Design concept & rationale

Loads
ac tion

Advantages:
metallurgy

Basic principles of steel structures

structural system
er ec tion

Steel

fabrication Member + connection

Dr. Xianzhong ZHAO [email protected] www.sals.org.cn Force, deformation Strength, stability , rigidity

SR
Performance: Safety, serviceability, durability

Structural steel
Outlines

Requirement of steel properties

uni-axial tensile test: preparation ; tensile-test specimen
Sample location: transverse or longitudinal Specimen: shape and dimension

requirement of properties for structural steel factors affecting steel properties state of stress and stress concentration fatigue failure steel grade, steel products & steel selection recent advances of structural steel

; loading method
Rate of stressing

; temperature
room temperature

Requirement of steel properties

N/ A
fu
fy

uni-axial tensile test: stress-strain diagram

f y , fu , y , , E

Nominal stress = conventional stress = engineering stress True stress

Yield strain is 10 to 15 times proportional strain for mild steel or low-alloy steel. How about the ultimate strain?

p , f y / fu , Et = d / d , E c = /
Proportional limit Linear elastic Yield stress Perfectly plastic Strain-hardening Ultimate stress Lateral contraction Necking Fracture Modulus of elasticity Proof stress True stress

fu

,
fy

0.2%

/ A0

Requirement of steel properties

; strength
Proportional limit, yield point, tensile strength Yield-to-tensile strength ratio (0.6~0.7 for mild steel)

Requirement of steel properties

ductility: elongation & reduction of area ; ductility: occur remarkable residual strain (plastic deformation) without fracture after stress exceeding yield point ; percentage elongation at failure

; ductility
Percentage elongation at failure, reduction of area

; toughness
static toughness, impact toughness

; cold-forming
cold bent test

; percentage reduction of area

true assessment criteria but difficult to measure through-thickness property

; weldability
for construction & usage

; durability
corrosion resistance, fatigue resistance

Requirement of steel properties

toughness: static & impact toughness ; impact toughness: measure of impact resistance or the ability to absorb sudden increase in stress at notch ; Charpy V-notch test
temperature-dependent

Requirement of steel properties

cold-forming ability ; cold-forming property: ability to resist crack while producing plastic deformation under cold-forming work ; Cold-bent test
assess ductility and weldability

strength + plasticity

Requirement of steel properties

weldability ; weldability
Construction: no crack in welds and HAZ area under normal weld condition Usage: mechanical properties of welds and HAZ area are not less than the base metal

Requirement of steel properties

durability

; corrosion resistance
30-40% demolished Corrosion-resist steel: Cu-P-Ti-Re

; Carbon Equivalent

; fatigue resistance
No statement here

Factors affecting steel properties

; chemical composition
Fe, C, Si, Mn, V, S, P, O, N, others

Factors affecting steel properties

chemical composition
strength Iron Carbon silicon manganese vanadium Sulfur phosphorus oxygen nitrogen ductility toughness weldability durability

; process of metallurgy
Smelt, cast, rolling, residual stress while cooling

; time effect
time - hardening

; cold work
history of strain & stress, cold work

; temperature
elevated temperature and low temperature

; rate of stressing
the higher rate, the higher stress

- ()

- ()

Factors affecting steel properties

process of steelmaking

Factors affecting steel properties

process of steelmaking

Factors affecting steel properties

process of steelmaking
; produce - smelt
Basic oxygen furnace, electric-arc furnace

Factors affecting steel properties

time-effect and cold work hardening
; time effect
Strength increase, ductility decrease, crispy Heat treatment

; casting (ladle treatment)

Rimming steel (Mn) Semikilled steel Killed steel (Si) Ultra-killed steel

; cold work hardening

History of stressing Cold work: cut, punch, roll, press, fold, drill, plane, strike

; hot rolling
1200-1300 degree transverse & longitudinal

; residual stress while cooling

; rate of stressing
the higher rate, the higher stress

Factors affecting steel properties

; elevated temperature 250, brittle 600, soft

Factors affecting steel properties

; low temperature
toughness decrease suddenly

temperature

temperature

Brittle failure

transition

ductile

Energy absorbed Ak

Transition temperature at steepest slope

Temperature

State of stress and stress concentration

combined stress and criteria of yield
; equivalent stress (von Mises stress)
2 2 2 2 2 zs = x + y +z x y y z z x + 3( xy + 2 yz + zx )

State of stress and stress concentration

combined stress and criteria of yield
; criteria of elastic failure
1st: The maximum-principal-stress theory 2nd: The maximum-principal-strain theory 3rd: The maximum-shear-stress theory The maximum-strain-energy theory 4th: The maximum-distortion-energy theory

von Mises theory (4th):

zs =
1 ( 1 2 )2 + ( 2 3 )2 + ( 3 1 )2 2

zs zs

< fy = fy

fu
fy

Elasticity Plasticity

Plane stress? Stress in beam?

