1015/1018)

C107C, Press 1, Scroll to 5, Key in 992, Press OK,
Press 4 (Logging), Press PRINT KEY Twice

BLACK LINE ON FIRST COPY (REAR LEADING EDGE) (KIR C1 - Aficio 1015/1018)

SP 2301 001 SET TX CURRENT CLEANING TO +1 (DEFAULT IS -1)

SP 2996 001 SET TO 'ON' (DEFAULT IS 'OFF')
__________________________________________________________________________________

MOJITO
OIL ROLLER LOT NO. (TO FRONT OF MACHINE)

ADF JAMS & LENGTH DETECT ERRORS (JUDGES A4 TO BE A3)

SP 6020 TRY 'LOW SPEED' MODE
__________________________________________________________________________________

THEMIS / URANUS
SP 1930 001 FUSING OIL ADD
SP 3001 002 DISPLAYS PROCESS CONTROL RESULT (GOOD RESULT = 1)
SP 5955 001 PRINT TEST PATTERNS NO. 9 = 'FULL DOT PATTERN'
(SOLID AREA, FULL PAGE)

SP 3001 002 DISPLAY PROCESS CONTROL RESULT (GOOD RESULT = 1)

IMAGE DEFECTS
(CIRCUMFERENCES)
DEV ROLLER 54mm
TRANSFER ROLLER 68mm
FUSING BELT 188mm
PRESSURE ROLLER 125mm

Robert Glover - National Support - 2009

Robert Glover - National Support - 2009
ADONIS R
PM / SERVICE

AFTER DRUM REPLACEMENT:

SP 2001 001 RESET TO DEFAULT
SP 3001 002 (I.D. SENSOR INITIAL SETTING)
SP 2805 (PROCESS INITIAL SETTING)

AFTER DEVELOPER REPLACEMENT:

SP 2801 T.D. SENSOR INITIAL SETTING (TO 4.00V)
SP 2805 (PROCESS INITIAL SETTING)

IF SMC DATA PRINTED IN JAPANESE (LCD OK):

DIP SWITCH 7 (I.O.B PWB) SHOULD BE "ON", ALL OTHERS "OFF"

SP 5810 FUSER RESET

TONER/DEV TYPE: CODE MACHINE

Toner Type 3200D 885060 AF350/450, AP4500
Developer Type 5 A230 9640 AF350/450, AP4500

Toner Type 3205D 885251 AF1035/1045, AP4510, SP8100DN

Developer Type 18 B003 9640 AF1035/1045, AP4510, SP8100DN

Toner Type 3210D 888182 AF2035(e)/2045(e), AF3035/3045

Developer Type 26 B079 9640 AF2035(e)/2045(e), AF3035/3045

Toner Type MP4500E 884926 MP3500/4500

Developer B296 9640 MP3500/4500

ALEX
AFTER DRUM REPLACEMENT:
SP 2001 001 RESET TO DEFAULT
SP 3001 002 (I.D. SENSOR INITIAL SETTING)
SP 2805 (PROCESS INITIAL SETTING)
SP 2810 001 GRAY SCALE SETTING

AFTER DEVELOPER REPLACEMENT:

SP 2801 T.D. SENSOR INITIAL SETTING (TO 4.00V)
SP 2805 (PROCESS INITIAL SETTING)

RTB (RB296019a)
SP2201 001 FROM 560 (DEFAULT) TO 660
SP2201 002 FROM 400 (DEFAULT) TO 500
SP 2001 001 ADD 100 TO VALUE
SP2001 002 ADD 100 TO VALUE

SP 7806 008 RESET WHEN WEB IS REPLACED

TO RUN DIAGNOSTIC MODE, TURN OFF THEN ON HOLDING:

Robert Glover - National Support - 2009

NAD R

SP 2001 001 DEFAULT CHARGE ROLLER VOLTAGE = 1620v

Robert Glover - National Support - 2009

RUSSIAN R
RUSSIAN C1 (AFICIO 200 / 270)

SMC REPORT PRINTING:

C107C, Press 1, Press NEXT to 5, Press 992, Press OK,
Press 3 (Logging), Press INTERRUPT, Press PRINT KEY

CODE 011 JAM A

CODE 121 JAM C
CODE 125 JAM Z
CODE 165 JAM R (WHEN TRAY LIFT SENSOR N/G (P/n. AWO2 0103)

JAM CODE 001 / 011 CHECK SR 790 FOR STAPLES ATTACHED TO THE TOP DOOR MAGNET

Robert Glover - National Support - 2009

VENUS C1 R

OIL ROLLER S/N. TO REAR OF MACHINE B132 4430 = P/N. FOR EXIT UNIT (COMPLETE)

Always tighten screws in correct order when re-fitting faceplate!

