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QP Transformer PDF

This quality plan sheet provides details for quality checks to be performed on an oil filled transformer. It outlines materials, components, fabrication, assembly and testing requirements. Over 10 pages, it lists each check to be done, including physical, electrical and dimensional testing on materials, cores, coils, tanks and the fully assembled transformer. The level of inspection and acceptance criteria are defined for each check to ensure the transformer meets specifications.

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manoj_2027
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
275 views6 pages

QP Transformer PDF

This quality plan sheet provides details for quality checks to be performed on an oil filled transformer. It outlines materials, components, fabrication, assembly and testing requirements. Over 10 pages, it lists each check to be done, including physical, electrical and dimensional testing on materials, cores, coils, tanks and the fully assembled transformer. The level of inspection and acceptance criteria are defined for each check to ensure the transformer meets specifications.

Uploaded by

manoj_2027
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CUSTOMER : QUALITY PLAN SHEET 1 OF 6 COMPONENT/OPERATION CHARACTERISTICS CHECK BIDDER/ VENDOR SYSTEM CAT.

PROJECT TITLE QUALITY PLAN NUMBER ITEM :OIL FILLED TRANSFORMER EXTENT OF REFERENCE ACCEPTANCE CHECK DOCUMENT NORM

SPECIFICATION : BHEL SPEC NUMBER : SPECIFICATION 11/0.433 KV,500KVA TITLE TRANSFORMER SECTION VOLUME III AGENCY REMARKS P W V

SL. NO.

TYPE/ METHOD OF CHECK

FORMAT OF RECORD

1
1.0 1.1 MATERIALS

10

11

M.S. PLATES, MS ANGLES, CHANNELS

1.PHYSICAL PROPERTIES

MA

PHYSICAL TEST

SAMPLE

BHEL TECH. SPEC/DRG/DATA SHEETS RELEVANT IS

BHEL TECH. SPEC/DRG/DATA SHEETS RELEVANT IS

TEST CERT.

2,1

2.DIMENSIONS

MA

MEASUREMENT -DO-

-DO-

-DO-

-DO-

3/2

2,1

1.2

CRGO SHEETS (STAMPINGS)

1.SURFACE COND. 2.THICKNESS 3.ACCEPTANCE TEST

MA

VISUAL

SAMPLE

-DO-

-DO-

-DO-

3/2

VARNISHING OF SHEETS IF REQUIRED TO BE PROVIDED AFTER ANNEALING

MA MA

MEASUREMENT -DOMECH. & ELECT. SAMPLE

-DO-DO-

-DO-DO-

-DO-DO-

3/2 3/2

1 2,1

1.3

CONDUCTORS

3.PHYSICAL PROPERTIES

MA

PHY. TEST

SAMPLE

RELEVANT STD

RELEVANT STD

-DO-

3,2

4.ELECT. PROPERTIES BHEL

CR

ELECT. TEST

-DO-

-DO-

-DO-

-DO-

2,1

PARTICULARS NAME SIGNATURE DATE

BIDDER/VENDOR

BIDDER'S/VENDORS COMPANY SEAL

CUSTOMER : QUALITY PLAN SHEET 2 OF 6 COMPONENT/OPERATION CHARACTERISTICS CHECK BIDDER/ VENDOR SYSTEM CAT. :

PROJECT TITLE QUALITY PLAN NUMBER PED-302-00-Q-001/02 ITEM :OIL FILLED TRANSFORMER EXTENT OF REFERENCE ACCEPTANCE CHECK DOCUMENT NORM

SPECIFICATION : BHEL SPEC NUMBER : SPECIFICATION 11/0.433 KV,500KVA TITLE TRANSFORMER SECTION VOLUME III AGENCY REMARKS P W V

SL. NO.

TYPE/ METHOD OF CHECK

FORMAT OF RECORD

1
1.4

2
INSULATING OIL

3
1.ELECT.PROPT a) BDV CR

5
ELECT.TEST

6
SAMPLE

7
RELEVANT IEC/IS SPEC.

8
RELEVANT IEC /IS SPEC.

9
TEST CERT. 3/2 3 3 3,2 2

10
2,1 2,1 2,1 1 1

11
BATCH NO. & MFG./PKG. DATE TO BE VERIFIED BY BHEL. -DO-

1.5

INSULATION MATERIALPAPER, PRESS-BOARDS ETC. MACANITE ETC.

1.ELECT.PROPT 2.DIMENSION 3. PHYSICAL PROPERTIES CONDITION 1.DIMENSION 3. PHYSICAL PROPERTIES

CR MA MA

ELECT. TEST

-DO-

-DO-DO-DO-

-DO-DO-DO-

-DO-DO-DO-

MEASUREMENT SAMPLE VISUAL SAMPLE

1.6 1.6

TERMINAL BOX GASKET

MA MA

MEASUREMENT SAMPLE VISUAL SAMPLE

-DO-DO-

-DO-DO-

-DO-DO-

2 2

1 1 TERMINAL BLOCKS TO BE PROCURED FROM REPUTED

1.8

SUB-DELIVERY ITEMS SUCH AS RELAYS, BUSHINGS, BREATHERS ETC.

