Isomax Molded case circuit breakers

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Introduction
ABB Isomax molded case circuit breakers are modern, innovative units designed after extensive analysis of the demands of todays market. These new units embody all the experience and advances derived from ABBs previous highly successful and acclaimed range of circuit breakers. ABB Isomax circuit breakers are designed for the total safety of both operators and systems. This complete and versatile series of circuit breakers can satisfy the most demanding system specications. ABB Isomax circuit breakers are ideal for all electrical power generation and distribution applications. The Isomax series maximizes safety and dependability for all power users. The new line is particularly suitable for applications involving special protection coordination needs and automated control systems. ABB Isomax units also satisfy the most demanding requirements for rated current and fault current levels. With the wide range of optional trip functions total system selectivity can be maximized. Continuous currents from 15A to 2500A Rated interrupting capacities from 14kA to 85kA (600VAC UL/CSA) Extended working life of all mechanical and electrical parts for continuity of operation Suitable for isolation applications UL/CSA 100% equipment rated versions

Frame sizes seven basic sizes

The ABB Isomax series inclues seven basic frame sizes with continuous rated currents from 15A to 2500A and with 600VAC interrupting capacities up to 85kA. The various versions have the following breaking capacity ratings: B basic breaking capacity N normal breaking capacity H high breaking capacity L, V very high breaking capacity

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Derived versions
Circuit breakers with selective and nonselective residual current protection Switch disconnectors Circuit breakers for motor control with adjustable magnetic release Circuit breakers for machine tools Circuit breakers for direct current Fixed: all models Plug-in: up to S5 400A (IEC) Withdrawable: from S3 to S7 1200A (IEC) UL File #E93565 CSA File # LR90467

ABB Isomax versions

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General information General ratings and specications

S1

S3B

S3

Circuit-breaker type Maximum frame continuous rated current Rated operational voltage Test voltage Rated impulse withstand voltage Poles Performance level UL/CSA short-circuit interrupting capacity UL 489, File # E93565 CSA, File # LR90467 IEC-947 rated ultimate short-circuit breaking capacity 240VAC 480VAC 600VAC 500VDC 600VDC 220/230VAC 380/400/415VAC 440VAC 500VAC 660/690VAC 40C 50/60 Hz 1 min. 50/60 Hz A V V kV No.

S1 100 277/480V 3000 6 3 N 50 203 40 25 16 12 in in No. ops./hour lbs 4.72 x 3.07 x 2.75 4.72 x 4.09 x 2.75 25,000 240 2.42

S3B 225 240 3000 6 2-3 B 150 50 150 6.70 x 4.13 x 4.07 6.70 x 5.51 x 4.07 25,000 240 6.75 N 65 25 14 35 20 65 35 30 25 14 H 100 50 14 50 35 100 65 50 40 18 6.70 x 4.13 x 4.07 6.70 x 5.51 x 4.07 25,000 120 6.75 150 600 3000 6 2-3-4 L 150 852 25 65 50 170 85 65 50 20

S3 225 480 3000 6 2-3-4 B 150 N 65 25 25 65 35 30 25 14 6.70 x 4.13 x 4.07 6.70 x 5.51 x 4.07 25,000 120 6.75 H L 100 150 50 65 35 50 100 170 65 85 50 65 40 50 18 20

kA RMS
1 1

Icu

kA RMS

Overcurrent trip unit/relays Thermal-magnetic Microprocessor-based Dialogue unit Interchangeability Version Terminals

15 Fixed front or rear

Plug-in front or rear (IEC) Withdrawable front or rear (IEC) Dimensions (xed circuit-breaker) 2P & 3P (H x W x D) 4P (H x W x D) Mechanical duration Operations Frequency Weights (Fixed 3P)

1 For use with thermal-magnetic trip only: 500VDC, 2 poles in series 600 VDC, 3 poles in series 2 15-30A units are 65kA at 480VAC 3 15A units are 14kA at 480VAC

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AC 1000 - 11/03

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General information General ratings and specications

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S7 S8

S4

S5

S6

S6

S4 250 600 3000 8 2-3-4 N 65 25 18 65 35 30 25 14 H 150 65 22 150 65 50 40 18 10.0 x 4.13 x 4.07 10.0 x 5.51 x 4.07 25.000 120 8.8 L 200 100 35 200 100 80 50 20 N 65 35 22 35 50 65 35 30 25 20

S5 400 600 3000 8 2-3-4 H 150 65 22 50 20 100 65 50 40 25 10.00 x 5.51 x 4.07 10.00 x 7.24 x 4.07 20,000 120 11.0 L 200 100 35 65 35 200 100 80 65 30 N 65 50 25 35 50 65 35 30 25 20

S6 600 600 3000 8 2-3-4 H 150 65 35 50 20 100 65 50 40 25 10.55 x 8.27 x 4.07 10.55 x 11.0 x 4.07 20,000 120 21.0 L 200 100 42 65 35 200 100 80 65 35 N 65 50 25 35 50 65 35 30 25 20

S6 800 600 3000 8 2-3-4 H 150 65 35 50 100 65 50 40 25 14.25 x 8.27 x 4.07 14.25 x 11.0 x 4.07 20,000 120 22.0 L 200 100 42 65 200 100 80 65 35

S7 1200 600 3000 8 2-3-4 H 100 65 50 100 65 55 45 25 15.98 x 8.27 x 5.45 15.98 x 11.0 x 5.45 10,000 120 37.5

S8 1600/2000/2500 600 3000 8 3 V 125 100 85 120 120 100 70 50 15.75 x 15.98 x 9.25

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10,000 20 135

1 For use with thermal-magnetic trip only: 500VDC, 2 poles in series 600 VDC, 3 poles in series

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AC 1000 - 11/03

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Improved use

General information

ABB Isomax circuit breakers from Model S4 to S8 and starting from 40A are provided with microprocessor based modular relays. These are available in two versions: ABB PR211: with overload and short-circuit protection ABB PR212: with overload protection, short-circuit protection, and ground fault protection. This version can also be tted with a dialog unit for connection to automation systems. These reliable and precise relays are unaffected by electromagnetic disturbances. Minimal response tolerances ensure high precision in discrimination computations. S1, S3 and selected versions of the S5 and S6 breakers are tted with thermal-magnetic trip releases. Flexible and modular construction simplify panel design and construction for: primary distribution (switchboards) motor control (MCC) secondary distribution (panelboards) panel builders (OEM & users) Standard modular dimensions Standard circuit breaker depths S3-S6 Assembly onto DIN prole up to 400 A Full range of accessories Standard front ange: - for DIN 45mm cut-outs on S3-S5 - for 105mm cut-outs on S3-S7. Handle operators: - ange type - variable depth rotary type - xed depth rotary type

Maximum versatility
ABB Isomax circuit breakers can be tted with a wide range of terminals for all types of connections. Modular design also makes installation and assembly extremely simple. The various terminal options can be tted in different combinations in the same unit (e.g. one type at the top and another at the bottom). This makes ABB Isomax circuit breakers easy to adapt to any installation.

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(1) (2) (3) (4)

Front Extended front CU front cable terminals (saddle type) CU/AL front cables (standard type)

(5) (6) (7) (8)

CU rear cables Rear threaded Rear horizontal at bar Rear vertical at bar

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General information Accessories Simplied maintenance

Complete range of accessories
ABB Isomax circuit breakers are complemented by a complete range of accessories to satisfy the widely differing operational and automation requirements. Accessories are standardized for groups of circuit breakers to streamline storage logistics and simplify installation. ABB Isomax units can be customized as required under conditions of absolute safety. All accessories for S3 S7 can be mounted with simple operations without having to remove the circuit breaker power cover and without any accessory adjustments.

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Simplied maintenance
Maintenance operations are kept to a minimum. All inspection can be performed quickly and easily. A dialog unit (optional) can be installed to store operational data for efcient maintenance scheduling. Reliability is ensured by the high quality of all materials and by advanced manufacturing in automated assembly systems capable of ensuring consistent product quality. Insulation distances are as required for both UL/CSA 600VAC approvals and also IEC-947 690VAC rating, which ensures safe insulation even under the severest operating conditions. Double insulation. The cover on S3 S7 encloses all electrical accessory cavities which are also completely separated from the power circuit. Moreover: positive operation to guarantee safe and reliable signalling. optional draw-out with closed-door racking-out for maximum operational safety. high and low terminal covers are available to increase operator protection level.

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Versions Key
1 2 3 4 5 6 7 8

General information Technical and design specications Main component parts

1

On request, IEC circuit breakers can be delivered in plug-in or withdrawable, two, three or four pole versions. Units are normally provided with front or rear terminals. Fixed parts are always manufactured to IP20 protection. See Accessories section for details of other optional accessories.

3
Terminals Fixed contacts Arcing chamber Moving contacts Operating mechanism Microprocessor based solid-state relay Closed door isolation device Plug-in connector for auxiliary circuits

2 4

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8 7

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General information Technical and design specications Main component parts

Operating and signalling devices Key
1 2 3

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Operating lever Overcurrent relay adjustments Closed door racking-in and racking-out device 4 Rotary handle operating mechanism 5 Standard front ange (105 mm/4.13" high). Available for circuit-breakers S3 S7 6 Flange (45 mm/1.77" high) for installation of circuit breakers behind standard IEC doors. Available for circuit-breakers up to S5 frame 7 Direct acting motor operator S3 S5 8 Stored energy motor operator S6 S7 9 Shunt trip device 10 Undervoltage release 11 Auxiliary contact switch for circuit breaker position indication

6 4

1 7 2 5

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10

11

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Combinations of terminals Connection type

General information Technical and design specications Main component parts

ABB Isomax units ideal for wall mounted switchboards with connections accessible from the front and for rear connection switchboards.

All circuit breaker bus terminations are made of silver-plated copper. Terminals can be provided in different combinations (e.g. one type at the top and another type at the bottom). Various connection schemes are available making ABB Isomax circuit breakers easily adapted to any installation requirements. In particular, this exceptional versatility makes

Circuit-breaker F

Front bar P W F

Extended front bar P W F

CU front cable lugs P W

CU/AL front cable lugs F P W

S1 S3 S4 S5 S6 S7 S8
Key: F = Fixed P = Plug-in

W = Withdrawable

= Optional terminals

=Standard connections

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Circuit-breaker F

CU rear cable lugs P W F

Rear threaded studs P W

Rear horizontal at bus F P W F

Rear vertical at bus P W

S1 S3 S4 S5 S6 S7 S8
Key: F = Fixed P = Plug-in

W = Withdrawable

= Optional terminals

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AC 1000 - 11/03

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General information Construction characteristics

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Double insulation
The double insulation technique involves the total separation of the power and auxiliary circuits, and is a characteristic of all Isomax breakers, from size S3 to S7. The housing of each electrical accessory is completely segregated from the power circuit, thus avoiding all risk of contact with the active parts and hence improving operator safety conditions in plant management and inspection. In addition, the insulation of the internal active parts, in terms of both the thickness of the materials and the distances, is superior to that required by the IEC Standards and complies with American usage.

Positive operation
The operating lever always indicates the exact position of the moving contacts in the circuit-breaker, thus guaranteeing safe and reliable indication (I = Closed; O = Open; yellow line = Open due to tripping of releases). The operating mechanism of the circuit-breaker is trip-free, independently of the pressure on the lever or the speed of operation. Tripping of the releases automatically opens the moving contacts; to close them again, the operating mechanism has to be reset by pushing the operating lever from the intermediate position fully down to the lower limit of the open position. In the plug-in or withdrawable circuit breakers, the mobile part can only be detached from the xed part when the circuit-breaker is open (i.e. moving contacts separate from xed contacts).

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Selectivity
The complete range of releases available makes it possible to coordinate protection functions using current-type, time-type, energytype or residual-current selectivity chains. This makes it possible to isolate only those zones affected by faults, ensuring maximum operating continuity. Circuit-breakers in category B are available from 400 A upwards. (IEC 947-2)

Inspection
A direct check can be made on the state of the internal parts and active components when the circuit-breaker is out of service. Access can be gained to the arcing chambers and xed and moving contacts simply by removing the cover of the circuit-breaker. The operation, made easier by the limited number of components, reduces maintenance times and guarantees a higher level of safety.

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General information Construction characteristics

Isolation behavior
In the open position, the circuit-breaker guarantees the isolation of the circuit in accordance with IEC 947-2 specications. In the IEC withdrawable or plug-in versions, the power and auxiliary circuits are isolated in the racked out or removed positions, thus guaranteeing that no parts are live. In these conditions, using suitable connectors, blank tests can be conducted, with the operations on the circuit-breaker being carried out in complete safety. The redundant insulation distances guarantee the absence of leakage currents and dielectric strength in the event of any overvoltages across the input and output.

Racking-out with the door closed

This system, present for the rst time on a series of molded-case circuitbreakers, starting from Isomax S3, allows racking-in and racking-out with the compartment door closed, thus increasing operator safety and allowing the construction of internal-arc-proof low-voltage switchboards. Racking out can only be done with the circuit-breaker open, using the racking-out crank handle supplied with the withdrawable version of the circuit-breaker.

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Electromagnetic compatibility
With the use of the PR211/P microprocessor-based overcurrent releases and the RC211 and RC212 electronic residual current releases, slow non-operation is guaranteed, even in the presence of interference caused by electronic equipment, atmospheric disturbance or discharges of an electrical nature. Furthermore, the appliances do not generate interference with other electronic equipment in the vacinity. This is in accordance with IEC 947-2 Addendum F, IEC 1000-4, EN 61000-4, EN 50081-2, European Directive No. 49/12-12-1992 specications on electromagnetic compatibility EMC.

Tropicalization
The Isomax series of circuit-breakers and accessories comply with the strictest regulations on use in hot-damp saline climates (in conformity with climatographic chart No. 8 of the IEC 721-2-1 specications), thanks to: insulating cases made of berglass-reinforced synthetic resins corrosion-resistant treatment on all main metal parts (environment C UNI 3564-65) Fe/Zn 12 galvanizing (UNI ISO 2081), protected by a conversion layer composed mainly of chromates (UNI ISO 4520).

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AC 1000 - 11/03

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General information Construction characteristics

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Protection classes
Various measures have been incorporated in Isomax S circuit-breakers to achieve IP20 protection for the xed, plug-in and withdrawable versions of the circuit-breaker, excluding the terminals, and IP 30 for the front parts of circuit-breakers installed in switchboards. The xed parts are always IP20 protection grade. IP54 protection can be achieved for circuit-breakers installed in switchboards by using doormounted crank handle operating mechanisms and special insulating gaskets that can be ordered separately.

Mounting on DIN channel up to Isomax S5

The brackets for mounting on the standardized DIN EN 50022 channels for S1 and S2 and on DIN EN 50023 for S3, S4, S5 simplify the tting for the circuit-breakers on standard switchboards. This allows standarized support structures to be installed and simplies the phase for designing and building the switchboard structure.

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Resistance to vibration
The circuit-breakers are unaffected by vibrations generated mechanically or by electromagnetic effects, in compliance with the IEC 68-2-6 standards and the strictest regulations set by the most important classication organizations: RINA DET Norske Veritas Lloyd's Register of Shipping Germanischer Lloyd Bureau Veritas

Installation positions
The circuit-breakers can be installed in any position with no variations to their rated characteristics. In compliance with UL and IEC 947-2 standards, Isomax S circuitbreakers can be powered from either their top or bottom terminals, without affecting operation. They can be installed in switchboards, mounted directly on the base plate or on DIN channels up to size S5.

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AC 1000 - 11/03

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Table of power losses
Dissipated power (W) Setting In (A)

General information Table of power losses 400 Hz ratings

S1 F P F S3 PW F S4 PW F S5 PW F S6 PW F S7 PW S8 F

R15 R20 R25 R30 R40 R50 R60 R70 R80 R90 R100 R125 R150 R175 R200 R225 R300 R400 R600 R800 In = 100 In = 150 In = 250 In = 300 In = 400 In = 600 In = 800 In = 1000 In = 1200 In = 1600 In = 2000 In = 2500

15 20 25 30 40 50 60 70 80 90 100 125 150 175 200 225 300 400 600 800 100 150 250 300 400 600 800 1000 1200 1600 2000 2500

7 8.6 7.9 8.6 8.6 10 12.8 15.8 13.5 17 13.8

7.3 8.9 8.3 8.4 9.5 11 13 17.4 15 19 15.5

11.8 10.8 12 16.9 15.1 16.4 14.4 15.8 17.9 21.9 21 18.5 40.5 35.9 36 55

13 11.9 13.2 18.5 16.6 18 16 18.8 21 26 25 26 52 40 46 67 52.7 66.4 79 96 83 93.2 5.2 13 40 8 19 55 40 60 57 90 63 96 104 125 102 151 140 203 41 64 100 106 119

15 400Hz response
Breaker frame Breaker rating Thermal amperes Minimum Maximum Fixed Magnetic rating Minimum Maximum

400Hz response
Thermal magnetic releases 1 Breaker frame S5N S6N Breaker rating 300 400 600 800 Thermal Amperes Minimum Maximum 0.7 189 252 378 504 1.0 270 360 540 720 Magnetic rating Set @ 5lm only 2250 3000 4500 6000

S1

15 20 25 30 40 50 60 70 80 90 100 15 20 25 30 35 40 50 60 70 80 90 100 125 150 175 200 225 250

15 19 23 28 37 46 55 65 74 81 90 15 19 23 28 32.4 37 46 55.5 64.8 74 81 90 112 135 157.5 180 202.5 225

1000 1000 1000 1000 1000 1000 1200 1400 1600 1800 2000 850 850 850 850 850 850 850 1020 1190 1360 1530 1700 1360 1605 1640 1875 2138 2400

S3

1 Use thermal-magnetic only for 400 Hz applications.

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Protective releases

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Thermal-magnetic S1, S3, S5, S6

The S1 S3 Isomax series uses a non-interchangeable tripping mechanism with a xed thermal and magnetic trip. These breakers utilize a heat sensitive bimetal for protection against overload currents. The magnetic element is an instantaneous acting device for protection against short circuit faults. The S5, S6 Isomax series with thermal-magnetic tripping mechanism are adjustable from .7 to 1.

S3 150 S3 225
Fixed thermal

Ith = 15 150A Ith = 175 225A

+
Fixed magnetic

I3 = 10 x Ith 500A min.

Variation in thermal element setting currents according to ambient temperature

Circuit breaker frame Trip release 10C 20C Variation in current 30C 40C 50C 60C

S1 100, S3 100

R15 R20 R25 R30 R35 R40 R45 R50 R60 R70 R80 R90 R100 R125 R150 R175 R200 R225 R300 R400 R600 R800

18 24 30 35 41 47 53 59 71 83 94 106 118 148 177 207 236 266 345 465 690 965

17 22 28 33 39 44 50 56 67 78 90 101 112 140 168 196 224 252 328 442 656 90

16 21 27 32 37 42 48 53 64 74 85 95 106 133 159 186 212 239 314 420 628 855

15 20 25 30 35 40 45 50 60 70 80 90 100 125 150 175 200 225 300 400 600 800

14 19 23 28 33 37 42 47 56 66 75 85 95 119 143 166 190 214 286 380 572 740

13 17 21 26 30 34 38 43 51 60 68 77 85 106 127 149 170 191 267 355 534 670

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S3 150 S3 225 S5 400 S6 600

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S1, 100 R15-R30
10000 2000 1000 200 100 t [s] 20 10

Protective releases Thermal magnetic overcurrent release Time current curves, S1

S1, 100 R40-R70
10000

2000 1000

200 100

20 t [s] 10

2 1

2 1

0.1 R15 R30 0.01 0.1 1 x Ith 10

R20 R25

R70 0,1 R50 R60

100

R40

0.01 0.1

1 x Ith

10

100

S1, 100 R80-R100

10000

2000 1000

15
200 100

20 10 t [s] 2 1 R90 R100 0.1 R80

0.01 0.1

1 x Ith

10

100

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Protective releases Thermal-magnetic overcurrent release Time-current curves, S3

S3, R15
10000

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S3, R20-R30
10000

2000 1000

2000 1000

200 100

200 100

t [s]

20 10
t [s]

20 10

2 1

2 1

0.1 R15 0.01 0.1

0,1

R30 R20 R25

1 x Ith

10

100

0,01 0,1 1 x Ith 10 100

S3, R35-R50
10000

S3, R50-R100
10000

2000 1000

2000 1000

15
200 100

200 100

20 t [s] 10

20 10 t [s] 2 1

2 1

0.1

R35 R40 R50

0.1

0.01

0.01 0.1
0.1 1 x Ith 10 100

1 x Ith

10

100

1 Direct current may shift tripping characteristic. Consult ABB.

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S3, R125-R225 10X Im
10000 2000 1000 200 100 20 10 t [s] 2 1

Protective releases Thermal-magnetic overcurrent release Time-current curves, S3

S3, R150-R225 3X Im
10000

2000 1000

200 100

20 10 t [s] 2 1

0.1

0.1

0.01 0.1

0.01 1 x Ith 10 100 0.1 1 x Ith 10 100

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AC 1000 - 11/03

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Protective releases Specic let-through energy I2t curves S3 TM - Ith = 15A 225A, 480VAC

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225A 200A 175A 150A 125A 100A 90A 80A

I 2t [(kA)2s ] 10

70A 60A 50A 40A 35A 30A 25A 20A

10 -1

15A

15

10 -2 1
Key Is = Prospective short-circuit symmetrical current I2t = Specic let-through energy at the voltages shown

10

10 2

10 3 Is [kA]

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They are available in two versions:

Protective releases Microprocessor trip release S4, S5, S6, S7, S8

PR212/K signalling unit
Can be connected directly to the PR212/P protection relay and provides contacts for the protection unit trip and alarm signals: pre-alarm, overcurrent function L, trip functions S, I and G, trip by relay and internal communication error with PR212/P.

Microprocessor based overcurrent relays for alternating current for S4, S5, S6 and S7 circuit-breakers
The microprocessor based overcurrent relays (actual RMS) for Isomax S circuitbreakers offer a wide range of current and trip time settings. PR211/P with overcurrent protection L and instant short circuit protection I. Available with functions L, I, or L+I. L function includes adjustable long-time pick-up and long-time delay. PR212/P with overcurrent protection L, selective short circuit protection S, instant short circuit protection I and ground fault protection G. Available with functions L+S+I or L+S+I+G. Functions S, I and G can be excluded manually by means of the trip current threshold selector (OFF position). In its most complete conguration, i.e. with functions L+S+I+G, the PR212/P relay can be combined, on request, with the following units:

PR212/T actuator unit

Can be installed only if the dialog unit is present, and by means of suitable relays, controls the opening and closing of the circuit-breaker. In order that opening and closing can be actuated, the circuit-breaker must be equipped with a motor operator (direct-acting for S4 and S5; stored energy type for S6 and S7).

Note
The K and T units are always external. Other important features of the microprocessor based relays are as follows: protection of neutral with programmable automatic adjustment, executed by the manufacturer, to 50% (standard) or 100% (on request) of the current value selected for the phases. The optional version has no code in this catalog; reliable operation also when one phase only is live; individual and simultaneous adjustment on the three phases and neutral; no need for auxiliary supply; trip specications not affected by the ambient temperature; consistency of specications and reliability including in contaminated environments; signalling of tripped relay (available for all versions) by means of voltage-free contact for 24 V d.c. or a.c. circuits maximum 3 W. Circuit-breaker rated current change according to ambient temperature. The tripping characteristics of Isomax S4 S8 with electronic trip units are unaffected by ambient temperatures from -25C to +70C.

PR212/D dialog unit

Essential for two-way communication with electrical plant management systems. When the unit is present, it is possible to choose between the manually set parameters (LOC), and the parameters set by the electrical plant control system (REM) by means of the appropriate selector. The dialog unit must be supplied with an auxiliary voltage of 24 V d.c. The following information is made available through the dialog unit on the eld bus: protection parameters current values of phases, neutral and ground circuit-breaker state number of operations of circuit-breaker interrupted currents state of the overcurrent relay with indication of: - normal operation - pre-alarm (0.9 x I1) - overcurrent function L - trip function S - trip function I - trip function G. It is possible to provide and/or modify the protection parameters and the circuitbreaker opening/closing controls. In the event of a serial communication error, the overcurrent relay operates in accordance with the last parameters set and in any event always in accordance with the manually programmed setting. The same occurs in the event of a dialog unit fault, and in the absence of auxiliary supply.

15 relay box for circuit breakers S6 and S7.

The dialog unit is external for circuit breakers S4 and S5 and is located inside the The external dialog unit is connected by means of a cable for supply and communication with the PR212/P protection relay. The standard version of the dialog interface has the following specications: hardware: EIA RS485 serial transmission line communication protocol: ABB Modbus transmission speed: 150 19200 baud (bit/s).