SP 2111 001 FORCED LINE POSITION (MUSIC) ADJ (DISPLAYED AS 'FORCE TNR POS')
SP 2181 030 VIEW RESULTS

SP 3820 002 PROCESS CONTROL ADJ COLOUR RESULTS

SP 3821 VIEW RESULTS (AND HISTORY) DISPLAYED AS: K M C Y

SP 3501 PROCESS CONTROL ON/OFF

SP 2153 MUSIC CONTROL ON/OFF 1 = 'ON' (RTB 54)

SP 3802 001 TD SENSOR INITIALISE RESULTS (KMCY)

SP 3812 001 DEVELOPER SET UP RESULTS

GBC III: JAM CODE 127 IS DISPLAYED WHEN 'DOOR OPEN' IN STANDBY & RECORDED IN LOGGING DATA
AS WELL AS FOR FOR GBC JAMS

Robert Glover - National Support - 2009

VENUS C1 R
ID SENSOR ERRORS
SP 2264 ID SENSOR CHECK, THEN LOOK AT:
SP 2265 Vsg _ reg F SHOULD BE 4.95V
Vsg _ reg R SHOULD BE 4.95V
(THIS IS THE DIRECT REFLECTION OFF THE BARE TX BELT)
CLEAN SENSORS, THEN:
SP 2111 001 FORCED LINE POSITION (MUSIC) ADJ (DISPLAYED AS FORCED TNR POS)

SP 3820 002 PROCESS CONTROL ADJ

(DOES POTENTIAL CONTROL & TONER DENSITY ADJ)
SP 3561 CHK RESULTS - RANGE SHOULD BE: GREATER THAN 0.3, LESS THAN 6.0

SR 5000 INSTALLATION ON TO VENUS C2 (MPC 7500)

FINISHER FIRMWARE UPGRADE IS REQUIRED:
B830 5102G EXISTING FIRMWARE (FOR KATANA)
D375 5104 VENUS C2 FINISHER FIRMWARE

A5 ORIGINAL SIZE DETECTION

SP 4303 MINIMUM SIZE FOR APS SELECT

SP 1110 PAPER TYPE & DOUBLE FEED DETECTION OFF / ON

1 = DISABLE

TO 'TONE' UP DEVELOPER UNIT

SP 5804 041 SUB HOPPER CLUTCH ON
SP 5804 045 TONER HOPPER MOTOR ON

SP 3001 Vt DISPLAY

ITB CLEANER BOX MYLAR POSITION:

TRAY 1 / 2 / 3 PART NO'S

AF03 0081 PICK UP ROLLER

AF03 1082 FEED ROLLER
AF03 2080 SEP ROLLER

RTB 20a POOR FUSING

RTB 49 FUSER ROLLER DAMAGE

Robert Glover - National Support - 2009

VENUS C1 R

SP 2109 002 TEST PATTERNS

PAPER TYPE SETTINGS (VC1)

THICK 1 127 ~ 157gm

THICK 2 157 ~ 256gm

Robert Glover - National Support - 2009

VENUS C2 R

DEVELOPER REPLACEMENT:

1. EXECUTE DEVELOPER FILL

** MAKE SURE ITB RELEASE LEVER IS IN LOWER POSITION **

SP 3814 001 EXECUTE DEVELOPER FILL

(ENTER SP MODE WITH THE FRONT DOOR OPEN,
THEN SHUT THE DOOR AND WAIT FOR 2 BEEPS
~ INDICATING THE MACHINE IS IN 'READY' STATUS, PRESS EXECUTE)

SP 3815 001 VIEW RESULTS (KMCY) GOOD RESULT = 1111

(1 = SUCCESSFUL, 4 = NOT DONE, 9 = FAILED, 7 = ALREADY EXISTS)

