Vickers: PVQ Piston Pumps
Vickers: PVQ Piston Pumps
Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3 PVQ10 and PVQ13 Model Number System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4 Controls (Compensators) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5 Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6 Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8 Installation Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9 Shaft Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A11 PVQ20 and PVQ32 Model Number System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A15 Controls (Compensators) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16 Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A17 Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A19 Shaft Torque Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A20 Installation Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A21 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A23 Thru-drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A27 PVQ25 Model Number System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A28 Controls (Compensators) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A29 Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A30 Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A31 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A32 Shaft Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A36 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A37 PVQ40 and PVQ45 Model Number System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A38 Controls (Compensators) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A39 Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A40 Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A42 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A43 Thru-drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A50 Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A54
A2
Introduction
PVQ piston pumps are in-line, variable displacement units and are available in nine sizes. Displacement is varied by means of pressure and/or flow compensator controls. An impressive assortment of control options offers maximum operating flexibility. PVQs operate at quietness levels that meet todays demanding industrial conditions. The sound level of each unit approaches or is below that of the electric motor driving it. Sound is reduced by a patented timing arrangement that also produces low pressure pulses in the outlet flow. This leads to reduced tendencies for noise in systems using PVQs. The PVQ series is capable of operating with many types of hydraulic fluid. Water-content and phosphate ester fluids can be accommodated, in addition to the typical petroleum based and synthetic fluids.
Many PVQ pumps are available in a thru-drive configuration to accommodate a multitude of application and installation requirements. Thru-drive models can be coupled to various types and sizes of fixed and variable displacement pumps, resulting in a compact and versatile package. Such a package offers lower installed cost by reducing the installation size and by requiring only one mounting pad on the prime mover. Quiet PVQs have excellent operating characteristics, and the pumps many control and mounting options allow choosing the optimum model for any application. Additionally, PVQs possess the same durability and long life characteristics expected of the best industrial products in todays marketplace. For over 75 years, the Eaton name has been synonymous with long trouble-free service.
Operating Data PVQ10 and PVQ13 Displacement, Speed, and Pressure Ratings
PVQ10 10,5 (0.643) PVQ13 13,8 (0.843) PVQ20 21,1 (1.290) PVQ25 25,2 (1.540) PVQ32 32,9 (2.010) PVQ40 41,0 (2.500) PVQ45 45,1 (2.750) Application Data Fluid Cleanliness Hydraulic Fluids and Temperature Ranges Fire Resistant Fluids Installation and Start-up Ordering Procedure
210 (3000) 140 (2000) 210 (3000) 210 (3000) 140 (2000) 210 (3000) 186 (2700)
RATINGS
PVQ10 10,5 (0.643) PVQ13 13,8 (0.843) Pressure Limits: Case pressure 0,35 bar (5 psig) maximum Inlet pressure 0,2 bar (5 in. Hg) vacuum to 2 bar (30 psig)
1800 1800
A3
PVQ 1* 1 2
** 3
* 4
S* 5
* 6
S 7
10 8
C****** 9
(D) 10
** 11
S*** 12
Code Description
Description
Nos Feature
Series PVQ
P V Q
Inline piston pump Variable volume Quiet series 10,5 cc/rev (0.64 cir), 210 bar (3000 psi) 13,8 cc/rev (0.84 cir), 140 bar (2000 psi) Flange SAE J744 82-2 (SAE A) Flange ISO 3019/2-80A2HW (available with N drive shaft only) Right hand (cw), standard Left hand (ccw), optional SAE O-ring rear port, 1.0625 inlet and outlet (standard) SAE O-ring side port, 1.3125 inlet and outlet (optional) Straight keyed SAE A modified, .75 dia. x 1.75 long Splined SAE A modified, 9T 16/32 DP major dia. fit Shaft end ISO 3019/2 E20N (available with MA mount only) Buna N, standard Fluorocarbon, optional Design number subject to change. Installation dimensions remain unchanged for designs 10-19. Pressure compensator. PVQ10: Standard model is C21, indicating setting of 210 bar (3000 psi); range is 02-21 in tens of bar (350-3000 psi). PVQ13: Standard model is C14, indicating factory setting of 138 bar (2000 psi); range is 02-14 in tens of bar (350-2000 psi). Low pressure compensator. Standard model is CM7 , indicating factory setting of 69 bar (1000 psi); range is 02-10 in tens of bar (350-1500 psi).
C**V**B
4 5
R L SE SS
Shafts, input
1 3 N
7 8
Seals
S F
Control type
C**
Pressure compensator C**, as above with load-sensing. Standard load-sensing setting is 11 bar (160 psi); range 10-17 bar (150-250 psi); with bleed-down orifice. Example: C21V11B indicates PVQ10 compensator with 210 bar pressure setting and 11 bar load-sense differential. C**V**P Pressure compensator with loadsensing as C**V**B above, but with bleed-down orifice plugged. C**VC**B Pressure compensator with loadsensing. Compensator same as C** above. Standard loadsensing setting is 24 bar (350 psi), range 17-31 bar (250-450 psi). With bleed-down orifice. C**VC**P Pressure compensator with loadsensing. Same as C**VC**B above, but with bleed-down orifice plugged. CG Pressure compensator modified for hydraulic remote control. CD** Electric dual range compensator. PVQ10: CD21 is standard 210 bar setting of high range (24-210 bar). PVQ13: CD14 is standard 140 bar setting of high range (24-140 bar). Both units require low range to be set by customer (20-100 bar). UV Unloading Valve for accumulator circuits. See installation details. 10 Control option Blank D 11 Control design 11 11 12 20 S2 S3 Without adjustable maximum displacement stop (standard). Adjustable maximum displacement stop (optional). C** and CM** C**D and CM**D C**V(C)**B and C**V(C)**P CD** and CG Shaft up mounting British Standard Parallel Threads Counterbore Ports (ISO R288 threads). Contact Eaton for available configurations. Special CG compensator for use with electronically modulated relief valves.
CM**
12
Special suffixes
S9
A4
Controls
Pressure Compensators The pressure compensator control automatically adjusts pump delivery to maintain volume requirements of the system at a preselected operating pressure. Maximum pump delivery is maintained to approximately 3,4 bar (50 psi) below the pressure setting before being reduced. The pressure compensator control operates on one side of center and has an adjustment range as designated in the model numbering system. Pressure Compensator with Adjustable Maximum Displacement Stop The adjustable maximum stop pressure control enables the maximum pump delivery to be externally adjusted from 25% to 100% while maintaining all of the standard features of a pressure compensated pump. To assist initial priming, manual adjustment control setting must be at least 40% of maximum flow position.
Remote Control Pressure Compensator Exactly the same as the C (pressure compensation option) except the machine operator is able to change the compensator setting through the use of a remote pilot relief valve, such as Eaton C-175. Electric Dual Range Pressure Compensator The dual range pressure compensator control automatically adjusts pump delivery to maintain volume requirements of the system at either of two preselected operating pressures. Maximum pump delivery is maintained to approximately 3,4 bar (50 psi) below either pressure control setting before being reduced. Control type and pressure range are designated in the model number system.
Note: Graphic symbols shown with external valve(s) and cylinder to illustrate typical usage.
Load-sensing and Pressure Limiting Compensators This compensator provides loadsensing control under all pressure conditions up to the desired maximum. It automatically adjusts pump flow in response to a remote pressure signal and maintains outlet pressure at a level slightly above load pressure. The integral pressure limiter overrides the loadsensing control, reducing pump displacement as the preset maximum operating pressure is reached. Standard load-sense differential pressure settings, by control type, follow. See model number system for setting range.
Standard load-sensing and pressure limiting control with 11 bar differential pressure (standard factory setting). Includes bleed-down orifice to exhaust load-sense signal for low-pressure standby condition. Same as C**V11B above, but with bleed-down orifice plugged. Same as C**V11B, but with factory differential pressure setting of 24 bar. Same as C**V11P , but with factory differential pressure setting of 24 bar.
210 bar (3000 psi) 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi)
60%
40% 100%
Overall efficiency
60%
40% l/min 32 USgpm 8 6 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi) 210 bar (3000 psi) 4 2 0 hp 20 15 210 bar (3000 psi) 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi) 500 1000 Speed r/min 1500 10 5 0 2000 Input power Delivery
16
0 kW 15
10
100% Volumetric efficiency 80% 140 bar (2000 psi) 70 bar (1000 psi)
60%
40% 100%
Overall efficiency
80%
140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi)
60%
40% l/min 32 USgpm 8 6 4 2 0 hp 20 15 10 5 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi) 500 1000 Speed r/min 1500 2000 5 0 Input power
A7
24 Delivery
16 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi)
0 kW 15 Input power
10
Note: To obtain full flow operation of pump, pressure compensator setting must be 14 bar (200 psi) above desired operating pressure. Full flow curves were obtained with compensator settings 14 bar (200 psi) above 210 bar (3000 psi) max. rated pressure.
Delivery
SOUND DATA
Speed r/min
Cutoff PVQ10
PVQ13
1000
1200
1500
1800
35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500) 35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500) 35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500) 35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500)
51 55 56 57 59 53 55 56 57 60 56 59 59 60 62 58 60 62 63 65
53 54 55 61 54 54 58 65 56 59 60 67 58 61 63
43 48 50 51 51 46 49 51 53 54 47 49 51 53 53 52 53 55 57 57
42 50 52 56 44 52 56 57 44 51 55 56 49 56 58
*Sound pressure data equivalent to NFPA Standard. Note: To ensure maximum noise reduction at full flow conditions, Engineering recommends limiting pressure of PVQ10 to 175 bar (2500 psi) and PVQ13 to 100 bar (1500 psi) at 1800 rpm.