(perfect elasto-plastic model)

State of stress and stress concentration

yielding under biaxial or triaxial stresses
Effects of biaxial or triaxial stresses on yielding

State of stress and stress concentration

yielding under biaxial or triaxial stresses
Yielding under biaxial stresses: any stress is smaller than yield strength?

1
fy

Bi-/tri-axial stress with same sign Uni-axial stress Bi-/tri-axial stress with different sign

1
Pure shear condition:

y = f y / 3 0.58 f y

State of stress and stress concentration

stress concentration: definition
The uniform stress pattern is disruption and the intensity of stress increases greatly within a very short distance. The condition is described as STRESS CONCENTRATIONS. It is due to the abrupt changes in geometry caused by imperfection of structural steel or manufacture. It includes holes, grooves, notches, keyways, threads, or abrupt changes in plate width or thickness. Stress concentration factor:

State of stress and stress concentration

stress concentration and brittle failure
Steel bar with abrupt change of width at middle

x
A, x , x An , nx , nx A, x , x

An < A

Subjected to axial tensile load in x-direction, then

nx > x ,

nx > x

Lateral strain is obtained by poissons ratio,

ny = nx < x = y

K=

n
n

Lateral contraction at middle is larger than that at the ends, therefore, the lateral stress at middle must be tensile stress

nx > 0,

ny > 0

y
Constant thickness

Abrupt change in width at middle stress concentration biaxial tensile stress field brittle failure

State of stress and stress concentration

stress concentration and change of geometry

The more abrupt the geometry change, the severer the stress concentration, the larger the increase of tensile strength, the worse the capacity of plastic deformation

State of stress and stress concentration

stress concentration and perfect plasticity of steel

p1
1 1-1 2 2-2

p2
1

o1

o2
m2 fy

m1
2

10

0.4 10 25

10

Idealized stress-strain plot for an elastoplastic material

18

10

100

K1 =

m1 m 2 > = K2 n1 n 2

For a material with perfect elastoplastic constitutive relation, once the peak stress reaches yield point, its stress will remain this value and the stress concentration factor will decrease.

State of stress and stress concentration

stress beyond yield point: low-cycle fatigue ; hysteretic curves of steel ; stress/cycle hardening ; Bauschinger Effect ; plastic energy absorbed
fy

Fatigue failure
high-cycle fatigue: basic concepts ; fatigue failure: steel material subjected to dynamic loads is
likely to fail at a lower stress than when the same loads are applied statically, especially when the loads are repeated for a large number of cycles.

fy

fy

fy

2 fy

Number of cycles to failure Nominal stress at failure

Fatigue failure
high-cycle fatigue: failure mechanism ; Progressive fracture:
imperfection of material (local damage) cycle symbol.

Fatigue failure
high-cycle fatigue: basic concepts ; fatigue life: number of stress cycles to failure under certain

microscopic crack forms (crack initiation)

crack gradually enlarges (crack propagation)

; Factors governing fatigue failure

types of stress (tensile, compressive, shear or combined stress) cycle symbol number of cycles to failure stress concentration residual stress surface condition range of stress

crack becomes unstable and sudden fracture of steel occurs (unstable crack growth and fracture)

; Characteristic of fracture

Fatigue failure
fatigue research I: max. stress method ; research background
Small steel specimen for fatigue tests
= 1

Fatigue failure
fatigue research I: max. stress method
; Engineering application:

max = min t
Definition of max

Goodman diagram
max
= 1

1 < < 0

; be applicable
Non-welded elements

min

for a specified stress ratio and fatigue life:

max

; main concepts
fatigue life = cycle numbers to failure fatigue strength: ( p )
the max. stress (absolute value) fatigue life under specified cycle symbol 0 < < 1

=0

max max
t min max

While design, fatigue life N is a definite value for a designated structural detail =1

fy

P (fatigue strength)
= Const.
K=

max = P
0 1 1

0 1 min min

endurance limit = threshold stress stress ratio: = min / max

min
+ t t
Endurance limit (threshold stress)

=1

P = max = 0 + K min 0 P = max = 1 K

Fatigue failure
fatigue research II: stress range method

Fatigue failure
fatigue research II: stress range method ; Engineering application: [ ] = (c / N )1/

= 1

; research background
Full-scale structural specimen for fatigue tests

= 1

; be applicable
welded elements

1 < < 0

lg

lg = B A lg N 1 B = A lg c , A =

1 < < 0

+ t

; main concepts
fatigue failure is governed by stress range of the part of the element, rather than stress ratio stress range: = max min

Built-up I beam with single-layer flange plate Built-up I beam with double-layer flange plates