SP 3817 001 ~ 004 DEVELOPER FILLING ADMISSION GOOD RESULT = '0'

(1 = DEV FILLING NOT COMPLETED YET.
~ PROCESS CONTROL & MUSIC WILL NOT BE PERFORMED )

SP 3817 005 CAN BE PERFORMED TO RESET FILL ADMISSION VALUES TO ' 0'

2. EXECUTE DEVELOPER SETUP

** MAKE SURE ITB RELEASE LEVER IS IN THE UPPER POSITION **

TURN THE MACHINE 'OFF' THEN 'ON' AGAIN

ENTER SP MODE WITH THE FRONT DOOR OPEN

THEN SHUT THE DOOR AND WAIT FOR 2 BEEPS ~ INDICATING THE MACHINE IS IN 'READY' STATUS

SP 3811 001 DEVELOPER SETUP: ALL

SP 3812 001 VIEW RESULTS (KMCY) GOOD RESULT = 1111
SP 3821 001 VIEW PROCESS CONTROL RESULTS (KMCY) GOOD RESULT = 10101010

IF 'ADD TONER MESSAGE' DOES NOT CLEAR WHEN

A NEW CARTRIDGE IS FITTED, RESET THE FOLLOWING TO '0'
THEN TURN 'OFF' AND 'ON':

TONER END & NEAR END COUNTERS

SP 3411 003 K PAGE COUNT
SP 3411 004 M PAGE COUNT
SP 3411 005 C PAGE COUNT
SP 3411 006 Y PAGE COUNT

SP 3412 007 K PAGE COUNT

SP 3412 008 M PAGE COUNT
SP 3412 009 C PAGE COUNT
SP 3412 010 Y PAGE COUNT

SP 3412 011 K PIXEL COUNT

SP 3412 012 M PIXEL COUNT
SP 3412 013 C PIXEL COUNT
SP 3412 014 Y PIXEL COUNT

Robert Glover - National Support - 2009

VENUS C2 R
SP 3801 001 ~ 006 INITIALISES THE TD SENSOR ONLY
SP 3811 001 ~ 006 INITIALISES THE TD SENSOR AND SENDS TONER TO THE SUB HOPPER OF EACH PCU.
THIS COVERS THE DRUM WITH A LAYER OF TONER.

IF 'INDEPENDENT TONER SUPPLIER CARTRIDGE SET'

MESSAGE IS DISPLAYED:

SP 5051 001 TONER REFILL DETECTION DISPLAY TO '1' - OFF

SP 3820 001 FORCED PROCESS CONTROL

SP 3821 001 VIEW RESULTS GOOD RESULT = 10101010 COLOUR RESULTS
DISPLAYED AS: K M C Y
SP 2111 001 FORCED MUSIC (DISPLAYED AS 'FORCE TNR POS')
SP 2181 001 VIEW RESULT GOOD RESULT = 1

AFTER CLEANING ITB BELT SCALE SENSORS:

SP 2912 001 ENCODER SENSOR ADJ LIGHT
SP 2912 002 VIEW RESULT GOOD RESULT = 1
SP 2914 001 ENCODER SENSOR GET 1st PHASE
SP 2111 001 FORCED MUSIC (DISPLAYED AS 'FORCE TNR POS')

PCU BRUSH LUBRICANT PART NUMBERS:

D015 9500 YELLOW TONER G104
D015 9501 ZINC STEARATE

TONER DENSITY / TONER SCATTER

AFTER UPGRADING v1.50 ENGINE FIRMWARE, CHECK:

SP 3561 28 TNR DENSITY M
SP 3561 29 TNR DENSITY C
SP 3561 30 TNR DENSITY Y

(NORMAL VALUES SHOULD BE 10 ~ 11)

IF STILL DENSITY ISSUES CHANGE:

SP 3531 001 MAX TNR AMT K
SP 3531 002 MAX TNR AMT M
SP 3531 003 MAX TNR AMT C
SP 3531 004 MAX TNR AMT Y

CHANGE VALUES FROM 0.45 TO 0.40

Robert Glover - National Support - 2009

JUPITER R
SP 5993 002 EXECUTE AUTO LINE POSITION ADJUSTMENT (FINE)
SP 5993 039 EXECUTE AUTO LINE POSITION ADJUSTMENT (COURSE)
SP 5993 007 CHECK RESULTS (SHOULD BE 010101)
COLOUR RESULTS
DISPLAYED AS: KYCM
SP 3126 001 FORCED PROCESS CONTROL
SP 3975 001 CHECK RESULTS

SP 3125 001 CHECK PROCESS CONTROL ON / OFF

MANUAL LINE POSITION ADJUSTMENTS

SP 5997 002 2 DOT TRIMMING PATTERN IS USED TO ADJUST TRAY SELECT:

SP 5997 007 TO PRINT 0 = BYPASS
1 = TRAY 1
SP 2909 001 Y MAIN SCAN REGISTRATION ADJUSTMENT 2 = TRAY 2
SP 2909 002 M (SHIFTS EACH COLOUR IMAGE - IN 3 = TRAY 3
SP 2909 003 C FRONT OR REAR DIRECTION) 4 = TRAY 4

SP 5993 016 Y SUB SCAN OFFSET ADJUSTMENT

SP 5993 017 M (SHIFTS EACH COLOUR IMAGE
SP 5993 018 C LEFT OR RIGHT)

SP 2103 055 K MAIN SCAN MAGNIFICATION

SP 2103 056 Y (FOR WHOLE IMAGE IN EACH COLOUR
SP 2103 057 M IN FRONT TO REAR DIRECTION)
SP 2103 058 C

SKEW ADJUST 3rd MIRROR POSITIONING MOTORS (CMY ONLY)

SP 2995 001 RESETS ALL 3 MOTORS TO DEFAULT POSITION
(SP 2908 002 VALUES ARE SET TO ZERO, SO NOTE BEFORE EXECUTING)
SP 2908 002 INPUT VALUE TO ADJUST SKEW C
SP 2908 003 INPUT VALUE TO ADJUST SKEW M
SP 2908 004 INPUT VALUE TO ADJUST SKEW Y

IF SP 5993 002 EXECUTED AND RESULTS OK (010101)

BUT STILL COLOUR SHIFT, ADJUST THE FOLLOWING:

SP 2909 001 SET TO DEFAULT - 0 THESE VALUES ARE CHANGED

SP 2909 002 SET TO DEFAULT - 0 WHEN AUTO LINE POSITION
SP 2909 003 SET TO DEFAULT - 0 ADJUSTMENT IS EXECUTED

SP 5993 010 SET TO DEFAULT - 0 Y OFFSET (MAIN SCAN REG.)

SP 5993 011 SET TO DEFAULT - 0 M OFFSET (MAIN SCAN REG.)
SP 5993 012 SET TO DEFAULT - 0 C OFFSET (MAIN SCAN REG.)
SP 5993 013 SET TO DEFAULT - 0.000% Y OFFSET (MAIN SCAN MAG.)
SP 5993 014 SET TO DEFAULT - 0.000% M OFFSET (MAIN SCAN MAG.)
SP 5993 015 SET TO DEFAULT - 0.000% C OFFSET (MAIN SCAN MAG.)
SP 5993 016 SET TO DEFAULT - 0 Y OFFSET (600 dpi SUB SCAN REG.)
SP 5993 017 SET TO DEFAULT - 0 M OFFSET (600 dpi SUB SCAN REG.)
SP 5993 018 SET TO DEFAULT - 0 C OFFSET (600dpi SUB SCAN REG.)
SP 5993 019 SET TO DEFAULT - 0 Y OFFSET (1200 dpi SUB SCAN REG.)
SP 5993 020 SET TO DEFAULT - 0 M OFFSET (1200 dpi SUB SCAN REG.)
SP 5993 021 SET TO DEFAULT - 0 C OFFSET (1200dpi SUB SCAN REG.)