RESPONSE DATA
Control Type
PVQ10 On stroke
On stroke
Off stroke
Pressure compensator
0.040 sec.
0.020 sec.
0.048 sec.
0.016 sec.
A8
Case drain connection .562-18 UN-2B straight thd. for .375 O.D. tubing Compensator position for L.H. rotation models 130 (5.12)D 108,7 (4.28) 44,4 (1.75) 6,3 (0.25) 6,1 (0.24) Model number shown here 69,8 (2.75) 12,7 (0.50)
Caution: While pump is operating do not back compensator adjustment screw out beyond dimension shown. Outlet connection for R.H. rotation models 11/16-12 UN-2B straight thd. (0.75 O.D. tubing) 28,4 (1.12) 84,8 (3.34) 84,8 (3.34)
28,4 (1.12)
50 (1.97) 82,55 (3.250) 82,50 (3.248) D 33,5 16,8 (1.32) (0.66) Right hand rotation 53,2 (2.09) 47,7 (1.88)R 11,1 (0.437)D 2 holes 38,1 (1.50) A B
79,2 (3.12)
52,3 (2.06)
163,6 (6.44)
106,4 (4.188)
4,79 (0.1885) square x 25,4 4,76 (0.1875) (1.00) 19,05 (0.750) D 19,02 (0.749) Direction of rotation shown here
Outlet connection for L.H. rotation models 11/16-12 UN-2B straight thd. (0.75 O.D. tubing)
153,2 (6.03)
Outlet connection 1.3125-12 UN-2B straight thd. (1.00 O.D. tubing) for R.H. rotation models
79,2 (3.12)
177 (6.97) Outlet connection 1.3125-12 UN-2B straight thd. (1.00 O.D. tubing) for L.H. rotation models
165,1 (6.500)
A9
Shaft Options
No. 3 Shaft
11,27 (0.444)
5,99 5,97 (0.234) (0.235) Square key 7,24 (0.285) 54,50 (2.15) 109,00 (4.29)
SAE standard involute spline flat root major diameter fit. 9 teeth 16/32 pitch diameter ref. .4835/.4725 minor diameter
8,51 (0.335)
Load sensing comp. control port location for R.H. rotation .4375-20 UNF-2B boss connection 167,39 (6.59) 190,75 (7.51)
Load sensing control port location for L.H. rotation 28,45 (1.12) Max.
19,05 (0.75)
28,45 D (1.12)
Compensator adj. knob. Do not back out adj. knob beyond 28,4 (1.12) dim. shown while pump is operating.
45,1 (1.775)
.4375-20 UNF-2B thread for control models. Connect to pressure control, such as C-175. SAE O-ring boss connection .250 O.D. tubing.
A10
Adjustment Loosen locknut on adjusting rod. Turn adjusting rod clockwise (CW) to decrease maximum pump delivery, or counterclockwise (CCW) to increase maximum pump delivery, until desired setting is obtained. Secure this setting by tightening locknut.
Adjustable maximum stop pressure compensator control position on left hand models Minimum delivery position (screw flush with nut) Do not adjust below flush. 232,9 (9.17) 194,6 (7.66) 15,7 (0.62) 94,5 (3.72) 94,5 (3.72) 28,4 (1.12) 23,9 (0.94) across flats on hex.
50 (1.97)
87,9 (3.46)
22,7 (0.90)
Adjusting rod (Approx. cc/rev change per turn: PVQ10 - 0.94 PVQ13 - 1.12)
A11
Adjustment 1. With the directional valve deenergized, loosen locknut 5 and turn the adjusting screw 4 to the desired first stage pressure setting, then tighten locknut 5. 2. With solenoid de-energized, turn adjusting spool 1 counterclockwise (CCW) until nut 3 is bottomed in adjusting screw slot. (Second stage setting is now equal to first stage pressure setting.) Turn adjusting spool clockwise (CW) to desired second stage pressure requirements. One complete turn of adjusting spool equals approximately 41 bar (600 psi). Energize solenoid and check pressure setting. De-energize solenoid and re-adjust if necessary. Secure this setting by tightening locknut 2.
288,5 (11.36)
2. Locknut 17,3 (0.68) across flats 3. Locknut must be contained within slot of adjusting screw as shown 4. Adjusting screw 25,4 (1.00) across flats sets first stage pressure
50 (1.97)
Position for R.H. models Dual range pressure compensator position Electrical conduit conn. 1/2 NPTF thd.
Solenoid current
Holding amps
115/120V AC 60 Hz .54 2.0 110V AC 50 Hz .64* *Maximum peak inrush amps approximately 1.4 x R.M.S. value shown. Refer to catalog GB-C-2015B for additional solenoid valve data.
A12
Controls Electric Dual Range Pressure Compensator with Maximum Displacement Stop
Maximum Flow Adjustment With the system pressure below both compensator settings, loosen maximum stop adjusting screw locknut and adjust screw to desired flow position (turning screw clockwise decreases flow and turning screw counterclockwise increases flow). To lock screw in position tighten locknut. To assist initial priming, adjust control setting to at least 40% of maximum flow position. Compensator Control 1. With the directional valve de-energized, loosen locknut 5 and turn the adjusting screw 4 to the desired first stage pressure setting, then tighten locknut 5. 2. With directional valve de-energized, turn adjusting spool 1 counterclockwise until nut 3 is bottomed in adjusting screw slot. (Second stage setting is now equal to first stage pressure setting.) Turn adjusting spool clockwise to desired second stage pressure requirements. One complete turn of adjusting spool equals approximately 41 bar (600 psi). Energize solenoid and check pressure setting. De-energize solenoid and re-adjust if necessary. Secure this setting by tightening locknut 2.
22,9 (0.90) 50 (1.97) 168,4 (6.63) Locknut 11,2 (0.44) across flats Maximum stop (adjusting screw) .250-20 UNC thd. Maximum delivery position 15,7 (0.62) 168,4 (6.63)
Electrical conduit connection 1/2 NPTF thd. Minimum delivery position (flush with nut). Do not adjust below flush.
170,4 (6.71)
212,8 (8.38)
91,4 (3.60) 2. Locknut 17,3 (0.68) across flats 3. Locknut must be contained within slot of adjusting screw as shown 4. Adjusting screw 25,4 (1.00) across flats sets first stage pressure 5. Locknut 31,7 (1.25) across flats
A13
With the unloading valve control the variable pump will unload at a preset pressure. The pump will maintain this no flow, low pressure (approximately 14 bar [200 psi]) standby condition, until system pressure drops to about 85% of the preset unloading pressure. The pump will then return on stroke and provide full flow until the preset unloading pressure is reached again. With this control, an efficient accumulator charging circuit is obtained. The pump will provide full flow to fill the accumulator until the maximum charging pressure is reached. The pump then goes to a standby condition until the accumulator pressure drops to 85% of the desired maximum. The accumulator is then recharged as the cycle starts over again. A separate right angle check valve must be provided to maintain the accumulator hydraulic charge and prevent back flow when the pump is unloaded. The check valves internal leakage must not exceed five drops per minute. The control port must be connected to system pressure, downstream of the check valve.
Adjustment range PVQ10 100-210 bar (1500-3000 psi) PVQ13 100-140 bar (1500-2000 psi) Cut-in pressure is 85% of unloading pressure, minimum.
Setting Pressures 1. Back out accumulator unloading pressure adjustment screw to below desired unloading pressure. 2. Adjust desired standby pressure. 3. Set accumulator pressure by screwing in the accumulator unloading adjustment screw. Accumulator recharge (cut-in) pressure is a function of the maximum accumulator pressure and is not adjustable. 4. Check pressure settings and re-adjust if necessary.