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AC 1000 - 11/03

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Protective releases Microprocessor based overcurrent relays, PR211 for S4, S5, S6 & S7 breakers
Protective functions and set values
Protection against Trip Symbol

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Set values (manual adjustment in steps)

Overload Short-circuit

Long delay Instantaneous adjustment

L I

I1 = 0.4-0.5-0.6-0.7-0.8-0.9-0.95-1 x In t1 = 4 curves A,B,C,D I3 = 1.5-2-4-6-8-10-12 x In

PR211

5
Key
1 2 3 4 5 Dip-switch for function L setting (I1) Dip-switch for function I setting (I3) Rated current of current transformers 15 V d.c. input for release functioning check Function L trip time setting dip switch (T1)

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Rated and setting currents
Circuit-breaker Iu-A Current transformer In-A L (I1) A (0.4 1 x In) Functions I (I3) A (1.5 12 x In)

S4 S5 S6 S7

250 400 600/800 1200

100 250 300 400 600 800 1000 1200

40 100 100 250 120 300 160 400 240 600 320 800 400 1000 480 1200

150 1200 375 3000 450 3600 600 4800 900 7200 1200 9600 1000 12,000 1800 14,400

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Function L - I

Protective releases Microprocessor based overcurrent relays, PR211 Time-current curves, S4 S7

15

Key
In = Rated current of current transformers t = Tripping time

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AC 1000 - 11/03

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Protective releases Microprocessor based overcurrent relays, PR212 Protection functions and set values, S4 S8
Protection functions and set values
Protection against Overload Short-circuit Short circuit

15
Is MC oma CB x s
Earth fault

Trip Symbol Set values (manual adjustment in steps Set values (electronic adjustment)

Long delay L I1 = 0.4-0.5-0.55-0.6-0.65-0.7-0.75 0.8-0.85-0.875-0.9-0.925-0.95-0.975-1 x In t1 = 4 curves A D I1 = 0.4 - 1 x In t1 = 3 - 18s

Inverse or denite short delay S I2 = 1-2-3-4-6-8-10 OFF x In t2 = 4 curves A D I2 = 1 10 OFF x In t2 = 0.05 0.5

Instantaneous adjustable I I3 = 1.5-2-4-6-8-10-12

Inverse short delay G1 I4 = 0.2-0.3-0.4-0.7-0.8-0.9-1 t4 = 4 curves A D I4 = 0.2 1 OFF x In t4 = 0.1 0.8s

I3 = 1.5-12 OFF x In

PR212

8 2
Key
1 2 3 4 5 6 7 8 9 10 Function L setting dip-switch (I1)

4 4b

Function L trip time setting dip-switch (t1) Function S setting dip-switch (I2) Function S trip time setting dip-switch (t2) Function I setting dip-switch (I3) Function G setting dip-switch (I4) Function G trip time setting dip-switch (t4) Rated current of current transformers 15 V d.c. input for release functioning check Socket for connecting SACE PR010/T test unit

15

4b Fixed/variable trip time selection dip-switch

1 S8 it = 0.2 - 0.4

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15.21
AC 1000 - 11/03

15
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Rated and setting currents
Circuit breaker Iu

Protective releases Rated and setting currents, PR212 S4 S8

Current transformer In-A L(I1) A (0.4 1.0 x In) S (I1) A (1 10 x In) Functions I (I3) A (1.5 12 x In) G (I4) A (0.2 1 x In) / S8 (0.2 0.4)

S4 S5 S6 S7

250 400 600 800 1200

100 250 300 400 600 800 1000 1200 1600

40 100 100 250 120 300 160 400 240 600 320 800 400 1000 480 1200 640 1600 800 2000 1000 2500

100 .1000 250 .2500 300 .3000 400 .4000 600 .6000 800 .8000 1000 .10,000 1200 .12,000 1600 .16,000 2000 .20,000 2500 .25,000

150 1200 375 3000 450 3600 600 4800 900 7200 1200 9600 1500 12,000 1800 14,400 2400 19,200 3000 24,000 3750 30,000

20 100 50 250 60 300 80 400 120 600 160 800 200 1000 240 1200 320 640 400 800 500 1000

S8

1600 2500

2000 2500

Key
Iu In I1 I2 I3 I4 = = = = = = Rated uninterrupted current of circuit-breaker Rated current of current transformers Current setting value for relay overload protection Current setting value for relay short-circuit selective protection Current setting value for relay instantaneous short-circuit protection Current setting value for earth fault protection

15

15.22
AC 1000 - 11/03

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Protective releases Microprocessor based overcurrent relays, PR212 Time-current curves, S4 S8

Function L - S - I

15
Is MC oma CB x s

15

Key
In t = = Rated current of current transformers Tripping time

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15.23
AC 1000 - 11/03

15
ax m s o Is CB MC
Function L - S - I

Protective releases Microprocessor based overcurrent relays, PR212 Time-current curves, S4 S8

15

Key
In t = = Rated current of current transformers Tripping time

15.24
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Protective releases Microprocessor based overcurrent relays, PR212 Time-current curves, S4 S8

Function G1

15
Is MC oma CB x s

15

Key
In t = = Rated current of current transformers Tripping time

1 S8 maximum setting is 0.4 per NEC guidelines.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.25
AC 1000 - 11/03

15
ax m s o Is CB MC
208V Horsepower per NEC 430-50 230V 460V

Motor horsepower ratings Magnetic trip 1/2HP @ 575V to 100HP @ 575V

575V Motor full Load amps Isomax Type MCP Rating 1.5X % 2X % Approximate trip setting % of MFLA 4X 6X 8X % % % 10X % 12X %

Magnetic trip 1/2 1/2 3/4 3/4 1 1 1/2 1/2 1 1/2 3/4 2 3/4 3 1 1 3 1 1/2 5 1 1/2 2 2 3 3 7 1/2 10 5 5 15 15 7 1/2 7 1/2 20 10 10 30 25 30 40 15 15 40 20 20 60 50 25 25 60 30 30 75 100 75 50 25 20 10 5 7 1/2 1 1/2 2 0.9 1.1 1.3 1.6 1.7 2.1 2.2 2.4 2.7 3 3.2 3.4 3.5 3.9 4.2 4.6 4.8 6 6.1 6.6 6.8 7.5 7.6 9 9.6 10.6 11 14 15.2 16.7 17 21 22 24.2 27 28 30.8 32 34 40 41 42 46.2 52 54 59.4 62 65 68 74.8 77 80 88 96 99 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 S3 3 3 3 3 3 5 5 5 5 5 5 5 10 10 10 10 10 10 10 10 10 25 25 25 25 25 25 25 25 25 25 50 50 50 50 50 50 50 50 100 100 100 100 100 100 100 100 100 100 150 150 150 150 150 150

1300 1100 900 800 700 1000 900 800 700 700 600 600 1100 1000 1000 900 800 700 700 600 600 1300 1300 1100 1000 900 900 700 700 600 600 1000 900 800 700 700 600 600 600 1000 1000 1000 900 800 700 700 600 600 600 800 800 800 700 600 600

2000 1600 1400 1100 1100 1400 1400 1300 1100 1000 900 900 1700 1500 1400 1300 1300 1000 1000 900 900 2000 2000 1700 1600 1400 1400 1000 1000 900 900 1400 1400 1200 1100 1100 1000 900 900 1500 1500 1400 1300 1200 1100 1000 100 900 900 1200 1200 1100 1000 900 900

2700 2200 1800 1500 1400 1900 1800 1700 1500 1300 1300 1200 2300 2100 1900 1700 1700 1300 1300 1200 1200 2700 2600 2200 2100 1900 1800 1400 1300 1200 1200 1900 1800 1700 1500 1400 1300 1300 1200 2000 2000 1900 1700 1500 1500 1300 1300 1200 1200 1600 1600 1500 1400 1300 1200

3400 3700 2300 1900 1800 2400 2300 2100 1900 1700 1600 1500 2900 2600 2400 2200 2100 1700 1600 1500 1500 3300 3300 2800 2600 2400 2300 1800 1600 1500 1500 2400 2300 2100 1900 1800 1600 1600 1500 2500 2400 2400 2200 1200 1900 1700 1600 1500 1500 2000 1900 1900 1700 1600 1500

4000 3300 2800 2300 2100 2900 2700 2500 2200 2000 1900 1800 3400 3100 2900 2600 2500 2000 2000 1800 1800 4000 3900 3300 3100 2800 2700 2100 2000 1800 1800 2800 2700 2500 2200 2100 1900 1900 1800 3000 2900 2900 2600 2300 2200 2000 1900 1800 1800

15

15.26
AC 1000 - 11/03

Low Voltage Products & Systems

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Motor horsepower ratings Electronic trip 40HP @ 230V to 500HP @ 460V

208V Horsepower per NEC 430-50 230V 460V 575V Motor full Load amps Isomax Type MCP Rating 1.5X % 2X % Approximate trip setting % of MFLA 4X 6X 8X % % %

15
Is MC oma CB x s
10X % 12X %

Electronic trip 40 40 100 125 50 50 150 60 125 60 150 75 75 200 250 100 100 300 250 125 350 125 150 300 400 150 450 350 500 400 200 450 200 500 104 114 124 125 130 143 144 154 156 169 180 192 211 240 242 248 273 289 302 312 336 343 360 361 362 396 412 414 472 477 480 515 528 590 S4 S4 S4 S4 S4 S4 S4 S4 S4 S4 S5 S5 S5 S5 S5 S5 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S6 S7 250 250 250 250 250 250 250 250 250 250 400 400 400 400 400 400 600 600 600 600 600 600 600 600 600 600 800 800 800 800 800 800 800 1000

350 350 300 300 300 250 250 250 250 200 350 300 300 250 250 250 350 300 300 300 250 250 250 250 250 250 300 300 250 250 250 250 250 250

500 450 400 400 400 350 350 300 300 300 450 400 400 350 350 300 450 400 400 400 350 350 350 350 300 300 400 400 350 350 350 300 300 350

1000 900 800 800 800 700 700 600 600 600 900 800 800 700 700 600 900 800 800 800 700 700 700 700 600 600 800 800 700 700 700 600 600 700

1400 1300 1200 1200 1200 1000 1000 1000 1000 900 1300 1300 1100 1000 1000 1000 1300 1200 1200 1200 1100 1100 1000 1000 900 900 1200 1200 1000 1000 1000 900 900 1000

1900 1800 1600 1600 1500 1400 1400 1300 1300 1200 1800 1700 1500 1300 1300 1300 1800 1700 1600 1500 1400 1400 1300 1300 1300 1200 1600 1600 1400 1300 1300 1200 1200 1400

2400 2200 2000 2000 1900 1700 1700 1600 1600 1500 2200 2100 1900 1700 1700 1600 2200 2100 2000 1900 1800 1700 1700 1700 1600 1500 1900 1900 1700 1700 1700 1600 1500 1700

2900 2600 2400 2400 2300 2100 2100 1900 1900 1800 2700 2500 2300 2000 2000 1900 2600 2500 2400 2300 2100 2100 2000 2000 1900 1800 2300 2300 2000 2000 2000 1900 1800 2000

15

Low Voltage Products & Systems

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15.27
AC 1000 - 11/03

15
ax m s o Is CB MC

Notes

15

15.28
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Isomax Molded case circuit breakers S1 S8

15
Is MC oma CB x s

S4 N 250 B W - 2 xxx

Accessories (added in alpha-numeric order) 1

A = BA = BA3 = S_ = U_ = Auxiliary Switch Bell Alarm Bell Alarm (S6/S7 only) Shunt trip with voltage code Undervoltage release with voltage code

Number of poles
-2 = -4 = None = 2 pole 4 pole 3 pole

Type connectors
W = None

Trip unit function

B= C= D= E= T= G= LI LSI Molded Case Switch (MCS) LSIG Thermal-magnetic 10X Mag Thermal-magnetic 2.5 - 3X Mag 2 F= H= J= K= M= LSIG/K LSIG/D LSIG/DT LSIG/DTK Magnetic only (MCP)

15

Current rating
015 = 250 = 400 = 1200 = 15A 250A 400A 1200A

Interrupting rating class

B= N= H= L= BQ = Basic (240VAC) Normal High Extra High Basic, 100% rated NC= NQ = HQ = LQ = D = Rated 50C Normal, 100% rated High, 100% rated Extra High, 100% rated Special molded case switch (No trip IEC)

Frame size
S1= S3 = S4 = S5 = 100A 150 / 225A 250A 400A S6 = 600 / 800A S7 = 1200A
1 Consult ABB for factory installed accessories. 2 Consult ABB for availability.

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15.29
AC 1000 - 11/03

15
ax m s o Is CB MC
S1

S1 100A Standard thermal-magnetic

HxWxD 4.72" x 3.07" x 2.75"

General
The S1 breaker family ranges from 15 through 100 amperes. The S1 trip mechanisms are non-interchangeable and use sensitive electromagnetic relays for overcurrent trip protection. Heat sensitive bimetals are used for thermal rating of the breaker. Lugs are included with the S1 breaker.

UL489 / CSA C22.2 Interrupting capacity (kA RMS)

Voltage Continuous rating N

240VAC 277/480VAC

15 100A 15A 20 100A

50kA 14kA 20kA

Number of poles
The S1 is available in three pole or four pole versions. The four pole version is IEC only. For price estimate of a four pole device, add 35% to list price of selected version three pole breaker, contact ABB Control for details.

Accessory mounting 1
Shunt trips or undervoltage releases mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity.

IEC-947 Interrupting capacity (kA RMS)

Voltage Continuous rating N

Reverse feeding
All versions of the S1 family are suitable for reverse feed applications.

230VAC 380/400/415VAC 440VAC 500VAC

15 100A

40kA 25kA 16kA 12kA

S1N
Breaker IC at 480 VAC Rating Magnetic 3 pole catalog number List price

14kA

15A 20A 25A 30A 40A 50A 60A 70A 80A 90A 100A

500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A

S1N015TL S1N020TL S1N025TL S1N030TL S1N040TL S1N050TL S1N060TL S1N070TL S1N080TL S1N090TL S1N100TL

$ 392

15

S1N

20kA

392

459

1 Not UL approved for eld installation.

15.30
AC 1000 - 11/03

Discount schedule S1

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S3 150/225A Standard thermal-magnetic

15
Is MC oma CB x s
Standard S3 package includes complete circuit breaker and mounting hardware. Order cable lugs as a separate item, standard copper/ aluminum (Cu/Al) lugs are no charge when ordered with breaker.
HxWxD 6.70" x 4.13" x 4.07"

S3B

S3N S3H S3L

General
The S3 breaker family ranges from 15 through 225 amperes. The S3 trip mechanisms are non-interchangeable and use sensitive electromagnetic relays for overcurrent trip protection. Heat sensitive bimetals are used for thermal overcurrent protection. Short circuit current protection begins at 10 times the thermal rating of the breaker and uses a magnetic coil principle.

UL/CSA Interrupting capacity (kA RMS) UL489 / CSA C22.2

Voltage N H L

Versions
To meet all application needs, the S3 is available in various versions: T =Thermal-magnetic Q =100% UL rated D = Molded case switch M = Magnetic only (MCP) G = 3X Mag (100 - 225A 3-pole only)

240VAC 480VAC 600VAC 500VDC 600VDC

65 25 14 35 20

100 50 14 50 35

150 85 1 25 65 50

IEC-947 Interrupting capacity (kA RMS)

Voltage N H L

Performance level
Each version is also available in different maximum fault interrupting levels B = 240VAC N = Normal H = High L = Extra high

Number of poles
In UL/CSA form, the S3 is available in two pole or three pole versions, both with the same dimensions. A four pole version is also available in UL/ IEC form. For price estimate, add 35% to list price of selected version three pole breaker, contact ABB Control for details.

230VAC 380/400/415VAC 440VAC 500VAC 690VAC 500VDC 750VDC

65 35 30 25 14 35 20

100 65 50 40 18 50 35

170 85 65 50 20 65 50

Accessory mounting
Internal accessories are UL/CSA approved for both factory or eld installation. Accessories require control cable connectors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity.

15

Reverse feeding
All versions of the S3 family are suitable for reverse feed applications.

Molded case switches

UL489 switches include no overcurrent protection except for a high instantaneous trip mechanism for self protection. IEC type molded case switches with no trip protection are also available.

1 15-30A are 65kA at 480VAC

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Discount schedule S3

15.31
AC 1000 - 11/03

15
ax m s o Is CB MC
S3B
Breaker IC at 240VAC

S3 150/225A Standard thermal-magnetic

Magnetic trip 2 pole, 240VAC catalog number List price 3 pole, 240VAC catalog number List price

Rating

S3B

150kA

175A 200A 225A

1750A 2000A 2250A

S3B175TW-2 S3B200TW-2 S3B225TW-2

$ 460

S3B175TW S3B200TW S3B225TW

$ 590

S3N
Breaker IC at 480VAC Rating Magnetic trip 2 pole, 480VAC/500VDC catalog number List price 3 pole, 600VAC/DC catalog number List price

S3N

25kA

15A 20A 25A 30A 35A 40A 50A 60A 70A 80A 90A 100A 125A 150A 175A1 200A1 225A1

500A 500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A 1250A 1500A 1750A 2000A 2250A

S3N015TW-2 S3N020TW-2 S3N025TW-2 S3N030TW-2 S3N035TW-2 S3N040TW-2 S3N050TW-2 S3N060TW-2 S3N070TW-2 S3N080TW-2 S3N090TW-2 S3N100TW-2 S3N125TW-2 S3N150TW-2 S3N175TW-2 S3N200TW-2 S3N225TW-2

$ 316

S3N015TW S3N020TW S3N025TW S3N030TW S3N035TW S3N040TW S3N050TW S3N060TW S3N070TW S3N080TW S3N090TW S3N100TW S3N125TW S3N150TW S3N175TW S3N200TW S3N225TW

$ 413

407

504

911

1131

S3H
Breaker IC at 480VAC Rating Magnetic trip 2 pole, 480VAC/500VDC catalog number List price 3 pole, 600VAC/DC catalog number List price

S3H

50kA

15A 20A 25A 30A 35A 40A 50A 60A 70A 80A 90A 100A 125A 150A 175A1 200A1 225A1

500A 500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A 1250A 1500A 1750A 2000A 2250A

S3H015TW-2 S3H020TW-2 S3H025TW-2 S3H030TW-2 S3H035TW-2 S3H040TW-2 S3H050TW-2 S3H060TW-2 S3H070TW-2 S3H080TW-2 S3H090TW-2 S3H100TW-2 S3H125TW-2 S3H150TW-2 S3H175TW-2 S3H200TW-2 S3H225TW-2

$ 527

S3H015TW S3H020TW S3H025TW S3H030TW S3H035TW S3H040TW S3H050TW S3H060TW S3H070TW S3H080TW S3H090TW S3H100TW S3H125TW S3H150TW S3H175TW S3H200TW S3H225TW

$ 619

617

702

15

1376

1586

S3L
Breaker IC at 480VAC Rating Magnetic trip 2 pole, 480VAC/500VDC catalog number List price 3 pole, 600VAC/DC catalog number List price

65k

15A 20A 25A 30A 35A 40A 50A 60A

500A 500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A 1250A 1500A 1750A 2000A 2250A

S3L015TW-2 S3L020TW-2 S3L025TW-2 S3L030TW-2 S3L035TW-2 S3L040TW-2 S3L050TW-2 S3L060TW-2 S3L070TW-2 S3L080TW-2 S3L090TW-2 S3L100TW-2 S3L125TW-2 S3L150TW-2 S3L175TW-2 S3L200TW-2 S3L225TW-2

$ 634

S3L015TW S3L020TW S3L025TW S3L030TW S3L035TW S3L040TW S3L050TW S3L060TW S3L070TW S3L080TW S3L090TW S3L100TW S3L125TW S3L150TW S3L175TW S3L200TW S3L225TW

$ 824

634

824

S3L

85kA

70A 80A 90A 100A 125A 150A

816 1818

1010 2260

65kA

175A1 200A1 225A1

1818

2260

1 480VAC maximum

15.32
AC 1000 - 11/03

Discount schedule S3

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S3 150/225A 100% UL rated

S3NQ
Breaker IC at 480VAC Rating Magnetic trip 3 pole 600VAC/DC catalog number

15
Is MC oma CB x s
List price

S3NQ

25kA

15A 20A 25A 30A 35A 40A 50A 60A 70A 80A 90A 100A 125A 150A 175A1 200A1 225A1

500A 500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A 1250A 1500A 1750A 2000A 2250A

S3NQ015TW S3NQ020TW S3NQ025TW S3NQ030TW S3NQ035TW S3NQ040TW S3NQ050TW S3NQ060TW S3NQ070TW S3NQ080TW S3NQ090TW S3NQ100TW S3NQ125TW S3NQ150TW S3NQ175TW S3NQ200TW S3NQ225TW

$ 459

560

1257

S3HQ
Breaker IC at 480VAC Rating Magnetic trip 3 pole catalog number List price

S3HQ

50kA

15A 20A 25A 30A 35A 40A 50A 60A 70A 80A 90A 100A 125A 150A 175A1 200A1 225A1

500A 500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A 1250A 1500A 1750A 2000A 2250A

S3HQ015TW S3HQ020TW S3HQ025TW S3HQ030TW S3HQ035TW S3HQ040TW S3HQ050TW S3HQ060TW S3HQ070TW S3HQ080TW S3HQ090TW S3HQ100TW S3HQ125TW S3HQ150TW S3HQ175TW S3HQ200TW S3HQ225TW

$ 688

780

1762

15

S3LQ
Breaker IC at 480VAC Rating Magnetic trip 3 pole catalog number List price

65kA

15A 20A 25A 30A 35A 40A 50A 60A

500A 500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A 1250A 1500A 1750A 2000A 2250A

S3LQ015TW S3LQ020TW S3LQ025TW S3LQ030TW S3LQ035TW S3LQ040TW S3LQ050TW S3LQ060TW S3LQ070TW S3LQ080TW S3LQ090TW S3LQ100TW S3LQ125TW S3LQ150TW S3LQ175TW S3LQ200TW S3LQ225TW

$ 916

S3LQ

85kA

70A 80A 90A 100A 125A 150A 175A1 200A1 225A1

1123

2511

Note: When applied correctly, UL tested 100% equipment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual continuous load current divided by 80%. This 100% rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application.
1 480VAC maximum

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Discount schedule S3

15.33
AC 1000 - 11/03

15
ax m s o Is CB MC
Magnetic only (MCP)
Type

S3 150/225A, 600VAC

Magnetic only circuit breakers are instantaneous trip only devices which are Underwriters Laboratories Recognized. MCPs must be used with some other device that will provide overload protection.
Interruption capacity Amps Magnetic trip 3 pole catalog number List price

240VAC 480VAC 600VAC 240VAC 480VAC 600VAC 240VAC 480VAC 600VAC

35kA 18kA 10kA 35kA 18kA 10kA 75kA 35kA 14kA

3 5 10 25

12 36 20 60 40 120 100 300

S3N003MW S3N005MW S3N010MW $ 568 S3N025MW

S3N

50 100 125 150

200 400 500 600

600 1200 1500 1500

S3N050MW S3N100MW S3N125MW S3N150MW

633 763 929 929

Type

Interruption capacity

Amps

Magnetic trip

3 pole catalog number

List price

240VAC 480VAC 600VAC 240VAC 480VAC 600VAC 240VAC 480VAC 600VAC 480VAC

50kA 25kA 10kA 50kA 25kA 10kA 150kA 85kA 25kA 65kA

3 5 10

12 36 20 60 40 120

S3L003MW S3L005MW S3L010MW $ 710

25

100 300

S3L025MW

S3L

50 100 125 150 200 2

200 400 500 600

600 1200 1500 1500

S3L050MW S3L100MW S3L125MW S3L150MW S3L200MW

710 843 1910 1910 1910

800 2400

Molded case switches

Type Interruption capacity 3 Amps Magnetic trip 3 pole catalog number List price

S3B-D

240VAC 240VAC 480VAC 600VAC 500VDC 600VDC

150KA 100kA 50kA 14kA 65kA 50kA

225

2250A

S3B225DW

$ 410

15

S3H-D

150 225 2

1500A 2250A

S3H150DW S3H225DW

892 1254

Non-UL switches without overcurrent protection

Withstand rating

600VAC

6.5kA

100 160 250

none none none

S3D100W S3D160W S3D250W

531 892 1393

Connection options
Type Wire range Amps Set of 2 catalog number List price Set of 3 catalog number List price

CU/AL front lugs CU/AL front lugs CU/ALfront lugs CU/AL front lugs

14AWG 14AWG 2AWG 4AWG

2AWG 1/0 4/0 300kcmil

60 100 150 225

K3TA-2 K4TB-2 K4TC-2 K4TD-2

$4 4 4 10

K3TA K4TB K4TC K4TD

Set of 6 catalog number

$6 6 6 15

CU front lugs (saddle) CU rear lugs Extended front bar

14AWG 250kcmil 6AWG 250kcmil

250 250 250

K4TES K4TER K4ET-250

30 46

1 Suggested lugs for circuit breaker up to amps shown. Cable size and type determine maximum amperage. 2 480VAC maximum. 3 With fuse or MCCB protected circuit.

15.34
AC 1000 - 11/03

Discount schedule SM S3 MCPs only Discount schedule S3 Circuit breakers Discount schedule SA Lugs

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S4 250A, 600VAC Electronic trip type

15
Is MC oma CB x s
Standard S4 package includes complete circuit breaker and mounting hardware. Order cable lugs or other connection scheme as a separate item.

S4

HxWxD 10.0" x 4.13" x 4.07"

General
The S4 breaker family is a 250A frame utilizing a microprocessor based overcurrent protective trip system. In the 250A version, the trip unit is adjustable from 100A up to 250A without the addition of any parts or rating plugs. As standard, the S4 includes adjustable long time function for overload protection and adjustable instantaneous function for short circuit protection.

UL/CSA Interrupting capacity (kA RMS) UL489 / CSA C22.2

Voltage N H L

Versions
To meet all application needs, the S4 is available in various versions: B = Adjustment LI C = Adjustment LSI E = Adjustment LSIG Q = 100% UL rated D = Molded case switch M = Magnetic only (MCP)

240VAC 480VAC 600VAC

65 25 18

150 65 22

200 100 35

IEC-947 Interrupting capacity (kA RMS)

Voltage N H L

Trip functions
These tripping functions are available: L = Long time S = Short time I = Instantaneous G = Ground fault

230VAC 380/400/415VAC 440VAC 500VAC 690VAC

65 35 30 25 18

150 65 50 40 22

200 100 80 65 30

Performance level
Each version is also available in different maximum fault interrupting levels: N = Normal H = High L = Extra high

Number of poles
In UL/CSA form, the S4 is available in two pole or three pole versions, both with the same dimensions. A four pole version is also available in UL/IEC form. For price estimate, add 35% to list price of selected version three pole breaker, contact ABB Control for details.

15

Accessory mounting
Internal accessories are UL/CSA approved for both factory or eld installation. Accessories require control cable connectors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity.

Reverse feeding
All versions of the S4 family are suitable for reverse feed applications.

Molded case switches

UL489 switches include no overcurrent protection except for a high instantaneous trip mechanism for self protection.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule S4

15.35
AC 1000 - 11/03

15
ax m s o Is CB MC
Breaker IC at 480VAC

S4 250A, 600VAC Electronic trip type

The optional PR212 trip unit includes adjustments for long time current pickup/delay, short time pick-up/delay I2t (on/off), instantaneous current trip point and further optional ground fault protection.

The S4 breaker family uses two available microprocessor based internal trip units. The standard PR211 trip unit includes adjustments for long time current pick-up and instantaneous current trip point.

100A Frame (40 100A adjustable continuous range)

Trip type Adjustment 2 pole catalog number List price 3 pole catalog number List price

S4N

25kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S4N100BW-2 S4N100CW-2 S4H100BW-2 S4H100CW-2 S4L100BW-2 S4L100CW-2

$ 1073 1679 2572 3138 3159 3725

S4N100BW S4N100CW S4N100EW S4H100BW S4H100CW S4H100EW S4L100BW S4L100CW S4L100EW

$ 1347 1913 2813 3030 3596 4496 3950 4516 5416

S4H

65kA

S4L

100kA

250A Frame (100 250A adjustable continuous range)

Breaker IC at 480VAC Trip type Adjustment 2 pole catalog number List price 3 pole catalog number List price

S4N

25kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S4N250BW-2 S4N250CW-2 S4H250BW-2 S4H250CW-2 S4L250BW-2 S4L250CW-2

$ 1073 1679 2572 3138 3159 3725

S4N250BW S4N250CW S4N250EW S4H250BW S4H250CW S4H250EW S4L250BW S4L250CW S4L250EW

$ 1347 1913 2813 3030 3596 4496 3950 4516 5416

S4H

65kA

S4L

100kA

Trip settings
Adjustment Trip function Range Individual settings

L S I

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4-0.6-0.8-0.9-1.0 x Frame rating A-B-C-D

15

Continuous amperage settings (long time adjustment) PR211

Frame Set points

0.4 100A 250A 40 100

0.5 50 125

0.6 60 150

0.7 70 175

0.8 80 200

0.9 90 225

0.95 95 237

1.0 100 250

Setting Amps Amps

15.36
AC 1000 - 11/03

Discount schedule S4

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S4 250A, 600 VAC 100% UL rated

When applied correctly, UL tested 100% equipment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual continuous load current divided by 80%. This 100% rating can save the user the cost of larger cable or bus bar. Please consult the

15
Is MC oma CB x s
NEC for details and other design factors needed for this application.
Trip type Adjustment 3 pole catalog number List price

100A Frame (40 100A adjustable continuous range)

Breaker IC at 480VAC

S4N

25kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S4NQ100BW S4NQ100CW S4NQ100EW S4HQ100BW S4HQ100CW S4HQ100EW S4LQ100BW S4LQ100CW S4LQ100EW

$ 1482 2104 3094 3333 3956 4946 4345 4968 5958

S4H

65kA

S4L

100kA

250A Frame (100 250A adjustable continuous range)

Breaker IC at 480VAC Trip type Adjustment 3 pole catalog number List price

S4N

25kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S4NQ250BW S4NQ250CW S4NQ250EW S4HQ250BW S4HQ250CW S4HQ250EW S4LQ250BW S4LQ250CW S4LQ250EW

$ 1482 2104 3094 3333 3956 4946 4345 4968 5958

S4H

65kA

S4L

100kA

Trip settings
Adjustment Trip function Range Individual settings

L S I G

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4-0.6-0.8-0.9-1.0 x Frame rating A-B-C-D

15

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule S4

15.37
AC 1000 - 11/03

15
ax m s o Is CB MC
Magnetic only (MCP)
Type Amps

S4 250A, 600VAC

All S4 magnetic only breakers utilize the electronic PR211 trip unit with an adjustable range of 1.5 to 12 times frame rating. Both two and three pole MCPs are 600VAC rated.
Interruption capacity Adjustment range 2 pole 600VAC catalog number List price 3 pole 600VAC catalog number List price

S4N

100 250 100 250 100 250

240VAC 480VAC 600VAC 240VAC 480VAC 600VAC 240VAC 480VAC 600VAC

65kA 25kA 18kA 150kA 65kA 22kA 200kA 100kA 35kA

150 1200A 375 3000A 150 1200A 375 3000A 150 1200A 375 3000A

S4N100MW-2 S4N250MW-2 S4H100MW-2 S4H250MW-2 S4L100MW-2 S4L250MW-2

$ 1073

S4N100MW S4N250MW S4H100MW S4H250MW S4L100MW S4L250MW

$ 1347

S4H

2572

3030

S4L

3159

3950

Molded case switch

Type Interruption capacity 2 Amps Magnetic trip 3 pole catalog number List price

S4H-D

240VAC 480VAC 600VAC

150kA 65kA 22kA

250

3000A

S4H250DW

$ 1215

Neutral GF current transformer (required for 4 wire GF systems)

Amps Catalog number List price

100 250

K4NCT-100 K4NCT-250

$ 250

Connection options
Type Wire range Amps Set of 2 catalog number List price Set of 3 catalog number List price

CU/AL front lugs CU/AL front lugs CU/AL front lugs CU/AL front lugs

14AWG 2AWG 4AWG 6AWG

1/0 4/0 300kcmil 350kcmil

100 150 225 250

K4TB-2 K4TC-2 K4TD-2 K4TE-2

$4 4 10 20

K4TB K4TC K4TD K4TE

Set of 6 catalog number

$6 6 15 30

15
CU front lugs (saddle) CU rear lugs Extended front bar 14AWG 250kcmil 6AWG 250kcmil 250 250 250

K4TES K4TER K4ET-250

30 46

1 Suggested lugs for a circuit breaker up to the amps shown. Cable size and type determine maximum amperage. 2 With fuse or MCCB protected circuit.