Robert Glover - National Support - 2009

SP 5993 026 DRUM GEAR PHASE INITIALISATION ( 1 = 'ENABLE')

JUPITER R
TONER SUPPLY
SP 3911 Vt DISPLAY
SP 3921 CONSUMES OLD TONER IN DEV UNIT & REFILLS WITH NEW TONER
SP 3126 002 FORCED AUTO TONER DENSITY ADJUSTMENT

LASER BEAM PITCH ADJUSTMENT (STEPS)

SP 2920 001 TO 'DISABLE'
SP 2109 002 1200 dpi VALUES
SP 2109 003 600 dpi VALUES (ADJUST IF 'DOUBLE IMAGING' IN B/W MODE ONLY)
SP 2920 001 TO 'ENABLE'

Vcnt CONTROL VOLTAGE FOR TD SENSOR - ADJUSTED AT DEV INITIALISATION

(ITS CORRECTED FOR HUMIDITY & TOTAL NUMBER OF PRINTS)

TRANSFER BELT
TX BELT SERIAL NUMBER TO FRONT FRAME SIDE
TX UNIT TENSION ROLLER SPACER IS FITTED TO THE FRONT FRAME SIDE

JAM CODE 014 / 065 = BROWN INVERTER MYLAR BENT (BEHIND METAL GUIDE)
JAM CODE 063 = FUSER FLIP GATE STIFF (NOT RETURNING)
JAM CODE 012 = FUSER FLIP GATE SPRING DISLOCATED

SC 385 Vsg NOT 4.0V +/- 0.5V

SP 3107 Vsg DISPLAY (FRONT / CENTRE / REAR ID SENSOR BARE DRUM READINGS)
LED CURRENT SHOULD BE LESS THAN 200

G348 4682 = BROWN INVERTER UNIT MYLAR

(THICK)

MAIN SCAN COLOUR SHIFT & JITTER

SP 5995 020 DISABLE TRANSFER BELT ENCODER
(UNTIL REPLACEMENT AVAILABLE)

TO TURN OFF AOF (AUTO OFF MODE) - IF SC542

KEY OPERATOR TOOLS, PAGE 2, AOF (SET TO 'OFF')

COLOUR SHIFT ON LAST 100mm (A3) 160gm CARD THROUGH BYPASS, ADJUST:
SP 1004 007 FUSING ROLLER SPEED

Robert Glover - National Support - 2009

CATTLEYA R
SP 3126 FORCED PROCESS CONTROL

SP 3007 TD SENSOR OUTPUT DISPLAY

SP 3103 Vsp DISPLAY
SP 3107 Vsg DISPLAY

TO UNDERTONE

SP 2208 009 SET TO ' 0 '

THEN:
SP 2208 005 TO ' 0 ' K FIXED SUPPLY MODE
SP 2208 006 TO ' 0 ' C (NO TONER IS ADDED -
SP 2208 007 TO ' 0 ' M SELECT ' 0 ' ONLY FOR DEV'S REQ'D)
SP2208 008 TO ' 0 ' Y
THEN SKY SHOTS UNTIL:
SP 3007 CHECK TD SENSOR OUTPUT IS OK
THEN:
SP 3126 FORCED PROCESS CONTROL - RESULT OK
THEN RETURN:
SP 2208 009 TO ' 2 ' FUZZY
SP 2208 005 TO ' 5 '
SP 2208 006 TO ' 5 '
SP 2208 007 TO ' 5 '
SP 2208 008 TO ' 5 '

LILAC
AFICIO 4006 AUTO COLOUR CALIBRATION

USER TOOLS KEY

AUTO COLOUR CALIBRATION

Robert Glover - National Support - 2009

ATHENA / APOLLON R
SP 5618 COLOUR MODE DISPLAY
0' = SINGLE COLOUR MODE ENABLE, (POWER OFF/ON)

SP 3902 NEW UNIT REPLACE: PCU, DEV, WASTE HOPPER ETC.