Standby pressure adjustment Accumulator unloading pressure adjustment Control Port .4375-20 UNF-2B thd. SAE O-ring boss connection .25 OD tubing 145,5 (5.95) Inlet
Check Valve
Outlet Drain
79,2 (3.12)
56,1 (2.21)
225,3 (8.87)
70,6 (2.78)
A14
RATINGS
PVQ20 21,1 (1.290) 1800 PVQ32 32,9 (2.010) 1800 Pressure Limits: Case pressure 0,35 bar (5 psig) maximum Inlet pressure 0,2 bar (5 in. Hg) vacuum to 2 bar (30 psig) EXAMPLE MODEL NUMBER SYSTEM: (Position)
Nos Feature Code
14 (31) 14 (31)
PVQ ** 1 2
** 3
* 4
A** S* 5 6
* 7
* 8
10 9
C******* (D) 10 11
** 12
S*** 13
Code Description
Description
Nos Feature
Series PVQ
P V Q 20 32
Inline piston pump Variable volume Quiet series 21,1 cc/rev (1.29 cir), 210 bar (3000 psi) 32,9 cc/rev (2.01 cir), 140 bar (2000 psi) Flange SAE J744 101-2 (SAE B) Flange ISO 3019/2-100A2HW (available with N drive shaft only) Right hand (cw), standard Left hand (ccw), optional No thru-drive SAE J744 82-2 (SAE A) w/9T spline SAE J744 82-2 (SAE A) w/11T spline SAE O-ring rear port, 1.625 inlet and outlet (standard) SAE O-ring side port, 1.625 inlet and outlet (optional) Straight keyed SAE B modified, 2.31'' long Splined SAE B modified, 13T 16/32 DP major dia. fit Shaft end ISO 3019/2 E25N (available with MB mount only) 26-tooth splined shaft (Eaton). Used in PVQ20/32 single to mount on PVQ40/45 B26 thru-drive. Buna N, standard Fluorocarbon, optional Design number subject to change. Installation dimensions remain unchanged for designs 10-19. Pressure compensator. PVQ20: Standard model is C21, indicating setting of 210 bar (3000 psi); range is 02-21 in tens of bar (350-3000 psi). PVQ32: Standard model is C14, indicating factory setting of 138 bar (2000 psi); range is 02-14 in tens of bar (350-2000 psi). Low pressure compensator. Standard model is CM7 , indicating factory setting of 70 bar (1000 psi); range is 02-10 in tens of bar (350-2000 psi). 12 Control design 11 Control option
C**V**B
Mounting flange specifications Rotation viewed from shaft end Thru-drive without coupling (available with side ports only) Ports, type and location
B2 MB R L Blank A9 A11 SE SS
4 5
Shafts, input
1 3 N 28
8 9
S F 10
Pressure compensator C**, as above with load-sensing. Standard load-sensing setting is 11 bar (160 psi); range 10-17 bar (150-250 psi); with bleed-down orifice. Example: C21V11B indicates PVQ20 compensator with 210 bar pressure setting and 11 bar load-sense differential. C**V**P Pressure compensator with loadsensing as C**V**B above, but with bleed-down orifice plugged. C**VC**B Pressure compensator with loadsensing. Compensator same as C** above. Standard load-sensing setting is 24 bar (350 psi), range 17-31 bar (250-450 psi). With bleed-down orifice. C**VC**P Pressure compensator with loadsensing. Same as C**VC**B above, but with bleed-down orifice plugged. CG Pressure compensator modified for hydraulic remote control. CD** Electric dual range compensator. PVQ20: CD21 is standard 210 bar setting of high range (24-210 bar). PVQ32: CD14 is standard 140 bar setting of high range (24-140 bar). Both units require low range to be set by customer (20-100 bar). UV Unloading Valve for accumulator circuits. See installation details. Blank D 11 11 12 20 S2 S3 Without adjustable maximum displacement stop (standard) Adjustable maximum displacement stop (optional) C** and CM** C**D and CM**D C**V(C)**B and C**V(C)**P UV, CD** and CG Shaft up mounting British Standard Parallel Threads Counterbore Ports (ISO R288 threads). Contact Eaton for available configurations. Special CG compensator for use with electronically modulated relief valves
10
Control type
C**
13
Special suffixes
CM**
S9
A15
Controls
Pressure Compensator Controls The pressure compensator control automatically adjusts pump delivery to maintain volume requirements of the system at a preselected operating pressure. Maximum pump delivery is maintained to approximately 75 psi (PVQ20) or 100 psi (PVQ32) below the pressure setting before being reduced. The pressure compensator control operates on one side of center and has an adjustment range as designated in the model numbering system. Pressure Compensator Control with Adjustable Maximum Displacement Stop The adjustable maximum stop pressure control enables the maximum pump delivery to be externally adjusted from 25% to 100% while maintaining all of the standard features of a pressure compensated pump. To assist initial priming, manual adjustment control setting must be at least 40% of maximum flow position.
Remote Control Pressure Compensator Exactly the same as the C (pressure compensation option) except the machine operator is able to change the compensator setting through the use of a remote pilot relief valve, such as Eaton C-175. Electric Dual Range Pressure Compensator Control The dual range pressure compensator control automatically adjusts pump delivery to maintain volume requirements of the system at either of two preselected operating pressures. Maximum pump delivery is maintained to approximately 75 psi (PVQ20) or 100 psi (PVQ32) below either pressure control setting before being reduced. Control type and pressure range are designated in the model number system.
Note: Graphic symbols shown with external valve(s) and cylinder to illustrate typical usage.
Load-sensing and Pressure Limiter Compensator Control This compensator provides load-sensing control under all pressure conditions up to the desired maximum. It automatically adjusts pump flow in response to a remote pressure signal and maintains outlet pressure at a level slightly above load pressure. The integral pressure limiter overrides the loadsensing control, reducing pump displacement as the preset maximum operating pressure is reached. Standard load-sense differential pressure settings, by control type, follow. See model number system for setting range.
Standard load-sensing and pressure limiting control with 11 bar differential pressure (standard factory setting). Includes bleeddown orifice to exhaust loadsense signal for low-pressure standby condition. Same as C**V11B above, but with bleed-down orifice plugged. Same as C**V11B, but with factory differential pressure setting of 24 bar. Same as C**V11P , but with factory differential pressure setting of 24 bar.
Volumetric efficiency
100% 80%
35 bar (500 psi) 70 bar (1000 psi) 140 bar (2000 psi) 210 bar (3000 psi)
60%
100% Overall efficiency 70 bar (1000 psi) 140 bar (2000 psi) 210 bar (3000 psi) 35 bar (500 psi)
80%
60%
40% l/min 40 USgpm 10 8 6 35 bar (500 psi) 70 bar (1000 psi) 140 bar (2000 psi) 210 bar (3000 psi) 4 2 0 hp 20 210 bar (3000 psi) 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi) 15 10 5 500 1000 Speed r/min 1500 2000 0 Delivery
A17
32
Delivery
24
16
0 kW 15 Input power
10
Note: To obtain full flow operation of pump, pressure compensator setting must be 14 bar (200 psi) above desired operating pressure. Full flow curves were obtained with compensator settings 14 bar (200 psi) above 210 bar (3000 psi) max. rated pressure.
Input power
35 bar (500 psi) 70 bar (1000 psi) 140 bar (2000 psi)
60%
40%
Overall efficiency
100%
80%
140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi)
60%
Delivery
57
38 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi)
19
5 0 hp 20 15
0 kW 15 Input power
10 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi) 500 1000 Speed r/min 1500 2000
10 5 0
Note: To obtain full flow operation of pump, pressure compensator setting must be 14 bar (200 psi) above desired operating pressure. Full flow curves were obtained with compensator settings 14 bar (200 psi) above 140 bar (2000 psi) max. rated pressure.
A18
SOUND DATA
Speed r/min
Cutoff PVQ20
PVQ32
1000
1200
1500
1800
35 (500) 70 (1000) 140 (2000) 210 (3000) 35 (500) 70 (1000) 140 (2000) 210 (3000) 35 (500) 70 (1000) 140 (2000) 210 (3000) 35 (500) 70 (1000) 140 (2000) 210 (3000)
53 56 57 59 55 58 59 61 57 59 61 62 60 62 63 64
58 59 61 61 62 63 63 65 65 66 67 68
43 47 52 54 43 48 52 55 47 51 56 59 50 53 58 58
47 50 54 47 51 54 50 54 55 53 56 62
RESPONSE DATA
Control Type
PVQ20 On stroke
Off stroke
PVQ32 On stroke
Off stroke
A19
Thru-drive Shaft Torque Data Any deviation from these maximum torque values must be approved by Eaton engineering.
PVQ20/32A9
1 135 (1200) 3 208 (1850) N 337 (2987) PVQ20/32A11 1 135 (1200) 3 208 (1850) N 337 (2987) *SAE B 4 inch thru-drive pilot not available in PVQ20/32 frame size.
58 (517)
123 (1100)
A20
Case drain connection .7500-16 UNF-2B straight thd. (for 0.50 O.D. tubing)
58,7 (2.31)
189 (7.44)
Compensator position for R.H. rotation models 33,3 (1.31) 28,4 (1.12)
66,5 (2.62)
84,8 (3.34)
Compensator position for L.H. rotation models 28,4 (1.12)D 82,5 (3.25)
9,5 (.375)
45,7 (1.80) 22,9 (0.90) 14,3 (0.562)D 2 holes (for mounting) 120,6 (4.75)D
101,6 (4.000) 101,5 (3.998) 52,3 (2.06) 25,1 (0.989) 24,9 (0.979) 22,22 (0.875) 22,20 (0.874) D 12,7 (0.50)
B 65 (2.56)
93,5 (3.68) 193,8 (7.63) Outlet connection for L.H. rotation models 1.6250-12 UN-2B thd. (for 1.25 O.D. tubing)
186,9 (7.36)
Outlet connection for R.H. rotation models 1.6250-12 UN-2B thd. (for 1.25 O.D. tubing)
Alternate case drain connection .7500-16 UNF-2B straight thd. (for 0.50 O.D. tubing)
Caution: while pump is operating do not back compensator adjustment screw out beyond dimension shown.
A21
Installation Dimensions
Side Ports
174,5 (6.87)
Case drain connection .7500-16 UNF-2B straight thd. (for 0.50 O.D. tubing) 28,4 (1.12) 52,4 (2.062)
61 (2.40)
108,7 (4.28)
82,5 (3.25)
31,7 (1.25) Outlet connection for L.H. rotation models 98,5 (3.88)
65 (2.56)
1.6250-12 UN-2B thd. inlet or outlet connection - 2 places (for 1.25 O.D. tubing)
196,8 (7.75)
Alternate case drain connection .7500-16 UNF-2B straight thd. (for 0.50 O.D. tubing)
No. 3 Shaft
22,2 22,1 (0.873) (0.872) Major Dia.
9 (3 (3
SAE standard involute spline flat root major diameter fit. 13 teeth 16/32 pitch 0.8125 pitch diameter (ref.) 0.7335/0.7225 minor diameter
14,25 (0.56)
major 5 or
10,5 (0.413)
9,25 (0.364)
A22
Controls
Remote Compensator
Adjustment 1. Turn pressure control (such as C-175) CCW to minimum setting. 2. Turn compensator adjustment plug to desired minimum pressure (17 bar, 250 psi or higher). 3. Full pressure range can now be obtained with pressure control.
