AMF+ATS CONTROL PANEL

SELECTION INSTRUCTION

Smartgen Technology

Chinese trademark

English trademark

Smartgen make your generator smart

Smartgen Technology Co., Ltd. No.28 Jinsuo Road Zhengzhou City Henan Province P. R. China Tel: 0086-371-67988888/67981888 0086-371-67991553/67992951 0086-371-67981000(overseas) Fax: 0086-371-67992952 Web: http://www.smartgen.com.cn http://www.smartgen.cn Email: [email protected] All rights reserved. No part of this publication may be reproduced in any material form (include photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Applications for the copyright holders written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. Smartgen Technology reserves the right to change the contents of this document without prior notice. If there are any differences between the contents of the instruction and the product, please regard the actual product as the truth. Version history Date Version 2012-11-15 2012-12-10 1.0 1.1 Note Original release Add wiring diagram introductions; Modify the installation dimension.

Smartgen

AMF+ATS Control Panel

Contents
1 2 3 4 5 6 OVERVIEW .............................................................................................................. 4 APPEARANCE AND CLASSIFICATION................................................................. 4 BASIC TECHNICAL PARAMETERS ...................................................................... 5 THEORY AND APPLICATION ................................................................................. 6 CONTROL MODULES PARAMETER LIST ........................................................... 7 AUTOMATIC TRANSFER SWITCH PARAMETER LIST ........................................ 8

6.1. 63A ATS (N TYPE) .................................................................................................. 8 6.2. 125A (N TYPE) ........................................................................................................ 8 6.3. 160A/200A/250A (T TYPE)...................................................................................... 9 6.4. 400A (T TYPE) ......................................................................................................... 9 6.5. 630A (T TYPE) ....................................................................................................... 10 6.6. 630A/800A/1000A/1250A (M TYPE) ..................................................................... 10

Smartgen

AMF+ATS Control Panel

Issue Ver1.1

2012-12-10

Page 3 of 10

Smartgen

AMF+ATS Control Panel

1 OVERVIEW
The AMF+ATS control panel is particularly applicable to the 1-way Mains (Grid) in addition with 1-way Gens power supply situation. When Mains is failure, the genset is started automatically and changeover the load from Mains to Gens automatically; When Mains get normal, changeover the load from Gens to Mains automatically. Then Genset is stopped and cooling down automatically too. This whole transferring procedure can be done unattended. The panel not only shows all the parameters of Gens and Mains, but protects the Genset from faults and alarms. The panels appearance structure will remain same under the same power capacity. For different power capacitys panel, the working theories are same but appearance sizes are difference. Control capacitys range is from 63A to 1250A (corresponding capacity under three phase is from 35kW to 700kW). Each control panel is equipped with Smartgen Controller as main control units, as well as other accessories are all come from famous company. The box adopts metal body; deals with electrostatic coating process, fully efficient for using under different environmental conditions. It is reliable and cost-effective with simple connection and easy operation. Control panel can also be customized according to the user's requirements.

2 APPEARANCE AND CLASSIFICATION

Current (Power ) 63A~125A (35kW~70kW) 250A 139kW 400A~630A (220kW~360kW) 400A~1250A (220kW~700kW)

Appearance

Installation way

Wall-mounted

Vertical

Vertical

Vertical

Overall Size(mm)

Installation Size(mm) Installation aperture

Smartgen

734X365 (height*length) 4x8

440X200 (length*width) 4x10

440X410 (length*width) 4x10

2012-12-10

640X490 (length*width) 4x10

Page 4 of 10

AMF+ATS Control Panel

Issue Ver1.1

Smartgen

AMF+ATS Control Panel

Outlet connection position Weight (not include ATS &cooper bar )

Bottom

Bottom and back

Approx. 35kg

Approx. 70kg

Approx. 85kg

Approx. 100kg

3 BASIC TECHNICAL PARAMETERS

Parameters Working Voltage range DC power voltage Body Type of ATS Changeover time Control module Communication interface Language Installation way Ambient Humidity Elevation Safety requirements Contents (176~265)VAC (8~35)V(not necessary) Metal electrostatic coating, off-white SMARTGEN SGQ series Min. 10 ~ 30 sec. All Smartgen Genset Controllers with AMF RS485 Modbus-RTU(partly does not have) Chinese /English Wall-mounted and vertical (-25~+70) C (20~90)% 5000 M Object: among Input/output/Power Test methodAC1.5KV/1min leakage current 3.5mA