SP 3014 DISPLAYS DEVELOPER INITIALISATION RESULTS GOOD RESULT = 1111 (YCMK)

PROCESS CONTROL
SP 3041 001 SHOULD BE SET TO 'CONTROL' (ON)
SP 3011 001 TO EXECUTE FORCED PROCESS CONTROL
SP 3012 001 CHECK RESULTS GOOD RESULT = 11111111
COLOUR RESULTS
DISPLAYED AS: YCMK
FORCED LINE POSITION ADJUSTMENT
SP 2111 003 FORCED LINE POSITION 'C' RUN 1st
SP 2111 001 FORCED LINE POSITION 'A' RUN 2nd
SP 2194 010 ~ 12 CHECK RESULTS GOOD RESULT = 1

SP 2109 NO.14 = 1 DOT TRIMMING PATTERN

NO.23 = SOLID

AFTER CLEANING ID SENSORS:

SP 3321 010 FORCED Vsg (ID SENSORS) CALIBRATION
SP 3325 001 VIEW RESULT GOOD RESULT = 1111111
(ORDER = FRONT - K - C - CENTRE - M - Y - REAR)

SP 3222 005 ~ 008 DISPLAYS Vtref AT DEVELOPER INITIALISATION

(DURING PROCESS CONTROL, Vtref CORRECTION IS ALWAYS APPLIED TO
Vtref VALUE AT DEVELOPER INITIALISATION, NOT THE CURRENT Vtref VALUE)

MPC 4500 PM LIFE IMAGE DEFECTS

YMCK DEVELOPER 160K (CIRCUMFERENCES)
YMCK DRUM 80K DRUM: 125.3mm
TX BELT BLADE ASSY 160K CHARGE ROLLER: 39.3mm
PTR 240K DEV ROLLER: 56.5mm
TX BELT ASSY 320K
FUSER 160K (ATHENA & APOLLON SHARE SAME DEV/DRUM UNITS)

'INDEPENDENT SUPPLIER TONER FITTED' MESSAGE

SP 5051 TONER REFILL DETECTION TO 'OFF'

ADF (DF 3010) JAM CODE 053 = CLEAN SENSOR SLOTS (X2) AFTER FEED BELT

DF 3010 MAIN PWB

NOTE: CN 190 HAS NO CONNECTOR FITTED (4 PIN, R/H SIDE)

SP 3045 ENABLES / DISABLES TONER ALERT DISPLAY

PAPER TRAY SETTING:

NORMAL 60 ~ 81g
MIDDLE THICK 82 ~ 105gm
THICK 1 106 ~ 169gm
THICK 2 170 ~ 219gm
THICK 3 220 ~ 253gm (BYPASS ONLY)

TONER LIMIT (PRINTER SP) (AFFECTIVE FOR POSTSCRIPT ONLY)

SP1106 ADJUSTS THE MAXIMUM TONER AMOUNT FOR PHOTO IMAGE

Robert Glover - National Support - 2009

 DEVELOPMENT (DEFAULT: 260)
R
ADD TONER' MESSAGE, CHECK:
SP 3101 022 K DELTA vt SUM SHOULD BE '0'
SP 3101 023 M DELTA vt SUM (SHOWS 12 -13v WHEN
SP 3101 024 C DELTA vt SUM ADD TONER MESSAGE IS
SP 3101 025 Y DELTA vt SUM DISPLAYED)

SP 3901 001 NEW PCU DETECT (SHOULD BE '1')

SP 3902 001~012 MANUAL NEW UNIT SET (SHOULD BE '0')

SP 3201 001 Vt DISPLAY

SP 3222 001 Vtref (CURRENT) DISPLAY
SP 3015 001 FORCED TONER SUPPLY
SP 3011 002 AUTO TONER DENSITY ADJUST

SP 3902 017 WHEN TONER COLLECTION BOTTLE IS EMPTIED

SP 1902 DRUM PHASE ADJUSTMENT

IF IT 'FAILS' DO:
SP 2111 LINE POSITION ADJUSTMENT
THEN RE-EXECUTE DRUM PHASE ADJUSTMENT

IH COIL CONNECTIONS (MPC 4000)

CN 982 (BLACK 2 PIN CONNECTOR) ON IH INVERTOR PWB

Expect Mains AC voltage at both pins.
This connects to the IH Coil Thermostat. Unplug and check continuity OK. (SC 582 if O/C)

L-OUT (RED) & L-IN (WHITE) CONNECTORS ON IH INVERTOR PWB.

Connect to the IH Coil. Unplug and check continuity OK.