Caution: Effective compensator pressure will be compensator control setting (17-69 bar, 250-1000 psig) plus remote relief valve setting.
45,1 (1.775)
Load sensing comp. control port location for R.H. rotation .4375-20 UNF-2B boss connection
Load sensing control port location for L.H. rotation 28,45 (1.12) Max.
19,05 (0.75)
28,45 D (1.12)
Compensator adj. knob. Do not back out adj. knob beyond 28,4 (1.12) dim. shown while pump is operating.
.4375-20 UNF-2B thread for control models. Connect to pressure control, such as C-175. SAE O-ring boss connection .250 O.D. tubing
Minimum delivery position (screw flush with nut) do not adjust below flush. 265,7 (10.46) 17,3 (0.68) 90,2 (3.55) 28,4 (1.12) D
70,9 (2.79)
28,4 (1.12)
226,1 (8.90)
52,3 (2.06)
A 25,1 (0.99)
Adjusting rod (Approx. cc/rev change per turn: PVQ20 - 1.88 PVQ32 - 2.82)
Adjustable maximum stop pressure compensator control position on left hand models
A23
Controls
318,2 (12.53)
2. Locknut 17,3 (0.68) across flats 3. Locknut must be contained within slot of adjusting screw as shown 4. Adjusting screw 25,4 (1.00) across flats sets first stage pressure
134,9 (5.31)
158,7 (6.25)
52,3 (2.06)
Solenoid current
Holding amps
115/120V AC 60 Hz .54 2.0 110V AC 50 Hz .64* *Maximum peak inrush amps approximately 1.4 x R.M.S. value shown. Refer to catalog GB-C-2015B for additional solenoid valve data.
A24
Controls Electric Dual Range Pressure Compensator with Maximum Displacement Stop
Maximum Flow Adjustment With the system pressure below both compensator settings, loosen maximum stop adjusting screw locknut and adjust screw to desired flow position (turning screw clockwise decreases flow and turning screw counterclockwise increases flow). To lock screw in position, tighten locknut. To assist initial priming, adjust control setting to at least 40% of maximum flow position. Compensator Control 1. With the directional valve deenergized, loosen locknut 5 and turn the adjusting screw 4 to the desired first stage pressure setting, then tighten locknut 5. 2. With directional valve deenergized, turn adjusting spool 1 counterclockwise until nut 3 is bottomed in adjusting screw slot. (Second stage setting is now equal to first stage pressure setting.) Turn adjusting spool clockwise to desired second stage pressure requirements. One complete turn of adjusting spool equals approximately 41 bar (600 psi). Energize solenoid and check pressure setting. De-energize solenoid and re-adjust if necessary. Secure this setting by tightening locknut 2.
25,1 (0.99)
196,2 (7.72)
52,3 (2.06) Minimum delivery position (flush with nut). Do not adjust below flush.
30,0 (1.18) Locknut - 11,2 (0.44) across flats Maximum stop (adjusting screw) .250-20 UNC thd. Maximum delivery position Electrical conduit connection 1/2 NPTF thd. Maximum stop adjusting rod (Approx. 2.22 cc/rev change per turn)
213,4 (8.40)
93,5 (3.68)
3. Locknut must be contained within slot of adjusting screw as shown 4. Adjusting screw 25,4 (1.00) across flats sets first stage pressure 5. Locknut 31,7 (1.25) across flats 136,3 (5.37) 196,3 (7.73)
A25
With the unloading valve control the variable pump will unload at a preset pressure. The pump will maintain this no flow, low pressure (approximately 14 bar [200 psi]) standby condition, until system pressure drops to about 85% of the preset unloading pressure. The pump will then return on stroke and provide full flow until the preset unloading pressure is reached again. With this control, an efficient accumulator charging circuit is obtained. The pump will provide full flow to fill the accumulator until the maximum charging pressure is reached. The pump then goes to a standby condition until the accumulator pressure drops to 85% of the desired maximum. The accumulator is then recharged as the cycle starts over again. A separate right angle check valve must be provided to maintain the accumulator hydraulic charge and prevent back flow when the pump is unloaded. The check valves internal leakage must not exceed five drops per minute. The control port must be connected to system pressure, downstream of the check valve.
Adjustment range PVQ20 PVQ32 100-210 bar (1500-3000 psi) 100-140 bar (1500-2000 psi)
Unload valve control port To load
Check Valve
Setting Pressures 1. Back out accumulator unloading pressure adjustment screw to below desired unloading pressure. 2. Adjust desired standby pressure. 3. Set accumulator pressure by screwing in the accumulator unloading adjustment screw. Accumulator recharge (cut-in) pressure is a function of the maximum accumulator pressure and is not adjustable. 4. Check pressure settings and re-adjust if necessary.
Outlet Drain
41,1 (1.62)
Control Port .4375-20 UNF-2B thd. SAE O-ring boss connection .25 OD tubing
52,0 (2.05)
145,5 (5.95)
A26
No. 1 shaft. Input torque not to exceed 73 Nm (650 lb. in.) plus tabulated auxiliary pump torque with no overhung load. Applications requiring overhung load capability or other shaft ends are subject to approval by Eaton Engineering.
Note: Ports are reversed for L.H. rotation. Control location same for both L.H. and R.H. rotation.
101,6 (4.00) 101,5 (3.998) 6,4 (0.251) 6,3 (0.250) 22,22 (0.875) 22,20 (0.874) 187 (7.36) 93,5 (3.68) 11,2 (0.44) 120,6 (4.75) 4,8 (0.188) 47,5 (1.87) 82,5 (3.25) 174,7 (6.88) Caution: While pump is operating, do not back compensator adj. out beyond 28,4 (1.12) dim. shown. 20,6 (0.81) 20,6 (0.81) Construction plug. Do not remove. Drain port .7500-16 UNF-2B thd. SAE O-ring boss conn. .500 O.D. tubing. Drain port .7500-16 7,9 UNF-2B thd. SAE O-ring (0.31) boss conn. .500 O.D. tubing .375-16 UNC-2B thd. 18,3 (0.72) deep
31,7 (1.25)
18,7 (0.738) 18,5 (0.729) 9,6 25,1 (0.989) (0.39) 24,9 (0.979) 74,7 (2.94) Output spline (see table)
76,7 (3.02) 12,7 (0.50) 162 (6.38) 98,5 (3.88) 230,6 (9.08) 106,4 (4.19) 196,8 (7.75)
Outlet port R.H. see note. 1.6250-12 UN-2B thd. SAE O-ring boss connection 1.250 O.D. tubing
82,6 (3.252) Use O-ring AS568-042 at interface of auxiliary pump mounting A See table B
Inlet port R.H. see note. 1.6250-12 UN-SAE str. thd. SAE O-ring boss connection 1.250 O.D. tubing
Alternate drain port .7500-16 UNF-2B thd. SAE O-ring boss connection .500 O.D. tubing
Installation Dimensions mm (in) Model Number System Spline Data Max. Torque Nm (in. lb.) A B Coupling Kit
ASA B5.15-1960 9 teeth 16/32 DP 58 (517) 16,7 (0.66) 33,0 (1.30) Flat root side fit A11 ANS B92.1-1970 11 teeth 16/32 DP 123 (1100) 18,5 (0.73) 39,1 (1.54) Flat root side fit Note: O-ring included with pump. Coupling kit, cap screws, and washers must be ordered separately to mount rear pump.
A9
02-136810 02-306041
Model Series
PVQ10/13 3 PVB5/6 S124 suffix A9 V10 11 V20 62 Note: A11 (not listed above) is intended for special application only.
