MAINTENANCE DEPARTMENT DR2 - INSTRUMENTATION TAG NO

DATE : SHIFT : SHIFT IN CHARGE :

IGV CHECK SHEETS

OUT PUT FROM ROOTS/DCS FIELD ACTUAL IGV POSTION FIELD POSTIONER DCS FEED BACK FEED BACK REMARKS

MAINTENANCE DEPARMENT DR2 - INSTRUMENTATION

Date : Checked By : Shift In Charge : Engineer :

Daily Check Sheet of Automation System

Area Location Module Status Area Location Module Status System Tag No.
WF-07-1 Control Processer FTE Bridge module Redundancy Module Controller 1 RUN / BKUP OK / NOT OK PRIM / SYNC Controller 7 Control Processer FTE Bridge module Redundancy Module RUN / BKUP OK / NOT OK PRIM / SYNC WF-07-2 WF-07-3

OK / Not OK / Error detail

Reset / Not reset

Comment

Schenck Weigh Feeders Schenck Weigh Scales

WF-07-4

I/O Link Interface OK / NOT module OK Processor Battery Digital IO modules OK / NOT OK

I/O Link Interface OK / NOT module OK Processor Battery OK / NOT OK OK / NOT OK OK / NOT OK

WF-08-1

WF-08-2 WF-08-3 WF-08-4 FD-F02-1

Core Plant

Analog PMIO Modules

OK / NOT OK

Material Handling

OK / NOT OK

Digital IO modules Analog PMIO Modules

Control Processer FTE Bridge module Redundancy Module Controller 2

RUN / BKUP OK / NOT OK PRIM / SYNC

Control Processer FTE Bridge module Redundancy Module Controller 8

RUN / BKUP OK / NOT OK PRIM / SYNC

FD-F02-2 FD-F02-3 BW-01

I/O Link Interface OK / NOT module OK Processor Battery Digital IO modules Analog PMIO Modules OK / NOT OK OK / NOT OK OK / NOT OK

I/O Link Interface OK / NOT module OK Processor Battery Digital IO modules Analog PMIO Modules OK / NOT OK OK / NOT OK OK / NOT OK

BW-09

BW-08-1 BW-10 BW-16 BW-F07

Area

Location

Module

Status

Area

Location

Module

Status

System Tag No.

OK / Not OK / Error detail

Reset / Not reset

Comment

NMHS OK / NOT OK PRIM / SYNC Control Processer FTE Bridge module Redundancy Module RUN / BKUP OK / NOT OK PRIM / SYNC IO LIM module

FTE Bridge module Redundancy Module

Schenck Weigh Scales

Control Processer

RUN / BKUP

Remote I/O rack

BW-F21 BW-H42-1 BW-H42-2

I/O Link Interface OK / NOT Controller 3 module OK Processor Battery Digital IO modules Analog PMIO Modules OK / NOT OK OK / NOT OK OK / NOT OK

BW-J01-1

Controller 9

I/O Link Interface OK / NOT module OK

Location

Printer Event Printer Report Printer A3 Report Printer Event Printer Report Printer AserverA AserverB Server room temp

Status

Core Plant

Redundancy Module Controller 4

PRIM / SYNC

Sea Water Plant

FTE Bridge module

OK / NOT OK

Digital IO modules Analog PMIO Modules

OK / NOT OK OK / NOT OK

Printers
SERVER

Control Processer

RUN / BKUP

Processor Battery

OK / NOT OK

Control room

EMHS ESW Server Room

I/O Link Interface OK / NOT module OK Processor Battery Digital IO modules Analog PMIO Modules Control Processer OK / NOT OK OK / NOT OK OK / NOT OK RUN / BKUP OK / NOT OK PRIM / SYNC

Control Processer FTE Bridge module Redundancy Module

RUN / BKUP OK / NOT OK PRIM / SYNC

Control room

Marhsaling panel temp

Controller 10

I/O Link Interface OK / NOT module OK Processor Battery Digital IO modules Analog PMIO Modules OK / NOT OK OK / NOT OK OK / NOT OK

Core Plant Marsh. room temp SW Plant

Marsh. room temp Marsh. room temp

Controller 5 FTE Bridge module Redundancy Module

EMHS

NMHS

Marsh. room temp

Area

Location

Module

Status

Area

Location

Module

Status

System Tag No.

