Magna T Injection Moulding Machine
Magna T Injection Moulding Machine
Rugged & Reliable Precise & Consistent Energy Efficient Versatile & User Friendly
Smooth & Fast Ejection Easy Access to Ejector Area Knock Out Bar for Multi Point Ejection Pulsating Ejector
Insulated Heater
8 Insulated Heater
Saves Energy
6 5
02
03
MAGNA-T 110
1100 - 450 20 HP 450 B 191 201 1499 153 160 40 20 317 708 23 28 A' 165 173 2443 90 180 35 25.7 245 950 12 15 A 215 226 1984 117 180 40 22.5 245 950 17 20 4+1 11.3 110 350 830 150 480 655 x 655 435 x 435 80 120 3.5 1030 15 (20) 265 50 26.3 5.2 x 1.39 x 1.98 5550 B 272 286 1568 149 180 45 20 245 950 23 28 A' 239 251 2492 93 200 40 25 194 1080 13 16 1100 - 630 20 HP 630 A 303 318 1969 118 200 45 22.2 194 1080 18 22 4+1 15.7 110 350 830 150 480 655 x 655 435 x 435 80 120 3.5 1030 15 (20) 265 50 30.7 5.2 x 1.39 x 1.98 5850 B 374 393 1595 146 200 50 20 194 1080 25 29
The MAGNA T sets standard in Toggle Technology, provides Highest Performance, Versatility, Precision, Durability, Consistency & Productivity.
MAGNA T means More Production with Precision & Consistency. The Double Toggle Clamp has a Reduced Footprint, which contributes to better Floor Space Utilization. MAGNA T Clamp provides a faster Lock Over Time to achieve Shorter Cycle Time. Large Tie Bar Distance, Long Clamp Strokes & Enhanced Minimum - Maximum Mould Height provides flexibility to accommodate variety of Moulds.
300 A 146 154 1958 117 160 35 22.9 317 708 16 20 4+1 9.2 110 350 830 150 480 655 x 655 435 x 435 80 120 3.5 1030 15 (20) 265 50 24.2 5.2 x 1.39 x 1.98 5250 108 113 2510 86 160 30 26.6 317 708 11 14
MAGNA-T Clamp
gm cc bar cc/sec mm mm rpm Nm gm/sec gm/sec kW ton mm mm mm mm mm mm mm mm ton kg kW (HP) ltr lpm kW m kg
SCREW SPEED SCREW TORQUE @ 200 BAR PLASTICIZING RATE ( GPPS ) PLASTICIZING RATE ( BARRIER SCREW ) NO. OF PYROMETERS ( BARREL+NOZZLE ) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT MAXIMUM MOULD HEIGHT PLATEN SIZE ( H x V ) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT ( Inlet temp. 29C ) CONNECTED LOAD MACHINE DIMENSIONS ( L x W x H ) MACHINE WEIGHT
MAGNA-T 110
M16x40 DEEP, (168 HOLES ON BOTH PLATENS) MOVING PLATEN : 50.0 THRU, K/O BAR CENTER HOLE M16x25 DEEP STATIONARY PLATEN : 100.0 (+0.035/-0.0) WITH LOCATING RING, 125.0 (+0.04/-0.0) WITHOUT LOCATING RING 27.0 THRU, (4) HOLES & K/O BAR HOLES M16 THRU, (4) HOLES
05
Technical Specifications
MAGNA-T 125
1250 - 450 20 HP 450 A 215 226 1984 117 180 40 22.5 245 950 17 20 4+1 11.3 125 350 830 150 480 655 x 655 435 x 435 80 120 3.5 1030 15 (20) 265 50 26.3 5.2 x 1.39 x 1.98 5550 B 272 286 1568 149 180 45 20 245 950 23 28 A' 239 251 2492 93 200 40 25 194 1080 13 16 1250 - 630 20 HP 630 A 303 318 1969 118 200 45 22.2 194 1080 18 22 4+1 15.7 125 350 830 150 480 655 x 655 435 x 435 80 120 3.5 1030 15 (20) 265 50 30.7 5.2 x 1.39 x 1.98 5850 B 374 393 1595 146 200 50 20 194 1080 25 29
Technical Specifications
MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. ( GPPS ) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L / D RATIO SCREW SPEED SCREW TORQUE @ 200 BAR PLASTICIZING RATE ( GPPS ) PLASTICIZING RATE ( BARRIER SCREW ) NO. OF PYROMETERS ( BARREL+NOZZLE ) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT MAXIMUM MOULD HEIGHT PLATEN SIZE ( H x V ) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT ( Inlet temp. 29C ) CONNECTED LOAD MACHINE DIMENSIONS ( L x W x H ) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 18.5 (25) 415 50 29.8 5.5 x 1.6 x 2.5 7200 18.5 (25) 415 50 34.2 5.5 x 1.6 x 2.5 7550 18.5 (25) 415 50 35.4 5.5 x 1.6 x 2.5 7600 ton mm mm mm mm mm mm mm mm ton kg 150 440 950 150 510 740 x 740 510 x 510 85 130 4.4 1500 150 440 950 150 510 740 x 740 510 x 510 85 130 4.4 1500 150 440 950 150 510 740 x 740 510 x 510 85 130 4.4 1500 kW rpm Nm gm/sec gm/sec UNIT A' gm cc bar cc/sec mm mm 165 173 2443 110 180 35 25.7 300 950 14 19 1500 - 450 25 HP 450 A 215 226 1984 144 180 40 22.5 300 950 20 24 4+1 11.3 B 272 286 1568 182 180 45 20 300 950 28 34 A' 239 251 2492 114 200 40 25 238 1080 16 19
