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Doshi Ion Exchange & Chemical Ind. LTD.: Material Data

This document contains calculations for thickness requirements for pressure vessel components according to various codes and standards. It includes calculations for shell and dish thicknesses of vessels using materials like SA240 GR304, SA515 GR60, and IS2062. Dimensions, design pressures, temperatures and other parameters are provided. Minimum required thicknesses are calculated and compared to provided/nominal thicknesses.

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Makrand Sakpal
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3K views

Doshi Ion Exchange & Chemical Ind. LTD.: Material Data

This document contains calculations for thickness requirements for pressure vessel components according to various codes and standards. It includes calculations for shell and dish thicknesses of vessels using materials like SA240 GR304, SA515 GR60, and IS2062. Dimensions, design pressures, temperatures and other parameters are provided. Minimum required thicknesses are calculated and compared to provided/nominal thicknesses.

Uploaded by

Makrand Sakpal
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DOSHI ION EXCHANGE & CHEMICAL IND. LTD.

Client :M/S Equipment : Size : Drg.No. : P.O.C.No. : CONSULTANT: JOHN BROWN TECHNOLOGIES (INDIA) PVT LTD. Design Calculation as per ASME SEC. VII DIV-1 ADDITION 2001 Design Data : Material Data:Design Pressure Kg/cm2 P 7.03 Allowable stress in Kg/CM^2 at -- Room temp.= Operating Pressure Kg/cm2 4.5 at --Design temp.= Design Temp. Deg. Cel. 50 Material:Corrosion Allowance, mm C 0 --Shell = SA240 GR 304 Radiography --Dish = SA240 GR 304
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 1 1 (milltolerance 0.2mm)

1405 1405

Calculation for Shell thickness;Shell inside Dia, mm DO 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
1700 1405 1 0

Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided thickness MM

4.27 =Tc+C 4.27 5

Calculation for Dish Thickness:


Dish I/D , I/S Crown radius, mm mm DI Li ri S E mm mm C 1700 1700 170 1405 1 0 1.54

Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm

1.54

I/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor M

6.56

=Tc+C 6.56 6.60 8

Prepared by_______________

Aproved by____________

Client : Equipment : ACTIVATED CARBON FILTER Size 1100X2800 : Drg.No. : P.O.C.No. : P.O.No. : Design Calculation as per IS 2825 :Design Data : Design Pressure Kg/cm2 6 2 Operating Pressure Kg/cm . 3.5 Design Temp. Deg. Cel. 60 Corrosion Allowance, C mm 0
Radiography Joint Efficiency ( Shell) , J Joint Efficiency ( Dish) , J 0.7 0.7

Material Data:Allowable stress in Kg/mm^2 at -- Room temp.= at --Design temp.= Material:--Shell = IS2062 --Dish = IS2062
(milltolerance 0.2mm)

14 14

Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm f Joint efficiency, J Corrosion allowance, mm C
1400 14 0.7 0

Calculated minimum thickness( in mm ) Tc = P * Di 200 * f * j -P Required minimum thickness Provided minimum thickness = = =

4.30 Tc+C 4.30 5

Calculation for Dish Thickness:


Dish O/D Dish I/D , I/S Crown radius, mm mm mm DO DI Ri Ro ri ro f J mm C th t 1416.0 1400 1120 1128.0 210 218.0 14 0.7 3 1.26 1 8.0

he1=Ro-(Ro-Do/2)*(Ro+Do/2-2*ro).5 mm 361.2 he2=DO^2/4 Ro mm 444.4 .5 he3=(Do*ro/2) mm 392.9 he= Least of the he1 or he2 or he3 mm he/DO = 0.26 t/Do = 0.0056 Calculated min. thickness(in mm) :Tc = P * Do * c 200 * f * J Required min.thickness Provided min. Thickness Provided nom.thickness = mm mm mm 361.2

O/S Crown Radius, mm I/S Knuckle Radius, mm O/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor 'c' Thinning Allowance mm Assume Thickness mm

