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Garment Defect Classification

The document outlines common defects that can occur at different stages of the garment manufacturing process, including cutting, sewing, assembly, and packing. It identifies specific defects such as inaccurate cutting, skipped stitches, parts omitted or damaged during assembly, and garments not faded to specification during packing. The document also categorizes major defects that would fall in the "A" region versus minor defects in the "B" region, noting that inspectors should classify defects depending on their severity and position on the garment.

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Delwin Arikatt
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© Attribution Non-Commercial (BY-NC)
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Download as PDF, TXT or read online on Scribd
10K views

Garment Defect Classification

The document outlines common defects that can occur at different stages of the garment manufacturing process, including cutting, sewing, assembly, and packing. It identifies specific defects such as inaccurate cutting, skipped stitches, parts omitted or damaged during assembly, and garments not faded to specification during packing. The document also categorizes major defects that would fall in the "A" region versus minor defects in the "B" region, noting that inspectors should classify defects depending on their severity and position on the garment.

Uploaded by

Delwin Arikatt
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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ZODIAC CLOTHING CO.

LTD
PROPER GARMENT DEFECTS IN DIFFERENT STAGES OF MANUFACTURING: A. CUTTING DEFECTS  Inaccurate Cutting  Drill and Notches marks  Frayed Edges  Improper Knife Cut B. SEWING DEFECTS  Needle Damage  Skipped Stitches  Thread Breaks  Broken Stitches  Seam Pucker  Pleated Seams  Wrong Stitch Density  Uneven Stich Density  Stains Oil  Insecure Back Stitching  Mismatch checks or Stripes  Reserved garment Part  Wrong Shade of Thread used C. ASSEMBLY DEFECTS Finished Components not Symmetrical  Finished Garment Not to Size  Parts, Components, Closures omitted or Damaged  Lining too full , Too tight  Garment Part Shaded  Scissors or Knife cut  Stain Oil  Thread End not Trimmed D. PRESSI NG DEFECTS  Burned Garments  Water Spots not Dried  Appearance not Smooth E. PACKING DEFECTS  Garment not faded to Specification  Labels not showing where required  Wrong Size, Colour and Quantity Packed  Omitted Warning wording in polybag.

GARMENT DEFECTS

ZODIAC CLOTHING CO. LTD


DEFECT CLASSIFICATION MAJOR MAJOR OR MINOR ( Depending on position and severity ) Fabric flaw Shading Fabric mend Pulled threads Unbalanced components Buttons loose Unbalanced tension Uneven hem Unbalanced garment Poor finish on components Glazing Unfused components Shadow through component Bad colour match Buttonholes too large / small Slubs in fabric Top stitching not straight or parallel Uncleaned threads Puckering Wrong stitch density Suspect thread slippage Snagged fabric Broken components Mis-aligned components MINOR

No country of origin label No fibre composition label No or wrong size on label Wrong size garment Wrong style and colour Fabric hole Broken seam Raw fabric edges Broken buttonholes Missing component Unsecured seam ends Wrong way button fasten Component parts cut off or on wrong grain Pocket corners not reinforced Mis-matched design Odour / smell

Hem wringing Loose thread on surface

GARMENT DEFECTS

ZODIAC CLOTHING CO. LTD

NOTE :MAJOR DEFECTS : THE DEFECTS AS GIVEN ABOVE WHICH FALL IN THE A REGION ARE CONSIDERED MAJOR DEFECTS. MINOR DEFECTS: THE DEFECTS WHICH FALL IN B REGION ARE GENERALLY CONSIDERED MINOR DEFECTS. IT IS VERY IMPORTANT FOR A Q.C.INSPECTOR TO JUDGE & CLASSIFY THE DEFECTS DEPENDING UPON SEVERITY & POSITION.

GARMENT DEFECTS

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