MAGNA-T 150
1500 - 630 25 HP 630 A 303 318 1969 145 200 45 22.2 238 1080 22 27 4+1 15.7 B 374 393 1595 179 200 50 20 238 1080 30 36 A' 363 382 2249 112 240 45 26.7 201 1517 19 23 1500 - 970 25 HP 970 A 448 471 2057 139 240 50 24 201 1517 25 30 4+1 16.9 B 646 679 1428 200 240 60 20 201 1517 41 46
MAGNA-T 125
M16x40 DEEP, (168 HOLES ON BOTH PLATENS) MOVING PLATEN : 50.0 THRU, K/O BAR CENTER HOLE M16x25 DEEP STATIONARY PLATEN : 100.0 (+0.035/-0.0) WITH LOCATING RING, 125.0 (+0.04/-0.0) WITHOUT LOCATING RING 27.0 THRU, (4) HOLES & K/O BAR HOLES M16 THRU, (4) HOLES
MAGNA-T 150
M16x40 DEEP (116 HOLES ON BOTH PLATEN) MOVING PLATEN : 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : 125.0 (+0.04/-0.0) WITH LOCATING RING, 160.0 (+0.04/-0.0) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES
06
07
Technical Specifications
MAGNA-T 200
2000 - 970 40 HP 970 A 448 471 2057 195 240 50 24 283 1517 36 42 4+1 16.9 200 510 1220 200 710 810 x 810 570 x 570 100 150 4.4 1906 30 (40) 525 75 46.9 6.3 x 1.7 x 2.6 9550 B 646 679 1428 281 240 60 20 283 1517 58 65 A' 523 550 2236 144 280 50 28 174 2472 22 26 2000 - 1540 40 HP 1540 A 753 792 1941 207 280 60 23.3 174 2472 36 40 4+1 24.9 200 510 1220 200 710 810 x 810 570 x 570 100 150 4.4 1906 30 (40) 525 75 54.9 6.3 x 1.7 x 2.6 10000 B 1025 1078 1426 282 280 70 20 174 2472 52 64
Technical Specifications
MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. ( GPPS ) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L / D RATIO SCREW SPEED SCREW TORQUE @ 200 BAR PLASTICIZING RATE ( GPPS ) PLASTICIZING RATE ( BARRIER SCREW ) NO. OF PYROMETERS ( BARREL+NOZZLE ) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT MAXIMUM MOULD HEIGHT PLATEN SIZE ( H x V ) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT ( Inlet temp. 29C ) CONNECTED LOAD MACHINE DIMENSIONS ( L x W x H ) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 37 (50) 615 75 53.9 7.2 x 1.9 x 2.8 12500 37 (50) 615 75 61.9 7.2 x 1.9 x 2.8 13150 37 (50) 615 75 76.6 7.2 x 1.9 x 2.8 13950 ton mm mm mm mm mm mm mm mm ton kg 275 610 1360 200 750 940 x 940 660 x 660 115 160 7.4 2831 275 610 1360 200 750 940 x 940 660 x 660 115 160 7.4 2831 275 610 1360 200 750 940 x 940 660 x 660 115 160 7.4 2831 kW rpm Nm gm/sec gm/sec UNIT A' gm cc bar cc/sec mm mm 363 382 2249 226 240 45 26.7 400 1517 37 45 2750 - 970 50 HP 970 A 448 471 2057 279 240 50 24 382 1517 48 57 4+1 16.9 B 646 679 1428 402 240 60 20 318 1517 65 73 A' 523 550 2236 206 280 50 28 249 2472 31 37
MAGNA-T 275
2750 - 1540 50 HP 1540 A 753 792 1941 296 280 60 23.3 249 2472 51 37 4+1 24.9 B 1025 1078 1426 403 280 70 20 249 2472 74 91 A' 861 905 2238 227 320 60 26.7 158 3892 33 36 2750 - 2290 50 HP 2290 A 1172 1232 1856 310 320 70 22.9 158 3892 47 58 4+1 39.6 B 1530 1608 1421 404 320 80 20 158 3892 65 78
MAGNA-T 200
M16x40 DEEP (72 HOLES ON MOVING PLATEN) (84 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 100.0 THRU BOREK/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : 125.0 (+0.04/-0.0) WITH LOCATING RING, 160.0 (+0.04/-0.0) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES
MAGNA-T 275
M20x45 DEEP (100 HOLES ON MOVING PLATEN) (112 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : 125.0 (+0.04/-0.0) WITH LOCATING RING, 160.0 (+0.04/-0.0) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES
08
09
Technical Specifications
MAGNA-T 350
3500 - 2290 50 HP 2290 A 1172 1232 1856 310 320 70 22.9 158 3892 47 58 4+1 39.6 350 675 1475 300 800 1030 x 1030 720 x 720 130 200 7 3950 37 (50) 615 100 76.6 8.2 x 2.1 x 3.1 18000 B 1530 1608 1421 404 320 80 20 158 3892 65 78 A' 1318 1385 2289 273 360 70 25.7 146 4989 43 53 3500 - 3470 60 HP 3470 A 1722 1810 1917 357 360 80 22.5 146 4989 59 72 4+1 57.9 350 675 1475 300 800 1030 x 1030 720 x 720 130 200 7 3950 45 (60) 615 100 102.9 8.2 x 2.1 x 3.1 18500 B 2179 2290 1515 452 360 90 20 146 4989 79 96
Technical Specifications
MODEL
INTERNATIONAL SIZE POWER PACK INJECTION UNIT INJECTION CAPACITY MAX. ( GPPS ) THEORETICAL DISPLACEMENT INJECTION PRESSURE INJECTION RATE INJECTION SCREW STROKE SCREW DIAMETER SCREW L / D RATIO SCREW SPEED SCREW TORQUE @ 200 BAR PLASTICIZING RATE ( GPPS ) PLASTICIZING RATE ( BARRIER SCREW ) NO. OF PYROMETERS ( BARREL+NOZZLE ) TOTAL HEAT CAPACITY CLAMP UNIT CLAMP FORCE CLAMP STROKE MAXIMUM DAYLIGHT MINIMUM MOULD HEIGHT MAXIMUM MOULD HEIGHT PLATEN SIZE ( H x V ) DISTANCE BETWEEN TIE ROD TIE ROD DIAMETER EJECTOR STROKE EJECTOR FORCE MOULD WEIGHT CAPACITY GENERAL ELECTRIC MOTOR TOTAL OIL TANK CAPACITY WATER REQUIREMENT ( Inlet temp. 29C ) CONNECTED LOAD MACHINE DIMENSIONS ( L x W x H ) MACHINE WEIGHT kW (HP) ltr lpm kW m kg 45 (60) 750 100 84.6 8.9 x 3.0 x 2.6 24500 45 (60) 750 100 102.9 9.5 x 3.0 x 2.6 25500 45 (60) 750 100 84.6 8.9 x 3.0 x 2.6 27000 45 (60) 750 100 102.9 9.5 x 3.0 x 2.6 28000 ton mm mm mm mm mm mm mm mm ton kg 450 820 1640 350 820 1200 x 1200 830 x 830 150 200 11.7 5725 450 820 1640 350 820 1200 x 1200 830 x 830 150 200 11.7 5725 500 820 1640 350 820 1200 x 1200 830 x 830 150 200 11.7 5725 500 820 1640 350 820 1200 x 1200 830 x 830 150 200 11.7 5725 kW rpm Nm gm/sec gm/sec UNIT A' gm cc bar cc/sec mm mm 861 905 2238 271 320 60 26.7 188 3892 38 43 60 HP 2290 A 1172 1232 1856 369 320 70 22.9 188 3892 55 68 4+1 39.6 B 1530 1608 1421 481 320 80 20 188 3892 76 92 A' 1318 1385 2289 273 360 70 25.7 146 4989 43 53
MAGNA-T 450
4500 - 2290 4500 - 3470 60 HP 3470 A 1722 1810 1917 357 360 80 22.5 146 4989 59 72 4+1 57.9 B 2179 2290 1515 452 360 90 20 146 4989 79 96 A' 861 905 2238 271 320 60 26.7 188 3892 38 43 60 HP 2290 A 1172 1232 1856 369 320 70 22.9 188 3892 35 68 4+1 39.6
MAGNA-T 500
5000 - 2290 5000 - 3470 60 HP 3470 B 1530 1608 1421 481 320 80 20 188 3892 76 92 A' 1318 1385 2289 273 360 70 25.7 146 4989 43 53 A 1722 1810 1917 357 360 80 22.5 146 4989 59 72 4+1 57.9 B 2179 2290 1515 452 360 90 20 146 4989 79 96
MAGNA-T 350
M20x50 DEEP (120 HOLES ON MOVING PLATEN) (132 HOLES ON STATIONARY PLATEN) MOVING PLATEN : 100.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : 160.0 (+0.04/-0.0) WITH LOCATING RING, 200.0 (+0.046/-0.0) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES A B C D
MAGNA-T 450
MAGNA-T 500
M20x50 DEEP (164 HOLES ON BOTH PLATEN) MOVING PLATEN : 125.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : 160.0 (+0.04/-0.0) WITH LOCATING RING, 200.0 (+0.046/-0.0) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES 52.4 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP, (8) HOLES
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M20x50 DEEP (164 HOLES ON BOTH PLATEN) MOVING PLATEN : 125.0 THRU BORE K/O BAR CENTER HOLE M16 THRU STATIONARY PLATEN : 160.0 (+0.04/-0.0) WITH LOCATING RING, 200.0 (+0.046/-0.0) WITHOUT LOCATING RING 27.0 THRU, (12) HOLES & K/O BAR HOLES M16x40 DEEP, (12) HOLES 52.4 THRU, (8) HOLES & K/O BAR HOLES M16x40 DEEP, (8) HOLES