5.46

0 5.46 6.46 6

Prepared by_______________

Aproved by____________ ANIL OZA

Client : Equipment : MULTI GRADE FILTER MSRL 2 NOS (1W +1S ) Size 700 ID X 2200 MM : TAG NO MGF 2101A/B Drg.No. : 446-MLC-04-RO 1 P.O.C.No. : 1446 CONSULTANT: Design Calculation as per ASME SEC. VII DIV-1 Design Data : Material Data:Design Pressure KPag P 450 Allowable stress in Kg/CM^2 at -- Room temp.= Operating Pressure KPag. 400 at --Design temp.= Design Temp. Deg. Cel. 50 Material:Corrosion Allowance, mm C 0 --Shell = SA515 GR60 Radiography --Dish = SA515 GR60
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 0.7 1 (milltolerance 0.2mm)

1200 1200

Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
700 1200 0.7 0

Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided minimum thickness

1.88 =Tc+C 1.88 6

Calculation for Dish Thickness:


Dish I/D , I/S Crown radius, mm mm DI Li ri S E mm mm th C 700 560 105 1200 1 0 1.33 2

Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm

1.33

I/S Knuckle Radius, mm Allowable stress ,Kg/cm2 Joint efficiency, Corr.Allowance, Factor M

1.39

Thinning Allowance mm

=Tc+C 1.39 3.39 6

CORROSION ALLOWANCE 0.00 MM DUE TO RUBBER LINING

Prepared by_______________

Aproved by____________

Client

Equipment : PRESSURE SAND FILTER ( PSF A/B) Size 1800 ID X 1500 HOS. : Drg.No. :4539/ A2 REV-00 P.O.C.No. : 1048 P.O.No. : A/303/0052 & 0053 / GUH / MUK DT.16/2/2000 A Design Calculation as per IS 2825 :Design Data : Material Data:2 Design Pressure Kg/cm P 10 Allowable stress in Kg/CM^2 at -- Room temp.= 2 Operating Pressure Kg/cm . 4 at --Design temp.= Design Temp. Deg. Cel. 60 Material:Corrosion Allowance, mm C 1.5 --Shell = IS2062 Radiography --Dish = IS2062
Joint Efficiency ( Shell) , E Joint Efficiency ( Dish) , E 0.7 1 (milltolerance 0.2mm)

1200 1200

Calculation for Shell thickness;Shell inside Dia, mm Di 2 Allowable stress, Kg/cm S Joint efficiency, E Corrosion allowance, mm C
1800 1200 0.7 1.5

Calculated minimum thickness( in mm ) Tc = P * Di/2 S*E- 0.6*P Required minimum thickness = Provided minimum thickness

10.79 =Tc+C 12.29 8

Calculation for Dish Thickness:


Dish I/D , I/S Crown radius, mm mm DI Li ri S E mm mm th C 1800 1800 180 1200 1 1 1.54 2

Factor M = 1/4 ( ( L / r)^0.5 +3 ) Calculated min. thickness(in mm) :Tc = P * Li * M 2SE - 0.2P Required min.thickness mm Provided min. Thickness Provided nom.thickness mm mm

1.54

I/S Knuckle Radius, mm 2 Allowable stress ,Kg/cm Joint efficiency, Corr.Allowance, Factor M

11.56

Thinning Allowance mm

=Tc+C 13.06 15.06

Prepared by_______________

Aproved by____________

he/D0 t/D0 t Tc = c c1 t1 t1/D01 he/D01 Tc1 t2 t2/D02 c2 Tc2 t3 t3/D02 c3 Tc3 t4 t4/D03 c4 Tc4 t5 t5/D04

0.25 0.0084 12 5.36 1.23 1.24 12.00 0.008 0.25 5.41 5.41 0.004 1.24 5.41 5.41 0.0038 1.26 5.5 5.5 0.0039 1.26 5.5 5.5 0.0039

he/D0 t/D0 0.002 0.0025 0.003 0.0035 0.004 0.0045 0.005 0.0055 0.006 0.0065 0.007 0.0075 0.008 0.0085 0.009 0.0095 0.01

0.25 Factor c 1.4 1.36 1.32 1.28 1.24 1.2 1.15 1.135 1.115 1.1 1.085 1.07 1.055 1.04 1.025 1.01 1

12.00

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