02-136810
A27
RATINGS
PVQ25 25,2 (1.54) 1800 Pressure Limits: Case pressure 0,35 bar (5 psig) maximum Inlet pressure 0,2 bar (5 in. Hg) vacuum to 2 bar (30 psig) EXAMPLE MODEL NUMBER SYSTEM: (Position)
Nos 1,2 3,4,5,6 7 8,9 Feature Code title Displacement Input shaft rotation Front mounting and input shaft
210 (3000)
16 (24)
14 (31)
PV Q025 R 12 3,4,5,6 7
1 8
1 9
AA 01
1 2
0 3
B 4
11 56
24 78
00 90
A 1
1 2
00 34
1 5
AF 67
CD 89
0 0
A 1
Code Description PV Open circuit piston pump Q025 25.2cm3/r [1.54 in3/r] L R 01 Left-hand rotation (CCW) Right-hand rotation (CW)
Nos 15,16
Feature Pressure comp./ unloading valve setting Flow comp. setting or unload VLV standby
Code Description 00 No pressure compensator setting 33 206.8-213.7 bar [3000-3100 lbf/in2] 00 11 24 No flow compensator setting 9.65-12.41 bar [140-180 lbf/in2] 22.75-25.51 bar [330-370 lbf/in2]
17 ,18
2 Bolt B (SAE J744-101-2) with 22.2 [.88] DIA straight keyed shaft Note: Consult an Eaton representative for additional settings (SAE J744-22-1), key included 19,20 Secondary 00 No secondary compensator 05 2 Bolt B (SAE J744-101-2) with compensator setting setting 13T 16/32DP 41.1 [1.62] long 04 186.2-193.1 bar [2700-2800 lbf/in2] splined shaft 09 2 Bolt B (SAE J744-101-2) with 21 Control special 0 No special features 26T 32/64DP splined shaft features A Bleed down orifice 10 Shaft-2 Bolt VDMA A with 25.0 [.984] B External manual stroke adjustment DIA straight keyed shaft, key included G High rate spring for low Note: Consult an Eaton representative for additional options pressure setting J Bleed down orifice and high rate 10,11 Main ports AU End ports; tube ports per spring for low pressure setting location and size SAE J514, suction 1.625-12 UN-2B, AV pressure 1.0625-12 UN-2B SAE End ports; tube ports per ISO 6149-1, suction M42 x 2, pressure M27 x 2 M18 metric O-ring port top (D1) M18 metric O-ring port bottom (D2) .750-16 UNF-2B SAE O-ring port top (D1) .750-16 UNF-2B SAE O-ring port bottom (D2) No diagnostic pressure point 30 Pressure compensator Pressure and flow compensator Electric dual range pressure Compensator with directional 31 control valve Hydraulic remote control pressure compensator Unloading valve (accumulator circuits) Electric dual range pressure compensator without directional control valve Adjustable pressure compensator (PVQ25 only) Adjustable pressure and flow compensator (PVQ25 only) Adjustable hydraulic remote control pressure compensator (PVQ25 only) CFD control 12 volt DC Customer and unit identification 22 Maximum displacement option Auxiliary mounting and output shaft Shaft seals Special features Paint 1 2 00 0 1 00 AF 00 CD 0 Standard displacement Adjustable maximum displacement (set at maximum) No auxiliary mounting or output shaft No shaft seal Standard shaft seal (nitrile) No special features Cast iron housing No paint Blue primer STD mark assembly Number, model number system Up to rotation and build data Code on plate First
12
6 7 B C
13 14
0 A B C D E F G H J K
Design code
A28
Controls
A Option Pressure Compensator Controls The pressure compensator control automatically adjusts pump delivery to maintain volume requirements of the system at a preselected operating pressure. Maximum pump delivery is maintained to approximately 75 psi (PVQ25) below the pressure setting before being reduced. The pressure compensator control operates on one side of center and has an adjustment range as designated in the model numbering system. Pressure Compensator Control with Adjustable Maximum Displacement Stop The adjustable maximum stop pressure control enables the maximum pump delivery to be externally adjusted from 25% to 100% while maintaining all of the standard features of a pressure compensated pump. To assist initial priming, manual adjustment control setting must be at least 40% of maximum flow position.
D or J Option Remote Control Pressure Compensator Exactly the same as the pressure compensation option, except the machine operator is able to change the compensator setting through the use of a remote pilot relief valve, such as Eaton C-175. C or F Option Electric Dual Range Pressure Compensator Control The dual range pressure compensator control automatically adjusts pump delivery to maintain volume requirements of the system at either of two preselected operating pressures. Maximum pump delivery is maintained to approximately 75 psi (PVQ25) below either pressure control setting before being reduced. Control type and pressure range are designated in the model number system.
Note: Graphic symbols shown with external valve(s) and cylinder to illustrate typical usage.
B Option Load Sensing and Pressure Limiter Compensator Control This compensator provides load-sensing control under all pressure conditions up to the desired maximum. It automatically adjusts pump flow in response to a remote pressure signal and maintains outlet pressure at a level slightly above load pressure. The integral pressure limiter overrides the load-sensing control, reducing pump displacement as the preset maximum operating pressure is reached. Standard load-sense differential pressure settings, by control type, follow. See model number system for setting range.
Standard load-sensing and pressure limiting control with 11 bar differential pressure (standard factory setting). Includes bleeddown orifice to exhaust loadsense signal for low-pressure standby condition. Other Standard Load Sense Options: 1. Bleed-down orifice plugged. 2. Factory differential pressure setting of 24 bar.
A Option
D or J Option
B Option
C or F Option
Performance Curves
Performance at 1800 r/min Oil type: SAE 10W Oil temp: 50 C (120 F) Inlet pressure: 0 psi
100% Volumetric efficiency 90% Efficiency 80% 70% 60% Input power 50% 11,2 (15.0) 9,3 (12.5) Delivery l/min (USgpm) 47,3 (12.5) 37,9 (10.0) Input power pump compensated 28,4 (7.5) 3,7 (5.0) 1,9 (2.5) 0 35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500) 0 210 (3000) Delivery 7,5 (10.0) 5,6 (7.5) Overall efficiency kW (hp) 16,8 (22.5) 14,9 (20.0) 13,0 (17.5) Input power
A30
SOUND DATA
Speed r/min
Cutoff
1000
35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500) 210 (3000) 1200 35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500) 210 (3000) 1500 35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500) 210 (3000) 1800 35 (500) 70 (1000) 100 (1500) 140 (2000) 175 (2500) 210 (3000) *Sound pressure data equivalent to NFPA Standard.
56.5 57.7 58.6 59.5 60.9 66.6 60.9 62.4 63.1 63.3 63.8 63.8 61.9 63.5 64.2 65.3 65.1 65.9 64.0 65.2 66.0 67.1 67.5 67.4
54.9 58.3 60.0 61.3 62.0 63.1 56.9 60.1 62.3 63.6 64.5 65.5 57.7 61.9 62.7 63.3 64.7 65.3 59.0 62.0 63.4 64.4 65.7 66.6
Response Data
Yoke response recorded at rated speed and pressure, 0 psi inlet, 82C (180F), SAE 10W oil. Pressure rise was 6900 bar (100,000 psi) per second.
Control Type
On stroke
Off stroke
A31
Controls
Remote Compensator
Adjustment 1. Turn pressure control (such as C-175) CCW to minimum setting. 2. Turn compensator adjustment plug to desired minimum pressure (17 bar, 250 psi or higher). 3. Full pressure range can now be obtained with pressure control.
Caution: Effective compensator pressure will be compensator control setting (17-69 bar, 250-1000 psig) plus remote relief valve setting.
45,1 (1.775)
Load sensing comp. control port location for R.H. rotation .4375-20 UNF-2B boss connection
Load sensing control port location for L.H. rotation 28,45 (1.12) Max.
19,05 (0.75)
28,45 D (1.12)
Compensator adj. knob. Do not back out adj. knob beyond 28,4 (1.12) dim. shown while pump is operating.
.4375-20 UNF-2B thread for control models. Connect to pressure control, such as C-175. SAE O-ring boss connection .250 O.D. tubing
52,0 72,6 (2.05) (2.86) 28,4 (1.12) Locknut 11,2 (0.44) across flats 63,8 (2.51) 28,4 (1.12)
90,1 (3.55)
123,8 (4.87) Maximum stop adjusting rod (Approx. 2.22 cc/rev change per turn)
30,0 (1.18)
252,1 (9.93)
A32
Adjustment 1. With the directional valve de-energized, loosen locknut 5 and turn the adjusting screw 4 to the desired first stage pressure setting, then tighten locknut 5. 2. With solenoid de-energized, turn adjusting spool 1 counterclockwise (CCW) until nut 3 is bottomed in adjusting screw slot. (Second stage setting is now equal to first stage pressure setting.) Turn adjusting spool clockwise (CW) to desired second stage pressure requirements. One complete turn of adjusting spool equals approximately 41 bar (600 psi). Energize solenoid and check pressure setting. De-energize solenoid and re-adjust if necessary. Secure this setting by tightening locknut 2.
312,1 (12.29)
2. Locknut 17,3 (0.68) across flats 3. Locknut must be contained within slot of adjusting screw as shown 4. Adjusting screw 25,4 (1.00) across flats sets first stage pressure
126,6 (4.98)
186,6 (7.35)
52,0 (2.05)
Solenoid current
Holding amps
115/120V AC 60 Hz .54 2.0 110V AC 50 Hz .64* *Maximum peak inrush amps approximately 1.4 x R.M.S. value shown. Refer to catalog GB-C-2015B for additional solenoid valve data.
A33
Controls Electric Dual Range Pressure Compensator with Maximum Displacement Stop
Maximum Flow Adjustment With the system pressure below both compensator settings, loosen maximum stop adjusting screw locknut and adjust screw to desired flow position (turning screw clockwise decreases flow and turning screw counterclockwise increases flow). To lock screw in position, tighten locknut. To assist initial priming, adjust control setting to at least 40% of maximum flow position. Compensator Control 1. With the directional valve de-energized, loosen locknut 5 and turn the adjusting screw 4 to the desired first stage pressure setting, then tighten locknut 5. 2. With directional valve de-energized, turn adjusting spool 1 counterclockwise until nut 3 is bottomed in adjusting screw slot. (Second stage setting is now equal to first stage pressure setting.) Turn adjusting spool clockwise to desired second stage pressure requirements. One complete turn of adjusting spool equals approximately 41 bar (600 psi). Energize solenoid and check pressure setting. De-energize solenoid and readjust if necessary. Secure this setting by tightening locknut 2.
196,2 (7.72)
25,1 (0.99) 30,0 (1.18) Locknut - 11,2 (0.44) across flats Maximum stop (adjusting screw) .250-20 UNC thd. Maximum delivery position Electrical conduit connection 1/2 NPTF thd. Maximum stop adjusting rod (Approx. 2.22 cc/rev change per turn)
52,3 (2.06) Minimum delivery position (flush with nut). Do not adjust below flush.