15.38
AC 1000 - 11/03

Discount schedule S4 Circuit breakers Discount schedule SA Lugs

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S5 400A, 600V Electronic and thermal-magnetic trip types

15
Is MC oma CB x s

Standard S5 package includes complete circuit breaker and mounting hardware. Order cable lugs or other connection scheme as a separate item.

(a) With K5TF cable lugs, breaker is 10.0" tall. (b) With K5TG cable lugs, terminal covers are provided and breaker is 13.62" tall.
HxWxD 10.0" x 5.51" x 4.07" (a) 13.62" x 5.51" x 4.07" (b)

S5

General
The S5 breaker family is a 400A frame utilizing a microprocessor-based overcurrent protective trip system. In the 400A version, the trip unit is adjustable from 160A up to 400A without the addition of any parts or rating plugs. As standard the S5 includes adjustable long time function for overload protection and adjustable instantaneous function for short circuit protection.

UL/CSA Interrupting capacity (kA RMS) UL489 / CSA C22.2

Voltage N H L

240VAC 480VAC 600VAC 500VDC1 600VDC1

65 35 22 35 20

150 65 22 50 35

200 100 35 65 50

Versions
To meet all application needs, the S5 is available in various versions: B = Adjustment LI C = Adjustment LSI E = Adjustment LSIG Q = 100% UL rated D = Molded case switch M = Magnetic only (MCP) T = Thermal magnetic G = 2.5 Mag ( 3-pole only)

IEC-947 Interrupting capacity (kA RMS)

Voltage N H L

230VAC 380/400/415VAC 440VAC 500VAC 690VAC

65 35 30 25 20

100 65 50 40 25

200 100 80 65 30

Trip functions
These tripping functions are available: L = Long time S = Short time I = Instantaneous G = Ground fault

Performance level
Each version is also available in different maximum fault interrupting levels N = Normal H = High L = Extra high

15

Number of poles
In UL/CSA version, the S5 is available in two pole or three pole version, both with the same dimensions. A four pole version is also available in UL/IEC form. For price estimate, add 35% to list price of selected version three pole breaker, contact ABB Control for details.

Accessory mounting
Internal accessories are UL/CSA approved for both factory or eld installation. Accessories require control cable connectors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity.

Reverse feeding
All versions of the S5 family are suitable for reverse feed applications.

Molded case switches

UL489 switches include no overcurrent protection except for a high instantaneous trip mechanism for self protection.

1 Thermal magnetic only.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule S5

15.39
AC 1000 - 11/03

15
ax m s o Is CB MC
Breaker IC at 480VAC

S5 400A, 600 VAC Electronic and thermal-magnetic trip types

The optional PR212 trip unit includes adjustments for long time current pick-up/ delay, short time pick-up/delay, I2t (on/off), instantaneous current trip point and further optional ground fault protection.

The S5 breaker family uses two available microprocessor based internal trip units. The standard PR211 trip unit includes adjustments for long time current pick-up and instantaneous current trip point.

400A Frame (160 400A adjustable continuous range)

Trip Adjustment 2 pole, 600VAC catalog number List price 3 pole, 600VAC catalog number List price

S5N

35kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S5N400BW-2 S5N400CW-2 S5H400BW-2 S5H400CW-2 S5L400BW-2 S5L400CW-2

$ 1798 2464 3285 3951 3945 4611

S5N400BW S5N400CW S5N400EW S5H400BW S5H400CW S5H400EW S5L400BW S5L400CW S5L400EW

$ 2151 2817 3717 3654 4320 5220 4733 5399 6299

S5H

65kA

S5L

100kA

Trip settings
Adjustment Trip function Range Individual settings

L S I G

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4-0.6-0.8-0.9-1.0 x Frame rating A-B-C-D

Continuous amperage settings (long time adjustment) PR211

Frame Set points

0.4 400A 160

0.5 200

0.6 240

0.7 280

0.8 320

0.9 360

0.95 380

1.0 400

Setting Amps

S5 thermal-magnetic breakers, for AC and DC applications

15

Breaker

IC at 500VDC

Rating

Magnetic trip

2 pole, 600VAC/500VDC catalog number

List price

3 pole, 600VAC/DC catalog number

List price

S5N S5H S5L

35kA 50kA 65kA

300A (210 300A) 400A (280 400A) 300A (210 300A) 400A (280 400A) 300A (210 300A) 400A (280 400A)

3000A 4000A 3000A 4000A 3000A 4000A

S5N300TW-2 S5N400TW-2 S5H300TW-2 S5H400TW-2 S5L300TW-2 S5L400TW-2

$ 1798 3285 3945

S5N300TW S5N400TW S5H300TW S5H400TW S5L300TW S5L400TW

$ 2151 3654 4733

15.40
AC 1000 - 11/03

Discount schedule S5

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S5 400A, 600 VAC 100% UL rated, electronic trip type

When applied correctly, UL tested 100% equipment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual continuous load current divided by 80%. This 100%

15
Is MC oma CB x s
3 pole, 600VAC catalog number List price

rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application.

400A Frame (160 400A adjustable continuous range)

Breaker IC at 480VAC Trip type Adjustment

S5N

35kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S5NQ400BW S5NQ400CW S5NQ400EW S5HQ400BW S5HQ400CW S5HQ400EW S5LQ400BW S5LQ400CW S5LQ400EW

$ 2366 3099 4089 4019 4752 5742 5206 5939 6929

S5H

65kA

S5L

100kA

Trip settings
Adjustment Trip function Range Individual settings

L S I G

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4-0.6-0.8-0.9-1.0 x Frame rating A-B-C-D

15

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule S5

15.41
AC 1000 - 11/03

15
ax m s o Is CB MC
Magnetic only (MCP)
Type Amps

S5 400A, 600VAC

All S5 magnetic only breakers utilize the electronic PR211 trip unit with an adjustable range of 1.5 to 12 times frame rating. Both two and three pole MCP's are 600VAC rated.

Interruption capacity

Adjustment range

2 pole 600VAC catalog number

List price

3 pole 600VAC catalog number

List price

S5N

400

240 VAC 480VAC 600VAC 240VAC 480VAC 600VAC 240VAC 480VAC 600VAC

65kA 35kA 22kA 150kA 65kA 22kA 200kA 100kA 35kA

600 4800A

S5N400MW-2

$ 1798

S5N400MW

$ 2151

S5H

400

600 4800A

S5H400MW-2

3285

S5H400MW

3654

S5L

400

600 4800A

S5L400MW-2

3945

S5L400MW

4733

Molded case switch

Switch Interruption capacity 3 Amps Magnetic trip 3 pole catalog number List price

S5H-D

240VAC 480VAC 600VAC 600VDC

150kA 65kA 22kA 50kA

400A

5000A

S5H400DW

$ 1994

Neutral GF current transformer (required for 4 wire GF systems)

Amps Catalog number List price

400

K5NCT-400

$ 250

Connection options
Type Wire range Amps2 Set of 2 catalog number List price Set of 3 catalog number List price

CU/AL front lugs CU/AL front lugs

250kcmil 500kcmil (2) 3/0 250kcmil

300 400

K5TF-2 K5TG-21

$ 30

K5TF K5TG1
Set of 6 catalog number

$ 45

15

CU front lugs (saddle) CU rear lugs Extended front bar

250kcmil 500kcmil 250kcmil 500kcmil

400 400 400

K5TGS K5TGR K5ET-400

90 114

1 Including lug cover. 2 Suggested lugs for a circuit breaker up to amps shown. Cable size and type determine maximum amperage. 3 With fuse or MCCB protected circuit.

15.42
AC 1000 - 11/03

Discount schedule S5 Circuit breakers Discount schedule SA Lugs

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S6 600A / 800A, 600V Electronic and thermal-magnetic trip type

15
Is MC oma CB x s

Standard S6 package includes complete circuit breaker and mounting hardware. Order cable lugs or other connection scheme as a separate item.

HxWxD 10.55" x8.27" x 4.07" (a) 14.25" x 8.27" x 4.07" (b) S6

(a) With K6TH cable lugs breaker is 10.55" tall. (b) With K6TJ cable lugs, terminal covers are provided and breaker is 14.25" tall.

General
The S6 breaker family is an 800A frame with a 600A and 800A version, both utilizing a microprocessor based overcurrent protective trip system. Both versions are adjustable from 40% to 100% of rating without the addition of any parts or rating plugs. As standard, the S6 includes adjustable long time function for overload protection and adjustable instantaneous function for short circuit protection.

UL/CSA Interrupting capacity (kA RMS) UL489 / CSA C22.2

Voltage N H L

240VAC 480VAC 600VAC 500VDC1 600VDC1

65 50 25 35 20

150 65 35 50 25

200 100 42 65 50

Versions
To meet all application needs, the S6 is available in various versions: B = Adjustment LI C = Adjustment LSI E = Adjustment LSIG Q = 100% UL rated D = Molded case switch M = Magnetic only (MCP) T = Thermal magnetic G = 2.5 Mag (3-pole only)

IEC-947 Interrupting capacity (kA RMS)

Voltage N H L

Trip functions
These tripping functions are available: L = Long time I = Instantaneous S = Short time G = Ground fault

230VAC 380/400/415VAC 440VAC 500VAC 690VAC

65 35 30 25 20

100 65 50 40 25

200 100 80 65 35

Performance level
Each version is also available in different maximum fault interrupting levels N = Normal H = High L = Extra high

15

Number of poles
In UL/CSA version, the S6 is available as in two pole or three pole version, both with the same dimensions. A four pole version is also available in UL/IEC form. For price estimate, add 35% to list price of selected version three pole breaker, contact ABB Control for details.

Accessory mounting
Internal accessories are UL/CSA approved for both factory or eld installation. Accessories require control cable connectors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity.

Reverse feeding
All versions of the S6 family are suitable for reverse feed applications.

Molded case switches

UL489 switches include no overcurrent protection except for a high instantaneous trip mechanism for self protection. IEC type molded case switches with no trip protection are also available.

Catalog Number number

Rating

Magnetic trip

S6N600GW S6N800GW

3 pole, 600 Amp thermal magnetic, Im=2.5 x Ith 3 pole, 800 Amp thermal magnetic, Im=2.5 x Ith

1500A 2000A

1 Thermal magnetic only.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule S6

15.43
AC 1000 - 11/03

15
ax m s o Is CB MC
Breaker IC at 480VAC

S6 600A / 800A, 600 VAC Electronic and thermal magnetic trip type
The optional PR212 trip unit includes adjustments for long time current pick-up/ delay, short time pick-up/delay, I2t (on/off), instantaneous current trip point and further optional ground fault protection.

The S6 breaker family uses two available microprocessor based internal trip units. The standard PR211 trip unit includes adjustments for long time current pick-up and instantaneous current trip point.

600A Frame (240 600A adjustable continuous range)

Trip type Adjustment 2 pole, 600VAC catalog number List price 3 pole, 600VAC catalog number List price

S6N

50kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S6N600BW-2 S6N600CW-2 S6H600BW-2 S6H600CW-2 S6L600BW-2 S6L600CW-2

$ 2847 4237 4275 5665 5481 6871

S6N600BW S6N600CW S6N600EW S6H600BW S6H600CW S6H600EW S6L600BW S6L600CW S6L600EW

$ 3608 4998 6998 5271 6661 8661 6482 7872 8972

S6H

65kA

S6L

100kA

800A Frame (320 800A adjustable continuous range)

Breaker IC at 480VAC Trip type Adjustment 2 pole, 600VAC catalog number List price 3 pole, 600VAC catalog number List price

S6N

50kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S6N800BW-2 S6N800CW-2 S6H800BW-2 S6H800CW-2 S6L800BW-2 S6L800CW-2

$ 3842 5232 5275 6665 6476 7866

S6N800BW S6N800CW S6N800EW S6H800BW S6H800CW S6H800EW S6L800BW S6L800CW S6L800EW

$ 4802 6192 8192 6465 7855 9855 7676 9066 11,066

S6H

65kA

S6L

100kA

Trip settings
Adjustment Trip function Range Individual settings

L S I

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4-0.6-0.8-0.9-1.0 x Frame rating A-B-C-D

15

Continuous amperage settings (long time adjustment) PR211

Frame Set points

0.4 600A 800A 240 320

0.5 300 400

0.6 360 480

0.7 420 560

0.8 480 640

0.9 540 720

0.95 570 760

1.0 600 800

Setting Amps Amps

S6 thermal-magnetic breakers, for AC and DC applications

Breaker IC at 500VDC Rating Magnetic trip 2 pole, 600VAC /500DC catalog number List price 3 pole, 600VAC/DC catalog number List price

S6N S6H S6L

35kA 50kA 65kA

600A (420 600A) 800A (560 800A) 600A (420 600A) 800A (560 800A) 600A (420 600A) 800A (560 800A)

6000A 8000A 6000A 8000A 6000A 8000A

S6N600TW-2 S6N800TW-2 S6H600TW-2 S6H800TW-2 S6L600TW-2 S6L800TW-2

$ 2847 3842 4275 5275 5481 6476

S6N600TW S6N800TW S6H600TW S6H800TW S6L600TW S6L800TW

$ 3608 4802 5271 6465 6482 7676

15.44
AC 1000 - 11/03

Discount schedule S6

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S6 600A / 800A, 600 VAC 100% UL rated, electronic trip type

When applied correctly, UL tested 100% equipment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual continuous load current divided by 80%. This 100%

15
Is MC oma CB x s
3 pole 600VAC catalog number List price

rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application.

600A Frame (240 600A adjustable continuous range)

Breaker IC at 480VAC Trip type Adjustment

S6N

50kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S6NQ600BW S6NQ600CW S6NQ600EW S6HQ600BW S6HQ600CW S6HQ600EW S6LQ600BW S6LQ600CW S6LQ600EW

$ 3969 5498 7698 5798 7327 9527 7130 8659 9869

S6H

65kA

S6L

100kA

800A Frame (320 800A adjustable continuous range)

Breaker IC at 480VAC Trip type Adjustment 3 pole 600VAC catalog number List price

S6N

50kA

PR211 PR212 PR212 PR211 PR212 PR212 PR211 PR212 PR212

LI LSI LSIG LI LSI LSIG LI LSI LSIG

S6NQ800BW S6NQ800CW S6NQ800EW S6HQ800BW S6HQ800CW S6HQ800EW S6LQ800BW S6LQ800CW S6LQ800EW

$ 5282 6811 9011 7112 8641 10,841 8444 9973 12,173

S6H

65kA

S6L

100kA

Trip settings
Adjustment Trip function Range Individual settings

L S I G

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4-0.6-0.8-0.9-1.0 x Frame rating A-B-C-D

15

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule S6

15.45
AC 1000 - 11/03

15
ax m s o Is CB MC
Magnetic only (MCP)
Type Amps

S6 600A / 800A

All S6 magnetic only breakers utilize the electronic PR211 trip unit with an adjustable range of 1.5 to 12 times frame rating. Both two and three pole MCPs are 600VAC rated.
Interruption capacity Adjustment range 2 pole 600VAC catalog number List price 3 pole 600VAC catalog number List price

S6N

600 800 600 800 600 800

240VAC 480VAC 600VAC 240VAC 480VAC 600VAC 240VAC 480VAC 600VAC

65kA 50kA 25kA 150kA 65kA 35kA 200kA 100kA 42kA

900 7200A 1200 9600A 900 7200A 1200 9600A 900 7200A 1200 9600A

S6N600MW-2 S6N800MW-2 S6H600MW-2 S6H800MW-2 S6L600MW-2 S6L800MW-2

$ 2847 3842 4275 5270 5481 6476

S6N600MW S6N800MW S6H600MW S6H800MW S6L600MW S6L800MW

$ 3608 4802 5271 6465 6482 7676

S6H

S6L

Molded case switches

Type Interruption capacity 3 Amps Magnetic trip 3 pole catalog number List price

S6H-D

240VAC 480VAC 600VAC 600VDC

Withstand rating

200kA 100kA 42kA 50kA 15kA

600 800 400 630 800

10,000A 10,000A none none none

S6H600DW S6H800DW S6D400W S6D630W S6D800W

$ 3275 4248 3275 3275 4248

Non-UL, switches without overcurrent protection

600VAC

Neutral current transformer (required for 4 wire GF systems)

Amps Catalog number List price

600 800

K6NCT-600 K6NCT-800

$ 250

Connection options
Type Wire range Amps2 Set of 2 catalog number List price Set of 3 catalog number List price

15

CU/AL front lugs CU/AL front lugs

(2) 250kcmil 500kcmil (3) 2/0 400kcmil

600 800

K6TH-2 1 K6TJ-2

$ 50 90

K6TH K6TJ 1
Set of 6 catalog number

$ 75 135

CU rear lugs CU rear lugs Extended front bar Extended front bar

(2) 250kcmil 350kcmil (3) 250 350kcmil

600 800 600 800

K6THR K6TJR K6ET-600 K6ET-800

150 170 150 170

1 Includes lug cover. 2 Suggested lugs for a circuit breaker up to amps shown. Cable size and type determine maximum amperage. 3 With fuse or MCCB protected circuit.

15.46
AC 1000 - 11/03

Discount schedule S6 Circuit breakers Discount schedule SA Lugs

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S7 1200A, 600 VAC Electronic trip type

15
Is MC oma CB x s
Standard S7 package includes complete circuit breaker and mounting hardware. Order cable lugs or other connection scheme as a separate item.

HxWxD 15.98" x 8.27" x 5.45" S7

General
The S7 breaker family is a 1200A frame utilizing a microprocessor based overcurrent protective trip system. In the 1200A version, the trip unit is adjustable from 480A up to 1200A without the addition of any parts or rating plugs. As standard, the S7 includes adjustable long time function for overload protection and adjustable instantaneous function for short circuit protection.

UL/CSA Interrupting capacity (kA RMS) UL489 / CSA C22.2

Voltage H

Versions
To meet all application needs, the S7 is available in various versions: B = Adjustment LI C = Adjustment LSI E = Adjustment LSIG Q = 100% UL rated D = Molded case switch M = Magnetic only (MCP)

240VAC 480VAC 600VAC

100 65 50

IEC-947 Interrupting capacity (kA RMS)

Voltage H L

Trip functions
These tripping functions are available: L = Long time S = Short time I = Instantaneous G = Ground fault

230VAC 380/400/415VAC 440VAC 500VAC 690VAC

100 65 55 45 25

200 100 80 70 35

Performance level
Each version is also available in different maximum fault interrupting levels H = High L = Extra high (IEC only)

Number of poles
In UL/CSA version, the S7 is available as in two pole or three pole version, both with the same dimensions. A four pole version is also available in a UL/IEC form. For price estimate, add 35% to list price of selected three pole, contact ABB Control.

15

Accessory mounting
Internal accessories are UL/CSA approved for both factory or eld installation. Accessories require control cable connectors. Shunt trips or UVR's mount in the left cavity. Auxiliary or bell alarm switches mount in the right cavity.

Reverse feeding
All versions of the S7 family are suitable for reverse feed applications.

Molded case switches

UL489 switches include no overcurrent protection except for a high instantaneous trip mechanism for self protection. IEC type molded case switches with no trip protection are also available.

1 Consult factory

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Discount schedule S7

15.47
AC 1000 - 11/03

15
ax m s o Is CB MC
Breaker IC at 480VAC

S7 1200A, 600 VAC Electronic trip type

The optional PR212 trip unit includes adjustments for long time current pick-up/ delay, short time pick-up/delay, I2t (on/off), instantaneous current trip point and further optional ground fault protection.

The S7 breaker family uses two available microprocessor based internal trip units. The standard PR211 trip unit includes adjustments for long time current pick-up and instantaneous current trip point.

1000A Frame (400 1000A adjustable continuous range)

Trip type Adjustment 2 pole, 600VAC catalog number List price 3 pole, 600VAC catalog number List price

S7H

65kA

PR211 PR212 PR212

LI LSI LSIG

S7H1000BW-2 S7H1000CW-2

$ 6959 8039

S7H1000BW S7H1000CW S7H1000EW

$ 7724 8804 10,604

1200A Frame (480 1200A adjustable continuous range)

Breaker IC at 480VAC Trip type Adjustment 2 pole, 600VAC catalog number List price 3 pole, 600VAC catalog number List price

S7H

65kA

PR211 PR212 PR212

LI LSI LSIG

S7H1200BW-2 S7H1200CW-2

$ 6959 8039

S7H1200BW S7H1200CW S7H1200EW

$ 7724 8804 10,604

Trip settings
Adjustment Trip function Range Individual settings

L S I G

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4-0.6-0.8-0.9-1.0 x Frame rating A-B-C-D

Continuous amperage settings (long time adjustment) PR211

Frame Set points

0.4 1000A 1200A 400 480

0.5 500 600

0.6 600 720

0.7 700 840

0.8 800 960

0.9 900 1080

0.95 950 1140

1.0 1000 1200

Setting Amps Amps

15

1 Consult factory.

15.48
AC 1000 - 11/03

Discount schedule S7

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S7 1200A, 600VAC UL 100% rated

When applied correctly, UL tested 100% equipment rated breakers may be applied at full rating rather than on the sizing rules of the NEC where breakers and cable are sized based on actual continuous load current divided by 80%. This 100%

15
Is MC oma CB x s
rating can save the user the cost of larger cable or bus bar. Please consult the NEC for details and other design factors needed for this application.
Trip type Adjustment 3 pole catalog number List price

1000A Frame (400 1000A adjustable continuous range)

Breaker IC at 480VAC

S7H

65kA

PR211 PR212 PR212

LI LSI LSIG

S7HQ1000BW S7HQ1000CW S7HQ1000EW

$ 8495 9684 11,664

1200A Frame (480 1200A adjustable continuous range)

Breaker IC at 480VAC Trip type Adjustment 3 pole catalog number List price

S7H

65kA

PR211 PR212 PR212

LI LSI LSIG

S7HQ1200BW S7HQ1200CW S7HQ1200EW

$ 8495 9684 11,664

Trip settings
Adjustment Trip function Range Individual settings

L S I G

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4-0.6-0.8-0.9-1.0 x Frame rating A-B-C-D

15

1 Consult factory.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule S7

15.49
AC 1000 - 11/03

15
ax m s o Is CB MC
Magnetic only (MCP)
Type Amps

S7 1200A, 600V

All S7 magnetic only breakers utilize the electronic PR211 trip unit with an adjustable range of 1.5 to 12 times frame rating. Both two and three pole MCPs are 600VAC rated.
Interruption capacity Adjustment range 2 pole catalog number List price 3 pole catalog number List price

S7H

1000 1200

240VAC 480VAC 600VAC

100kA 65kA 50kA

1500 12,000A 1800 14,400A

S7H1000MW-2 S7H1200MW-2

$ 6959

S7H1000MW S7H1200MW

$ 7724

Molded case switches

Type Interruption capacity 2 Amps Magnetic trip 3 pole catalog number List price

S7H-D

240VAC 480VAC 600VAC 600VDC 600VAC

100kA 65kA 50kA 12kA 25kA

1000 1200 1000 1250

20,000A 20,000A

S7H1000DW S7H1200DW S7D1000W S7D1250W

$ 7300

Non-UL, switches without overcurrent protection

Withstand rating

Neutral current transformer (required for 4 wire GF systems)

Amps Catalog number List price

1000 1200

K7NCT-1000 K7NCT-1200

$ 250

Connection options
Type Wire range Amps 1 Set of 2 catalog number List price Set of 3 catalog number List price

CU/AL front lugs

(4) 4/0 500kcmil

1200

K7TK-2

$ 120

K7TK
Set of 6 catalog number

$ 180

Extended front bar

1200

K7ET-1250

240

15

1 Suggested lugs for a circuit breaker up to amps shown. Cable size and type determine maximum amperage. 2 With fuse or MCCB protected circuit.

15.50
AC 1000 - 11/03

Discount schedule S7 Circuit breakers Discount schedule SA Lugs

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S8 1600 / 2000 / 2500A Insulated case circuit breaker

Description
Insulated case type molded case circuit breaker with manually operated stored energy mechanism. Optional electric charging motor available Three cycle closing time for use in generator synchronizing applications. Electric spring charging mechanism rated for over 5,000 operations Three different frame ratings, 1600, 2000 and 2500 amperes. All are same compact physical size. Solid state trip units are available in four different congurations including adjustments for long time, short time, instantaneous and ground fault. Standard interrupting rating of 100kA at 480VAC. Short time withstand rating of 35kA at 600VAC for one second when breaker ordered with adjustable short time trip. Breaker includes charging handle for manual energizing of closing/opening springs Built-in ground fault (LSIG) for use with four-wire systems requires neutral GF sensor. Meets NEC ground fault requirements for service entrance applications. Internal accessories include electric charging motor, shunt trips, a combination auxiliary/bell alarm switch, and an undervoltage release. Breakers are suitable for use in reverse feed applications. Wide range of adjustments on trip settings, trip unit includes cover to prevent tampering. Front indicators for contact position. Uses convenient mounting pads for ease of installation in enclosures. Internal accessories are prewired to terminal block mounted on right side of breaker. Trip signal contact option indicates when breaker has tripped due to overcurrent. Canadian Standards Association certication under C22.2 No. 5 under File LR90467 for both breakers and internal accessories. In compliance with IEC947 including 690VAC. Breakers are labeled with both UL/CSA and IEC ratings. Breakers are Underwriters Laboratories listed under Standard UL 489 for molded case circuit breakers per File E93565, internal accessories are per File E116596.
S8 2500A

15
Is MC oma CB x s

Catalog number information

S8V

16

E W X
Closing coil
1 - 480VAC 2 - 240VAC 3 - 208VAC 4 - 120VAC 5 - 250VDC 6 - 125VDC 7 - 48VDC 8 - 24VAC/VDC 0 - None

X
15

UV release Motor
2 - 240,208VAC/250VDC 4 - 120VAC/125VDC 7 - 48VDC 8 - 24 30 VAC/VDC 0 - None 1 - 480VAC 2 - 240VAC 4 - 120VAC 5 - 250VDC 6 - 125VDC 7 - 48VDC 8 - 24VDC 0 - None

Frame size

Current rating
16 - 1600A 20 - 2000A 25 - 2500A

Trip
C - LSI E - LSIG M-I D - Molded case switch

Contacts
A B P 0 Aux switches Trip Signal Both None

Shunt trip
1 - 480VAC 2 - 240,208VAC/250VDC 3 - 24VAC/30VDC 4 - 120VAC/125VDC 7 - 48VAC/48VDC 8 - 24VDC 0 - None

Connection scheme
WR L D E S V H J M-

Without connectors Rear connectors, line & load Cable terminals, line & load Rear connectors, line side only Rear connectors, load side only Cable terminals, line side only Cable terminals, load side only Cable terminals, line side; rear connectors, load side Rear connectors, line side; cable terminals, load side K8TM lugs, line and load side

Accessories
D - Locking button device (open) L - Key lock (open) X - None

Breaker catalog numbers

The breaker catalog number must be completed. Please note that variations can affect price.

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15.51
AC 1000 - 11/03

15
ax m s o Is CB MC
15.75" 15.98" Approximate dimensions 9.25"

S8 1600 / 2000 / 2500A Insulated case circuit breaker

Description
Breaker is shipped complete with installed trip unit and accessories. Cable terminals or rear T connectors can be included if desired. For four-wire systems an external neutral ground fault sensor must be ordered separately.

Trip functions
L S I G Long time pick-up and delay Short time pick-up and delay Instantaneous trip Ground fault pick-up and delay

3 pole, 600VAC maximum 1

Maximum continuous rating Breaker IC at 480VAC Trip type Adjustment

1600A
Catalog number List price

2000A
Catalog number List price

2500A
Catalog number List price

S8V

100kA

PR212

LSI LSIG I MCS

S8V16CW S8V16EW S8V16MW S8V16DW

$ 12,540 14,505 11,267 9620

S8V20CW S8V20EW S8V20MW S8V20DW

$ 14,427 16,561 12,988 10,999

S8V25CW S8V25EW S8V25MW S8V25DW

$ 21,561 24,487 20,916 16,267

UL/CSA Interrupting capacity (kA RMS) UL489 / CSA C22.2

Voltage V

IEC-947 Interrupting capacity (kA RMS)

Voltage V

240VAC 480VAC 600VAC 600VDC 2

125 100 85 25

230VAC 300/400/415VAC 440VAC 500VAC 690VAC

120 120 100 70 50

Trip settings
Adjustment Trip function Range Individual settings

L S I

Long time pick-up Long time delay Short time pick-up Short time delay Instantaneous trip Ground fault Ground fault delay

0.4 1.0 3.0 18 sec. 1.0 10.0 0.05 0.5 sec. 1.5 12.0 0.2 1.0 0.1 0.8 sec.