11
CO NT R O LS
22 Parameter Monitoring for last 1000 cycles with Graphics 10.4 TFT Color Display with Alpha - Numeric Keypad Actual Injection Speed & Pressure Graph Display 80 Mould Data Storage Configurable Multilevel Password with Operators Name Graphically Presentation of Last 48 Hours Production Daily Production Data of Last 1 Year Customized Setup Menu High / Low Limit Display for Each Adjustable Parameter I / 0 diagnosis - Analog & Digital Timer Precision in 0.01 Second Change Log Menu: logs last 100 Set Points Changes with Time & Date Statistical Process Control ( SPC ) with Graphics Process Mode: Functions with its Co-fuctions on a Single Key Press Note Pad & Maintenance Scheduling Freely Programmable Smart Outputs & Inputs Over View Screen with Graphical Display of Machine Functions Soft Keys for Fast Access of Select Menus Auto shut down Visual & Audible Alarm 1000 Alarm History with Date & Time Log Printer Interface with USB Port
E JE CTOR
Knock-Out Bar 2 Stage Programmable Ejector Forward Profile with Soft Eject Ejector Speed & Pressure adjustable on Screen Linear Transducer for Ejector Position Pulsating Ejector Strokes up to 9 Pulses Intermediate Retract Set Point Ejector Stay Forward & Forward Dwell Timer
I N JE CTI ON
6 Stage Injection Velocity & 15 Stage Injection Pressure Profile 5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen Digital setting of Extruder RPM & Digital Read out of Actual RPM Wide Choice of Injection Units with A-A-B Screw/Barrel Combinations Switch Over from Fill to Pack based on Position or Time Linear Position Transducer for Accurate Injection Position Control Injection Decompression Before / After Refilling or Both Semi-Auto Purge, Cold Slug removal & Intrusion Moulding Programs Aluminum Chequered Plate below Purge Area Sprue Break with Timer Injection Unit on Linear Guide Ways for Reduced Frictional Losses Nozzle Contact Force by Pressure Switch
H YDR A U LICS
Electronically Controlled Variable Volume Pump Pump & Motor slide out from Base for Ease of Maintenance Ergonomic Hydraulic Layout for Easy Approach Valves Placed near Actuators for Rapid Response Pre-Heating Circuit for Hydraulic Oil Low Oil Level Audible Alarm & Motor Shut Down Continuous Oil Filtration with 10 micron Filter Audible Alarm for Filter Clogging Hydraulic Valve On / Off Indication
A V A ILA BLE O P T IO NS
Air Ejection - Upto 5 Stage Hydraulic & Pneumatic Core Pull Feed Throat Temperature Control Oil Temperature Control Part Drop Detect for Single Cavity Water Battery with Temperature Indicator Water Manifolds Robot Interface ( SPI / EUROMAP ) Extra Heating zones Jam Bar T-slot Platens Interface for Ejector Retract Verification Bimetallic Barrel & Hardened / Coated Screw
All specifications reflect average values based on typical machine layouts. Actual figures will vary depending on final machine configuration. Performance specifications are based on theoretical data. Photograph may show attachments or accessories, which may not be part of the standard scope of supply. Due to continual improvements, specifications & some components are subject to change without notice.
93/2 & 94/1, Phase-I, G.I.D.C. Vatva, Ahmedabad - 382 445, India.
Phone : +91-79-2589 0081, 2589 0133, 2583 0063 Fax : +91-79-2583 0125 E-mail : [email protected] Website : www.milacronindia.com
03/2013 marg
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