213,4 (8.40)
93,5 (3.68)
3. Locknut must be contained within slot of adjusting screw as shown 4. Adjusting screw 25,4 (1.00) across flats sets first stage pressure 5. Locknut 31,7 (1.25) across flats 136,3 (5.37) 196,3 (7.73)
A34
With the unloading valve control the variable pump will unload at a preset pressure. The pump will maintain this no flow, low pressure (approximately 14 bar [200 psi]) standby condition, until system pressure drops to about 85% of the preset unloading pressure. The pump will then return on stroke and provide full flow until the preset unloading pressure is reached again. With this control, an efficient accumulator charging circuit is obtained. The pump will provide full flow to fill the accumulator until the maximum charging pressure is reached. The pump then goes to a standby condition until the accumulator pressure drops to 85% of the desired maximum. The accumulator is then recharged as the cycle starts over again. A separate right angle check valve must be provided to maintain the accumulator hydraulic charge and prevent back flow when the pump is unloaded. The check valves internal leakage must not exceed five drops per minute. The control port must be connected to system pressure, downstream of the check valve.
Cut-in pressure is 85% of unloading pressure, minimum. Setting Pressures 1. Back out accumulator unloading pressure adjustment screw to below desired unloading pressure. 2. Adjust desired standby pressure. 3. Set accumulator pressure by screwing in the accumulator unloading adjustment screw. Accumulator recharge (cut-in) pressure is a function of the maximum accumulator pressure and is not adjustable. 4. Check pressure settings and re-adjust if necessary.
Drain Inlet
Check Valve
Outlet
41,1 (1.62)
Control Port .4375-20 UNF-2B thd. SAE O-ring boss connection .25 OD tubing
52,0 (2.05)
145,5 (5.95)
A35
Shaft Options
146,0 (5.75)
60,0 (2.36)
83,1 (3.27) 1.5 (0.06) x 45 #5 shaft 19,0 (0.75) 33,3 (1.31) 41,1 (1.62) 29,5 (1.16) 162,5 (6.40) 186,1 (7.33)
79,2 (3.12)
30,0 (1.18)
114,1 (4.49)
Compensator position for R.H. rotation (Reverse for L.H. rotation) Inlet port A (see note) 1.625-12 UN-2B thd. SAE O-ring boss connection 1.250 O.D. tubing (Shown for R.H. rotation) Construction plugs Do not remove 27,0 (1.06)
153,5 (6.04)
Alternate drain port D1 .750-16 UNF-2B thd. SAE O-ring connection .500 O.D. tubing
No. 10 Mounting and Input Shaft (Flange and shaft end ISO 3019/21000A2HW-E25N)
8,00 7,96 (0.315) (0.314) Square key
28,01 27,71 (1.103) (1.091) 100 99,95 (3.937)D (3.935) 25,006 24,994 (0.9845) D (0.9840) 42,0 (1.65)
14,25 (0.56)
10,5 (0.413)
9,25 (0.364)
A36
Controls
71,0 (2.80)
79,2 (3.12)
19,0 (0.75) Compensator position for L.H. rotation Load sensing control port location for L.H. rotation 128,3 (5.05)
70,6 (2.78) 77,0 (3.03) 154,0 (6.06) Compensator position for R.H. rotation Load sensing com. control port for R.H. rotation .4375-20 UNF-2B thd. SAE O-ring boss connection .250 O.D. tubing
10,6 (0.42) 68,3 27,0 (2.69) (1.06) 28,4 (1.12) Max. 153,5 (6.04) 192,9 (7.59) Caution: While pump is operating, do not back out adjusting screw beyond dimension shown.
52,0 (2.05)
28,4 (1.12) Compensator position for R.H. rotation Load sensing com. control port for R.H. rotation .4375-20 UNF-2B thd. SAE O-ring boss connection .250 O.D. tubing
153,5 (6.04)
A37
RATINGS
PVQ40 41,5 (2.500) 1800 210 (3000) 27,6 (37) 20,6 (45.4) PVQ45 45,1 (2.750) 1800 186 (2700) 28,3 (38) 20,6 (45.4) Pressure Limits: Inlet pressure 0,2 bar (5 in. Hg) vacuum to 2 bar (30 psig) Case pressure 0,35 bar (5 in. Hg) maximum Note: Integral relief valve limits case pressure peaks to 0,7 bar (10 psi) higher than inlet pressure to protect pump. Flow from valve is returned directly to pump inlet. Use of case drain line required to limit steady-state case pressure. EXAMPLE MODEL NUMBER SYSTEM: (Position)
Nos 1,2 3,4,5,6 7 8,9 Feature Code title Displacement Input shaft rotation Front mounting and input shaft
PV Q040 R 12 3,4,5,6 7
1 8
1 9
AA 01
1 2
0 3
B 4
Nos
11 56
24 78
00 90
A 1
1 2
AA 34
1 5
AF 67
CD 89
0 0
A 1
Code Description PV Open circuit piston pump Q040 41.0cm3/r [2.50 in 3/r] Q045 45.1cm3/4 [2.75 in3/r] L R 01 Left-hand rotation (CCW) Right-hand rotation (CW)
Feature
Code Description J Adjustable hydraulic remote control pressure compensator (PVQ040 and PVQ045 only) K CFD control 12 volt DC
15,16
2 Bolt B (SAE J744-101-2) with 22.2 [.88] DIA straight key shaft (SAE J744-22-1) (key included) 02 2 Bolt B-B (SAE J744-101-2) with 25.4 [1.00] DIA straight key shaft (SAE J744-25-1) (key included) 05 2 Bolt B-B (SAE J744-101-2) with 13T 16/32DP 41.1 [1.62] long splined shaft 08 2 Bolt B-B (SAE J744-101-2) with 15T 16/32DP splined shaft 09 2 Bolt B (SAE J744-101-2) with 26T 32/64DP splined shaft 10 Shaft-2 Bolt VDMA A with25.0 [.984] DIA straight keyed shaft, key included Note: Consult an Eaton representative for additional options 10,11 Main ports location and size AA AB AC AD AE AF AS Side ports; tube ports per SAE J514, suction 1.875-12 UN-2B, pressure 1.3125-12 UN-2B End ports; tube ports per SAE J514, suction 1.875-12 UN-2B, pressure 1.3125-12 UN-2B Side ports; SAE J518 flange, suction 1.500 SAE 4-bolt split flange port (code 61); pressure 1.000 SAE 4-bolt split flange port (code 61) End ports; SAE J518 flange, suction 1.500 SAE 4-bolt split flange port (code 61); pressure 1.000 SAE 4-bolt split flange port (code 61) Side ports; ISO 6149-1 tube, suction M48 X 2, pressure M33 X 2 End ports; ISO 6149-1 tube, suction M48 X 2, pressure M33 X2 End ports; ISO 6162 flange, suction 1.500 SAE 4-bolt split flange port with M12 X 1.75 threads; pressure 1.000 SAE 4-bolt split flange port with M10 X 1.5 threads .875-14 UNF-2B SAE O-ring port top (D1) .875-14 UNF-2B SAE O-ring port bottom (D2) M18 X 1.5 metric O-ring port top (D1) M18 X 1.5 metric O-ring port bottom (D2) No diagnostic pressure port .4375-20 UNF-2B SAE O-ring port plugged M14 X 1.5 metric O-ring port plugged Pressure compensator Pressure and flow compensator Electric dual range pressure compensator with directional control valve Hydraulic remote control pressure compensator Unloading valve (accumulator circuits) Electric dual range pressure compensator without directional control valve (PVQ040 and PVQ045 only) Adjustable pressure compensator (PVQ040 and PVQ045 only) Adjustable pressure and flow compensator (PVQ040 and PVQ045 only)
00 No pressure compensator setting 18 182.7-189.6 bar [2650-2750 lbf/in2] 33 206.8-213.7 bar [3000-3100 lbf/in2] Note: Consult an Eaton representative for additional options 17 ,18 Flow comp. setting 00 No flow compensator setting or unload valve standby 11 9.65-12.41 bar [140-180 lbf/in2] 14 12.41-15.17 bar [180-220 lbf/in2] 24 22.75-25.51 bar [330-370 lbf/in2] Note: Consult an Eaton representative for additional options 19,20 21 Secondary compensator setting Control special features 00 04 0 A B G J 1 2 00 AA AB AC AD AE AH AJ AK No secondary compensator setting 186.2-193.1 bar [2700-2800 lbf/in2] No special features Bleed down orifice External manual stroke adjustment High rate spring for low pressure setting Bleed down orifice and high rate spring for low pressure setting Standard displacement Adjustable maximum displacement (set at maximum) No auxiliary mounting or output shaft 2 Bolt A (SAE J744-82-2) w/ 9T 16/32DP external splined shaft 2 Bolt A (SAE J744-82-2) w/ 11T 16/32DP external splined shaft 2 Bolt B (SAE J744-101-2) w/ 13T 16/32 DP internal splined coupling 2 Bolt B (SAE J744-101-2) w/ 15T 16/32DP internal splined coupling 2 Bolt B (SAE J744-101-2) w/ 26T 32/64DP external splined shaft 2 Bolt A (SAE J744-82-2) w/ 9T 16/32DP internal splined coupling 2 Bolt A (SAE J744-82-2) w/ 11T 16/32DP internal splined coupling 2 Bolt B (SAE J744-101-2) w/ 26T 32/64DP internal splined coupling No shaft seal Standard shaft seal (fluorocarbon) No special features Auxiliary mounting cover plate Cast iron housing No paint Blue primer STD mark assembly number, model number up identification to rotation and build date code on plate First design
22
23,24
12
1 2 6 7 0 1 2 A B C D E F G H
13
25 26,27
0 1 00 AA AF 00 CD 0
14
28,29 30
31
Design code
A38
Controls
A Option Pressure Compensator Controls This control automatically varies pump displacement to meet the system flow demand for a constant system pressure. Displacement starts to reduce to zero within 14 bar (200 psi) of the compensator setting. Power draw-off is minimized, therefore, system relief valves should not be required. Pressure Compensator Control with Adjustable Maximum Displacement Stop The adjustable maximum stop pressure control enables the maximum pump delivery to be externally adjusted from 25% to 100% while maintaining all of the standard features of a pressure compensated pump. To assist initial priming, manual adjustment control setting must be at least 40% of maximum flow position.