0.4-0.5-0.55-0.6-0.65-0.7-0.75-0.8-0.85-0.875-0.9-0.925-0.95-0.975-1.0 x Frame rating PR212 A-B-C-D Off-1.0-2.0-3.0-4.0-6.0-8.0-10.0 x Frame rating A - B - C - D (I2t On-Off) 1.5-2.0-4.0-6.0-8.0-10.0-12.0 x Frame rating Off-0.2-0.3-0.4 x Frame rating A-B-C-D

15

Continuous amperage settings (long time adjustment)

Frame Set points

0.4 1600A 2000A 2500A 640 800 1000

0.5 800 1000 1250

0.6 960 1200 1500

0.65 1040 1300 1625

0.7 1120 1400 1750

0.75 1200 1500 1875

0.8 1280 1600 2000

0.85 1360 1700 2125

0.875 1400 1750 2187.5

0.9 1440 1800 2250

0.925 1480 1850 2312.5

0.95 1520 1900 2375

0.975 1560 1950 2437.5

1.0 1600 2000 2500

Setting Amps Amps Amps

UL 100% equipment rated circuit breakers

Circuit breakers and cable are sized per the National Electric Code on a basis of actual continuous load current divided by 80%. For example, a 360 ampere load should be connected by cable capable of handling 450 amperes (360A / 0.80 = 450A) and therefore be protected by a 450 ampere rated circuit breaker. Other factors may need to be considered when sizing breakers in special applications. When applied correctly, UL-tested 100% equipment rated breakers may be applied at full rating, therefore saving the user the cost of larger cable or bus. Using the example above, the 360 ampere load could be used with cable capable of handling 360 amperes (360A / 1.00 = 360A) and only a 400 ampere rated circuit breaker (400A is next available size CB).

1600A, S8 Frame 100% rated

Catalog number List price

2000A, S8 Frame 100% rated

Catalog number List price

S8VQ16CW S8VQ16EW

$ 13,168 15,231

S8VQ20CW S8VQ20EW

$ 15,148 17,390

Three pole breakers are listed and approved for use in two pole applications with center-pole not connected. 2 Applies to MCS only.

15.52
AC 1000 - 11/03

Discount schedule S8

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

S8 1600A, 2000A & 2500A Accessories

Internal accessories (Must be factory mounted for UL/CSA)
Item Type Factory installed catalog number sufx List price

15
Is MC oma CB x s
Accessory type Voltage Rating

Closing coil
Required for closing breaker electrically, the coil voltage must be specied at the time of order entry.

Closing coil

480VAC 240VAC 208VAC 120VAC 250VDC 125VDC 48VDC 24VAC/VDC 240,208VAC & 250VDC 120VAC/125VDC 48VDC 24 30VAC/VDC 480VAC 240,208VAC & 250VDC 24VAC/30VDC 120VAC/125VDC 48VAC/48VDC 24VDC 480VAC 240VAC 120VAC 250VDC 125VDC 48VDC 24VDC 2A/1B 1A/1B 2A/1B Aux & 1A/1B Trip

1 2 3 4 5 6 7 8 2 4 7 8 1 2 3 4 7 8 1 2 4 5 6 7 8 A B P

Internal accessory ratings

$ 575

Shunt trip Undervoltage releases Auxiliary contacts

All AC/DC 240VAC 125VDC 250VDC AC/DC

100VA/120Watts 30VA (12 Watts/ 10VA (4 Watts) 10A Max. 0.3A Max. 0.15A Max 30VA / 40VA

Electric motor (inc. spring charged signal contact)

3217

Closing coil

Stored energy electric motor operators

E.O. Type Inrush (VA) Normal (watts) Closing time Opening time Resetting time

Shunt trip

518 MS8

Stored energy

1000

230

0.05s

0.035s

9.0s

Mechanical life of 10,000 cycles at 20 operations per hour.

Undervoltage release

518

Aux. contacts Trip signal Combo. aux. & trip contacts Padlockable button cover (open) Key lock (open)

396 192 588

D L

144 155

15

Connection accessories (includes sets of 3)

Item Type Catalog number List price

Cable terminals 1600A Max. 2500A Max. Rear T conn.

1/0 750kcmil (4) 1/0 750kcmil (6) 2500A Max.

K8TL K8TM K8RT2500

$ 274 315 855

Neutral ground fault current transformer

Item Type Catalog number List price

Ground Fault Neutral CT

1600A 2000A 2500A

K8NCT-1600 K8NCT-2000 K8NCT-2500

$ 888

Note: Neutral GF CT required for proper GF operation.

Door ange
Item Catalog number List price

Face plate

K8FP

$ 25

Low Voltage Products & Systems

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Discount schedule SA

15.53
AC 1000 - 11/03

15
ax m s o Is CB MC
K1S4

Electrical accessories Shunt trip, undervoltage release S1

Shunt trip
Factory installation Voltage Catalog number sufx 1 List price adder Field installation 2 Catalog number S1 List price

48VAC/60VDC 220/250VAC 24 30VAC 110 130VAC 250VDC 110VDC 48VDC 24VDC 220VDC

S1 S2 S3 S4 S5 S6 S7 S8 S9

$ 212

K1S1 K1S2 K1S3 K1S4 K1S5 K1S6 K1S7 K1S8 K1S9

$ 197

For remote opening of circuit breaker and includes internal cut-off switch to protect solenoid. All shunt trips are left pole mounted and can not be used with undervoltage releases. All shunt trips are approved for use in ground fault systems. Shunt trips must be ordered with correct connector.

Shunt trip connectors

Type Voltage Factory installation

Field installation 2 Catalog number S1 List price

Fixed mounted Electrical specications V For S1 P

All

Included

K2C-SU

$ 15

24, 120, 240, 480VAC ~ 50/60 Hz 24, 48, 125, 250VDC 100VA~/120W Instananeous duty

S1 with K1S4

Undervoltage releases (IEC)

Factory installation Voltage Catalog number sufx 1 List price adder Field installation 2 Catalog number S1 List

Price

380/400VAC 220/230VAC 24VAC 110VAC 110VDC 48VDC 24VDC 48VAC

U1 U2 U3 U4 U6 U7 U8 U9

$ 212

K2U1 K2U2 K2U3 K2U4 K2U6 K2U7 K2U8 K2U9

$ 197

15

Will trip circuit breaker when connected voltage drops to 35 70% of undervoltage release voltage rating. Will allow circuit breaker to close (ON) when voltage is approximately 85% of rated voltage. All undervoltage releases are left pole mounted and can not be used with shunt trips. Undervoltage releases must be ordered with correct connector.

Undervoltage release connectors

Field kit 2 K2U1 Type Voltage Factory installation Catalog number S1 List Price

Fixed mounted Electrical specications V For S1 P

All

Included

K2C-SU

$ 15

24, 120, 240, 480VAC ~ 50/60 Hz 24, 48, 125, 250VDC 6VA~/3W Continuous duty

1 For factory installation add sufx given to end of circuit breaker catalog number per accessory format. 2 Not UL approved for eld installation.

15.54
AC 1000 - 11/03

Discount schedule SA

Low Voltage Products & Systems

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Electrical accessories Shunt trip, undervoltage release S3 S7

Shunt trips
Factory installation Voltage Catalog number sufx 1 List price adder Field installation Catalog numbers S3 S4 S5 S6 S7

15
Is MC oma CB x s
List price

480VAC/250VDC 240VAC 120VAC/125VDC 48VDC 24VAC/VDC 12VDC

K5S1

S1 S2 S4 S7 S8 S9

$ 430

K5S1 K5S2 K5S4 K5S7 K5S8 K5S9

K7S1 K7S2 K7S4 K7S7 K7S8 K7S9

$ 415

Low power shunt trips

Factory installation Voltage Catalog number sufx 1 List price adder Field installation Catalog numbers S3 S4 S5 S6 S7 List price

24VDC 120VAC

SA SB

$ 430

K5SA K5SB

K7SA K7SB

$ 415

For remote opening of circuit breaker and includes internal cut-off switch to protect solenoid. All shunt trips are left pole mounted and can not be used with UVRs. Except for 12VDC, all shunt trips are approved for use in GF systems. Shunt trips must be ordered with correct connector.

Shunt trip connectors (required)

Type circuit breaker S5 with K5S2 Voltage Factory installation 1 Field kit catalog number S3 S4 S5 S6 S7 List price

Fixed mounted Plug-in/Draw-out

All All

included included

K6C-SU K6C-SUP

K7C-SU K7C-SUP

$ 15

Electrical specications shunt trips (standard) V For S3-S5 P For S6-S7 24, 120, 240, 480VAC ~ 50/60 Hz 12, 24, 48, 125, 250 VDC 100 VA~/120W Instantaneous duty 150 VA~/150W

Undervoltage releases
Factory installation K5U1 Voltage Catalog number sufx 1 List price adder Field installation Catalog numbers S3 S4 S5 S6 S7 List price

15

480VAC 240VAC 120VAC 24VAC 250VDC 125VDC 48VDC 24VDC

K6C-SUP

U1 U2 U4 U3 U5 U6 U7 U8

$ 430

K5U1 K5U2 K5U4 K5U3 K5U5 K5U6 K5U7 K5U8

K7U1 K7U2 K7U4 K7U3 K7U5 K7U6 K7U7 K7U8

$ 415

Will trip CB when connected voltage drops to 35-70% of UVR voltage rating. Will allow CB to close (ON) when voltage is approximately 85% of rated voltage. All UVRs are left pole mounted and can not be used with shunt trips. UVRs must be ordered with correct connector.

Undervoltage release connectors (required)

Type circuit breaker Voltage Factory 1 installation Field kit catalog number S3 S4 S5 S6 S7 List price

Fixed mounted Plug-in/Draw-out

All All

included included

K6C-SU K6C-SUP

K7C-SU K7C-SUP

$ 15

Electrical specications UVR & low power shunt trips V For S3-S5 P For S6-S7 24, 120, 240, 480 VAC ~ 50/60 Hz 24, 48, 125, 250 VDC 6 VA~/3W Continuous duty 10 VA~/4W

1 For factory installation add sufx given to end of circuit breaker catalog number per accessory format.

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Discount schedule SA

15.55
AC 1000 - 11/03

15
ax m s o Is CB MC
S1 with auxiliaries

Electrical accessories Auxiliary contacts S1 S7

Auxiliary contacts S1
Factory install Contacts Catalog number sufx 1 List price adder Field installation 2 Catalog number S1 List price

2 Form Cs 1 BA & 1 C

A BA

$ 190

K1AS K1BA

$ 175

The auxiliary contacts are accessory contacts for the indication of circuit breaker open-closed or tripped. Bell alarm contacts (B.A.) can be used to indicate circuit breaker tripping. All contacts are right pole mounted

Auxiliary contact connectors S1

Field installation 2 Type Voltage Factory installation Catalog number S1 List price

Fixed mounted Electrical specications S1

Voltage

All

Included

K2C-AB

$ 15

Maximum contact amperage rating

30 VDC 127 VDC 220 VAC N.O. = contact is open as circuit breaker is open N.C. = contact is closed when circuit breaker is open B.A. = will open/close only when circuit breaker trips

4A 4A 4A

K5AS

Auxiliary contacts S3 S7
Factory installation Contacts Catalog number sufx 1 List price adder S3 S4 S5 Field installation Catalog numbers S6 S7 List price

2 Form Cs 1 BA & 1 C 1 B BA & 1A + 1B

A BA BA3

$ 275 365

K5AS K5BA

K7AS K7BA K7BA-3

$ 260 350

The auxiliary contacts are accessory contacts for the indication of circuit breaker open-closed or tripped. Bell alarm contacts (B.A.) can be used to indicate circuit breaker tripping. All contacts are right pole mounted.
K6C-ABP

Auxiliary contact connectors (required) S3 S7

Type circuit breaker Voltage Factory installation1 Field kit catalog number S3 S4 - S5 S6 S7 List price

15

Fixed mounted Plug-in/Draw-out Electrical specications

Voltage

All All

included included

K6C-AB K6C-ABP

K7C-AB K7C-ABP

$ 15

Maximum contact amperage rating

125 VDC 250 VDC 250 VAC N.O. = contact is open as circuit breaker is open N.C. = contact is closed when circuit breaker is open B.A. = will open/close only when circuit breaker trips

0.3 A 0.15 A 6A

S5 with K6C-AB

1 For factory installation add sufx given to end of circuit breaker catalog number per accessory format. 2 Not UL approved for eld installation.

15.56
AC 1000 - 11/03

Discount schedule SA

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Electrical accessories Motor operators, stored energy motor operators S3 S7

Motor operator
Voltage

15
Is MC oma CB x s
Catalog number S3 S4 S5 List price

240VAC/250VDC 120VAC/125VDC 48VDC 24VDC

K5M2 K5M4 K5M7 K5M8

$ 678

K5M2

For remote control of circuit breaker opening and closing. Complete with manual operating lever, padlock device and emergency opening push-button. When ordering the connector always specify type and version of the circuit-breaker. The following options are also available: key lock for open position key lock for open position of two or more circuit breakers (using the same key for groups of circuit breakers)

Motor operator connectors (required)

Type circuit breaker Voltage Field kit catalog number S3 S4 S5 List price

Fixed mounted Plug-in/Draw-out Electrical specications V

S4 with K5M2

All All

K6C-M K6C-MP

$ 15

120, 240VAC ~ 50/60 Hz 24, 48, 125, 250 VDC 500 VA~/500W 350 VA~/500W 0.1 s 0.1 s

P inrush P normal Close time Open time

Stored-energy motor operator

Catalog number K6C-M Voltage S6 S7 List price

240VAC/250VDC 120VAC/125VDC 48VDC 24VDC

K6M2 K6M4 K6M7 K6M8

K7M2 K7M4 K7M7 K7M8

$ 2407

Stored-energy motor operator with springs automatically pre-loaded by motor. Complete with shunt opening and closing release, and compartment door ange. When ordering the connector always specify type and version of the circuit-breaker. The following options are also available: key lock for open position key lock for open position of two or more circuit-breakers (using the same key for groups of circuit-breakers).

15

Stored-energy motor operator connectors (required)

Type circuit breaker Field kit catalog number Voltage S6 S7 List price

Fixed mounted Plug-in/Draw-out

K6M2

All All

K6C-M K6C-MP

K7C-M K7C-MP

$ 15

Electrical specications V P inrush P normal Close time Open time Reset time 120, 240 VAC ~ 50/60 Hz 24, 48, 125, 250 VDC 660 VA~/600W 180 VA~/180W 0.09 s 1.2 s 2.0 s

S7 with K7M4

Low Voltage Products & Systems

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Discount schedule SA

15.57
AC 1000 - 11/03

15
ax m s o Is CB MC
K4TB

External accessories Lugs and termination kits S3 S7

Standard cable lug kits
For breakers Amps1 Wire range Set of 2 catalog number List price Set of 3 catalog number List price

S3 S3 S4 S3 S4 S3 S4 S5 S4 S5 S5 S6 S6 S7

60 100 150 225 250 300 400 600 800 1200

14AWG 14AWG 2AWG 4AWG 6AWG 250kcmil (2) 3/0 (2) 250kcmil (3) 2/0 (4) 4/0

2AWG 1/0 4/0 300kcmil 350kcmil 500kcmil 250kcmil 500kcmil 400kcmil 500kcmil

K3TA-2 K4TB-2 K4TC-2 K4TD-2 K4TE-2 K5TF-2 K5TG-22 K6TH-2 K6TJ-22 K7TK-2

$4 4 4 10 20 30 30 50 90 120

K3TA K4TB K4TC K4TD K4TE K5TF K5TG2 K6TH K6TJ2 K7TK

$6 6 6 15 30 45 45 75 135 180

Standard cable lugs, for use on line and load side of circuit breaker. Suitable for use with Cu or Al. Special versions available with taps and screws for control wire connection. Note: S6 and S7 lugs are Al9Cu (90C); all others Al7Cu (75C).

Standard cable lug kits with control power taps

For breakers Amps1 Wire range Set of 2 catalog number List price Set of 3 catalog number List price

K4ET-250

S3 S4 S3 S4 S3 S4 S5 S4 S5 S5 S6 S6 S7

100 150 225 250 300 400 600 800 1200

14AWG 2AWG 4AWG 6AWG 250kcmil (2) 3/0 (2) 250kcmil (3) 2/0 (4) 4/0

1/0 4/0 300kcmil 350kcmil 500kcmil 250kcmil 500kcmil 400kcmil 500kcmil

K4TB-2C K4TC-2C K4TD-2C K4TE-2C K5TF-2C K5TG-2C2 K6TH-2C K6TJ-2C2 K7TK-2C

$8 8 14 24 34 34 54 94 124

K4TBC K4TCC K4TDC K4TEC K5TFC K5TGC2 K6THC K6TJC2 K7TKC

$ 12 12 21 36 51 51 81 141 186

Extended front termination kits

K4TES Suitable for use with Maximum amps Set of 6 catalog number List price

S3 S4 S5 S6 S6 S7

250 400 630 800 1250

K4ET-250 K5ET-400 K6ET-600 K6ET-800 K7ET-1250

$ 46 114 150 170 240

For adding onto standard circuit breaker front terminals, extending available connection area for user termination. Suitable for spaded cable or bus connection. S3 S5 include terminal covers.

15
K4TER

Saddle cable lug kits (Cu cable only)

Suitable for use with Max amps Wire range Set of 6 catalog number List price

S3 S4 250 14AWG 250kcmil K4TES $ 30 S5 400 250kcmil 500kcmil K5TGS 90 These special non-aluminum cable lugs are for use with copper cable. Lugs are intended for use with copper cable or where non-aluminum connectors are required (marine, salt or corrosive environments).

Rear cable lug kits (Cu cable only)

Suitable for use with Max amps Wire range Set of 6 catalog number List price

S3 S4 S5 S6 S6

250 400 600 800

6AWG 250kcmil 250kcmil 500kcmil (2) 2/0 350kcmil (3) 250kcmil 350kcmil

K4TER K5TGR K6THR K6TJR

$ 30 90 150 170

For use where cable connection from the back-rear of the breaker is desired.

Distribution cable lug kit

K4TN Suitable for use with Max amps Wire range Set of 3 catalog number List price

S3 S4 S5

250 400

(6) #14 - 6 (6) #14 - 1/0

K4TN K5TGD

$ 125 240

1 Suggested lugs for circuit breaker up to amps shown. Cable size and type determine maximum amperes. 2 Includes required lug covers.

15.58
AC 1000 - 11/03

Discount schedule SA

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

External accessories Rotary and variable depth handle operators S1 S7

Rotary handle operating mechanism
Frame Catalog number

15
Is MC oma CB x s
List price

S3 S4 S5 S6 S7

K5RH K6RH K7RH

$ 108 124 145

Mounts directly onto breaker. Includes door interlock to prevent CB door opening while CB is in ON position. Padlock provision included to padlock CB in open position. Can also be key locked with optional cylinder lock assembly. Door interlock bracket must be ordered separately, if required. See page 15.62.
K5RH

Variable depth rotary handles

New pistol type 1, 3R, 12
Frame Catalog number mechanism List price Shaft catalog number (length in inches) List price Handle catalog number (length in inches) List price

S1

K2VD-M

$ 59 OXP10X148 (5.8) OXP10X225 (8.9) OXP10X500 (19.7) $ 24 26 32

OHB45J10 OHG45J10 OHB65J10 OHG65J10 OHB95J10 OHG95J10 OHB125J10 OHG125J10 OHB175J10 OHG175J10

(1.8) (1.8) (2.6) (2.6) (3.7) (3.7) (4.9) (4.9) (6.9) (6.9)

$ 70

OHB65J10

S3S4S5 K5VD-M S6 S7 K6VD-M K7VD-M

49 80 80

80 90 100

Pistol type 4, 4X
OHB95J10 Frame Catalog number mechanism List price Shaft catalog number (length in inches) List price Handle catalog number (length in inches) List price

S1

K2VD-M

$ 59 OXP10X148 (5.8) OXP10X225 (8.9) OXP10X500 (19.7) $ 24 26 32

OHB45L10 OHG45L10 OHB65L10 OHG65L10 OHB95L10 OHG95L10 OHB125L10 OHG125L10 OHB175L10 OHG175L10

(1.8) (1.8) (2.6) (2.6) (3.7) (3.7) (4.9) (4.9) (6.9) (6.9)

$ 110

S3S4S5 K5VD-M
OHB125J10

49 80 80

120 130 140

S6 S7

K6VD-M K7VD-M

Square type 1 S1 K2VD-M S3S4S5 K5VD-M S6 K6VD-M S7 K7VD-M

$ 59 49 80 80

K5VD-S12 K7VD-S20

$ 24 27

K2VD-H K5VD-H K7VD-H K7VD-H

$ 25 25 28 28

15

NOTE: Complete assembly requires a mechanism, shaft and handle.

Variable depth shaft support

K5VD-M, K5VD-S12, K5VD-H For frames Catalog number List price

S3 S4 S5

K5VD-LSS

$ 25

New pistol handle catalog number explanation OHB 125 J 10

Shaft size (diameter in mm) J = Type 1, 3R, 12 L = Type 1, 3R, 4, 4X, 12 Physical size (length in mm) Color B = black G = gray Y = yellow / red

Low Voltage Products & Systems

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Discount schedule SH

15.59
AC 1000 - 11/03

15
ax m s o Is CB MC

External accessories Flange handle operators S1 S6

Flange handle Solid shaft linkage
Breaker NEMA type Complete handle kit List price Mechanism only List price Shaft only Shaft length List price Handle only List price

S1

K2FHD-12S12 1,3R,12 K2FHD-17S12 K2FHD-22S12 4, 4X K2FHD-12S4 K2FHD-17S4 K2FHD-22S4

$ 240 248 255 280 288 295 240 248 255 280 288 295 240 248 255 280 288 295 240 248 255 280 288 295 523 531 538 563 571 578

K2FHD-M

$ 128

K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22 K7FHD-S12 K7FHD-S17 K7FHD-S22

12 17 22.5 12 17 22.5 12 17 22.5 12 17 22.5 12 17 22.5 12 17 22.5 12 17 22.5 12 17 22.5 12 17 22.5 12 17 22.5

$ 19 27 34 19 27 34 19 27 34 19 27 34 19 27 34 19 27 34 19 27 34 19 27 34 19 27 34 19 27 34

K7FHD-HS12

$ 93

K7FHD-HS4

133

S3

K3FHD-12S12 1,3R,12 K3FHD-17S12 K3FHD-22S12 4, 4X K3FHD-12S4 K3FHD-17S4 K3FHD-22S4

K7FHD-HS12

93

K3FHD-M

128

K7FHD-HS4

133

S4

K4FHD-12S12 1,3R,12 K4FHD-17S12 K4FHD-22S12 4, 4X K4FHD-12S4 K4FHD-17S4 K4FHD-22S4

K7FHD-HS12

93

K4FHD-M

128

K7FHD-HS4

133

K7FHD-HS12

S5

K5FHD-12S12 1,3R,12 K5FHD-17S12 K5FHD-22S12 4, 4X K5FHD-12S4 K5FHD-17S4 K5FHD-22S4

K7FHD-HS12

93

K5FHD-M

128

K7FHD-HS4

133

S6

K6FHD-12S12 1,3R,12 K6FHD-17S12 K6FHD-22S12 4, 4X K6FHD-12S4 K6FHD-17S4 K6FHD-22S4

K7FHD-HS12

93

K6FHD-M

411

K7FHD-HS4

133

Available as complete kits including ange handle, shaft and breaker operating mechanism. Mechanism mounts directly onto breaker and shaft can be cut to the desired length for the breaker enclosure. Door is interlocked with the handle when the breaker is in the closed (ON) position; handles include interlock defeater for emergency override. Handle can be padlocked in the open (OFF) position. Can be eld converted for left hand mounting.

Door hardware kits Solid shaft linkage & S1 - S2 Cable operated

15

Item

Catalog number

List price

Door hardware kit, right hand, 2 point latch for enclosures less than 40 inches high Roller for 3 point latch, add to FH-DHK

FH-DHK FH-3RL

$ 150 30

Enclosure depths
Minimum
Breaker Depth (inches)

S1 S3 - S5 S6 Maximum
For maximum depth, add 4 inches to the shaft length

8 10 11

1 Cable not included.

15.60
AC 1000 - 11/03

Discount schedule SH

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

External accessories Flange handle operators S1 S7

Flange handle Cable linkage
Breaker NEMA type Mechanism only List price Cable only Cable length List price Handle only

15
Is MC oma CB x s
List price

1,3R,12 S1 4, 4X 1,3R,12 S3-S4 4, 4X 1,3R,12 S5 4, 4X 1,3R,12 S6 4, 4X 1,3R,12 S7 4, 4X

K7FCH

K2FHDC-M K2FHDC-M K4FPM K4FPM K5FPM K5FPM K6FPM K6FPM K7FPM K7FPM

$ 198 198 110 110 128 128 220 220 220 220

K6FHDC-036 K6FHDC-060 K6FHDC-036 K6FHDC-060 K5C036 K5C048 K5C060 K5C072 K5C084 K5C096 K5C108 K5C120 K7C048 K7C060 K7C072 K7C084 K70096 K7C120

36(91cm) 60(152cm) 36(91cm) 60(152cm) 36 (91cm) 48 (122cm) 60 (152cm) 72 (183cm) 84 (213cm) 96 (244cm) 108" (274cm) 120" (305cm) 48 (122cm) 60 (152cm) 72 (183cm) 84 (213cm) 96 (244cm) 120 (305cm)

$ 114 146 114 146 114 146 160 175 204 221 238 256 190 220 256 270 320 350

K7FHD-HS12 K7FHD-HS4 K5FCH K5FCH4 K5FCH K5FCH4 K7FCH K7FCH4 K7FCH K7FCH4

$ 93 133 213 243 213 243 310 415 310 415

Notes: For complete assembly; mechanism, cable and handle are required. All cables mount onto the right side of the breaker. Handle can be mounted on the right or left side.

Door hardware kits S3 - S7 Cable operated

Item Catalog number List price

Door hardware kit, right hand, 2 point latch for enclosures less than 40 inches high Door hardware kit, right hand, 3 point latch for enclosures 40 inches high or greater

KDH2R KDH3R

$ 200 225

Enclosure depths
Minimum
Breaker Depth (inches)

S1 - S6 S7 Maximum
Maximum depth is determined by cable length.

8 10

15

Low Voltage Products & Systems

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Discount schedule SH

15.61
AC 1000 - 11/03

15
ax m s o Is CB MC
K5LD

External accessories S1 S7
Front locking device
Item Catalog number List price

S1 S3 S4 S5 S6 S7 S3 S4 S5 S6 S7

K1LD K5LD K6LD K7LD K5LDW 1 K6LDW 1 K7LDW 1

$ 14 14 16 20 14 16 20

Mounts directly onto front of CB. Includes padlock device for locking CB in open position. Can be used as a manual handle block, with padlock or with optional key lock accessory. Optional door interlock kit that will prevent CB door from opening while CB is in the closed (ON) position.

Door interlock bracket

Item Catalog number S3 S7 List price

Bracket

K7DB

$5

Key locks
Catalog number Accessory Keys S3 S4 S5 S6 S7 List price

Electric operator
K7KL

different same different same

K5KL-EO K5KL-EO-2 K7KL K7KL-2

K7KL-EO K7KL-EO-2 K7KL K7KL-2

$ 25

Rotary HM & locking device

Keyed cylinder locks are available for mounting onto Isomax electric operators, rotary handle mechanisms and front locking devices. Key locks can be for one individual circuit breaker (different keys in each order) or for two circuit breakers using the same key.

Terminal covers for xed circuit breakers

K6LC Frame Low prole catalog number List price High prole catalog number List price

S1 S3 S4 S5 S6 S7

K1LC K4LC K5LC K6LC K7LC

$8 8 12 18 40

K1LCH K4LCH K5LCH K6LCH

$ 16 16 24 32

Both high and low types are available for xed circuit-breakers. Covers provide IP40 degree of protection for xed mounted circuit breakers. Lug covers are required and included as standard with S5 400A and S6 800A cable lug kits. Covers up to S6 can be sealed with lug cover seal shown in next section.

15
K6LCH

Terminal cover seals

Suitable for use with breakers Used with LC covers List price

S3 S4 S5 S6 These screws prevent the terminal covers from being removed.

K6LC-S

$5

DIN rail mounting kits

Suitable for use with breakers Catalog number List price

K6LC-S

S1 S3 S4 S5

K1DMB K3DMB K4DMB K5DMB

$ 11 24 26 38

Kit consists of mounting bracket to x S3-S5 breakers onto 75mm DIN rail (EN 50023 rail) and includes 45mm high front face plate to match up with miniature circuit breakers and manual motor starters. S1 breaker mounts on 35mm DIN rail.

