SAFETY OPERATING PROCEDURES
Spot Welder
DO NOT use this machine unless a teacher has instructed you in its safe use and operation and has given permission.
Safety glasses must be worn at all times in work areas. Sturdy footwear must be worn at all times in work areas. Rings and jewellery must not be worn. Long and loose hair must be contained. Close fitting/protective clothing must be worn. Leather gloves must be worn when handling hot metal.
PRE-OPERATIONAL SAFETY CHECKS 1. Check workspaces and walkways to ensure that no slip/trip hazards are present. 2. Check switchgear and cable are in sound condition. 3. Check electrode points are in good condition and meet exactly. 4. Ensure electrodes are securely mounted and clean from contaminants. 5. Set pressure on clamps to hold work securely without damaging work. 6. Preset weld time under teacher direction (if timer fitted). 7. Gloves should be used to position and hold work. 8. Faulty equipment must not be used. Immediately report suspect machinery. OPERATIONAL SAFETY CHECKS 1. Ensure the spot welder has cooled before making any adjustments. 2. Avoid prolonged use due to heat build-up of electrodes and arms. 3. Take care when holding work due to heat created during welding process. HOUSEKEEPING 1. Switch off the spot welder. 2. Leave the work area in a safe, clean and tidy state. POTENTIAL HAZARDS Electrodes become hot with continued use Burns Hot metal Spitting metal or flying sparks Eye injuries
This SOP does not necessarily cover all possible hazards associated with the machine and should be used in conjunction with other references It is designed to be used as an adjunct to teaching Safety Procedures and to act as a reminder to users prior to machine use
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