Smartgen

AMF+ATS Control Panel

Issue Ver1.1

2012-12-10

Page 5 of 10

Smartgen

AMF+ATS Control Panel

4 THEORY AND APPLICATION

Note: The above drawing is suitable for N type and T type switch (SGQ), please refer to SGQ instruction for more details about M type switch. Items Function description Automatic start, stop and protect genset. Control ATS to changeover automatically. Collecting and protecting electrical Genset Controller parameters of Genset and Mains. Achieve communication function. Changeover the load to Gens or Mains. Partly ATS has 2Poles A. T. S. and 3Poles. Float Charger Automatic charging the engine starter battery. Speed Control Unit Control engines speed. Including expansion relay board, alarming horn, emergency Accessory stop button and etc. Loaded in each control panel components varies with the user requirements.
Smartgen AMF+ATS Control Panel Issue Ver1.1 2012-12-10 Page 6 of 10

Smartgen

AMF+ATS Control Panel

5 CONTROL MODULES PARAMETER LIST

Items Appearance DC Power input range AC voltage input range AC input wiring system Rated frequency Electricity detection protection Engine detecting Engine protection HGM420 HGM6120U HGM7220 HGM9X20

(8~35)V DC (50~360)V (phase-N) 1P-2wire; 2P-3wire; 3P-3wire; 3P-4wire 50/60Hz Voltage, current, power, over & under voltage, loss-phase, anti-phase, over & under frequency, over current and etc. Coolant temperature, oil pressure, fuel level and speed ect Water high temperature warn or alarm, under oil pressure warn or alarm, over speed warn or alarm and ext. Yes

Fault alarm Communication RS485standard Modbus-RTU (controller with RS485 only) interface Charging genset excitation (WL or Yes D+) Charge Failed Yes Warning Configurable input Yes / output ports CANBUS(J1939) No No Yes (partly) Other functions Please refer to controller manual for more details. Overall size(mm) 130x112x39 197x152x47 197x152x47 266x182x45 Net Weight 0.26kg 0.56kg 0.75kg 0.85kg

Smartgen

AMF+ATS Control Panel

Issue Ver1.1

2012-12-10

Page 7 of 10

Smartgen

AMF+ATS Control Panel

6 AUTOMATIC TRANSFER SWITCH PARAMETER LIST

6.1. 63A ATS (N TYPE)
Item 2P 3P 4P

Appearance

Weight Overall size(mm) Width of outlet cooper bar Aperture of bar

4kg 172x186x155

4.5kg 200x186x155 12mm 5mm

4.7kg 228x186x155

6.2. 125A (N TYPE)

Item 2P 3P 4P

Appearance

Weight Overall size(mm) Width of outlet cooper bar Aperture of bar

4.5kg 193x186x155

5kg 228x186x155 20mm 7mm

5.65kg 265x186x155

Smartgen

AMF+ATS Control Panel

Issue Ver1.1

2012-12-10

Page 8 of 10

Smartgen

AMF+ATS Control Panel

6.3. 160A/200A/250A (T TYPE)

Item 3P 4P

Appearance

Weight Overall size(mm) Width of outlet cooper bar Aperture of bar

16.5kg 326x292x150 20mm 9mm

18.5kg 375x292x150

6.4. 400A (T TYPE)

Item 3P 4P

Appearance

Weight Overall size(mm) Width of outlet cooper bar Aperture of bar

18kg 355x292x150

20kg 406x292x150

L line: 30mm N line: 20mm L line: 11mm N line: 9mm

Smartgen

AMF+ATS Control Panel

Issue Ver1.1

2012-12-10

Page 9 of 10

Smartgen

AMF+ATS Control Panel

6.5. 630A (T TYPE)

Item 3P 4P

Appearance

Weight Overall size(mm) Width of outlet cooper bar Aperture of bar

20kg 364x310x150

22kg 424x310x150

L line: 40mm N line: 30mm L line: 15mm N line: 15mm

6.6. 630A/800A/1000A/1250A (M TYPE)

Item 3P 4P

Appearance

Overall size(mm) Weight 630A 800A 1000A 1250A 630A 800A 1000A 1250A 630A 800A 1000A 1250A

510x260x340 42.3kg 45.3 kg 48.3 kg 51.3 kg 30mm 40mm 45mm 55mm 12mm 15mm 15mm 15mm

600x260x340 49.7 kg 54.4 kg 59.4 kg 64.5 kg

Width of outlet cooper bar Aperture bar of

Smartgen

AMF+ATS Control Panel

Issue Ver1.1

2012-12-10

Page 10 of 10