Mechanical interlock plate

Frame Horizontal catalog number List price Vertical catalog number List price

S3 S4 S5 S6 S7

K3MI-H K4MI-H K5MI-H K6MI-H K7MI-H

$ 570 570 590 620 630

K3MI-V K4MI-V K5MI-V K6MI-V K7MI-V

$ 570 570 590 620 630

K3DMB

Provides for mounting of two similar breakers on a single mounting plate. CBs are interlocked via a walking beam type interlock, preventing breakers from being ON or closed at the same type. Both breakers can be OFF or tripped. MIP is available in two versions, one with breakers mounted horizontally and then also a version for vertical mounting of breakers.
1 Required for drawout breakers.

15.62
AC 1000 - 11/03

Discount schedule SA

Low Voltage Products & Systems

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Accessories S1 S7 IEC
Rear connected stud kits1
For breakers Max. amps

15
Is MC oma CB x s
Set of 6 catalog number List price

S3 S4 S5 S6 S7 Provides means to connect breakers directly onto rear bus bars.

K4RC

250 400 800 1200

K4RC K5RC K6RC K7RC

$ 87 225 280 340

Rear plug-in and draw-out circuit breakers

Isomax breakers are available in both rear plug-in and complete draw-out congurations. Plug-in breakers can be rear bus, front bus or front cable connected and are available up to the S5 400A size. The draw-out conguration uses a unique racking system and is available for all breakers from S3 through S7.

Plug-in (3 pole)1
Movable kit Frame Movable List price Separate kits xed and movable Fixed base kit Front bus List price Rear conn. List price Complete plug-in kits Includes both xed and movable portion Front bus List price Rear conn. List price

S1 S3 S4 S5
Rear plug-in & drawout circuit breakers

K1PMK K4PMK K4PMK K5PMK

$ 171 203 203 238

K1PFC2 K3PFF K4PFF K5PFF

$ 171 190 203 278

K1PFR K3PFR K4PFR K5PFR

$ 207 230 243 278

K1PC2 K3PF K4PF K5PF

$ 342 393 406 516

K1PR K3PR K4PR K5PR

$ 378 433 446 516

Draw-out (3 pole) 13
Movable kit Frame Movable List price Separate kits xed and movable Fixed base kit Front bus List price Rear conn. List price Complete draw-out kits Includes both xed and movable portion Front bus List price Rear conn. List price

S3 S4 S5 S6 Horiz S6 Vert S7 Horiz S7 Vert

K4WMK K4WMK K5WMK K6WMK K6WMK K7WMK K7WMK

$ 203 203 278 523 523 821 821

K3WFF K4WFF K5WFF K6WFF K6WFF K7WFF K7WFF

$ 230 283 318 1346 1346 2111 2111

K3WFR K4WFR K5WFR K6WFR-H K6WFR-V K7WFR-H K7WFR-V

$ 270 323 318 1346 1346 2111 2111

K3WF K4WF K5WF K6WF K6WF K7WF K7WF

$ 433 486 596 1869 1869 2932 2932

K3WR K4WR K5WR K6WR-H K6WR-V K7WR-H K7WR-V

$ 473 526 596 1869 1869 2932 2932

K7TUT

Movable kit = parts needed to modify standard CB to movable type. Fixed base kit = x mount onto panel. Ext Fr bus = xed base with line and load side extended front bus connectors. (FF) Rear Conn. = xed base with line and load side rear bus connectors. (FR) Complete kit = includes all parts required for plug-in or draw-out connection; does not include CB. Plug-in = open breaker can be physically removed from xed base without disconnecting cable or bus from xed base. (P) Draw-out = also known as withdrawable, breaker can be removed from xed base via a through the door crank. Includes ON, TEST and OFF position. (W)

Four pole versions (plug-in and/or draw-out)

Take the above list prices times 1.35 for four (4) pole versions and add "-4" to the end of the catalog number.

15

Draw-out crank
Isomax frames Catalog number List price

S1 S7

K7WCR

$ 20

Cable termination kits (3 pole only)1

Compression type cable lug kit used to modify extended front bus connectors for direct cable connection.
Frame Set of 6 List price

S3 S4 S5

K4FCT K4FCT K5FCT

$ 72 72 86

Hand-held test kit (for all electronic trip types)

Isomax frames Catalog number List price

S4 S5 S6 S7

K7TUT

$ 210

Isomax hand-held test kit is used to both test and exercise microprocessor trip units in breakers S4 through S7. Unit includes test forks that insert into the test plugs on all Isomax microprocessor trip units. Tester generates 15VDC signal that performs diagnostic on electronic trip functions and will conrm test by tripping the CB. Will not test S3 nor any molded case switch versions.
1 IEC ratings only. 2 Front cable connection. 3 Requires front locking device to prevent drawout while breaker is closed.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule SA

15.63
AC 1000 - 11/03

15
ax m s o Is CB MC

Notes

15

15.64
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Enclosures Type 1, 3R/12 Type 7/9

15
Is MC oma CB x s

Description Type 1
General purpose indoor enclosure intended for use in normal environments to provide a degree of protection against contact with enclosed equipment. Sheet steel, surface mount. Breaker is front-operable and can be padlocked via front hasp. Available through 2500A, 600VAC UL Listed for use as service entrance equipment (SUSE), per UL le E116374.

Type 7/9
Cast from copper-free aluminum (max. 0.025 copper content) Stainless steel shotblasted or sandblasted natural nish Standard conduit openings in top and bottom Breaker is operated from front handle and can be padlocked NEC Class I Groups D, Div. 1 & 2 NEC Class II Groups E, F & G, Div 1 & 2 NEC Class III External machined ange joint design Integral cast mounting feet Machined ange for ease of hinge installation Ground lug Cast mounting pan bosses All enclosures suitable for drilling & tapping UL panel listed per UL File # E183868

15

Type 3R/12
Type 3R is intended for outdoor use providing protection against rain, sleet or snow. Type 12 is for use in indoor atmospheres to provide a degree of protection against circulating dust, lint, sawdust, falling dirt and dripping non-corrosive liquids. Surface-mounted, sheet steel enclosure. Breaker can be operated via separately ordered handle mechanism; door is interlocked with mechanism. Available through 2500A, 600VAC. UL Listed for use as service entrance equipment (SUSE), per UL le E116374.

Low Voltage Products & Systems

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15.65
AC 1000 - 11/03

15
ax m s o Is CB MC
NEMA designation Breaker type

Enclosures Type 1 & 3R/12

S3E-1

S4E-3R12 3

Enclosures (Price does not include circuit breaker; order as a separate item.) 4
Enclosure maximum rating AL cables CU cables Approximate dimensions1 H x W x D (inches) Catalog number List price

Type 1

S1 S22 S3 S4 S5 S6 S7 S8 S1 S2 2 S3 S4 S5 S6 S7 S8

100A 125A 150A 225A 400A 800A 1000A 2500A 100A 125A 150A 225A 400A 800A 1000A 2500A

100A 125A 225A 250A 400A 800A 1200A 2500A 100A 125A 225A 250A 400A 800A 1200A 2500A

14 x 10 x 3.1 16 x 11 x 3.1 22 x 12 x 4.5 30 x 17.5 x 4.5 30 x 17.5 x 4.5 44 x 22 x 6 44 x 22 x 6 88 x 36 x 24 14 x 10 x 8.8 16 x 11 x 8 22 x 12 x 9 30 x 17.5 x 9 30 x 17.5 x 9 44 x 22 x 11 44 x 22 x 11 88 x 36 x 24

S1E-1 S2E-1 S3E-1 S4E-1 S5E-1 S6E-1 S7E-1 S8ES250-1 S1E-3R12 S2E-3R12 S3E-3R12 S4E-3R12 S5E-3R12 S6E-3R12 S7E-3R12 S8ES250-3R12

$ 200 200 235 305 305 685 685 5285 305 305 395 575 575 905 905 5285

Type 3R/123

Neutral kits
Breaker type Neutral cable capacity and wire range Neutral kit catalog number List price

S1 S2

Neutral #14-1/0 Bonding Lug #14-1/0 Neutral #6-250 kcmil Bonding Lug #14-1/0 Neutral #6-250 kcmil Bonding Lug #14-1/0 kcmil Neutral (2) #6-250 kcmil Bonding Lug #14-1/0 kcmil Neutral (2) #2-600 kcmil Bonding Lug #6-250 kcmil Neutral (4) #2-600 kcmil Bonding Lug #6-250 kcmil Neutral (6) #1/0-750 kcmil Bonding Lug (2) #2-600 kcmil

S2NK125 S3NK225 S4NK250 S5NK400 S6NK800 S7NK1200

$ 100 135 155 260 350 535 included

15

S3 S4 S5 S6 S7 S8

NOTE: The list price adder for factory installation of an enclosed circuit breaker is 50% of the enclosure list price.

1 2 3 4

Enclosures may not meet size requirement for UL 100% rated breakers. Not UL approved. Variable depth rotary handle must be ordered separately (S1 - S7). Consult ABB for breakers installed in enclosures.

15.66
AC 1000 - 11/03

Discount schedule SE

Low Voltage Products & Systems

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Enclosures Type 7/9

15
Is MC oma CB x s
Enclosure max. rating Approximate dimensions H x W x D (inches) Catalog number sufx List price adder

Explosion-proof enclosures (Price does not include circuit breaker; order as a separate item for factory assembly.)
NEMA designation Breaker type

Type 7/9

S3 S3 S4 S5 S6 S6 S7

Cu only 100A Cu only 225A Cu only 250A Cu only 400A Cu only 600A Cu only 800A Cu only 1200A

17 x 10 x 8.65 22.5 x 11.5 x 8.77 25 x 18 x 9.92 30 x 17 x 9.25 35 x 17 x 11 41 x 17 x 11 51 x 17 x 13

7 7 7 7 7 7 7

$ 2100 2850 4700 6600 8600 10,450 22,450

S5N400BW7

To order a breaker in an explosion-proof enclosure, add the sufx "7" to the end of the catalog number and add the list price adder to the list price of the breaker. Example: S5N400BW7 S5N400BW breaker............... $ 2151 Explosion proof enclosure ........ 6600 Total ....................................... $ 8751

Additional options
NEMA 4XStainless steel boltsCaptive boltsDrain NEMA designation Breaker type Enclosure max. rating Cat. no. adder List price adder Cat. no. adder List price adder Cat. no. adder List price adder Cat. no. adder List price adder

Type 7/9

S3 S3 S4 S5 S6 S6 S7

Cu only 100A Cu only 225A Cu only 250A Cu only 400A Cu only 600A Cu only 800A Cu only 1200A

-X -X -X -X -X -X -X

$ 130 145 145 175 250 315 430

-S -S -S -S -S -S -S

$ 20 25 45 60 60 60 80

-B -B -B -B -B -B -B

$ 145 170 355 415 465 535 600

-D -D -D -D -D -D -D

$ 110

To add additional options, simply add the sufx to the end of the catalog number. Example: S5N400BW7XSD S5N400BW breaker............... $ 2151 Explosion proof enclosure ........ 6600 NEMA 4X .................................... 175 Stainless steel bolts...................... 60 Drain ........................................... 110 Total ....................................... $ 9096

Catalog number information Type 7/9

S4 N 250 B W 7 - 2 xxx
Frame size S3 = 150 / 225A S4 = 250A S5 = 400A S6 = 600 / 800A S7 = 1200A Interrupting rating class B = Basic (240VAC) N = Normal H = High L = Extra high D = Special molded case switch Accessories (added in alpha-numeric order) A = Auxiliary switch B = Captive bolts BA = Bell alarm BA3 = Bell alarm (S6/S7 only) D = Breather/drain H = Fixed rotary handle mounted on CB S_ = Shunt trip with voltage code S = Stainless steel bolts U_ = Undervoltage release with voltage code X = NEMA 7/9/4X Number of poles -2 = 2 pole -4 = 4 pole None = 3 pole

15

Current rating 015 = 15A 250 = 250A 400 = 400A 600 = 600A 800 = 800A 1200 = 1200A

NEMA enclosure 7/9

Trip unit function B = LI C = LSI D = Molded case switch (MCS) E = LSIG T = Thermal-magnetic

F H J K M

= = = = =

LSIG/K LSIG/D LSIG/DT LSIG/DTK Magnetic only (MCP)

Type connectors W = None L = Lugs

Low Voltage Products & Systems

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Discount schedule SE

15.67
AC 1000 - 11/03

15
ax m s o Is CB MC
NEMA 1
B

Approximate dimensions S1 S7 enclosures NEMA 1, 3R & 12

F 4-MTG. HOLES C E

CAT.# S1E-1 S2E-1 S3E-1 D A S4E-1 S5E-1 S6E-1 S7E-1

A 14.0
355.6

B 10.0
254.0

C 2.85
72.39

D 11.0
279.4

E 7.0
177.8

F .312
7.93

16.0
406.5

11.0
280.0

2.85
72.5

13.0
330.0

8.0
203.0

.312
7.93

22.0
559.0

12.0
305.0

4.25
108.0

19.0
482.0

9.0
229.0

.312
7.93

30.0
762.0

17.5
444.5

4.25
108.0

27.0
686.0

14.5
368.5

.312
7.93

30.0
762.0

17.5
444.5

4.25
108.0

27.0
686.0

14.5
368.5

.312
7.93

44.0
1118.0

22.0
559.0

5.75
146.0

41.0
1041.5

19.0
483.0

.312
7.93

44.0
1118.0

22.0
559.0

5.75
146.0

41.0
1041.5

19.0
483.0

.312
7.93

FRONT VIEW

SIDE VIEW

SECTION

F 4-MTG. HOLES

NEMA 3R, 12

15
DANGER
HAZARDOUS VOLTAGES ARE LOCATED INSIDE HAZARD OF ELECTRICAL SHOCK OR BURN DISCONNECT POWER BEFORE WORKING ON THIS EQUIPMENT Y 6917 1000-061

SACE S5

D
on

off

FRONT VIEW

SIDE VIEW

SECTION

CAT.# S2E-3R12 S3E-3R12 S4E-3R12 S5E-3R12 S6E-3R12 S7E-3R12

A 16.0
406.5

B 11.0
280.0

C 8.8
224.0

D 14.5
368.5

E 9.5
242.0

F 0.50
13.7

22.0
559.0

12.0
305.0

8.8
224.0

20.5
520.5

10.5
267.0

0.50
13.7

30.0
762.0

17.5
444.5

8.8
224.0

28.5
724.0

16.0
406.5

0.50
13.7

30.0
762.0

17.5
444.5

8.8
224.0

28.5
724.0

16.0
406.5

0.50
13.7

44.0
1118.0

22.0
559.0

10.8
274.5

42.5
1080.0

20.5
521.0

0.50
13.7

44.0
1118.0

22.0
559.0

10.8
274.5

42.5
1080.0

20.5
521.0

0.50
13.7

15.68
AC 1000 - 11/03

Low Voltage Products & Systems

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Approximate dimensions S8 enclosures NEMA 1, 3R & 12

15
Is MC oma CB x s
35.1
892

2.0
51

35.8
909

24.0
610

3.8 ABB REAR

97

LEFT 3.6
91

CONDUIT ENTRY SPACE (16.2 X 28.0)

411 711

RIGHT 16.2
411

23.8
605

FRONT 2.0
51

3.8
97

TOP VIEW ENCLOSURE ROOF (SOLID REMOVABLE ROOF PANEL) 35.79 (OVER ALL)
909

87.4
2220

4.53
115

26.73
679

4.53 REAR
115

CIRCUIT BREAKER ESCUTCHEON CUT-OUT TYPE 1 ONLY

4.00
102

5.00
127

SILL CHANNEL CONDUIT ENTRY SPACE (28.0 X 13.8)

711 351

3.36
85

21.81 0.50 DIA. 13 MTG. HOLES ( QTY. 4 ) LEFT 5.00

127 554

13.8
351

15.09
383

23.80
605

RIGHT 3.36
85

SILL CHANNEL FRONT

3.9 5.20
99 132

1.5
38

FRONT ELEVATION ( DOOR CLOSED )

SILL CHANNEL 4.0 x 1.5 INCHES

103 38

BOTTOM VIEW ENCLOSURE FLOOR (SOLID NON-MOVABLE FLOOR PANEL)

15

Low Voltage Products & Systems

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15.69
AC 1000 - 11/03

15
ax m s o Is CB MC
NEMA 7 & 9

Approximate dimensions S1 S7 enclosures NEMA 7 & 9

K A

C 1/2" NPT THRU TOP & BOTTOM (2 PL) E B G H

J F D

Breaker type S3 60A S3 100A S3 225A S4 250A S5 400A S6 600A S6 800A S7 1200A

A 9.25
235.0

B 14.25
362.0

C 9.00
228.6

D 10.00
254.0

E 7.5
190.5

F 9.13
231.9

G 3/8
9.5

H 2.50
63.5

J 1.50
38.1

K 10.25
260.4

Wgt.(lbs) 32 37 70 122 145

9.25
235.0

16.25
412.8

9.00
228.6

10.00
254.0

9.50
241.3

9.13
231.9

3/8
9.5

2.50
63.5

2.00
50.8

10.25
260.4

10.38
263.7

21.63
549.4

9.00
228.6

11.00
279.4

14.50
368.3

9.75
247.7

3/8
9.5

2.75
69.9

2.50
50.8

11.25
285.8

15

16.25
412.75

24.25
616.0

10.00
254.0

18.00
457.2

14.38
365.3

15.75
400.0

1/2
12.7

3.25
82.6

2.50
50.8

17.25
438.2

16.25
412.75

28.25
717.6

11.00
279.4

18.00
457.2

18.38
466.9

15.75
400.0

1/2
12.7

3.63
92.2

3.00
76.2

17.25
438.2

16.25
412.75

34.25
889.0

11.00
279.4

18.00
457.2

23.00
584.2

15.75
400.0

1/2
12.7

4.50
114.3

4.00
101.6

17.25
438.2

210 240 350

16.25
412.75

40.25
1041.4

13.50
244.6

18.00
457.2

29.00
736.6

15.75
400.0

1/2
12.7

4.50
114.3

4.00
101.6

17.25
438.2

16.25
412.75

50.25
1298.7

13.50
295.4

18.00
457.2

39.00
990.6

15.75
400.0

5/8
13

4.50
114.3

4.00
101.6

17.25
438.2

15.70
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Technical data

15
Is MC oma CB x s
60 C (140 F) Types TW UF 75 C (167 F) Types RH, RHW THHW THW THWN XHHW USE 90 C (194 F) Types TBS SA, SIS THHN THHW THW-2, THWN-2 RHH, RHW-2 USE-2 XHH, XHHW XHHW-2, ZW-2 Size AWG kcmil Aluminum or copper-clad

Ampacities of insulated conductors (From 1999 NEC Table 310-16)

Size 60 C (140 F) Types TW UF AWG kcmil Temperature rating of conductor 75 C (167 F) Types FEPW RH, RHW THHW THW THWN XHHW USE, ZW 90 C (194 F) Types TBS, THWN-2 THW-2, SA,SIS, FEP FEBP, MI RHH, RHW-2 THHN, THHW USE-2, XHH XHHW XHHW-2, ZW-2

Copper

18 16 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000

20 25 30 40 55 70 85 95 110 125 145 165 195 215 240 260 280 320 355 385 400 410 435 455 495 520 545 560

20 25 35 50 65 85 100 115 130 150 175 200 230 255 285 310 335 380 420 460 475 490 520 545 590 625 650 665

14 18 25 30 40 55 75 95 110 130 150 170 195 225 260 290 320 350 380 430 475 520 535 555 585 615 665 705 735 750

20 25 30 40 55 65 75 85 100 115 130 150 170 190 210 225 260 285 310 320 330 355 375 405 435 455 470

20 30 40 50 65 75 90 100 120 135 155 180 205 230 250 270 310 340 375 385 395 425 445 485 520 545 560

25 35 45 60 75 85 100 115 135 150 175 205 230 255 280 305 350 385 420 435 450 480 500 545 585 615 630

12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 700 750 800 900 1000 1250 1500 1750 2000

15

Unless otherwise specically permitted elsewhere, the overcurrent protection for conductor types marked with a star () shall not exceed 15 amperes for No. 14, 20 amperes for No. 12, and 20 amperes for No. 10 copper; or 15 amperes for No. 12 and 25 amperes for No. 10 aluminum and copper-clad aluminum after any correction factors for ambient temperature and number of conductors have been applied.
Correction factors Ambient temperature C For ambient temperatures other than 30 C (86 F) multiply the allowable ampacities shown above by the appropriate factor shown below. Ambient temperature F

21 25 26 30 31 35 36 40 41 45 46 50 51 55 56 60 61 70 71 80

1.08 1.00 .91 .82 .71 .58 .41

1.05 1.00 .94 .88 .82 .75 .67 .58 .33

1.04 1.00 .96 .91 .87 .82 .76 .71 .58 .41

1.08 1.00 .91 .82 .71 .58 .41

1.04 1.00 .94 .88 .82 .75 .67 .58 .33

1.05 1.00 .96 .91 .87 .82 .71 .71 .58 .41

70 78 87 96 105 114 123 132 141 159

77 86 95 104 113 122 131 140 158 176

Low Voltage Products & Systems

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15.71
AC 1000 - 11/03

15
ax m s o Is CB MC

Circuit diagrams Duty releases S11

(*A)

1 Opening release

Instantaneous undervoltage release

Externial Circuit

+ ~
SO

+ ~
SO

A4 Conn. X1 1 C1 1 D1

Q/0
Internal Circuit

YO

YU

C2 Conn. X1
Externial Circuit

D2 2

A4

15

Legend
- Figure number of diagram A4 - Example switchgear and connections for control and signalling, ouside the circuit-breaker Q/0 - Auxiliary contacts of the circuit-breaker SO - Pushbutton or contact for opening the circuit-breaker

Incompatibility: The circuits indicated in the following figures cannot be powered simultaneously on the same circuit-breaker: 1-4-5-6 2-3 Availability: Connectors X1 and X2 are only supplied to order for circuit breakers S1 -S2. Notes: ( * A ) The undervoltage release is powered from upstream circuit-breaker or by an independent power supply: closing of the circuit-breaker is only allowed when the release is energized (the closing lock is implemented mechanically).

1 Used for IEC S2.

15.72
AC 1000 - 11/03

Low Voltage Products & Systems

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Circuit diagrams Duty releases S3 S7

1 Opening release 4 (*A) 6 undervoltage release with electronic time-lag device outside the circuit-breaker (*A)

15
Is MC oma CB x s

Instantaneous undervoltage release

Externial Circuit

+ ~
SO

+ ~
SO

+ ~
SO

A4 Conn. X1 C1 Term. XV C1 C1 D1 D1 D1 D1 D1 D1

Q/0

Internal Circuit

YO

YU

YU

Term. XV C2 Conn. X1

C2 D2 C2

D2 D2 D2

D2

D2

Externial Circuit

~ ~ ~ ~ ~ +

A4

Legend
-

Incompatibility:
The circuits indicated in the following figures cannot be powered simultaneously on the same circuit-breaker: 1-4-5-6 2-3

15

Figure number of diagram

A4 - Example switchgear and connections for control and signalling, ouside the circuit-breaker Q/0 - Auxiliary contacts of the circuit-breaker SO - Pushbutton or contact for opening the circuitbreaker

Availability:
Connectors X1 and X2 are only supplied to order for circuit breakers S1 -S2.

Notes:
( * A ) The undervoltage release is powered from upstream of the circuit-breaker or by an independent power supply: closing of the circuitbreaker is only allowed when the release is energised (the closing lock is implemented mechanically).

Low Voltage Products & Systems

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15.73
AC 1000 - 11/03

15
ax m s o Is CB MC

Circuit diagrams Motor operators S3 S5

7 Direct action motor operation

Externial Circuit

+ ~
SO2 SC

A4 Conn. X2 U6 Term. XV U6 U8 U8 U1 U1 U2 U2

Internal Circuit

S1

M
S2

A1 Term. XV U5 Conn. X2
Externial Circuit

U5

A4

+ ~ Legend

15
OFigure number of diagram A1 - Applications of the circuit-breaker A4 - Example switchgear and connections for control and signalling, ouside the circuit-breaker MFor S6 -S7: motor for opening the circuit-breaker and loading the closing springs of the circuitbreaker S2 - For S3 - S4 - S5: safety contact operated by: - key lock (if mounted) - padlock device - local control Allen key SC - Pushbutton or contact for closing the circuit-breaker. For circuit breakers S3 - S4 -S5, the operating mechanism must have a time of not less than 100ms S02 - Pushbutton or contact for opening the circuit-breaker. For circuit breakers S3 - S4 - S5, the operating mechanism must have a time of not less than 100 ms (see instructions for resetting the circuit-breaker after the releases have tripped.

S1 - For S3 - S4 - S5: position contact operated by a circuit-breaker cam for S6 - S7: contact controlled by the motor operated cam: closes when the circuit-breaker reaches it's closed positon and opens when the circuitbreaker reaches its open position (doesn't switch when the circuit breaker goes into its tripped position)

15.74
AC 1000 - 11/03

Low Voltage Products & Systems

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Circuit diagrams Motor operators S6 S7

8 Stored-energy motor operation

15
Is MC oma CB x s
SO2 X2 XV SY XV X2 96 2 1 95 A1 A1 A3 A1 A3 A3 U1 U1 U1

Externial Circuit

+ ~
SC SO1

A4 Conn. X2 C11 Term. XV C11 C11

S3
Internal Circuit

M
KO KO

YC S2 S1

A2 Term. XV U2 Conn. X2
Externial Circuit

U2

U2

A4

+ ~

Legend
OFigure number of diagram SO1 Pushbutton or contact for opening the circuit breaker S02 - For circuit breakers S3 - S4 - S5, the operating mechanism must have a time of not less than 100ms (see instructions for resetting the circuit breaker after the releases have tripped) SY - Contact for electrical signalling of circuit breaker open due to tripping of thermomagnetic releases, YO, YO1, YU (tripped position) KO - For S6 - S7: opening and spring-loading relay with held position make contact, released by a cam of the motor operator when the circuit breaker reaches its open position and the closing springs have been loaded MS2 - For S3 - S4 - S5: safety contact operated by: - key lock (if mounted - padlock device - local control Allen key SC - Pushbutton or contact for closing the circuit breaker. For circuit breakers S3 - S4 - S5, the operating mechanism must have a time of not less than 100ms For S6 - S7: motor for opening the circuit breaker and loading the closing springs of the circuit breaker

15

A1 - Applications of the circuit-breaker A2 - Applications of the motor operators A4 - Example switchgear and connections for control and signalling, outside the circuit breaker S1 - For S3 - S4 - S5: position contact operated by a circuit breaker cam for S6 - S7: contact controlled by the motor operated cam: closes when the circuit breaker reaches its closed position and opens when the circuit breaker reaches its open position (doesn't switch when the circuit breaker goes into its tripped position)

X1 - Connectors for the auxiliary circuits of the circuit breaker X2 - For circuit breakers S1 - S2 supplied for order only XV - Terminal block for accessories YC - Closing release

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15.75
AC 1000 - 11/03

15
ax m s o Is CB MC

Circuit diagrams Auxiliary contacts S11

11 12

Auxiliary switch
Two change-over contacts, for electrical signalling of circuitbreaker open/close

Bell alarm
One changed-over contact for electrical signalling of circuit-breaker open or closed and one changeover contact for electrical signalling of circuitbreaker open due to triping of thermomagnetic releases YO, YO1, YU ( tripped position )

Externial Circuit
A4 Conn. X2 12 6 14 7 22 3 24 4 12 6 14 7 96 3 98 4

Internal Circuit

Q/1

Q/2

Q/1

SY

11 Conn. X2. 5

21 2

11 5

95 2

15
O-

Externial Circuit
A4

Legend
Figure number of diagram

A4 - Example switchgear and connections for control and signalling, outside the circuit breaker Q/1...2 Auxiliary contacts of the circuit breaker

SY - Contact for electrical signalling of circuit breaker open due to tripping of thermomagnetic releases YO, YO1, YU (tripped position)

1 Used for IEC S2.

15.76
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Circuit diagrams Auxiliary contacts S3 S7

12

15
Is MC oma CB x s
Bell alarm
One changed-over contact for electrical signalling of circuit-breaker open or closed and one changeover contact for electrical signalling of circuitbreaker open due to triping of thermomagnetic releases YO, YO1, YU ( tripped position ) 12 12 14 14 96 96 98 98

11

Auxiliary switch
Two change-over contacts, for electrical signalling of circuitbreaker open/close

Externial Circuit
A4 Conn. X2 12 Term. XV 12 14 14 22 22 24 24

Internal Circuit

Q/1

Q/2

Q/1

SY Term. XV 11 Conn. X2 11 1 95 11 95

1 21

1 11 21

Externial Circuit
A4

Legend
OFigure number of diagram

15

A4 - Example switchgear and connections for control and signalling, outside the circuit breaker Q/1...2 Auxiliary contacts of the circuit breaker

SY - Contact for electrical signalling of circuit breaker open due to tripping of thermomagnetic releases YO, YO1, YU (tripped position)

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15.77
AC 1000 - 11/03

15
ax m s o Is CB MC

Circuit diagrams Auxiliary contacts S4 S7

(*C) 41 Contact for signalling release YO1 tripped

Term. X6 Term. X5
X3 XO

Externial Circuit
A4

1 1 3

Internal Circuit

K51 YO1 XO X3

4 4
4

Term. X5 Term. X6
Externial Circuit
A4

15
OFigure number of diagram

Legend
Incompatibility:
The circuits indicated in the following figures cannot be powered simultaneously on the same circuit breaker: 11 - 12 - 13 41 - 42 - 43 - 44

A4 - Example switchgear and connections for control and signalling, outside the circuit breaker K51/YO1 - Electrical signalling of alarm for release YO1 tripped due to overcurrent or "trip test" X3 - Connectors for the circuits of the microprocessorbased overcurrent release (with plug in or withdrawable circuit breakers, the connectors are pulled out at the same time as the circuit breaker XO - Connector for the opening solenoid YO1

Availability:
Connectors X1 and X2 are only supplied to order for circuit breakers S1 - S2.