D or J Option Remote Control Pressure Compensator Exactly the same as the C (pressure compensation option) except the machine operator is able to change the compensator setting through the use of a remote pilot relief valve. C or F Option Electric Dual Range Pressure Compensator Control The dual range pressure compensator control automatically adjusts pump delivery to maintain volume requirements of the system at either of two preselected operating pressures. Maximum pump delivery is maintained to approximately 3,4 bar (50 psi) below either pressure control setting before being reduced. Control type and pressure range are designated in the model number system.
Note: Graphic symbols shown with external valve(s) and cylinder to illustrate typical usage.
B Option Load Sensing and Pressure Limiter Compensator Control This compensator provides loadsensing control under all pressure conditions up to the desired maximum. It automatically adjusts pump flow in response to a remote pressure signal and maintains outlet pressure at a level slightly above load pressure. The integral pressure limiter overrides the loadsensing control, reducing pump displacement as the preset maximum operating pressure is reached. Standard load-sense differential pressure settings, by control type, follow. See model number system for setting range.
Standard load-sensing and pressure limiting control with 11 bar differential pressure (standard factory setting). Includes bleeddown orifice to exhaust loadsense signal for low-pressure standby condition. Other Standard Load Sense Options: 1. Bleed-down orifice plugged. 2. Factory differential pressure setting of 24 bar.
A Option
D or J Option
B Option
C or F Option
A39
210 bar (3000 psi) 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi)
60%
40% 100%
Overall efficiency
140 bar (2000 psi) 70 bar (1000 psi) 80% 35 bar (500 psi) 210 bar (3000 psi)
60%
57 Delivery
38 35 bar (500 psi) 70 bar (1000 psi) 140 bar (2000 psi) 210 bar (3000 psi)
10
19
0 kW 45 Input power
30 210 bar (3000 psi) 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi) 500
Note: To obtain full flow operation of pump, pressure compensator setting must be 14 bar (200 psi) above desired operating pressure. Full flow curves were obtained with compensator settings 14 bar (200 psi) above 210 bar (3000 psi) max. rated pressure.
15
A40
140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi) 186 bar (2700 psi)
60%
40% 100% 35 bar (500 psi) 70 bar (1000 psi) 140 bar (2000 psi) 186 bar (2700 psi) USgpm 25
Overall efficiency
80%
60% l/min 95
76
20
Delivery
38
19
35 bar (500 psi) 70 bar (1000 psi) 140 bar (2000 psi) 186 bar (2700 psi)
10
0 kW 45 Input power
0 hp 60 45 186 bar (2700 psi) 140 bar (2000 psi) 70 bar (1000 psi) 35 bar (500 psi) 500 1000 Speed r/min 1500 2000 30 15 0 Input power
A41
30
Note: To obtain full flow operation of pump, pressure compensator setting must be 14 bar (200 psi) above desired operating pressure. Full flow curves were obtained with compensator settings 14 bar (200 psi) above 186 bar (2700 psi) max. rated pressure.
15
Delivery
57
15
SOUND DATA
Speed r/min
Cutoff
1000
35 (500) 70 (1000) 140 (2000) 210 (3000)* 1200 35 (500) 70 (1000) 140 (2000) 210 (3000)* 1500 35 (500) 70 (1000) 140 (2000) 210 (3000)* 1800 35 (500) 70 (1000) 140 (2000) 210 (3000)* **PVQ40 at 210 bar (3000 psi) and PVQ45 at 186 bar (2700 psi) **Sound pressure data equivalent to NFPA Standard.
60 61 63 65 61 62 65 66 65 67 68 68 68 69 69 71
58 61 65 65 60 62 65 68 61 64 67 69 60 65 68 70
Response Data
Yoke response recorded at rated speed and pressure, 0 psi inlet, 82C (180F), SAE 10W oil. Pressure rise was 6900 bar (100,000 psi) per second.
Control Type
On Stroke
Off Stroke
A42
Drain port D1 .875-14 UNF-2B thd. SAE O-ring boss connection .625 O.D. tubing 191,00 (7.52) 41,56 (1.64) 97,28 (3.83) 194,56 (7.66) 25,37 (0.999) 25,35 (0.998)
Outlet port B see note. 1.3125-12 UN-2B thd. SAE O-ring boss connection 1.000 O.D. tubing. Shown for R.H. rotation. Construction plug. Do not remove. 95,25 (3.75) 50,04 (1.97)
190,5 (7.50)
Compensator position for R.H. rotation 211,07 (8.31) 28,45 (1.12) 84,84 (3.34) 173,74 (6.84)
120,65 (4.75)
101,6 (4.00) 101,5 (3.998) 12,7 (0.50) Typ. 14,15 (0.557) 14,53 (0.572) 73,03 (2.875) 146,05 (5.750) Date of assembly stamped on flange 50,8 (2.00) 184,91 (7.28) 218,19 (8.59)
63,5 (2.50)
63,5 (2.50) 95,76 (3.77) 98,30 (3.87) 196,60 (7.74) Alternate drain port D2 .875-14 UNF-2B thd. SAE O-ring boss connection .625 O.D. tubing
91,44 (3.60)
52,83 (2.08)
A43
Controls
Rear Ports
Inlet port A see note. 1.875-12 UN-2B thd. SAE O-ring boss connection 1.500 O.D. tubing. Shown for R.H. rotation
84,8 (3.34)
3 (0.12)
221,2 (8.71)
Alternate drain port D2 .875-14 UNF-2B thd. SAE O-ring boss connection .625 O.D. tubing
Outlet port B see note. 1.3125-12 UN-2B thd. SAE O-ring boss connection 1.000 O.D. tubing. Shown for R.H. rotation
30 1,5 (0.06) x 45 33,32 (1.312) 9,52 (0.375) Spline: SAE B Involute, 13T, 16/32 DP flat root side fit 1,52 (0.06) x 45 9,4 (0.37) Spline: SAE B-B Involute, 15T, 16/32 DP flat root side fit
5,8 (0.23)
11,27 (0.444)
9,25 (0.364)
A44
Controls
Remote Control
Load sensing comp. control port location for R.H. rotation .4375-20 UNF-2B thd. SAE O-ring boss connection .250 O.D. tubing
211,32 (8.32)
63,5 (0.250)
6,60 (2.6)
22,35 (0.88)
control or L.H.
19,05 (0.75)
28,45 (1.12) Max. 55,63 (2.19) Compensator adj. knob. Do not back out adj. knob beyond 28,45 (1.12) dimension shown while pump is operating.
Comp. control port location for R.H. rotation .4375-20 UNF-2B thd. SAE O-ring boss connection .250 O.D. tubing
A45
Adjustment Loosen locknut on adjusting rod. Turn adjusting rod clockwise (CW) to decrease maximum pump delivery or counterclockwise (CCW) to increase maximum pump delivery until desired setting is obtained. Secure this setting by tightening locknut. To assist initial priming, manual adjustment control setting must be at least 40% of maximum flow position. This control enables the maximum pump delivery to be externally adjusted from 25% to 100% while maintaining all of the standard features of a pressure compensated pump.
Note: Not available with thru-drive models.
Maximum stop adjusting screw .250-20 UNC thd. (Approx. cc/rev change per turn: PVQ40 - 3.22 PVQ45 - 3.55)
59,7 (2.35) Minimum delivery position (screw flush with nut) 34 (1.34)
13,9 (0.59)
28,4 (1.12)
127,7 (5.03)
Compensator adj. knob. Do not back adj. knob beyond 28,4 (1.12) dimension shown while pump is operating.
97,2 (3.83)
55,6 (2.19)
A46
Controls Electric Dual Range Pressure Compensator with Maximum Displacement Stop
279,1 (10.99)
219,4 (8.64)
2 lead wires from solenoid, approx. 152 mm (6.00 in) long with M3 (#6) size terminals provided for customer connection. Control position shown for L.H. rotation
131,8 (5.19)
34 (1.34)
180,6 (7.11) Max. stop adj. screw (.250-20 UNC thd.) 73,41 (2.89)
17,53 (0.69)
115/120V AC 60 Hz - 2.0 .54 110V AC 50 Hz .64* *Maximum peak inrush amps approximately 1.4 x R.M.S. value shown. Refer to catalog GB-C-2015B for additional solenoid valve data. Note: Any sliding spool valve, if held shifted under pressure for long periods of time, may stick and not spring return due to fluid residue formation and, therefore, should be cycled periodically to prevent this from happening.
Manual actuator 1. Adjusting spool sets second stage pressure Locknut 11,2 (0.44) across flats 150,4 (5.92) 2. Locknut 17,3 (0.68) across flats 3. Locknut must be contained within slot of adjusting screw as shown 4. Adjusting screw 25,4 (1.00) across flats sets first stage pressure 55,6 (2.19) 218,9 (8.62)
195,1 (7.68)
A47
Adjustment 1. With the directional valve deenergized, loosen locknut 5 and turn the adjusting screw 4 to the desired first stage pressure setting, then tighten locknut 5. 2. With solenoid de-energized, turn adjusting spool 1 counterclockwise (CCW) until nut 3 is bottomed in adjusting screw slot. (Second stage setting is now equal to first stage pressure setting.) Turn adjusting spool clockwise (CW) to desired second stage pressure requirements. One complete turn of adjusting spool equals approximately 41 bar (600 psi). Energize solenoid and check pressure setting. De-energize solenoid and readjust if necessary. Secure this setting by tightening locknut 2.