=0

t
+

=0

1
0 < <1

+
t = 0 t

=1

t = 0 t

0 < <1

lgN
: stress ratio : yield stress of steel ; structural details

=1

Fatigue failure
fatigue research II: stress range method ; Mechanism of stress range method
Stress range and residual stress

Fatigue failure
fatigue failure under variable amplitude stress cycles

m ax = 0.4 f y

; fatigue under constant and variable amplitude stress cycles

t

+
t t

i
ni N

j
n

cr,max = 0.7f y

= 0.8 f y

Nj

fy 0.7 f y = 0 .8 f y

; Miner criteria:

Ni

=1

Structural steel
classification & steel grade ; carbon structural steel
Q195, Q215, Q235, Q255, Q275

Structural steel
steel grade: carbon structural steel ; common used: Q235 ; product quality documentation
Mechanical properties: yield strength, tensile strength, elongation Chemical composition: C, Mn, Si, S, P

; low alloy structural steel

Q295, Q345, Q390, Q420, Q490

; expressed by:
quality grade: A, B, C, D deoxidization: F, b, Z, TZ

; quality carbon structural steel

31 types, 20, 45

; quality structural steel wires

high-strength

Q235A[F,b,(z)] Q235B[F,b,(z)] Q235C [(z)] Q235D [(TZ)]

No Ce Guarantee 20, Ak27J 0, Ak27J -20, Ak27J

fy = 235MPa fu = 400MPa fvy = ? E=?

Structural steel
steel grade: high-strength low alloy structural steel ; common used: Q345, Q390, Q420 (alloy <5%) ; product quality documentation
Mechanical properties: yield & tensile strength, elongation, cold work Chemical composition: C, Mn, Si, S, P, V, Nb, Ti

Structural steel
steel grade: quality carbon steel (wires) ; quality carbon steel
Heat treatment: thermal refining, tempering Advantages: less impurity, less imperfection Classification: 31 types, 20, 45 for high-strength bolts

; expressed by:
quality grade: A, B, C, D, E deoxidization: Z, TZ, plus heat treatment

; quality structural steel wires (rope) Q345: fy = 345MPa fu = ? 470~630MPa fvy = ? E=?
wires: quality carbon steel cold work high strength: 1570~1770MPa expressed by: 67, 819

Q345/390/420A Q345/390/420B Q345/390/420C Q345/390/420D Q345/390/420E

No toughness Guarantee 20, Ak34J 0, Ak34J -20, Ak34J -40, Ak27J

Structural steel
steel products (shapes)
; steel plate
Steel sheet: 0.35 ~ 1mm ~ 4mm Thicker steel plate: rolled steel plate 4.5~20mm, thicker plate 20~60mm Super-thick steel plate: >60mm Flat steel: 12~200mm width

Structural steel
design value of steel strength (design index)

; expression of design index

ASD (Allowable Stress Design):

[ ] = f y / K

LRFD (limit states design - factor): f = f y / R

; (hot rolled) shaped steel

I-section, channel, angle, H-section, T-section, tube

; determination of design value

As mentioned in Introduction Part

; cold-formed thin-wall sections

angle, channel, Z-section, hat-section, tubular

; design value of structural steel

steel plate: steel grade, thickness cast-steel: just authorized weld: butt weld / fillet weld bolt: ultimate strength

; welded sections (built-up)

I-section, box-section

Structural steel
principles for selection of structural steel ; structural types and importance
Important / normal / secondary

Recent advances of Structural steel

; fire-resistant structural steel ; corrosion-resistant structural steel ; high-strength structural steel
High-strength, weldability (Ceq) Through-thickness steel

; characteristic of loads
Static load / dynamic load Period of actions

; connection methods
weld / bolt

; temperature (steel located)

north / south, indoor / outdoor

; ultra-low yield point steel ; structural casting (steel) ; high friction factor steel plate
0.3~0.5 0.9

; stress condition
tension / compression, through-thickness loading

Recent advances of Structural steel

fire-resistant structural steel
; traditional structural steel
600: remain one-third strength

Recent advances of Structural steel

corrosion-resistant structural steel
; additional chemical constituent
Cu, Cr, Mn, RE

; USA Cro-Ten steel

2~8 times corrosion resistance

; fire-resistant steel
600: remain two-third strength

; Baosteel 09CuPTiRE
2~3 times corrosion resistance

; stainless steel
Strength, ductility, weldability

Recent advances of Structural steel

through-thickness structural steel
; thickness >100mm ; excellent toughness ; ; ; ;

Recent advances of Structural steel

ultra-low yield point structural steel
low yield point: 100~120MPa tensile strength: 250~260MPa elongation: approximate 60% aim: keep key members out of plasticity

column

beam

Recent advances of Structural steel

structural casting steel