Notes:
(*C) The electrical signalling contact for the microprocessorbased overcurrent release, shown in Fig. 41, has the following electrical characteristics: rated voltage = 24V breaking capacity (resistive load = 3 W/VA) maximum interrupted current = 0.5A For S4 - S5 available with PR212/P release only

15.78
AC 1000 - 11/03

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Circuit diagrams Auxiliary contacts S6 S7

13

15
Is MC oma CB x s
96 96

Bell alarm, 3 pole

One contact for electrical signalling of circuit-breaker open, one change-over contact for electrical signalling of circuit-breaker closed and one contact for electrical signalling of circuit-breaker not open due to tripping of thermomagnetic releases YO1, YO1,YU ( not tripped position )

Externial Circuit
A4 Conn. X2 12 Term. XV 12 24 24

Internal Circuit

Q/1

Q/2

SY Term. XV 11 Conn. X2 11 1 95 23 95

1 23

Externial Circuit
A4

Legend
OFigure number of diagram

15

A4 - Example switchgear and connections for control and signalling, outside the circuit breaker Q/1...2 Auxiliary contacts of the circuit breaker

SY - Contact for electrical signalling of circuit breaker open due to tripping of thermomagnetic releases YO, YO1, YU (tripped position)

Low Voltage Products & Systems

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15.79
AC 1000 - 11/03

15
ax m s o Is CB MC

Circuit diagrams Position contacts S3

21 (*D) 22 (*D) 31 (*D) 32 (*D)

First circuitbreaker position contact, for electrical signalling of inserted

Second circuitbreaker position contact, for electrical signalling of inserted

First circuitbreaker position contact, for electrical signalling of racked put or removed

Second circuitbreaker position contact, for electrical signalling of racked out or removed

Externial Circuit

A4

Term. XV

Internal Circuit

S75I/1

S75I/2

S75S/1

S75S/2

Term. XV

15
Legend
OFigure number of diagram

Externial Circuit

A4

Incompatibility
The circuits indicated in the following figures cannot be powered simultaneously on the same circuit breaker: 20 - 21 - 31, 22 - 32, 23 - 33, 24 - 34, 25 - 35

A4 - Example switchgear and connections for control and signalling, outside the circuit breaker S75I/1...5 - Contacts for electrical signalling of circuit breaker in inserted position (only for plug in or withdrawable circuit breakers, see Note D.) S75S/1...5 - Contacts for electrical signalling of circuit breaker in removed or racked out position (only for plug in or withdrawable circuit breakers, see Note D.)

Notes
(*D) The circuit breaker can be mounted with position contacts S75I and S75S in any combination up to a maximum of: Total of 2 contacts for S3 Total of 3 contacts for S4, S5 Total of 5 contacts for S6, S7

15.80
AC 1000 - 11/03

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Circuit diagrams Position contacts S4 S5

21 (*D) 22 (*D) 23 Third circuitbreaker position contact, for electrical signalling of inserted 31 (*D) 32 (*D) 33 (*D)

15
Is MC oma CB x s
First circuitbreaker position contact, for electrical signalling of racked put or removed Second circuitbreaker position contact, for electrical signalling of racked out of removed Third circuitbreaker position contact, for electrical signalling of racked out or removed

First circuitbreaker position contact, for electrical signalling of inserted

Second circuitbreaker position contact, for electrical signalling of inserted

Externial Circuit
A4

Term. XV

Internal Circuit

S75I/1

S75I/2

S75I/3

S75S/1

S75S/2

S75S/3

Term. XV

Externial Circuit
A4

Legend
OFigure number of diagram

15
Incompatibility
The circuits indicated in the following figures cannot be powered simultaneously on the same circuit breaker: 20 - 21 - 31, 22 - 32, 23 - 33, 24 - 34, 25 - 35

A4 - Example switchgear and connections for control and signalling, outside the circuit breaker S75I/1...5 - Contacts for electrical signalling of circuit breaker in inserted position (only for plug in or withdrawable circuit breakers, see Note D.) S75S/1...5 - Contacts for electrical signalling of circuit breaker in removed or racked out position (only for plug in or withdrawable circuit breakers, see Note D.)

Notes
(*D) The circuit breaker can be mounted with position contacts S75I and S75S in any combination up to a maximum of: Total of 2 contacts for S3 Total of 3 contacts for S4, S5 Total of 5 contacts for S6, S7

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15.81
AC 1000 - 11/03

15
ax m s o Is CB MC
21
First circuit-breaker position contact, for electrical signalling of inserted

Circuit diagrams Position contacts S6 S7

( * D ) 22 (*D) 23 ( * D ) 24 (*D) 25 (*D) 31 (*D) 32 ( * D ) 33 ( * D ) 34 ( * D ) 35 (*D)

First circuit-breaker position contact, for electrical signalling of racked out

Second circuit-breaker position contact, for electrical signalling of racked out

Third circuit-breaker position contact, for electrical signalling of racked out

Fourth circuit-breaker position contact, for electrical signalling of racked out

Second circuit-breaker position contact, for electrical signalling of inserted

Third circuit-breaker position contact, for electrical signalling of inserted

Fourth circuit-breaker position contact, for electrical signalling of inserted

Externial Circuit

A4 Term. XV 4 2 4 2 4 2 4 2 4 2 2 4 2 4 2 4 2 4 2 4

Internal Circuit

S75I/1

S75I/2

S75I/3

S75I/4

S75I/5

Fifth circuit-breaker position contact, for electrical signalling of inserted

S75S/1

S75S/2

S75S/3

S75S/4

S75S/5

Term. XV
Externial Circuit

A4

15
O-

Legend
Figure number of diagram

Incompatibility
The circuits indicated in the following figures cannot be powered simultaneously on the same circuit breaker: 20 - 21 - 31, 22 - 32, 23 - 33, 24 - 34, 25 - 35

A4 - Example switchgear and connections for control and signalling, outside the circuit breaker S75I/1...5 - Contacts for electrical signalling of circuit breaker in inserted position (only for plug in or withdrawable circuit breakers, see Note D.) S75S/1...5 - Contacts for electrical signalling of circuit breaker in removed or racked out position (only for plug in or withdrawable circuit breakers, see Note D.)

Notes
(*D) The circuit breaker can be mounted with position contacts S75I and S75S in any combination up to a maximum of: Total of 2 contacts for S3 Total of 3 contacts for S4, S5 Total of 5 contacts for S6, S7

15.82
AC 1000 - 11/03

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Fifth circuit-breaker position contact, for electrical signalling of racked out

Approximate dimensions S1 Fixed version, front

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
Y
3.58
91

3.07
78

2.80 1
71

0.06
1.5

0.98
25

0.98
25

6 0.63
16.0

5 4.72
120

3.78
96

X
10.5 5x11

1.77
45

X
1.89
48

C L

2 0.63
16.0

0.12
3

1.00 25.5 2.95

75

C L

3.58
91

C L 0.98
25

3.29
83.5

15
2.44
62

3.94
100

2.52
64

R - 0.06

X
3.35
85

1.5

2.09
53

0.16
4

6-32 LEGEND 1-FRONT TERMINALS FOR CABLE OR FOR FLAT BAR 2-MOUNTING ON CHANNEL TO DIN EN 50022 (OPTIONAL) 3-COMPARTMENT DOOR SHEET STEEL DRILLING FOR FIXING THE FLANGE 4-MOUNTING ON SHEET STEEL 5-FLANGE FOR THE COMPARTMENT DOOR 6-INSULATING BARRIER

WIRE RANGE 14 AWG - 8 AWG 6 AWG - 3 AWG COPPER WIRE ONLY

WIRE TORQUE 22 lb-in 44 lb-in

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15.83
AC 1000 - 11/03

15
ax m s o Is CB MC
101.5

Approximate dimensions S3 Fixed version, front

00.00
00.00

Inches
[Millimeters]

Y 4.00 4.61
117 105

4.13 1.38
35

0.98
25

18x18

1.38
35

0.39
10 73.75

2.90

4.13
105

87.25

3.44 6.34
161

X 5.63
143

6.69
170

C L

1.81 0.53
13.5 46

2 0.12
3 103.5

Y 4.07 0.08
2

4.21 107 5.31

135

C L
4 4.41
112

C L
5 Y

3.15
80

5.59
142

2.82
71.75

1.38
35

X X

4.41
112

5.47
139

0.28
7

15

10-24 Y Y 10-24 6

LEGEND 1-FRONT TERMINALS FOR CABLE CONNECTION 2-REAR TERMINALS FOR CABLE CONNECTION 3-FLANGE FOR THE COMPARTMENT DOOR 4-COMPARTMENT DOOR SHEET STEEL DRILLING FOR FIXING THE FLANGE 5-MOUNTING ON SHEET STEEL 6-MOUNTING ON SHEET STEEL WITH REAR CABLE TERMINALS 7-HIGH TERMINAL COVERS WITH IP 20 PROTECTION DEGREE 8-TIGHTENING TORQUE 17.70 lb-in

3.73
94.75

7.28
185

X "A" "B" "C" "D"

FIGURE A B 1.38
35

LUG KIT CAT. NO. K3TA, K3TA-2 K4TB, K4TB-2 K4TC, K4TC-2 K4TD, K4TD-2

LUG NO. TEMP. D3477 D3447 D3449 D3448 75 C 75 C 75 C 75 C

WIRE RANGE 14AWG - 2AWG 14AWG - 1/0 2AWG - 4/0 4AWG - 300kcmil

WIRE TORQUE 50 lb-in 50 lb-in 120 lb-in 275 lb-in

MOUNTING TORQUE 120 lb-in 120 lb-in 150 lb-in 150 lb-in

WIRE SCREW SIZE SLOT SLOT 3/16 1/4

1.38
35

C R - 0.59
15

15.84
AC 1000 - 11/03

Low Voltage Products & Systems

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Approximate dimensions S4 Fixed version, front

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
Y 4.61
117 105

8 0.98
25

101.5

4.00

1 1.38
35

4.13 1.38
35

18x18

0.43
11

4.22
107.25

107.25

4.93

4.13 8.58
218 105

6.34
161

10.00
254

C L

7 0.53
13.5 1.81 46

2 0.12
3 103.5

4.07

0.08
2

C L
4 4.41
112

4.21 107 5.31

135

C L
Y

3.15
80

5.59
142 105.25

4.14

1.38
35

10-24

4.41
112

X 0.28

8.42
214

5 LEGEND

15

Y 6

1-FRONT TERMINALS FOR CABLE CONNECTION 2-REAR TERMINALS FOR CABLE CONNECTION 3-FLANGE FOR THE COMPARTMENT DOOR 4-COMPARTMENT DOOR SHEET STEEL DRILLING FOR FIXING THE FLANGE 5-MOUNTING ON SHEET STEEL 6-MOUNTING ON SHEET STEEL REAR CABLE TERMINALS 7-HIGH TERMINAL COVERS WITH IP 20 PROTECTION DEGREE 8-TIGHTENING TORQUE 17.70 lb-in 5.04
128.25

10.24
260

X "A" "B" "C" "D"

10-24 FIGURE A B 1.38

35

LUG KIT CAT. NO. K4TB, K4TB-2 K4TC, K4TC-2 K4TD, K4TD-2 K4TE, K4TE-2

LUG NO. TEMP. D3447 D3449 D3448 D3472 75 C 75 C

WIRE RANGE 14AWG - 1/0 2AWG - 4/0

WIRE TORQUE 50 lb-in 120 lb-in

MOUNTING TORQUE 120 lb-in 150 lb-in 150 lb-in 150 lb-in

WIRE SCREW SIZE SLOT 3/16 1/4 5/16

1.38
35

C R - 0.59
15

75 C 4AWG - 300 kcmil 275 lb-in 75 C 6AWG - 350kcmil 275 lb-in

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15.85
AC 1000 - 11/03

15
ax m s o Is CB MC
4.00
101.5

Approximate dimensions S5 Fixed version, front

00.00
00.00

Inches
[Millimeters]

5.51
140

4.61 1 1.72
43.75 117

8 0.98
25

4.13
105

24x24 0.43
11

1.72

43.75

107.25

4.22

107.25

4.93

8.58
218

4.13
105

6.34
161

C L

10.00
254

C L

0.53
13.5

1.81
46

2 0.12
3 107

4.21

103.5

4.07 0.08 5.31

2

C L
135

C L
Y

4 4.41
112

3.15
80

105.25

4.14

1.72

10-24 5.59
142

43.75

8.42
214

4.41
112

X 0.28
7

15
Y

Y LEGEND R - 0.79
20

1.72 10.71
272 43.75 134.25

5.29

1-FRONT TERMINALS FOR CABLE CONNECTION 2-REAR TERMINALS FOR CABLE CONNECTION 3-FLANGE FOR THE COMPARTMENT DOOR 4-COMPARTMENT DOOR SHEET STEEL DRILLING FOR FIXING THE FLANGE 5-MOUNTING ON SHEET STEEL 6-MOUNTING ON SHEET STEEL REAR CABLE TERMINALS 7-HIGH TERMINAL COVERS WITH IP 20 PROTECTION DEGREE 8-TIGHTENING TORQUE 17.70 lb-in

6 10-24 "F" FIGURE F 3.45

87.5

"G" WIRE RANGE 250 - 500 kcmil 3/0 - 250 kcmil (2) WIRE TORQUE 375 lb-in 275 lb-in MOUNTING TORQUE 175 lb-in 175 lb-in WIRE SCREW SIZE 3/8 5/16

LUG KIT CAT. NO. K5TF, K5TF-2 K5TG, K5TG-2

LUG NO. TEMP. D3450 D3484 75 C 75 C

15.86
AC 1000 - 11/03

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Approximate dimensions S6 Fixed version, front

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
Y 8.27
210

1.85
47

101.5

4.00

5.51
140

1.26
32

21.5

2.76
70

2.76
70

111.75

4.34

125.25

4.93

10.56 4.13
105

6.34
161

9.49
241

268

C L

C L

0.47
12

5.98
152

2 0.12
3

0.77
19.5

1.85 47 0.83
21

103.5

4.07

7 0.08
2

4.21 107 6.26

159

C L

C L
Y 4 Y 4.53 Y
115

109.75

4.32

10-24 2.76 X X

5.59
142

4.41
112

X 0.28
7

X 9.33
237

70

Y 5.79
147

15
LEGEND Y 1-FRONT TERMINALS FOR CABLE PROTECTION 2-REAR TERMINALS FOR CABLE CONNECTION 3-FLANGE FOR THE COMPARTMENT DOOR 4-COMPARTMENT DOOR SHEET STEEL DRILLING TEMPLATE 5-MOUNTING ON SHEET STEEL 6-MOUNTING ON SHEET STEEL REAR CABLE TERMINALS 7-HIGH TERMINAL COVERS WITH IP 20 PROTECTION DEGREE 8-TIGHTENING TORQUE 17.70 lb-in

141.75

5.58

3.38
85.75

3.38
85.75

R - 0.85
21.5

11.85
301

10-24 "H" FIGURE H Y J LUG KIT CAT. NO. K6TH, K6TH-2 K6TJ, K6TJ-2 LUG NO. D2957 D2958 TEMP. 90 C 90 C "J" WIRE RANGE 250 - 500 kcmil (2) 2/0 - 400 kcmil (3) WIRE TORQUE 275 lb-in 375 lb-in WIRE MOUNTING SCREW TORQUE SIZE 85 lb-in 110 lb-in 5/16 3/8

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15.87
AC 1000 - 11/03

15
ax m s o Is CB MC
2.24
57 78

Approximate dimensions S7 Fixed version, front

00.00
00.00

Inches
[Millimeters]

3.82 3.07 97

21.4 1 0.28
7

Y 5.51 2.76
70 152

1.50
38

2.76
70

1.46
37

1.20
30.5

2 8.54 6.97
177 217

X 12.83
326

4.13 C L
105

15.98 X 406

6.34 C 161 L

1.46
37

5 5.45
138.5

0.28
7

5.51
140

8.27
210

0.12
3

140.5 146.5

5.53 5.75 8.44

214.5

C L 0.08
2

C L Y

Y Y 4.53
115

5.59 4 X 2.76 7.99

203 70 142

4.41
112

X 0.28
7

15
5.79 Y
147

14.88 X
378

LEGEND 1-FRONT TERMINALS FOR CABLE CONNECTION 2-FLANGE FOR THE COMPARTMENT DOOR 3-COMPARTMENT DOOR SHEET STEEL DRILLING TEMPLATE 4-MOUNTING ON SHEET STEEL 5-TIGHTENING TORQUE 17.70 lb-in

10-24

"K" LUG KIT CAT. NO. K7TK, K7TK-2 WIRE TORQUE 375 lb-in MOUNTING TORQUE 375 lb-in WIRE SCREW SIZE 3/8

FIGURE K

LUG NO. D2959

TEMP. 90 C

WIRE RANGE 4/0 - 500 kcmil (4)

15.88
AC 1000 - 11/03

Low Voltage Products & Systems

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00.00
00.00

Inches
[Millimeters]

Approximate dimensions S8, xed version, front 1600A / 2000A / 2500A

11.22
285

15
Is MC oma CB x s
15.98
406

9.25
235

14.96
380

5.65
141

15.17
305.3

1.77
45

2.17
55.2

0.79
20

0.51
13

0.83
21.1

2.84
72.1

4.72
120

4.72
120

20.47
520

15.75
400

12.32 BKR
313

BKR

C L

C L

11.02
280

0.35D
9

0.79
20

1.57 40 0.55D
14

2.56
65

3.15 0.79
20

1.57
40

80

BREAKER BKR.

C L

C L
5.65
143.5

12.76 BKR. 11.02

280

C L
380

11.81 300 5.32

135

324

14.96 12.88 BKR. 0.35 D TYP 8

9

C L
0.79
20

327

15
13.43
341

13.54
344

TYP 2

0.20
5

DIA. TYP 4 4.72

120

4.72
120

MOUNTING HOLES ESCUTCHEON CUT-OUT

1600A LUG

2500A LUG

FIGURE L M

LUG KIT CAT. NO. K8TL K8TM

LUG NO. D1922 D3185, D3186, D3187

TEMP. 90 C 90 C

WIRE RANGE 1/0 - 750 kcmil (4) 1/0 - 750 kcmil (6)

WIRE TORQUE 500 lb-in 500 lb-in

MOUNTING TORQUE 500 lb-in 500 lb-in

WIRE SCREW SIZE 1/2 1/2 ( 2500A LUGS SHOWN ON BREAKER ) "L" "M"

NOTE: Lugs are interchangeable and may be ordered as required by the installed wire gauge.

Low Voltage Products & Systems

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15.89
AC 1000 - 11/03

15
ax m s o Is CB MC
K2VD-M

Approximate dimensions Variable depth handle mechanism, S1

00.00
00.00

Inches
[Millimeters]

6.61 / 11.81
168 / 300

2.68
68

3.64 93

SHAFT 4.7
119.5

C L
0.10
2.5 1.85
47

2.56
65

2.09
53.0

0.20 D
K2VD-H 5.0

"X"
1.65
42

0.27
6.8

1.30 D 45
33.0

15

FRONT PANEL CUT-OUT

C L
0.10
1.77
45

2.66
67.5

2.5

2.09
53.0

0.20 D
OHB65_10 5.0

"X"
0.27
2.56
65

6.8

1.22 D 45
31.0

FRONT PANEL CUT-OUT

15.90
AC 1000 - 11/03

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ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions Variable depth handle mechanism, S3 S5

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
C L
1.02
26.0

Variable depth handle mechanism S3 S5, Type 1

LEGEND 1 K5VD-M 2 Shaft 3 K5VD-H
5.51
140.0

C L
4.13
105.0

3 0.20 DIA ( TYP 4 )

5.0 DIA

0.394 SQ
10 SQ

SACE S5

0.45
11.5

4.13
105.0

off

1.81
46.0

"X"

0.61
15.5

1.36
34.5 on

1.06
27.0

2 0.59
15.0 S3

2.13
54.0

1.30 DIA.
33.0 DIA

FRONT PANEL CUT-OUT 1.95

49.5 S5 W/O LUG COVER S4

1.67
42.5

MIN. 2.6 11.8 MAX.

MIN. 66 300 MAX.

S5 W LUG COVER

5.75
146.0

TO BASE OF BREAKER

Variable depth handle mechanism S3 S5, Type 1, 3R, 4, 4X & 12 C L

LEGEND 1 K5VD-M 2 Shaft 3 OHB95_10 5.51
140.0

15

1 4.13 0.394 SQ
10 SQ 105.0

C L
1.02
26.0

2.09
53.0

4.13
105.0

0.20 D
5.0

"X"
0.45
11.5

1.22 D
31.0

0.61
15.5

45 2 1.77
45.0

on 3 S3 FRONT PANEL CUT-OUT

MIN. 1.1 SHAFT LENGTH - 0.79" = MAX.

MIN. 28.0 SHAFT LENGTH - 20mm = MAX.

1.67
42.5

S5 W/O LUG COVER

S4

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15.91
AC 1000 - 11/03

15
ax m s o Is CB MC

Approximate dimensions Variable depth handle mechanism, S6 S7

00.00
00.00

Inches
[Millimeters]

Variable depth handle mechanism S6 S7, Type 1

LEGEND 1 K6VD-M / K7VD-M 2 Shaft 3 K7VD-H

C L
8.27

1 0.394 SQ
10 SQ

210.0

5.51
140.0

0.20 DIA (TYP 4)

5.0 DIA

4.13
105.0 SACE S7

C L

1.63
41.5

4.13
105.0

off

1.81 1.10
28.0 46.0

1.06 2 0.89
22.6

5.51 1.36
34.5 140.0 on

"X"
1.30 DIA
33.0 DIA

27.0

2.12
54.0

1.67
42.5

0.59
15.0 on

3 MIN 2.6 11.8 MAX

MIN 105 300 MAX

FRONT PANEL CUT-OUT

1.95
49.5

S 6 W/O LUG COVER

S6 W LUG COVER S7 S6 =5.41

137.3

S7 =6.78
172.3

TO BASE OF BREAKER

Variable depth handle mechanism S6 S7, Type 1, 3R, 4, 4X & 12

LEGEND 1 K6VD-M / K7VD-M 2 Shaft 3 OHB125_10 (S6) OHB175_10 (S7)

C L

15

8.27
210.0

5.51
140.0

C L
1.63
41.5

0.394 SQ
10 SQ

2.09
53.0

0.20 D
5.0

1.10
28.0

5.51
140.0

45

1.22 D
31.0

"X"

0.89
22.6

1.77
45.0

4.91
125.0

1.67
42.5

FRONT PANEL CUT-OUT

2
on

6.89
175.0

MIN. 1.4 SHAFT LENGTH - 0.79" = MAX.

MIN. 35.6 SHAFT LENGTH - 20mm = MAX.

S 6 W/O LUG COVER

S6 W LUG COVER S7
S6 =5.41
137.3

S7 =6.78
172.3

TO BASE OF BREAKER

15.92
AC 1000 - 11/03

Low Voltage Products & Systems

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Approximate dimensions S1 - S6 Flange handle, shaft operated

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
OPTIONAL FLANGE DRILLING 1.00

ENCLOSURE FLANGE DRILLING "A" 1.00 MIN.

D BREAKER MOUNTING HOLES C H J "X" E F

0.56

"B"

2.88 0.50 DOOR INTERLOCK BRACKET

0.88 4.69 1.00

1.30 K G

0.281 DIA. TYP 2

DRILL & TAP 10-24 TYP 4 BREAKER OUTLINE MECH. OUTLINE

"X" MAY DRILL & TAP FOR 10-32, FLATHEAD SCREW IF THE MECHANISM IS TO BE MOUNTED ALONE.

NOTES: 1. " A " DIM. IS THE WIRING BENDING SPACE AS REQUIRED BY THE NATIONAL ELECTRIC CODE. 2. " B " DIM. IS 2.340 in. IF ENCLOSURE DOES NOT HAVE A SAFETY DOOR INTERLOCK, AND 1.500 in. IF IT DOES HAVE A SAFETY DOOR INTERLOCK.

15
E 3.94 3.94 5.47 8.43 8.43 9.33 F 4.72 4.72 6.69 10.00 10.00 10.55 G 2.53 2.53 2.64 2.64 3.16 4.41 H 3.07 3.54 4.13 4.13 5.51 8.27 J 4.89 4.89 5.31 5.31 6.69 10.36 K 1.97 1.97 2.73 4.22 4.22 4.66 L -.97 -.97 -.59 +.76 +.76 +1.61

FRAME S1 S2 S3 S4 S5 S6

C 0.98 1.18 1.38 1.38 1.72 2.76

D 0.39 0.39 0.62 0.79 0.79 0.61

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15.93
AC 1000 - 11/03

15
ax m s o Is CB MC
S1, S2 = 3.54
90

Approximate dimensions Flange handle, shaft operated

00.00
00.00

Inches
[Millimeters]

S3, S4 = 4.13
105

S5 = 5.51
140

SACE S3

3.00
76

S1, S2 = 4.72
120

S1, S2 = 4.14
105

S3 = 6.69
170

S3, S4, S5 = 5.86

149

S4, S5 = 10.00
254

S1, S2 = 4.89
124

S3, S4 = 5.31
135

S5 = 6.69
170

15

1.07
27

S1, S2 = 4.04
103

S3, S4 = 5.02
128

1.83 Min
46

S5 = 6.40
163

15.94
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S1 S5 Flange handle, cable operated

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s

S3, S4 = 4.13
105

S5 = 5.51
140

SACE S3
ON

OFF

S3 = 6.69
170

S4, S5 = 10.00
254
OFF

5.65
143.5

5.37
136

2.031 0.640 Min. DOOR

S3, S4 = 6.75
171.5

0.750 or 1.125 DOOR CATCH BRACKET

0.060 Min. 0.250 Max.

15

S5 = 8.13
206.5

INTERLOCK LEVER EXTENSION

0.51
13

DOOR CATCH

1.156 Max. 0.781 Min. 1.406

S3, S4 = 6.24
158.5

S5 = 7.62
193.5

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.95
AC 1000 - 11/03

15
ax m s o Is CB MC

Approximate dimensions Flange handle, cable operated, S3

00.00
00.00

Inches
[Millimeters]

ENCLOSURE

"A" 1.38 DRILL & TAP 10-24 HOLE 4 PLACES

FLANGE DRILLING

C L

1.00 MIN.

0.56

2.82 BREAKER MECHANISM 5.47 4.27

2.438

2.88 4.69

C L
DOOR INTERLOCK BRACKET

0.50

2.406

0.281 DIA. TYP 2 BREAKER OUTLINE 5.49

15
DRILL & TAP 1/4-20 HOLE 4 PLACES

NOTES: 1. " A " DIM. IS THE WIRING BENDING SPACE AS REQUIRED BY THE NATIONAL ELECTRIC CODE. 2. THE MINIMUM BEND RADIUS OF THE CABLE IS 3 INCHES.