1.ROUTINE TEST

MA

VISUAL & PHY

100%

BHEL DRG./ RELEVANT IS

BHEL DRG./ RELEVANT IS

TEST CERT.

2,1

SOURCE. ROUTINE TEST CERTIFICATE OF INSTRUMENTS, RELAYS, BUSHINGS ETC SHALL BE VERIFIED BY BHEL

BHEL

PARTICULARS NAME SIGNATURE DATE

BIDDER/VENDOR

BIDDER'S/VENDORS COMPANY SEAL

CUSTOMER : QUALITY PLAN SHEET 3 OF6 COMPONENT/OPERATION CHARACTERISTICS CHECK BIDDER/ VENDOR SYSTEM CAT. :

PROJECT TITLE QUALITY PLAN NUMBER PED-302-00-Q-001/02 ITEM :OIL FILLED TRANSFORMER EXTENT OF REFERENCE ACCEPTANCE CHECK DOCUMENT NORM

SPECIFICATION : BHELSPEC NUMBER : SPECIFICATION 11/0.433 KV,500KVA TITLE TRANSFORMER SECTION VOLUME III AGENCY REMARKS P W V

SL. NO.

TYPE/ METHOD OF CHECK

FORMAT OF RECORD

3
2.OPERATION/ FUNCTIONAL TESTS 3.DIMENSIONS 4.SURFACE CONDITION 5.RATING, MARKING MA

5
ELECT. & FUNC. 100% CHECK

6
-DO-

7
-DO-

8
-DO-

9
2

10
1

11

MA MA

MEASUREMENT SAMPLE VISUAL 100%

-DO-DO-

-DO-DO-

-DO-DO-

2 2

1 1

MA

VISUAL

100%

-DO-

-DO-

-DO-

1.08

PAINT & VARNISH

SHELF LIFE

MA

VISUAL

100%

-DO-

-DO-

INSP. REPORT

2.0 2.1

FABRICATION/PAINTING FABRICATED TANKS/ RADIATORS/ CONSERVATOR 1.DIMENSIONS MA MEASUREMENT 100% ----------APPROVED DRAWINGS--------INSP. REPORT -DO-DO2 1

2.WELD QUALITY 3.VACUUM TIGHTNESS 4.LEAK TIGHTNESS

MA CR

VISUAL & PT HOLIGAN VAC. TEST

100% 100%

-----------RELEVANT CODE--------------BHEL TECH SPEC, CBIP STD -DOBHEL TECH SPEC, CBIP STD -DO-

2 2

1 1

CR

PRESSURE TEST

100%

-DO-

BHEL

PARTICULARS NAME SIGNATURE DATE

BIDDER/VENDOR

BIDDER'S/VENDORS COMPANY SEAL

CUSTOMER : QUALITY PLAN SHEET 4 OF 6 COMPONENT/OPERATION CHARACTERISTICS CHECK BIDDER/ VENDOR SYSTEM CAT. :

PROJECT TITLE QUALITY PLAN NUMBER PED-302-00-Q-001/02 ITEM :OIL FILLED TRANSFORMER EXTENT OF REFERENCE ACCEPTANCE CHECK DOCUMENT NORM

SPECIFICATION : BHELSPEC NUMBER : SPECIFICATION 11/0.433 KV,500KVA TITLE TRANSFORMER SECTION VOLUME III AGENCY REMARKS P W V

SL. NO.

TYPE/ METHOD OF CHECK

FORMAT OF RECORD

1
2.2

2
SURFACE PREPARATION & PAINTING 1.SURFACE CONDITION

3
MA

4
VISUAL

5
100%

9
INSP. REPORT 3,2

10
1

11

--FREE FROM GREASE, SCALE, RUST AND SHALL HAVE UNIFORM ROUGH SURFACE-----------------------------------------BHEL SPEC/DATA SHEETS-------DO-DO-

2.THICKNESS 3.ADHESION 3.0 3.1 IN PROCESS CORE ASSEMBLY 1.DIMENSION 2.CORE INSULATION 3.CORE LOSS

MA MA

MEASUREMENT SAMPLE ADHESION TEST -DO-

-DO-DO-

3,2 3,2

1 1

MA MA

MEASUREMENT 100% ELECT. 100%

PLANT STD. -DO-

AS PER DRG. -DO-

QC RECORD 2 -DO2

1 1

CR

ELEC. WITH DUMMY COIL

100%

RELEVANT STD

RELEVANT STD

-DO-

3.2

COIL ASSEMBLY

1.DIMENSION 2.TURN TO TURN INSULT. 3.MEASUREMENT OF RESISTANCE

MA MA

MEASUREMENT 100% -DO100%

PLANT STD -DO-

PLANT STD -DO-

-DO-DO-

2 2

1 1

MA

ELECT.TEST

100%

-DO-

-DO-

-DO-

BHEL

PARTICULARS NAME SIGNATURE DATE

BIDDER/VENDOR

BIDDER'S/VENDORS COMPANY SEAL

CUSTOMER QUALITY PLAN SHEET 5 OF 6 COMPONENT/OPERATION CHARACTERISTICS CHECK BIDDER/ VENDOR SYSTEM CAT.