214,6 (8.45) 268 (10.55) 1. Adjusting spool sets second stage pressure 312,7 (12.31) 335,2 (13.2)
2. Locknut 17,3 (0.68) across flats 3. Locknut must be contained within slot of adjusting screw as shown 4. Adjusting screw 25,4 (1.00) across flats sets first stage pressure
Manual actuator
83 (3.27)
190,2 (7.49)
115/120V AC 60 Hz - 2.0 .54 110V AC 50 Hz .64* *Maximum peak inrush amps approximately 1.4 x R.M.S. value shown. Refer to catalog GB-C-2015B for additional solenoid valve data. Note: Any sliding spool valve, if held shifted under pressure for long periods of time, may stick and not spring return due to fluid residue formation and, therefore, should be cycled periodically to prevent this from happening.
2 lead wires from solenoid, approx. 152 mm (6.00 in) long with M3 (#6) size terminals provided for customer connection.
A48
With the unloading valve control the variable pump will unload at a preset pressure. The pump will maintain this no flow, low pressure (approximately 14 bar [200 psi]) standby condition, until system pressure drops to about 85% of the preset unloading pressure. The pump will then return on stroke and provide full flow until the preset unloading pressure is reached again. With this control, an efficient accumulator charging circuit is obtained. The pump will provide full flow to fill the accumulator until the maximum charging pressure is reached. The pump then goes to a standby condition until the accumulator pressure drops to 85% of the desired maximum. The accumulator is then recharged as the cycle starts over again. A separate right angle check valve must be provided to maintain the accumulator hydraulic charge and prevent back flow when the pump is unloaded. The check valves internal leakage must not exceed five drops per minute. The control port must be connected to system pressure, downstream of the check valve.
Adjustment range PVQ40 PVQ45 100-210 bar (1500-3000 psi) 100-186 bar (1500-2700 psi)
Unload valve control port To load
Cut-in pressure is 85% of unloading pressure, minimum. Setting Pressures 1. Back out accumulator unloading pressure adjustment screw to below desired unloading pressure. 2. Adjust desired standby pressure. 3. Set accumulator pressure by screwing in the accumulator unloading adjustment screw. Accumulator recharge (cut-in) pressure is a function of the maximum accumulator pressure and is not adjustable. 4. Check pressure settings and re-adjust if necessary.
Inlet
Check valve
Outlet Drain
91.4 (3.60)
Standby pressure adjustment Control Port .4375-20 UNF-2B thd. SAE O-ring boss connection .25 OD tubing
145,5 (5.95)
74,7 (2.94)
55,6 (2.19)
A49
147,57 (5.81)
No. 2 shaft
50.8 (2.00) 22,61 (0.89) 12,7 (0.500) 1,42 (0.056) 1,32 (0.052) 12,7 (0.50) 50,8 (2.00)
Drain port D1. .875-14 UNF-2B thd. SAE O-ring boss connection .825 O.D. tubing
58,67 (2.31)
Caution: Do not back out comp. adjusting knob beyond this dimension while pump is operating.
Load sensing control port .4375-20 UNF-2B thd. SAE O-ring boss connection .250 O.D. tubing
38,1 (1.50)
45,97 (1.81)
84,84 (3.34)
Inlet port A. See note 1.50 diameter inlet. SAE J518 4-bolt flange. Standard pressure series .500-13 UNC-2B thd. 1.06 deep 4 places .375-16 UNC-2B thd. .72 deep 2 holes 84,84 (3.34) 69,85 (2.75) 73,6 (2.90) 34,935 (1.375) 95,76 (3.77)
95,25 (3.75)
52,37 (2.062)
23,75 (0.935)
1,52 (0.06) x 45
9,4 (0.37)
A50
41,6 (1.64) 5,8 (0.23) No. 8 shaft Modified involute spline SAE B-B 197,3 (7.77) 1,52 (0.06) x 45 98,5 (3.88)
142,4 (5.61)
191,0 (7.52)
Outlet port B. See note. 1.3125-12 UN-2B thd SAE O-ring boss connection 1.00 O.D. tubing A (see below)
101,7 (4.003) 101,6 (4.001) 23,75 (0.935) 38,10 (1.500) 45,9 (1.81) 1,45 (0.057) 1.30 (0.051) 12,7 (0.50)
Caution: Do not back out comp. adjusting knob beyond this dimension while pump is operating. 9,7 (0.38) No. 2 shaft 6,35 31,75 x (0.25) (1.250) lg. key 28,2 (1.110) 27,9 (1.100) 101,6 (4.00) 25,1 (0.999) 50,8 (2.00) 56,7 (2.31) 14,5 (0.57)
Note: for Ports are reversed for L.H. rotation. L.H. rotation.
Load sensing control port .4375-20 UNF-2B thd. SAE O-ring boss connection .250 O.D. tubing 25,4 (1.00) 120,65 (4.75)
Inlet port A. See note. 1.875-12 UN-2B thd. SAE O-ring boss connection 1.500 O.D. tubing
63,50 (2.50)
254,8 (10.03)
Thru-drive Shaft
Spline Data
Dimension A mm (in.)
Coupling Type
Thru-drive Coupling
AA AB
ASA B5.15-1960 9 teeth 16/32 DP Flat root side fit ANS B92.1-1970 11 teeth 16/32 DP Flat root side fit Special Eaton 26 teeth 32/64 DP Flat root side fit
9T/9T 11T/11T
864224 864325
24,89 (0.98) 26T/26T 627168 10,92 (0.43) 26T/13T 864307 20,56 (0.81) 26T/15T 475134 Note: Coupling, screws, and washers must be ordered separately to mount rear pump. A O-ring (AS568-042) and B O-ring (AS568-155) are included with each thru-drive pump. Couplings for B26 are step type for 13 and 15 tooth as shown. AE 179 (1587)
A51
Shaft
2 5 9T 8 2 5 11T 8 2 5 26T 8 Note: Both input and output limits must be met.
215 (1900) 208 (1850) 337 (2987) 215 (1900) 208 (1850) 337 (2987) 215 (1900) 208 (1850) 337 (2987)
58 (517)
123 (1100)
179 (1587)
Thru-drive shaft
Thru-drive Coupling
3 S124 suffix 9T 11 62 2 PVE12 28 3 PVQ20/32 28 3 26T PVQ40/45 4 28 V2010 OR V2020 11 20V 151 2520V 166 Note: 11T (not listed above) is intended for special application only.
864224 864307 627168 864307 627168 864307 475134 627168 864307 864307 475134
A52
An optional support bracket should be used when a heavy second pump is mounted to a thru-drive PVQ40 or PVQ45. The support bracket (627179), two screws (199740), and two washers (427700) must be ordered separately.
55,37 (2.18)
171,45 (6.75) 11,68 (0.46) 85,85 (3.38) 147,83 (5.820) 10,41 2 holes (0.410) 10,29 (0.405) 85,85 (3.38)
17,27 (0.68) R
19,05 (0.75) 19,05 (0.75) 28,575 (1.125) 114,30 (4.500) 19,05 (0.75) 28,575 (1.125)
A53
Proper fluid condition is essential for long and satisfactory life of hydraulic components and systems. Hydraulic fluid must have the correct balance of cleanliness, materials, and additives for protection against wear of components, elevated viscosity, and inclusion of air. Essential information on the correct methods for treating hydraulic fluid is included in
Eaton publication 561 Eaton Guide to Systemic Contamination Control available from your local Eaton distributor or by contacting Eaton. Recommendations on filtration and the selection of products to control fluid condition are included in 561. Recommended cleanliness levels, using petroleum oil under common conditions, are based on the highest fluid pressure
levels in the system and are coded in the chart below. Fluids other than petroleum, severe service cycles, or temperature extremes are cause for adjustment of these cleanliness codes. See Eaton publication 561 for exact details. Eaton products, as any components, will operate with apparent satisfaction in fluids with higher cleanliness codes
than those described. Other manufacturers will often recommend levels above those specified. Experience has shown, however, that life of any hydraulic component is shortened in fluids with higher cleanliness codes than those listed below. These codes have been proven to provide a long, trouble-free service life for the products shown, regardless of the manufacturer.
Product
70-210 (1000-3000)
210+ (3000+)
18/16/14
17/15/13
16/14/12
A54
Application Data
Ordering Procedure
Order pumps by the full model designation. Pump displacement, mounting flange type, direction of rotation, pump configuration, shaft end type, seals, pressure adjustment range, and specific control functions are all specified in the full model number system. Couplings, O-rings, capscrews and washers must be ordered separately for all thru-drive pumps.
Viscosity SUS 2300 cSt 500 Extreme performance envelope Typical SAE 10W viscosity grade oil 250 54 Optimum performance envelope
70
A55
Eaton 14615 Lone Oak Road Eden Prairie, MN 55344 USA Telephone: 952 937-9800 Fax: 952 974-7130 www.eatonhydraulics.com
46 New Lane, Havant Hampshire P09 2NB England Telephone: (44) 23 92 486 451 Fax: (44) 23 92 487 110
Vickers
2001 Eaton Corporation All Rights Reserved Printed in USA Form No. 11-06-0004 EN-0801 August, 2001