15.96
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions Flange handle, cable operated, S4

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
FLANGE DRILLING 1.00 MIN. 0.56

ENCLOSURE

"A" 1.38

4.14

C L

DRILL & TAP 10-24 HOLE 4 PLACES 2.438

2.88 4.69

0.50 DOOR INTERLOCK BRACKET 8.42 4.27

C L
BREAKER MECHANISM

2.406

0.281 DIA. TYP 2

BREAKER OUTLINE

15

5.49 DRILL & TAP 1/4-20 HOLE 4 PLACES NOTES: 1. " A " DIM. IS THE WIRING BENDING SPACE AS REQUIRED BY THE NATIONAL ELECTRIC CODE. 2. THE MINIMUM BEND RADIUS OF THE CABLE IS 3 INCHES.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.97
AC 1000 - 11/03

15
ax m s o Is CB MC

Approximate dimensions Flange handle, cable operated, S5

00.00
00.00

Inches
[Millimeters]

ENCLOSURE

"A" 1.72

FLANGE DRILLING

1.00 MIN.

0.56 DRILL & TAP 10-24 HOLE 4 PLACES 2.438

4.14

C L

2.88 4.69

0.50 DOOR INTERLOCK BRACKET 8.42 4.27

C L
BREAKER MECHANISM

2.406

0.281 DIA. DRILL & TAP 1/4-20 HOLE TYP 2 4 PLACES

BREAKER OUTLINE

15

6.87 DRILL & TAP 1/4-20 HOLE 4 PLACES

NOTES: 1. " A " DIM. IS THE WIRING BENDING SPACE AS REQUIRED BY THE NATIONAL ELECTRIC CODE. 2. THE MINIMUM BEND RADIUS OF THE CABLE IS 3 INCHES.

15.98
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions Flange handle, cable operated, S6 & S7

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s

8.27
210

S6 = 10.56
268

S7 = 15.98
406
ON

OFF

OFF

6.89
175

S6 = 7.41
188.2

S7 = 8.15
207

11.67
296.4

15
0.67
17

11.00
279.4

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.99
AC 1000 - 11/03

15
ax m s o Is CB MC
K5RH

Approximate dimensions Rotary handle operator, S3 - S7

00.00
00.00

Inches
[Millimeters]

Rotary handle operator, S3 - S5

C L
5.51
140.0

4.13
105.0 SACE S5

C L

2.10
53.5

4.20
107.0

4.13
105.0

off

"X"
4.20
107.0

on

S3

FRONT PANEL CUT-OUT

1.67
42.5

1.36
34.5

S5 W/O LUG COVER

S4

S5 W LUG COVER 5.75

146.0

S5 ROTARY HANDLE OPERATOR

7.11
180.5

TO BASE OF BREAKER

Rotary handle operator, S6 - S7

C L

8.27

15

210.0

C L
5.51
140.0 SACE S7

2.50
off 63.5

K6RH / K7RH

5.51
140.0

5.60
142.0

"X"

5.60
on 142.0

1.33
33.8

1.61
41.0

S6 W/O LUG COVER

FRONT PANEL CUT-OUT

S6 W LUG COVER S7 S6 = 5.41

137.3

S7 ROTARY HANDLE OPERATOR

S7 = 6.78
172.3

S6 = 7.02
178.3

S7 = 8.40
213.3

TO BASE OF BREAKER

15.100
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions Locking devices, S3 - S7

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
C
2.10
53.5

Locking device, S3 - S5
C
5.51

L
140

4.13

105

SACE S5 SACE S5

L
4.20
107

on K5LD 0.24
6

1.06
27

4.13
105

"X"
off 4.20
107

S3 FRONT PANEL CUT-OUT

1.67
42.5

S5 W/O LUG COVER

S4

S5 W LUG COVER 5.75 146 TO BASE OF BREAKER

Locking device, S6 - S7

8.27

210

15
CL
5.51
140

CL
SACE S7

2.50
63.5

5.60
142

K6LD / K7LD

5.51
140

on

"X"
5.60
142

off

1.67
42.5

FRONT PANEL CUT-OUT S6 W/O LUG COVER

S6 W LUG COVER S7 S6 = 5.75 146 S7 = 7.12 181 TO BASE OF BREAKER

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.101
AC 1000 - 11/03

15
ax m s o Is CB MC
Electrical operator, S3 - S5

Approximate dimensions Electrical operators, S3 - S7

00.00
00.00

Inches
[Millimeters]

5.51

140

L
105

4.80 122

4.13

SACE S5

C 2.10
53.5

L
4.20
107

4.13 K5M_
105
Auto Manual

"X"
4.20
107

S3 FRONT PANEL CUT-OUT

S5 W/O LUG COVER

S4

S5 W LUG COVER TO BASE OF BREAKER 8.88 225.5

Electrical operator, S6 - S7
4.67 118.6 8.27
210

SACE S7

15
5.51 140 7.62
193.5

CL

10.71
272

on

K6M_ K7M_

"X"
5.6
142

off

3.87
98.3

S6 W/O LUG COVER

CL
S6 W LUG COVER

FRONT PANEL CUT-OUT

S7 TO BASE OF BREAKER S6 = 8.82 224 S7 = 10.12 257

15.102
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions Mechanically interlocked, horizontal, S3 S7

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
C

S3/S5

S6/S7

S3/S5

S6/S7

CL

G
K_MI-H

15

K L

FRAME S3 S4 S5 S6 S7

A 4.08 103.5 4.08 103.5 4.08 103.5 4.07 103.5 5.53 140.5

B 2.56 65 2.56 65 2.56 65 2.56 65 2.56 65

C 0.47 12 0.47 12 0.63 16 0.41 10.5 0.22 5.5

D 1.38 35 1.38 35 1.72 35 2.76 70 2.76 70

E 2.60 66 2.60 66 3.29 83.5 4.72 120 4.72 120

F 5.31 135 6.83 173.5 6.83 173.5 7.38 187.5 8.86 225

G 10.43 265 13.78 350 13.78 350 14.76 375 17.72 450

H 4.57 116 6.14 156 6.14 156 6.89 175 8.27 210

J 8.96 227.5 12.40 315 12.40 315 13.78 350 16.54 420

K 12.76 324 12.76 324 15.85 402.5 20.67 525 21.65 550

L 13.78 350 13.78 350 16.93 430 25.60 650 25.98 660

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.103
AC 1000 - 11/03

15
ax m s o Is CB MC

Approximate dimensions Mechanically interlocked, vertical, S3 S7

00.00
00.00

Inches
[Millimeters]

C A B D

CL
E

L M K_MI-V

L G

CL
H

15
K

FRAME S3

A 4.07 103.5

B 2.56 65 2.56 65 2.56 65 2.56 65 2.56 65

C 7.08 180 7.08 180 8.67 180 12.20 310 13.39 340

D 6.20 157.5 6.20 157.5 7.91 201 11.02 280 12.40 315

E 4.49 114 5.12 130 5.12 130 5.81 147.5 5.12 14.43

F 6.00 152.5 7.81 198.5 7.81 198.5 8.82 224 11.26 286

G 22.76 578 29.53 750 29.53 750 32.28 820 43.31 1100

H 13.78 350 19.29 490 19.29 490 20.67 525 34.45 875

J 6.20 157.5 7.70 195.5 7.70 195.5 8.82 224 11.26 286

K 0.45 11.5 0.45 11.5 0.45 11.5 0.67 17 0.0 0

L 1.38 35 1.38 35 1.72 43.75 2.76 70 2.76 70

M 0.69 17.5 0.69 17.5 0.94 23.75 1.44 36.5 1.38 35

S4 S5

4.07 103.5 4.07 103.5 4.07 103.5 5.53 140.5

S6 S7

15.104
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S1 Plug-in rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
3.58
91

2.99
76

4.84
123

1.57
40

0.39
10

3.07
78

0.09
2.5

0.06
1.5 2 max

2 4.02
102

4.88
124

6.44
163

C L

C L

3.78
96

1.77
45

1.54
39

1.97
50

2.76
70

1
Y

2 2.95
75

C L

2.05
52

3.58
91

C L
1.97
50

0.98
25 Y

R - 0.51
13

3.31
84

2.48
63

5.67
144

1.02
26

0.22
5.5 X X

4.02 1.38
102 35 2.36 60 max

M8

2.59
65.5

15

0.98
25

0.98
25

M4 4.5

0.18

C L
0.16
4 Y

LEGEND 1-PLUG IN BASE 2-FLANGE FOR THE COMPARTMENT DOOR 3-MOUNTING SCREWS FOR PLUG IN BASE ON PLATE 4-MOUNTING HOLES FOR PLUG IN BASE ON CHANNEL 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TERMINAL COVERS (SEPERATE ITEM) 8-SEALING SCREWS (OPTIONAL) 2.52
64 X R 1.5 X

0.06

2.09
53

3.39
86

3.29
83.5

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.105
AC 1000 - 11/03

15
ax m s o Is CB MC
1.10
28

Approximate dimensions S1 Plug-in front

00.00
00.00

Inches
[Millimeters]

4.84
123 10.5x11

3.58
91

3.07 0.06
1.5 : -2 78 Y

0.09

2.5

2 4.88
124

6.42
163

3 1.97
50

C L

3.78 96 X 1.77
45

2.76
70

1
Y

1.65
42

2.95
75

C L

2.05
52

3.58
91

1.97
50

C L
25 Y

0.98 6 0.18
M4 4.5

15
5.67
144 X

7 3.31
84

0.22
5.5 X

1.38 2.36
35 60 max

0.98
25

0.98
25

0.16
4

C L
Y

0.06 2.52
64 X R 1.5 X

2.09
53

3.39
Y LEGEND 1-PLUG IN BASE 2-FLANGE FOR THE COMPARTMENT DOOR 3-MOUNTING SCREWS FOR PLUG IN BASE ON PLATE 4-MOUNTING HOLES FOR PLUG IN BASE ON CHANNEL 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TERMINAL COVERS (SEPERATE ITEM) 8-SEALING SCREWS (OPTIONAL) Y 86

3.29
83.5

15.106
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S3 Plug-in rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
4.61 4.13
105 117

6.89 5.63
143 175

1.22
31

3.53
89.75

2.90
73.75

6.34
161

3.31
84

4.13 X
105

C L

0.11
3

3 6.02
153

C L
0.08
2

6.16
156.5

7.27
184.55

5 (M12)

C L
3.94
100

Y 1.38
35

1.89
48

1.38
35

R - 0.55
14

C L
2.90
73.75

15

5.63 2.06
52.25 143

3.94
100

Y 5 4.41
112

0.20
5 (M4)

3.15
80

5.59
142

0.98
25

X
45

4.41
112

1.77
45

1.77 Y

0.28
7

LEGEND 1-PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 9.7 lb-in

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.107
AC 1000 - 11/03

15
ax m s o Is CB MC
0.12 1
3

Approximate dimensions S3 Plug-in front

00.00
00.00

Inches
[Millimeters]

Y 1.22
31

0.19
5

2 0.39
10

4.60
117

4.13
105

4.22
107.25

6.89
175

3.53
89.75

6.34

4.13
105

C L

8.27
210

=
X

161

7 6.02
153 156.5

0.39
10

0.79
20

0.32
8.2

1.38
35

1.38
35

6.16
184.55

7.27

C L C L
Y 5 4 3.15
80

Y 4.41
112

15
X

2.06
52.25

5.59
142

3.94
100

4.41
112

=
X 0.28
7

0.20
5 (M4)

0.98
25

Y LEGEND 1-PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 9.7 lb-in

1.77
45

15.108
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S3 Withdrawable rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
7 3.27
83

1.08
27.5

Y
2.91 74 4.13 105 3.78 96

1 4

1.22
31

6.89 175 3.53 89.75 6.34

73.75

2.90 X 5.63
143

X 161

C L

C L

4.13
105

X 0.22 0.07
5.5 1.75

1.38
35

1.38
35

2 3.31
84

6.57
167

Y Y

0.079
2 5 (M12)

7.48
190

7.70
195.5

3.94
100

0.16 1.89
48 4

80

C L
Y
5.31 135

C L
Y 1.38
35

1.38
35

2.48
63 1.77 45
5 for 7

0.28

15

6 R - 0.55
14 2.85 72.5

2.90
73.75

2.06
52.25

5.63
143

X 0.20
5 (M4)

3.94
100

X
4.96 126 0.63 16

3.70 94

1.07 27.25 5.59 142

3.19 81 4.92 125 LEGEND

0.98
25

5 Y

R min. 200

1.77
45

1-WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.109
AC 1000 - 11/03

15
ax m s o Is CB MC
2.91
74

Approximate dimensions S3 Withdrawable front

00.00
00.00

Inches
[Millimeters]

Y 3.78
96

1.08 4
27.5

0.19
5

1.22 0.12
31 3

0.39
10

4.13
105

107.25

4.22

6.89 175 3.53

89.75

6.34
161

8.27
210

4.13
105

X
5.5

X 0.22 0.07
1.75

0.39
10

0.79
20

0.32
8.2

6.57
167

1.38
35

1.38
35

0.079
2

7.48
190

3.31
84

7.70
195.5

0.16
4

Y 80 6

C L
2.06
52.25

Y 3.94
100 5 (M4)

X 0.20

5.31
135

2.48
63

1.77

15
0.98
25

45

5 for 7

0.28

2.85
72.5

1.07 3.70
94 27.25

1.77
45

5.59
142

4.96
126

0.63
16

3.19 LEGEND 4.92 1-WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in
125 81

5 Y

R min. 200

15.110
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S4 Plug-in rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
Y 4.13
105

3.27
83

1 1.22
31

10.20
259

5.03
127.75

5.03
127.75

7 8.58
218

4.13
105

6.34
161

6.02
153

4.61
117

6.16
156.5

7.27
184.5

Y 1.38
35

1.38
35

5 (M12) 3.23
82

6 R - 0.55
14

3.94
100

1.89
48

4.22
107.25 65.75

2.59

5.31
135

8.58
218

X 5

Y 4.41
112

15

5 (M4)

3.15
80

5.59
142

X 2.76
70

4.41
112

Y LEGEND 1-PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 9.7 lb-in

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.111
AC 1000 - 11/03

15
ax m s o Is CB MC
1 5.54
140.75

Approximate dimensions S4 Plug-in front

00.00
00.00

Inches
[Millimeters]

Y 4.06 3 2
117

0.39
10

4.13
105

4
140.75

5.54

10.20
259

11.20
285

127.75

5.03

11.22
285

4.13
105

6.34
161

0.39
31 5 10

0.79
20

0.32
8.2

0.12
3

1.22

0.19

1.38
35

1.38
35

6.02
153 156.5

6.16 7.27
184.5

5 4.41
112

3.15
80

15
65.75

2.59

3.23
82

5.59
142

5.31
135

4.41
112

0.20
5 (M4)

0.28
7

Y LEGEND 1-PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3- FRONT TERMINAL 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING TIGHTENING TORQUE 9.7 lb-in

15.112
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S4 Withdrawable rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
3.27
83

2.91
74

Y 4.13
105

3.78
96

1.22 1.08
27.5

31

5.03
127.75

10.20
259

6.34
161

5.03
127.75

X 4.13 105
5.5 1.75

8.58
218

0.22 0.07 8

1.38
35

1.38
35

6.57 3.31
84

7.48
190

167

0.12
3

Y 1.38
35

1.38
35

7.70
195.5

5 (M12) 3.94
100

0.16
4

1.89
48

80

Y 3.23
82

5.31
135

6 R - 0.55
14

2.48
63 1.77 45

15
0.28
5 for 7

2.85
72.5

4.22
107.25

2.59
65.75

1.07
27.25

135

5.31

8.58
218

3.70
94

=
5.59 142

X 4.96
126

0.63
=
16

5 (M4)

3.19
81

4.92 5 2.76
70 125

LEGEND 1-WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in

R min. 200 Y

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.113
AC 1000 - 11/03

15
ax m s o Is CB MC
0.39
10

Approximate dimensions S4 Withdrawable front

00.00
00.00

Inches
[Millimeters]

Y 4.13
105

4 1.08
27.5 140.75 127.75

0.19 2 3
5

1.22
31

0.12
3

5.54

5.03 7

10.20
259

13.15
334

6.34
161

X 4.13 105
5.5

X 0.22 0.07
1.75

0.39
10

0.79
20

0.32
8.2

1.38
35

1.38
35

3.31 2.91
74 84

6.57
167

3.78
96

0.079
2

7.48
190

7.70
195.5

Y 6 0.16
4

2.59
65.75

3.23
82

80 X

5.31
135

15

5 (M4) Y 5.31
135

2.48
63

1.77
45

0.28
5 for 7

LEGEND 2.85 1-WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in
72.5

1.07 3.70
94

27.25

5.59 4.96
126 142

0.63
=
16

3.19
81

4.92 5
125

R min. 200

15.114
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S5 Plug-in rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
Y 5.51
140

3.31
84

4.61
117

1.34
34

127.75 107.75

5.03

4.22

10.20
259

7 8.58
218

4.13 X
105

6.34
161

6.02
153 156.5

6.16 7.27
184.5

0.12
3

Y 1.72
43.75

1.72
43.75

4.53
115

3 4.25
108 M16

6
R - 0.71
18

2.28
58

4.22
107.25

2.59
65.75

5.31
135

8.58
218

15
Y

5 (M4)

4.41
112

3.15
80

5.59 3.44
87.5 142

Y
LEGEND 1-PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 17.7 lb-in

4.41
112

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.115
AC 1000 - 11/03

15
ax m s o Is CB MC
1

Approximate dimensions S5 Plug-in front

00.00
00.00

Inches
[Millimeters]

Y 5.51
140

0.52 2
14

3.78
117

150.75

5.94

12.01
305

127.75

5.03

10.20
259

4.13
105

6.34
161

0.12
3

0.52 1.22
31

0.98
25 43.75

0.39
10

0.24
6

14

1.73

43.75

1.73

6.02
153 156.5

Y 5 4.41
112

6.16 7.27
184.5

3.15
80

15

65.75

2.59

4.53
115

5.59
142 X

5.31
135

4.41
112

0.20
5 (M4)

LEGEND 1-PLUG IN BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-TIGHTENING TORQUE 17.7 lb-in

15.116
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S5 Withdrawable rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
2 1 3.31 1.34
34 84

Y 2.91
74

3.78
96

= 5.03
127.75

5.51
140

= 4

1.08
27.5

10.20
259

4.22
107.25

6.34
161

X 4.13 105 0.22

5.5

8.58
218

0.07
1.75

43.75

1.72

1.72
43.75 101.5

6.57 7.70
190

7.48

167

0.12
3

4.00

195.5

Y 1.72
43.75

1.72
43.75

0.16
4

M16

80

4.25
108

2.28
58

Y 5.31
135

2.48
63

1.77 4.53
115 45

0.28
5 for 7

15
1.07
27.25

6 R - 0.71
18

2.85
72.5

3.70
94 142

=
5.59

4.22
107.25

4.96
126

0.63

2.59
65.75

5.31
135

8.58
218

X 3.19
81

5 (M4)

4.92 5
125

R min. 200 Y LEGEND 3.44

87.5

1-WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FRONT FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in

16

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.117
AC 1000 - 11/03

15
ax m s o Is CB MC
0.52
14

Approximate dimensions S5 Withdrawable front

00.00
00.00

Inches
[Millimeters]

Y 5.51
140

= 1.08
27.5

0.24 2 3
6

1.22 0.12
31 3

4 5.03
150.75

1 7

5.94 127.75 10.20

259

12.01
305

6.34
161

4.13
105 5.5

X 0.22 0.07
1.75

0.52
14

0.98
25

0.39 1.72 2.91

74

6.57
167

1.72 Y
43.75 96

10

43.75

0.079 3.78
101.5 2

7.48
190

4.00

7.70
195.5

0.16 4 Y 6 80

2.59
65.75

4.53
115

5.31 X
135

X Y 5.31
135 5 (M4)

15

2.48
63

1.77
45

0.28
5 for 7

Y
72.5

3.70
94

=
5.59
142

2.85

1.07
27.25

LEGEND 1- WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-COMPARTMENT DOOR FLANGE 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 9.7 lb-in 5

4.96
126

0.63

3.19
81

4.92
125

R min. 200 Y

15.118
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

16

Approximate dimensions S6 Withdrawable rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
0.08
2

Y 8.27
210 91.5

7.48
190

6.57 5.16
131 167

3.60 5.51
140

2.38
60.5

0.79
20

0.12
3

5.24
133

7.72
196

3.52 4.80
122

0.57
14.5

2.28
58

89.5

X 5.51
140

0.22
5.5

8.19 5.71
145 208

11.61
295

10.75
273

1.08
27.5

1.57
40

0.55
14

123.5

4.86

136.5

5.37

7.70 195.5 8 .39

10

0.16
4

80

2.76
70

2.76
70

Y Y 8.43
214

Y 6.69
170

15
3.17
80.5

0.28 1.77
45 7 for 7

3.06
77.5

6 1.79
45.5

5.51
140

3.54 2.26
57.5 90

0.35
9

=
6.97
177

X 4.72
120

X 6.34
161

1.54

3.41
86.5

8.5 ( M8 )

3.06
77.5

0.77
19.75

5 LEGEND Y 6.40

3.98
101

0.63
16

162.5 1-WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR THE FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 79.7 lb-in

4.76
121

R min.200 Y

39

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.119
AC 1000 - 11/03

15
ax m s o Is CB MC
0.78
20

Approximate dimensions S6 Withdrawable front

00.00
00.00

Inches
[Millimeters]

Y 8.27
210

5.51
140

0.39
10

1.22
31

0.12
3

3 1

6.22
158

5.24
133

7.72
196

4.80
122

0.57
14.5

2.28
58

13.58
345

X 5.51
140

X 0.22
5.5

5.71
145

11.61
295

10.75
273

6.57 1.57
40

0.08
2

167

0.78
20

7.48
190 195.5

2.76
70

2.76
70

7.70

3.60
91.5

5.16
131

0.16
4

123.5

4.86 Y Y 8.43
214

136.5

5.37 80

15
3.06
77.5

6 1.79
45.5

Y 5.51
140

6.69
170

3.17
80.5

0.28 1.77
45 7 for 7

2.26
57.5

X 4.72
120

3.41
86.5

3.54
90

0.35
9

=
6.97
177

X
8.5 ( M8 )

3.06
77.5

6.34
161

1.54

LEGEND

Y 0.77
19.75

1-WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR THE FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 79.7 lb-in

5 6.40
162.5

3.98
101

0.63
16

4.76
121

R min.200 Y

15.120
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

39

Approximate dimensions S7 Withdrawable rear

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
4.25
108

1.08 Y 8.27
210 27.5

0.12
3

0.55
14

5.51
140

0.87
22

4 8.32
211.25

0.87
22

7.72
196

143.25

5.64

0.32
8.25 15.99 406

6.30
160 max

X 5.51
140

5.5

0.22
270

X 10.63

1.97
50

0.43
11

3.60
91.5

5.16
131

8.58 0.08
218 241.5 2

4.86
123.5

5.37 Y
136.5

9.51

9.72
247

0.63
16

0.16
4

3 80

2.76
70

2.76 Y Y
70

Y 6.69
170

15
3.17
80.5

0.28 1.77
45 7 for 7

120.5

4.74

8.43
214

1.79
68.25

3.54 90 X 6 6.34 161

0.35 9

6.97
177

3.64
92.5

4.72 X 2.99
76 120

X 0.77
19.75

5
8.5 ( M8 )

3.98
101

0.63
16

6.40
162.5

4.76 4.74
120.5

5.51
140

121

LEGEND 1-WITHDRAWABLE BASE Y 2-MOVING PART FITTED WITH TERMINAL COVERS 3-REAR TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 79.7 lb-in

R min.200

1.54 39

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.121
AC 1000 - 11/03

15
ax m s o Is CB MC
0.55
14

Approximate dimensions S7 Withdrawable front

00.00
00.00

Inches
[Millimeters]

0.08
2

9.51
241.5

Y 8.27
210

8.60
218.5

5.51
140

0.63
16

1.22
31 0.12 3

0.87
22

211.25 278.25

8.32

7 4

10.95

15.99
406

7.72
196

21.26
540

0.32
8.25

6.30 X X X 5.51
140

5.5

0.22

160 max

1.08
27.5

11

0.43

0.87 22

1.97 50

9.72
247

2.76
70

2.76
70

3.60
91.5 123.5

5.16
131 136.5

0.16
4

4.86 Y Y

5.37

80

15
120.5 68.25

4.74

8.43
214

Y 6.69
170

1.79

3.17
80.5

0.28 1.77
7 for 7 45

6 3.64
92.5

4.72 X 2.99
76 120

3.54 90 X 6.34 161

0.35 9

6.97
177

8.5 ( M8 )

120.5

4.74

5.51
140

19.75

0.77

5
162.5

3.98
101

0.63
16

6.40

LEGEND 1-WITHDRAWABLE BASE 2-MOVING PART FITTED WITH TERMINAL COVERS 3-FRONT TERMINALS 4-FLANGE FOR THE COMPARTMENT DOOR 5-MOUNTING HOLES FOR FLANGE 6-MOUNTING HOLES FOR SHEET STEEL MOUNTING 7-COMPARTMENT DOOR INTERLOCK 8-TIGHTENING TORQUE 79.7 lb-in

4.76
121

R min.200 Y

15.122
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

1.54 39

Approximate dimensions S3 - S4 Motor operator w/ plug-in front

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
4.13
105

1.08
27.5

0.08
2

10.61
269.5

Y 2.28
58 1

4.13
105

6.34
161

Y 4.61
117

3 4.41
112

3.15
80

15
LEGEND 5.59 1-FLANGE FOR THE COMPARTMENT DOOR 2-PLUG FOR MOTOR OPERATOR 3-DRILLING TEMPLATE
142

4.41
112

0.28
7

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.123
AC 1000 - 11/03

15
ax m s o Is CB MC
Y 2.91
74

Approximate dimensions S3 - S4 Motor operator w/ withdrawable

00.00
00.00

Inches
[Millimeters]

1.08 3.78
96 27.5

0.08
2

10.61
269.5

4.13
105

3.31
84

6.34
161

4.13
105

X 0.20
5

Y 6.57
167

Y 5.31
135

2.48
63

15
1.07 LEGEND 1-MOUNTING HOLES FOR FRONT FLANGE 2-FLANGE FOR THE COMPARTMENT DOOR X 4.96
126 27.25

3.70 Y
94

5.59
142

0.63
16

3.19
81

4.92
125

R min. 200

15.124
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S5 Motor operator w/ plug-in

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
5.51
140

1.08
27.5

0.08
2

10.61
269.5

1 2.97
75.5

6.34
161

4.13
105

Y 4.61
117

3 4.41
112

3.15
80

15

LEGEND 1-FLANGE FOR THE COMPARTMENT DOOR 2-PLUG FOR MOTOR OPERATOR 3-DRILLING TEMPLATE

5.59
142

4.41
112

0.28
7

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.125
AC 1000 - 11/03

15
ax m s o Is CB MC
Y 2.91
74

Approximate dimensions S5 Motor operator w/ withdrawable

00.00
00.00

Inches
[Millimeters]

3.78
96

1.08
27.5

5.51 =
140

= 4.00
101.5

0.08
2

10.61
269.5

X 6.34
161

4.13
105

X 0.20
5

6.57
167

5.31
135

2.48
63

15

1.07 LEGEND 1-MOUNTING HOLES FOR FRONT FLANGE 2-FLANGE FOR THE COMPARTMENT DOOR X 4.96
126

3.70 Y
94

27.25

5.59
142

0.63
16

3.19
81

4.92
125

R min. 200

15.126
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Approximate dimensions S6 Motor operator w/ withdrawable

00.00
00.00

Inches
[Millimeters]

15
Is MC oma CB x s
X

Y 8.76 3.60
91.5 222.5

1.08
27.5

186.5

7.34

13.31 10.63
270 338

4.80
122

117.5

4.62

5.51
140

0.93
23.5

0.08 2 9.74
247.5

Y 3.20 0.31
7 for 8 81.25

3.20
81.25

0.77
19.75

LEGEND 1-FLANGE FOR THE COMPARTMENT DOOR 2-DRILLING TEMPLATE 11.97

304

15
R8 12.56
319

2.84
72.25

X 3.96
100.5

X 4.25
108

6.28
159.5

0.90
22.75

6.85
174

4.80 R.min,=200 Y
122

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.127
AC 1000 - 11/03

15
ax m s o Is CB MC
Y
91.5

Approximate dimensions S7 Motor operator w/ withdrawable

00.00
00.00

Inches
[Millimeters]

1.08
27.5

8.76
222.5

3.60

0.28
7

7.48
190

8.32
211.25

10.63
270

13.30
338

4.49
114

5.51
140

0.93
23.5

0.08 2 11.63
295.5

Y 3.20 0.31
7 for 8 81.25

3.20
81.25

0.77
19.75

15

LEGEND 1-FLANGE FOR THE COMPARTMENT DOOR 2-DRILLING TEMPLATE

11.97
304

R8 12.56
319

2.84
72.25

X 6.28 3.82
97

4.11
104.5

159.5

0.90
22.75

6.85
174

4.80 R.min,=200 Y
122

15.128
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Tmax Molded case circuit breakers

15
T MC max CB s

Introduction
ABB is once again demonstrating its commitment to new product development and its superiority in product performance. Never before has the industry seen such high performance, versatility and standardization in a range of molded case circuit breakers. The ABB Tmax has been developed to complement the performance-proven Isomax line of circuit breakers. This new breaker, with a range up to 225A, has several very big features that go along with its very small size: Double insulation this construction characteristic allows for the UL Listed eld installation of internal accessories without exposure to the power poles. Positive operation all molded case breakers from ABB ensure that the toggle indicates the precise position of the moving contacts. This guarantees safe and reliable signaling by the device. Installation Tmax T1, T2 and T3 can be installed in panels and switchboards in either the horizontal or vertical planes while being fed from either end without any derating of their performance characteristics. Range of accessories in the pursuit of standardization, all Tmax internal and external accessories can be utilized across the entire range from 10A to 225A. Interrupt ratings from 22kAIC at 480VAC up to 65kAIC. Standard depth all three frames are 2.76 inches deep UL Listed and IEC rated for global application and acceptance. The ABB Tmax has the performance and accessories to satisfy all industry requirements in the 480VAC to 500VDC ranges. A single pole molded case version is available for the rst time. Standardized sizing and accessories make it easy to design and install these items in all applications.