: :

PROJECT TITLE QUALITY PLAN NUMBER PED-302-00-Q-001/02 ITEM :OIL FILLED TRANSFORMER EXTENT OF REFERENCE ACCEPTANCE CHECK DOCUMENT NORM

SPECIFICATION :BHELSPEC NUMBER : SPECIFICATION 11/0.433 KV,500KVA TITLE TRANSFORMER SECTION VOLUME III AGENCY REMARKS P W V

SL. NO.

TYPE/ METHOD OF CHECK

FORMAT OF RECORD

1
3.3

2
CORE-COIL ASSEMBLY (FINAL DRYING & OIL FILLING

3
1.PHY. CONDITION OF COILS 2.DIMENSION 3.BRAZING CONNECTION TO TAPCHANGER 4.CLEARANCES 5.DRYNESS (IR) CR

4
VISUAL

5
100%

7
PLANT STD

8
PLANT STD -DO-

9
2

10
1

11

CR CR

MEASUREMENT 100% VISUAL, MALLET 100% MV DROP TEST

APPD. DRG. PLANT STD

APPD. DRG. PLANT STD

-DO-DO-

2 2

1 1

CR CR

MEASUREMENT 100% ELECT. TEST 100%

APPD. DRG.

APPD. DRG.

-DO-

2 2

1 1

BHEL SPEC/ BHEL SPEC/ -DOPLANT STD PLANT STD APPD DATA SHEET APPD DATA SHEET -DOMANUF. STD -DOMANUF. STD -DOINSP. REPORT -DO-

6.TURNS RATIO 4.0 MARSHALLING KIOSK/BOX 1.DIMENSION 2.PROPER FITNESS & WIRING 3.HV TEST (2KV) FINISH

CR MA MA

ELECT.TEST

100%

2 3,2 3,2

1 1 1

MEASUREMENT 100% VISUAL 100%

BHEL/MANUF DRG BHEL/MANUF DRG

MA

TESTING

100% 2 KV AC FOR 1 MIN.2 KV AC FOR 1 MIN. -DOMANUF DRG. MANUF DRG.

3,2

BHEL

PARTICULARS NAME SIGNATURE DATE

BIDDER/VENDOR

BIDDER'S/VENDORS COMPANY SEAL

CUSTOMER

: :

PROJECT TITLE QUALITY PLAN NUMBER PED-302-00-Q-001/02 ITEM :OIL FILLED TRANSFORMER EXTENT OF REFERENCE ACCEPTANCE CHECK DOCUMENT NORM

SPECIFICATION :BHELSPEC NUMBER : SPECIFICATION 11/0.433 KV,500KVA TITLE TRANSFORMER SECTION VOLUME III AGENCY REMARKS P W V

BHEL
QUALITY PLAN SHEET 6 OF 6 COMPONENT/OPERATION CHARACTERISTICS CHECK BIDDER/ VENDOR SYSTEM CAT. CABLE TYPE/ METHOD OF CHECK

SL. NO.

FORMAT OF RECORD

1
5.0

2
FINAL ASSEMBLY

3
1.(a)ROUTINE TEST CR

4
ELECT

5
100%

9
TEST REPORT 2

10
1 1

11

AS PER BHEL SPEC, RELEVANT IS APPROVED DRG. DATA SHEET

2 TYPE TEST 3.LAYOUT AND ORIENTATION 4DIMENSION

CR MA

ELECT VISUAL

1 FOR EACH TYPE -DO100% -DO-

-DO-DO-

TEST CERIFICATE INSP. REPORT -DO2 1 1

BIDDER TO SUBMIT VALID PREVIOUS TYPE TEST REPORTS

MA

MEASUREMENT 100%

-DO-

-DO-

5.GEN. APPEARANCE FINISH AND WORK MANSHIP 6 .CORRECTNESS & COMPLETENESS OF ALL FITTINGS & ACCESSORIES 7 FUNCTION OF ACCESSORIES 8 PAINT SHADE THICKNESS & ADHESION OIL LEAKAGE TEST 6.0 PACKING 1.SOUNDINGS OF PACKINGS NOTE: LEGEND : P : PERFORMER

MA

VISUAL

100%

-DO-

-DO-

-DO-

NOTE: BHEL SHALL WITNESS ALL THE TESTS/CHECKS/MEASUREMENTS UNDER SL NO 5.FINAL ASSEMBLY

MA

VISUAL

100%

-DO-

-DO-

-DO-

CR

FUNCTIONAL CHECKS

100%

-DO-

-DO-

-DO-

MA

VISUAL, MEAS 100% SHADE 631 OF IS:5

-DO-

-DO-

-DO-

MA MA

VISUAL VISUAL

100% 100%

-DOBHEL SPEC

-DOBHEL SPEC

-DO-DO-

2 2

1 -

1 1

W: WITNESSER PARTICULARS NAME SIGNATURE DATE

V: VERIFIER

(1) BHEL/BHEL's CUSTOMER: 2-VENDOR : 3 SUB VENDOR

BIDDER/VENDOR

BHEL

BIDDER'S/VENDORS COMPANY SEAL

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