SC Reset SP 5810 - execute - turn off/on

Serial Number SP 5811

Jam/SC Clear SP 7807

NV RAM
To Card SP 5824
From Card SP5825

HDD
Install Stamp Data SP 5853

Address Book
To Card SP 5846-051
From Card SP 5846-052

Robert Glover - National Support - 2009

MPW 2400 / 3600 R

DIP SWITCH SETTINGS: Vsg 4.00

MCU Vsp 0.40 (1/10th of Vsg)
DIP SW 1 BIT 2 TO 'ON'
CONTROLLER DRUM CIRCUMFERENCE: 251.4mm
DIP SW 1 BIT 1 TO 'ON'
BIT 8 TO 'ON'
(DEFAULTS FOR EUROPE)

If the average copy volume is high ( 2.5km/month or more ), SP2201 004 should be switched to
HIGH DUTY MODE to prevent toner scattering:
DEFAULTS:
SP 2201 002 DEV BIAS FOR ID SENSOR PATTERN (LOW DUTY MODE) -390v
SP 2201 003 DEV BIAS FOR ID SENSOR PATTERN (HIGH DUTY MODE) -460v
SP 2201 004 SELECTS LOW OR HIGH DUTY MODE LOW DUTY MODE

SP 2803 FORCED CORONA CLEANING (AF 240W)

AF 240W

Robert Glover - National Support - 2009

PERIPHERALS R

SR 3000 (B793) FINISHER

OPTIONAL PUNCH UNIT

DEFAULT DIP SWITCH 600 SETTINGS:
SW1 = ON, ALL OTHERS OFF

SR 841 (100 SHEET) STAPLE FINISHER

= FINISHER 3000B

SR 5000 FINISHER
= VICTORIA - E

BK 5010 BOOKLET MAKER

TR 5010 TRIMMER
BF 5010 BOOKFOLDER (SQUARE FOLD)

BK 5010 PLOCKMATIC BOOKLET MAKER

SERVICE MODE = LEFT MOST KEY PRESSED, THEN POWER ON.

EEPROM RESET = LEFT & RIGHT MOST KEYS PRESSED, THEN POWER ON.
STOPGATE ADJUSTMENT = GO INTO 'BF 5010 SERVICE' - ADJ. MODE TO 'ON'

"OIL CLINCHERS" ALERT MESSAGE

ENTER SERVICE MODE - EEPROM VALUES - STAPLE COUNT - RESET.
OR:
TURN 'OF'F & 'ON' HOLDING TWO CENTRE BUTTONS, OK

JAMS / SKEWING AT ENTRANCE WITH 16+ SHEETS IN BOOKLET

REMOVE EXIT GUIDE LINK ARM:

GBC III:
EEPROM PART NO. = VR34 0026
EEPROM EXTRACTOR = VRC1 1186

GBC III COUNTS 4000 PUNCHED PAGES

BEFORE 'CHIP TRAY FULL' IS INDICATED
(RESETS WHEN HOPPER REMOVED & REFITTED)

Robert Glover - National Support - 2009

PERIPHERALS R

DF 3010 DOCUMENT FEEDER

MAIN PWB:
NOTE: CN 190 HAS NO CONNECTOR FITTED (4 PIN, R/H SIDE)

SR 5020 (D434) (WHEN ATTACHED TO PRO 1357EX)

STAPLE COMPILER SIDE JOGGER ADJUST

SP 6211 END BIND JOGGER ADJ. ( MINUS VALUE = MORE 'JOG')

LEADING EDGE STOPPER ADJ.

SP 6214 TOP FENCE POSITION ADJ.

Robert Glover - National Support - 2009

SERVICE PROGRAM MODE & DATA ENTRY R

SPECIAL SP MODE: Press keys - C107C then COPY SP (soft key) & # button
(Shown in BOLD italic characters in the Service Manual)

FACTORY - (MFP): YELLOW C then 143 then RED C then RED C and hold
SP MODE: - (PRINTER): Switch ON with JOB RESET and DOWN keys pressed

C 1993 C (5 times) DIAGNOSTIC MODE

NVRAM DATA: H.D.D. ADDRESS BOOK DIRECTORY:

SP 5824 UPLOAD TO SD CARD SP 5846 051 DOWNLOAD TO SD CARD
SP 5825 RESTORE FROM SD CARD SP 5846 052 RESTORE FROM SD CARD
SP 5801 NVRAM ALL CLEAR SP 5832 001 FORMAT HDD
SP 5853 DOWNLOAD STAMP DATA

