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Heater and Air Conditioner Systems

The document provides instructions and guidelines for servicing heater and air conditioner systems. It covers topics such as handling refrigerant and compressor oil, refrigerant system service procedures including recovery, charging, and refilling. It also details how to remove, install, and inspect components like the blower unit, cooling unit, heater unit, condenser, receiver drier, and refrigerant lines. Finally, it discusses the control system, troubleshooting procedures, and provides an index of symptoms to facilitate diagnosing issues.

Uploaded by

pavel35
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
101 views

Heater and Air Conditioner Systems

The document provides instructions and guidelines for servicing heater and air conditioner systems. It covers topics such as handling refrigerant and compressor oil, refrigerant system service procedures including recovery, charging, and refilling. It also details how to remove, install, and inspect components like the blower unit, cooling unit, heater unit, condenser, receiver drier, and refrigerant lines. Finally, it discusses the control system, troubleshooting procedures, and provides an index of symptoms to facilitate diagnosing issues.

Uploaded by

pavel35
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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HEATER AND AIR CONDITIONER SYSTEMS

SERVICE WARNINGS . . . . . . . . . . . . . . . . . . . . . . . U 2 HANDLING REFRIGERANT . . . . . . . . . . . . . . . . U 2 STORING REFRIGERANT . . . . . . . . . . . . . . . . . U 2 SERVICE CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . U 2 HANDLING COMPRESSOR OIL . . . . . . . . . . . . U 2 REFRIGERANT SYSTEM SERVICE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 3 MANIFOLD GAUGE SET INSTALLATION . . . . U 3 RECOVERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 3 CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 3 REFILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 5 REFRIGERANT CHARGE CHECK . . . . . . . . . . U 6 REFRIGERANT PRESSURE CHECK . . . . . . . U 7 PERFORMANCE TEST . . . . . . . . . . . . . . . . . . . . U 7 BASIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . U 8 STRUCTURAL VIEW . . . . . . . . . . . . . . . . . . . . . . U 8 BLOWER UNIT REMOVAL/INSTALLATION . . U10 BLOWER UNIT DISASSEMBLY/ASSEMBLY . U10 COOLING UNIT REMOVAL/INSTALLATION . . U10 COOLING UNIT DISASSEMBLY/ASSEMBLY . U12 EVAPORATOR INSPECTION . . . . . . . . . . . . . . U13 HEATER UNIT REMOVAL/INSTALLATION . . . U13 HEATER UNIT DISASSEMBLY/ASSEMBLY . . U14 HEATER CORE INSPECTION . . . . . . . . . . . . . . U15 A/C COMPRESSOR REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U15 CONDENSER REMOVAL/INSTALLATION . . . U16 CONDENSER INSPECTION . . . . . . . . . . . . . . . U16 RECEIVER/DRIER REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U16 REFRIGERANT LINES REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U17 CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . U19 STRUCTURAL VIEW . . . . . . . . . . . . . . . . . . . . . . U19 MAGNETIC CLUTCH DISASSEMBLY/ASSEMBLY . . . . . . . . . . . . . . U20 MAGNETIC CLUTCH CLEARANCE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . U20 MAGNETIC CLUTCH INSPECTION . . . . . . . . . U21 A/C RELAY No.1 REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U21 A/C RELAY No.1 INSPECTION . . . . . . . . . . . . . U22 A/C RELAY No.2 REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U22 A/C RELAY No.2 INSPECTION . . . . . . . . . . . . . U22 REFRIGERANT PRESSURE SWITCH REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U22 REFRIGERANT PRESSURE SWITCH INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . U23 THERMOSWITCH INSPECTION . . . . . . . . . . . U23 BLOWER MOTOR REMOVAL/INSTALLATION . . . . . . . . . . . . . . . U24 BLOWER MOTOR INSPECTION . . . . . . . . . . . U24 RESISTOR REMOVAL/INSTALLATION . . . . . . U24 RESISTOR INSPECTION . . . . . . . . . . . . . . . . . . U25 CLIMATE CONTROL UNIT REMOVAL . . . . . . U25 CLIMATE CONTROL UNIT INSTALLATION . . U25 CLIMATE CONTROL UNIT DISASSEMBLY/ASSEMBLY . . . . . . . . . . . . . . U25 CLIMATE CONTROL UNIT WIRE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . U26 CLIMATE CONTROL UNIT INSPECTION . . . . U27 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . U28 FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U28 TROUBLESHOOTING INDEX . . . . . . . . . . . . . . U28 SYMPTOM TROUBLESHOOTING . . . . . . . . . . U28

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