Frame sizes three basic sizes

The ABB Tmax series includes three basic frame sizes as well as the T1 single pole with the range rated from 10A to 225A at 480VAC. The various versions carry the following interrupting capacities: B basic breaking capacity N normal breaking capacity S standard breaking capacity H high breaking capacity

15

Derived versions
T2 circuit breakers with LS/I electronic trip units Switch disconnectors in T1 and T3 frames Circuit breakers for motor circuit protection (MCPs) Circuit breakers for direct current

ABB Tmax versions

Fixed: all models Plug-in: T2 & T3 UL UL File #E93565 (breakers and MCPs) #E116596 (Accessories) #E116595 (Molded case switches)

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.129
AC 1000 - 11/03

15
ax Tm CBs MC

General information Selection guide T1 T3

T1

T2

T3

Circuit-breaker type Maximum frame continuous rated current Rated operational voltage Test voltage Rated impulse withstand voltage Poles Performance level UL/CSA short-circuit interrupting capacity UL 489, File #E93565 CSA, File #LR90467 IEC-947 rated ultimate short circuit breaking capacity 240VAC kA RMS 277VAC kA RMS 480VAC kA RMS 250VDC 1 kA RMS 500VDC 1 kA RMS 220/230VAC 300/400/415VAC 440VAC 500VAC 660/690VAC kA RMS kA RMS kA RMS kA RMS kA RMS 40C 50/60 Hz 1 min. 50/60 Hz A V V kV No. B (1P) 18 25

T1 100 480 3000 6 1-3 N 50 22 25 25 50 36 22 15 6 in in No. ops./hour lbs 5.12 x 3.00 x 2.76 5.12 x 4.00 x 2.76 25,000 240 1.98 S 65 35 85 50 45 30 7

T2 100 480 3000 6 2-3-4 H 100 65 100 70 55 36 8 5.12 x 3.54 x 2.76 5.12 x 4.72 x 2.76 25,000 240 2.43 N 50 25 25 35 50 36 25 20 5

T3 225 480 3000 6 2-3-4 S 65 35 25 35 85 50 40 30 8 5.9 x 4.13 x 2.76 5.9 x 5.51 x 2.76 25,000 120 4.63

Icu

Overcurrent trip unit/relays Thermal-magnetic Microprocessor-based Version Terminals Fixed front or rear Plug-in front or rear (IEC)

15 Dimensions (xed circuit-breaker)

2P & 3P (H x W x D) 4P (H x W x D) Mechanical duration Operations Frequency Weights (Fixed 3P)

1 For use with thermal-magnetic trip only: 250VDC, 2 poles in series 500 VDC, 3 poles in series

15.130
AC 1000 - 11/03

Low Voltage Products & Systems

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General information Catalog number explanation

15
T MC max CB s

T3 H 080 T W - 2 xxx

Accessories (added in alpha-numeric order) 1

A = Auxiliary Switch S_ = Shunt trip with voltage code U_ = Undervoltage release with voltage code

Number of poles
-2 = 2 pole -4 = 4 pole None = 3 pole

Type connectors
W = None L = Lugs included

Trip unit function

B D T M E5 = = = = = LI/S Molded Case Switch (MCS) Thermal-magnetic 10X Mag Magnetic only (MCP) Electronic MCP

Current rating
015 = 080 = 100 = 225 = 15A 80A 100A 225A

Interrupting rating class

B N H S = = = = Basic Normal High Standard

15

Frame size
T1 = 100A T2 = 100A T3 = 225A

1 Consult ABB for factory installed accessories.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.131
AC 1000 - 11/03

15
ax Tm CBs MC
T1

T1 100A, 480V Standard thermal-magnetic

HxWxD 5.12" x 3.00" x 2.76"

General
The T1 breaker family ranges from 15 through 100 amperes. The T1 trip units are non-interchangeable and use the very latest technology in electromagnetic relays for overcurrent trip protection. Thermal overload protection is provided by heat sensitive bimetals. Short circuit protection for the breaker is accomplished using a precise magnetic coil. State of the art construction in contacts and arcing chambers aid in limiting damaging fault currents through the protected circuits.

UL489 / CSA C22.2 Interrupting capacity (kA RMS)

Voltage Continuous rating B (1 pole) N

240VAC 277VAC 480VAC 250VDC 2 pole series 500VDC 3 pole series

15 100A 15A 20 100A 15A 20 100A 15 100A 15 100A

10 18

50 14 22 25 25

Versions
The T1 frame is available in two versions: T = Thermal-magnetic, xed D = Molded case switch

Performance levels
The T1 breaker has two performance levels available: B = 277V Single pole N = 480V Three pole

IEC-947 Interrupting capacity (kA RMS)

Voltage Continuous rating B (1 pole) N

230V 415V 440V 500V 690V 250VDC 2 pole series 500VDC 3 pole series

15 100A 15 100A 15 100A 15 100A 15 100A 15 100A 15 100A

25

50 36 22 15 6 36 36

Number of poles
The UL/CSA version of the T1 is available in single, three and four pole versions. IEC versions of the T1 are also available with the same dimensions up to 160 amperes.

Accessory mounting
The T1 frame is double insulated allowing for UL/CSA factory or eld installation of internal accessories. No extra control cables are required for eld installation. Shunt trips or UVRs mount in the left cavity and auxiliary contacts with bell alarm mount in the right cavity.

15

Reverse feeding
All versions of the T1 family are suitable for reverse feed applications.

Molded case switches

UL489 switches include no overcurrent protection except for a high instantaneous trip mechanism for self protection.

15.132
AC 1000 - 11/03

Low Voltage Products & Systems

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T1 100A, 480V Standard thermal-magnetic

T1N TMF
Breaker IC at 480VAC Rating Magnetic trip 3 pole, 480VAC/500VDC catalog number List price

15
T MC max CB s
$ 402 402 402 402 402 402 402 479 479 479 479

14kA

15A 20A 25A 30A 40A 50A 60A 70A 80A 90A 100A

1000A 1000A 1000A 1000A 1000A 1500A 1500A 1500A 1500A 1500A 1500A

T1N015TL1 T1N020TL T1N025TL T1N030TL T1N040TL T1N050TL T1N060TL T1N070TL T1N080TL T1N090TL T1N100TL

T1N

22kA

T1B TMF Single pole

Breaker IC at 277VAC Rating Magnetic trip 1 pole, 277VAC catalog number List price

T1B

18kA

15A 20A 25A 30A 40A 50A 60A 70A 80A 90A 100A

1000A 1000A 1000A 1000A 1000A 1500A 1500A 1500A 1500A 1500A 1500A

T1B015TL-1 T1B020TL-1 T1B025TL-1 T1B030TL-1 T1B040TL-1 T1B050TL-1 T1B060TL-1 T1B070TL-1 T1B080TL-1 T1B090TL-1 T1B100TL-1

$ 230 230 230 230 230 230 230 262 262 262 262

T1N-D Molded case switch

Breaker Interrupting capacity 2 Rating Magnetic trip 480VAC/500VDC catalog number List price

T1-D

240V, 50kA

100A

1000A

T1N100DL

$ 431

15

1 Rated 277/480Y for 15A. 2 With fuse or MCCB protected circuit.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule S1T

15.133
AC 1000 - 11/03

15
ax Tm CBs MC
T2

T2 100A, 480V Thermal-magnetic/electronic

HxWxD 5.12" x 3.54" x 2.76"

General
The T2 breaker family ranges from 10 through 100 amperes. The T2 trip units are non-interchangeable and use the very latest technology in electromagnetic relays for overcurrent trip protection as well as a version with microprocessor-based electronic trip unit. Thermal overload protection is provided by heat sensitive bimetals. State of the art construction in contacts and arcing chambers aid in limiting damaging fault currents through the protected circuits.

UL489 / CSA C22.2 Interrupting capacity (kA RMS)

Voltage Continuous rating S H

240VAC 480VAC

15 100A 15 100A

65 35

100 65

Versions
The T2 frame is available in four versions: T = Thermal-magnetic, xed B = Adjustable LS/I electronic M = Magnetic only (MCP) E5 = Electronic instantaneous only (MCP)

IEC-947 Interrupting capacity (kA RMS)

Voltage Continuous rating S H

230V 415V 440V 500V 690V 250VDC 2 pole series 500VDC 3 pole series

15 100A 15 100A 15 100A 15 100A 15 100A 15 100A 15 100A

85 50 45 30 7 50 50

100 70 55 36 8 70 70

Trip functions
These tripping functions are available: L = Long time S = Short time I - Instantaneous

Performance levels
The T2 breaker has two performance levels available: S = Standard H = High

Number of poles
The UL/CSA version of the T2 is available in two, three and four pole versions. IEC

15 versions of the T2 are also available with the same dimensions up to 160 amperes.
Accessory mounting
The T2 frame is double insulated allowing for UL/CSA factory or eld installation of internal accessories. No extra control cables are required for eld installation. Shunt trips or UVRs mount in the left cavity and auxiliary contacts with bell alarm mount in the right cavity.

Reverse feeding
All versions of the T2 family are suitable for reverse feed applications.

15.134
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

T2 100A, 480V Thermal-magnetic/electronic

T2 100A TMF
Breaker IC at 480VAC Rating Magnetic trip 2 pole, 480VAC catalog number List price 3 pole, 480VAC catalog number

15
T MC max CB s
List price

T2S

35kA

15A 20A 25A 30A 40A 50A 60A 70A 80A 90A 100A

500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A

T2S015TW-2 T2S020TW-2 T2S025TW-2 T2S030TW-2 T2S040TW-2 T2S050TW-2 T2S060TW-2 T2S070TW-2 T2S080TW-2 T2S090TW-2 T2S100TW-2

T2S015TW T2S020TW T2S025TW T2S030TW T2S040TW T2S050TW T2S060TW T2S070TW T2S080TW T2S090TW T2S100TW

$ 575 575 575 575 575 575 575 661 661 661 661

Breaker

IC at 480VAC

Rating

Magnetic trip

2 pole, 480VAC catalog number

Price & availability to be announced

List price

3 pole, 480VAC catalog number

List price

T2H

65kA

15A 20A 25A 30A 40A 50A 60A 70A 80A 90A 100A

500A 500A 500A 500A 500A 500A 600A 700A 800A 900A 1000A

T2H015TW-2 T2H020TW-2 T2H025TW-2 T2H030TW-2 T2H040TW-2 T2H050TW-2 T2H060TW-2 T2H070TW-2 T2H080TW-2 T2H090TW-2 T2H100TW-2

T2H015TW T2H020TW T2H025TW T2H030TW T2H040TW T2H050TW T2H060TW T2H070TW T2H080TW T2H090TW T2H100TW

$ 785 785 785 785 785 785 785 961 961 961 961

T2 100A frame electronic trip unit

25A 60A 100A 25A 60A 100A T2S025BW-2 T2S060BW-2 T2S100BW-2 T2H025BW-2 T2H060BW-2 T2H100BW-2
Price & availability to be announced
Breaker IC at 480VAC Trip unit type CT rating 2 pole, 480VAC catalog number List price 3 pole, 480VAC catalog number List price

Price & availability to be announced

T2S

35kA

PR221DS-LS/I

T2S025BW T2S060BW T2S100BW T2H025BW T2H060BW T2H100BW

$ 1033 1033 1119 1243 1243 1419

T2H

65kA

PR221DS-LS/I

T2 100A frame magnetic only (MCP)

Breaker IC at 480VAC Trip unit type Rating Adjustment range 3 pole, 480VAC catalog number List price

15

T2S

35kA

Mag only

20A 50A 100A 20A 50A 100A

120 - 240 300 - 600 600 1200 120 - 240 300 - 600 600 1200

T2S020MW T2S050MW T2S100MW T2H020MW T2H050MW T2H100MW

$ 498 558 670 561 628 753

T2H

65kA

Mag only

T2 100A frame instantaneous only, electronic (MCP)

Breaker IC at 480VAC Trip unit type Rating Adjustment range 3 pole, 480VAC catalog number List price

T2H

65kA

Instantaneous only

25A 60A 100A

25 - 250 60 - 600 100 - 1000

T2H025E5W T2H060E5W T2H100E5W

Low Voltage Products & Systems

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Discount schedule S2T

Price & availability to be announced

T2S

35kA

Instantaneous only

25A 60A 100A

25 - 250 60 - 600 100 - 1000

T2S025E5W T2S060E5W T2S100E5W

15.135
AC 1000 - 11/03

15
ax Tm CBs MC
T3

T3 225A, 480V Standard thermal-magnetic

HxWxD 5.9" x 4.13" x 2.76"

General
The T3 breaker family ranges from 60 through 225 amperes. The T3 trip units are non-interchangeable and use the very latest technology in electromagnetic relays for overcurrent trip protection. Thermal overload protection is provided by heat sensitive bimetals. Short circuit protection begins at 10 times the thermal rating of the breaker using a precise magnetic coil. State of the art construction in contacts and arcing chambers aid in limiting damaging fault currents through the protected circuits.

UL489 / CSA C22.2 Interrupting capacity (kA RMS)

Voltage Continuous rating N S

240VAC 480VAC 250VDC 2 pole series 500VDC 3 pole series

60 225A 60 225A 60 225A 60 225A

50 25 25 25

65 35 35 35

Versions
The T3 frame is available in three versions: T = Thermal-magnetic, xed M = Magnetic only (MCP) D = Molded case switch

IEC-947 Interrupting capacity (kA RMS)

Voltage Continuous rating N S

230V 415V 440V 500V 690V 250VDC 2 pole series 500VDC 3 pole series

60 225A 60 225A 60 225A 60 225A 60 225A 60 225A 60 225A

50 36 25 20 5 36 36

85 50 40 30 8 50 50

Performance levels
The T3 breaker has two performance levels available: N = Normal S = Standard

Number of poles
The UL/CSA version of the T3 is available in two, three and four pole versions. IEC versions of the T3 are also available with the same dimensions up to 250 amperes.

Accessory mounting

15

The T3 frame is double insulated allowing for UL/CSA factory or eld installation of internal accessories. No extra control cables are required for eld installation. Shunt trips or UVRs mount in the left cavity and auxiliary contacts with bell alarm mount in the right cavity.

Reverse feeding
All versions of the T3 family are suitable for reverse feed applications.

Molded case switches

UL489 switches include no overcurrent protecction except for a high instantaneous trip mechanism for self protection.

15.136
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

T3 225A, 480V Standard thermal-magnetic

T3 225A Frame TMF
Breaker IC at 480VAC Rating Magnetic trip 3 pole, 480VAC/500VDC catalog number List price

15
T MC max CB s
$ 406 489 489 489 489 1034 1034 1034 1034 1034
List price

T3N

25kA

60A 70A 80A 90A 100A 125A 150A 175A 200A 225A

600A 700A 800A 900A 1000A 1250A 1500A 1750A 2000A 2250A

T3N060TW T3N070TW T3N080TW T3N090TW T3N100TW T3N125TW T3N150TW T3N175TW T3N200TW T3N225TW

Breaker

IC at 480VAC

Rating

Magnetic trip

3 pole, 480VAC/500VDC catalog number

T3S

35kA

60A 70A 80A 90A 100A 125A 150A 175A 200A 225A

600A 700A 800A 900A 1000A 1250A 1500A 1750A 2000A 2250A

T3S060TW T3S070TW T3S080TW T3S090TW T3S100TW T3S125TW T3S150TW T3S175TW T3S200TW T3S225TW

$ 523 641 641 641 641 1430 1430 1430 1430 1430

T3 225A frame magnetic only, (MCP)

Breaker IC at 480VAC Trip unit type Rating Adjustment range 3 pole, 480VAC catalog number List price

T3S

35kA

Mag only

100A 125A 150A 200A

600 1200 750 - 1500 900 - 1800 1200 - 2400

T3S100MW T3S125MW T3S150MW T3S200MW

$ 711 734 860 915

T3S-D Molded case switch

Breaker Interrupting capacity Rating Magnetic trip 2 pole, 480VAC/500VDC catalog number List price

T3S-D

240V, 65kA 1 480V, 35kA

150A 225A

1500A 2250A

T3S150DW T3S225DW

$ 714 1003

15

1 With fuse or MCCB protected circuit.

Low Voltage Products & Systems

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Discount schedule S3T

15.137
AC 1000 - 11/03

15
ax Tm CBs MC
KT3S4

Accessories Electrical
Shunt trips
Factory installation Voltage Catalog number sufx 1 List price adder Field installation Catalog number T1 T3 List price

480 500VAC 220/250VAC/DC 380 440VAC 110 125VAC/DC 48 60VAC/DC 24 30VAC/DC 12VDC

S1 S2 S3 S4 S7 S8 S9

$ 324

KT3S1 KT3S2 KT3S3 KT3S4 KT3S7 KT3S8 KT3S9

$ 298

For remote opening of circuit breaker and includes internal cut-off switch to protect solenoid. All shunt trips are left pole mounted and can not be used with undervoltage releases. All shunt trips are approved for use in ground fault systems.

Electrical specications
Voltage 24, 120, 240 48 - 60 480 - 500 AC VA 50 60 55 DC Watts 50 60

Undervoltage releases
Factory installation Voltage Catalog number sufx 1 List price adder Field installation Catalog number T1 T3 List

Price

T1 with KT3S4

480 500VAC 220 250VAC/DC 380 440VAC 110 125VAC/DC 60VAC/DC 48VAC/DC 24 30VAC/DC

U1 U2 U3 U4 U5 U7 U8

$ 324

KT3U1 KT3U2 KT3U3 KT3U4 KT3U5 KT3U7 KT3U8

$ 298

Will trip circuit breaker when connected voltage drops to 35 70% of undervoltage release voltage rating. Will allow circuit breaker to close (ON) when voltage is approximately 85% of rated voltage. All undervoltage releases are left pole mounted and can not be used with shunt trips.

Electrical specications
Voltage 24 48 - 60 120 220 - 250 480 - 500 AC VA 1.5 1 2 2.5 4 DC Watts 1.5 1 2 2.5

KT3U2

15

Auxiliary contacts T1 - T3
Factory installation Contacts Catalog number sufx List price adder Field installation Catalog number List Price

1 Form C + 1 BA 3 Form C + 1 BA

A A3

$ 205 262

KT3AS KT3AS3

$ 190 247

Motor operators
Field installation Voltage Catalog number List Price

T1 with K3TAS

48 60VAC/DC 110 250VAC/DC

KT3M1 KT3M2

$ 645

Electrical specications
Voltage range Inrush power

85 - 110% rated voltage

2500VA / 1000W

KT3M1 1 For factory installation add sufx given to end of circuit breaker catalog number per accessory format.

15.138
AC 1000 - 11/03

Discount schedule SAT

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Accessories Mechanical
Direct mount rotary operator handle
Catalog number

15
T MC max CB s
List price

Direct mount rotary

KT3RH

$ 146

Variable depth rotary handles

Frame NEMA 1, 3R, 12 Tmax KT3RH NEMA 4, 4X Tmax NEMA 1 Tmax KT3VD-M 72 KT3VD-S 35 KT3VD-H 87 KT3VD-M 72 OXP6X430 1 28 OHY80L6 1 OHB80L6 1 130 KT3VD-M $ 72 OXP6X430 1 $ 28 OHY65J6 1 OHB65J6 1 $ 80 Mechanism catalog number List price Shaft catalog number List price Handle catalog number List price

Locking device
Catalog number List price

Locking device
OHB65J6

KT3LD

$ 21

Lugs
For breakers Amps Wire size Set of 2 catalog number List price Set of 3 catalog number List price Set of 4 catalog number List price

Standard cable lugs T2

OHY65J6

100 60 100 150 225

14AWG-1/0 14AWG -2AWG 14AWG -1/0 2AWG-4/0 4AWG-350kcmil

KT2100-2

$6

KT2100-3 KT3060-3 KT3100-3 KT3150-3 KT3225-3

$9 9 9 12 18

KT2100-4 KT3060-4 KT3100-4 KT3150-4 KT3225-4

$ 12 12 12 18 24

T3

Extended front terminals

Set of 3 For breakers Amps Catalog number List price adder Set of 4 Catalog number List Price

T2 T3
KT3LD

100 225

KT2EF-3 KT3EF-3

$ 26 33

KT2EF-4 KT3EF-4

$ 35 44

15

Rear terminals
Set of 3 For breakers Amps Catalog number List price adder Set of 4 Catalog number List Price

T2 T3

100 225

KT2R-3 KT3R-3

$ 78 98

KT2R-4 KT3R-4

$ 105 131

KT3100-3

OHB 65 J 6
Color
B =Black Y =Red/Yellow

Shaft size (diameter in mm)

Physical size (length in mm)

J = Type 1, 3R, 12 L = Type 1, 3R, 12, 4, 4X

KT2EF-3

KT2R-3

1 Use Discount Schedule H6.

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Discount schedule SAT Discount schedule H6 Handles

15.139
AC 1000 - 11/03

15
ax Tm CBs MC
KT2DIN

Accessories Mechanical
DIN Rail mounting kits 35mm DIN
For breakers Catalog number List price

T1 / T2 T3

KT2DIN KT3DIN

$ 33 41

Terminal covers for xed breakers

Low Prole For breakers Low prole 3-pole Catalog number List price Low prole 4-pole Catalog number List Price

T1 T2 T3
High Prole For breakers

KT1LTC-3 KT2LTC-3 KT3LTC-3

Catalog number

$ 35 40 50
List price

KT1LTC-4 KT2LTC-4 KT3LTC-4

High prole 4-pole Catalog number

$ 47 54 68
List Price

High prole 3-pole

T1 T2 T3 Kit consists of two pieces.

KT1HTC-3 KT2HTC-3 KT3HTC-3

$ 37 43 53

KT1HTC-4 KT2HTC-4 KT3HTC-4

$ 50 58 72

Plug-in kits for T2 and T3

KT1LTC-3 For breakers Catalog number Moving part List price Catalog number Fixed part List Price

T2 3-Pole T3 3-Pole

KT2PMK KT3PMK

$ 171 190

KT2PFF KT3PFF

$ 238 264

Fixed parts accept the same cable and rear terminal kits as the circuit breakers.

Sliding bar interlock front mounted

For 2 breakers For breakers Catalog number List price For 3 breakers Catalog number List Price

T1 T3
KT1HTC-3

KT3MIF2

$ 452

KT3MIF3

$ 904

15

KT2PMK

KT3MIF2

15.140
AC 1000 - 11/03

Discount schedule SAT

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Technical data Trip curves Tmax T1

Tmax T1 100 TMF In = 15 ... 70A
t [s ] 10 4

15
T MC max CB s
Tmax T1 100 TMF In = 80 ... 100A
t [s ] 10 4 10 3 10 2 10

10 3

10 2

10

10 -1
40A 60A 30A 70A 50A 25A 20A 15A

10 -1
90A 100A 80A

10 -2

10 -2 10 -1 1 10 10 2 x In

10 -1

10

10 2 x In

Tmax T2 100 TMF In = 15 ... 50A

t [s] 104

Tmax T2 100 In = 60 ... 100A

t [s ] 10 4

103

10 3

15
102
10 2

10

10

1
60 100A

10-1
40A 50A 35A 30A 25A 20A 15A

10 -1

10-2 10-1 1 10 102 x In

10 -2 10 -1 1 10 10 2 x In

Low Voltage Products & Systems

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15.141
AC 1000 - 11/03

15
ax Tm CBs MC
Tmax T2 100 PR221DS-LS, function L-I
t [s] 104

Technical data Trip curves Tmax T2 & T3

Tmax T2 100 PR221DS-I, function I
0.4-0.44-0.48-0.52-0.56-0.60-0.64-0.680.72-0.76-0.80-0.84-0.88-0.92-0.96-1 0.4 1

L
1.5

t [s]

104

6.5 7 7.5 8 8.5 9 10 1 1.5 2 2.5 3 3.5 4.5 5.5

I
103

103

B
1

B A

2 2.5 3 3.5 4.5 5.5 6.5 7 7.5 8 8.5 9 10

102

102

10 102

10 102

10-1

10-1

10-2

10-2

10-3 10-1 1 10 x In 10-1 1 10 Iu [kA]

10-3 10-1 1 10 x In 10-1 1 10 Iu [kA]

Tmax T2 100 PR221DS-LS, function L-S

t [s ] 10 4

Tmax T2 & T3 100 MCP Magnetic only, adjustable

t [s] 104

L
0.4 1 1

0.4-0.44-0.48-0.52-0.56-0.60-0.64-0.680.72-0.76-0.80-0.84-0.88-0.92-0.96-1

10 3

103
1.5

15
10 2

B A

B A

2 2.5 3 3.5 4.5 5.5 6.5 7 7.5 8 8.5 9 10

102

10

C B

S
10 2

10

12

10 -1

10-1

10 -2

10-2

10 -3 10 -1 1 10 x In 10 -1 1 10 Iu [kA]

10-3 10-1 1 10 102 x In

15.142
AC 1000 - 11/03

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

Technical data Trip curves Tmax T3

Tmax T3 225 TMF In = 60 ... 100A
t [s] 104

15
T MC max CB s
Tmax T3 225 TMF In = 125 ... 225A
t [s] 104 103 102

103

102

10

10

1
60100A

1
125225A

10-1

10-1

10-2 10-1 1 10 102 x In

10-2 10-1 1 10 102 x In

15

Low Voltage Products & Systems

ABB Inc. 888-385-1221 www.abb-control.com

15.143
AC 1000 - 11/03

15
ax Tm CBs MC
Tmax T1 and T1 1P
In [A] 15 20 25 30 40 50 60 70 80 90 100 50 F / 10 C 18 24 29 35 47 60 71 83 94 106 121 50 F / 10 C 18 24 30 35 40 46 56 71 83 96 109 115 50 F / 10 C 70 82 92 104 117 145 175 205 236 264

Technical data Temperature performances

68 F / 20 C 17 22 28 34 45 57 68 79 90 101 114 68 F / 20 C 17 23 28 33 39 44 54 68 79 91 103 110 68 F / 20 C 67 78 88 100 112 139 167 195 224 251

86 F / 30 C 16 21 27 32 43 53 64 75 85 96 107 86 F / 30 C 16 21 27 32 37 42 52 64 75 86 97 105 86 F / 30 C 64 74 84 95 106 132 159 185 213 239

104 F / 40 C 15 20 25 30 40 50 60 70 80 90 100 104 F / 40 C 15 20 25 30 35 40 50 60 70 80 90 100 104 F / 40 C 60 70 80 90 100 125 150 175 200 225

122 F / 50 C 14 19 23 28 37 46 56 65 75 84 92 122 F / 50 C 14 18 23 28 33 38 48 56 65 74 83 95 122 F / 50 C 56 66 75 85 94 118 141 164 187 211

140 F / 60 C 13 17 22 26 34 42 51 60 69 78 84 140 F / 60 C 12 17 21 26 31 35 45 51 60 67 75 89 140 F / 60 C 52 61 71 79 87 110 131 152 172 195

Tmax T2
In [A] 15 20 25 30 35 40 50 60 70 80 90 100

Tmax T3
In [A] 60 70 80 90 100 125 150 175 200 225

15

15.144
AC 1000 - 11/03

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Approximate dimensions T1 & T2

T1 3 pole

15
T MC max CB s

T1 Single pole

15

83

T2 2 & 3 pole
30

90 30

78 70

9.38

65

181

130

17

53.25 >3 103 <2 45 106.5

76.2

Low Voltage Products & Systems

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15.145
AC 1000 - 11/03

15
ax Tm CBs MC
T3 2 & 3 pole

Approximate dimensions T3

Door cut-out for Tmax without faceplate

15

15.146
AC 1000 - 11/03

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