SP 5801 011 NCS (RESETS NIB TO DEFAULT SETTINGS)

DESTINATION AREA SET (INPUT IF NEW NVRAM & NO BACKUP) TO INPUT SERIAL NUMBER:

ENTER FACTORY MODE ENTER FACTORY MODE

SP 5807 001 SET TO AREA 3 (UK) SP 5811

SP 5045 001 0 ~ DEVELOPMENTS SP 5104 A3 DOUBLE COUNT

1 ~ PRINTS (PAGE COUNTER)
1 = DOUBLE
SP 5907 TO ENTER PLUG & PLAY NAME 0 = NORMAL (DEFAULT)
(AS SHOWN ON SMC SHEET HEADER)

KEY OPERATOR CODE CLEAR (BELLINI) DIAGNOSE:

SP 7810 ACCESS CODE CLEAR (PRESS '#' TO CLEAR) HOLD # & * THEN
TURN ON

USER MODE CLEAR:

PRESS 123

THEN PRESS # AND SYSTEM SETTINGS TOGETHER

OR COPIER / DOCUMENT
SERVER SETTINGS TOGETHER

OR SCANNER SETTINGS TOGETHER

TO TURN OFF DATA OVERWRITE SECURITY UNIT

(WITH DOS SD CARD INSTALLED)

USER TOOLS
SYSTEM SETTINGS
ADMIN TOOLS
AUTO ERASE MEMORY
SET TO 'OFF'

SP 5878 001 TO INSTALL

Robert Glover - National Support - 2009

SERVICE PROGRAM MODE & DATA ENTRY R

TO ACCESS PRINTER SP MODE:

ONLINE' & 'ESCAPE' TOGETHER, THEN TURN ON
OR:
HOLD UP & DOWN ARROWS FOR 5 SEC'S THEN PRESS ENTER

Robert Glover - National Support - 2009

SERVICE PROGRAM MODE & DATA ENTRY R
SPECIAL SP MODE ENTRY (PRINTERS):

HOLD UP / DOWN ARROWS FOR 5SEC'S, THEN PRESS THE ESCAPE KEY

Screen Calibration
Yellow (Cancell) then 1993 Orange (Clear/Stop)

Diagnostic Mode
Yellow (Cancell) 107 Orange (Clear/Stop) 5 Times
Turn on whilst holding #*

Robert Glover - National Support - 2009

PEGASUS (MPC 1500SP) R
'WASTE INK B' = 'FLUSHING UNIT'

TO CLEAR FRONT INK COLLECTION BOTTLE:

SP 2505 001
OR:
SP 2200 001

ALWAYS CLEAR REAR INK COLLECTION BOTTLE COUNTER WITH:

SP 7804 005

BCU REPLACEMENT:
COPY NVRAM DATA TO SD CARD BEFORE REMOVING OLD BCU
(NVRAM IS SOLDERED ONTO BOARD AND CANNOT BE TRANSFERRED)

TO SET COUNTRY CODE & SERIAL NUMBER:

(USE FACTORY MODE)
SP 5807 001 SET TO 2 (EU)

SP 5811 001 TO INPUT SERIAL NUMBER

Robert Glover - National Support - 2009

JAM CODES

149 220 / 270 DUPLEX COVER-GATE BROKEN ON INTERCHANGE UNIT

(PART NO. B416 4582)

161 220 / 270 (SR 720) EXIT TRANSPARENT MYLAR TOO HIGH
163 (STATIC BUILDS UP & CAUSES JAMS)

121 2018 SET SP 1103 TO "1"

(DISABLES CONTACT / RELEASE MECH. FOR FUSER
~ ROLLERS ROTATE ALL THE TIME)

62 2022 (NO BRIDGE UNIT) STIFF IDLE ROLLER ON VERT. TRANSPT.

14 2022 (CENTRE TRAY) STIFF IDLE ROLLER ON VERT. TRANSPT.
13 2022 (FINISHER) STIFF IDLE ROLLER ON VERT. TRANSPT.

Robert Glover - National Support - 2009

. TRANSPT.
. TRANSPT.
. TRANSPT.

Robert Glover - National Support - 2009