OK / Not OK / Error detail

Reset / Not reset

Comment

Processor Battery Controller 5 Digital IO modules

OK / NOT OK OK / NOT OK

Comm. Modules

I/O Link Interface OK / NOT module OK

Profi bus comm OK / NOT module in NMHS OK Profi bus comm OK / NOT module in EMHS OK Profi bus comm module in Controller 5 IO rack Enet comm module in Controller 3 IO rack Battery % OK / NOT OK Material Handling

Output voltage Output Current Fault / AC in

Indication

Analog PMIO Modules

OK / NOT OK

OK / NOT OK

Battery

Low / OK Bypa ss / Invert er Norm al / Overl oad

Core Plant

Mode

Control Processer FTE Bridge module Redundancy Module Controller 6

RUN / BKUP New Material Handling

Load

Normal / Overload Bypass / Inverter

UPS

Load

OK / NOT OK PRIM / SYNC

UPS

Mode

Output voltage Output Current

LED Indication I/O Link Interface OK / NOT module OK Processor Battery Digital IO modules Analog PMIO Modules OK / NOT OK

(Fault & H/L volt) or OK

Sea water Plant Status LED Indication Battery Load %

FSC

OK / NOT OK OK / NOT OK

Central part Key selection 1 Central part Key selection 2 NMHS

Run / Idle /Stop Run / Idle /Stop

Core Plant

Input voltage Output voltage

INSPECTION TIME: CORE PLANT FSC SYSTEM: FSC SYSTEM: Rack 1 Status (Green/Red) Rack 2 Status (Green/Red) -

)hrs

) hrs

EMHS (

) hrs
A4 (Steady) A4 (Steady) -

SEA WATWER

)hrs

A1(Blinking) A1(Blinking) -

A2 (Blinking) A2 (Blinking) -

A3 (Steady) A3 (Steady) -

NOTE: FSC RACK STATUS

Green = Normal, A1(Blinking) = Normal, A2 (Blinking) = Normal, A3 (Steady) = Normal, A4 (Steady) = Normal

REMARKS

GAS ANALYZER DAILY INSPECTION SHEET Mass Spectrometer Inspection sheet

RED'S REQ'D MASS SPEC. SHIFT STATUS BYPASS SAMPLE 6 4 4 1.5 4 4 4 4 8 NOTES NOTES NOTES 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.5 SAMPLE POINT AIT-A65 AIT-A31/ AIT-32-2 AIT-A33-2 AIT-D18-2 AIT-A70 AIT-A75 AIT-A76 AIT-G50 AIT-D96 BYPASS SAMPLE PRESSURE

DATE

SAMPLE COLLER TEMP

Mass Spec rotary pump oil level Mass Spec panel purge pressure System alarm status

Servomex Analyzer Inspection sheet

RED'S REQ'D MASS SPEC. FLOW STATUS SHIFT BYPASS SAMPLE 4 4 2 2 12 12 1.5 2 2.5 2 3 NOTES NOTES NOTES 2 2.5 2 100ml 2.3 200ml 2.3 3 1.5 3.5 1.5 SAMPLE POINT AIT-A31.1 AIT-A32.1 AIT-D18.1 AIT-D19 AIT-C09 AIT-C10 AIT-A37 AIT-H26 AIT-A18.1 AIT-A33.1 AIT-C25 BYPASS SAMPLE PRESSURE SAMPLE COLLER TEMP

MAINTENANCE DEPARTMENT DR2 - INSTRUMENTATION

Date : Checked By : Shift In Charge : Engineer :

Daily Check Sheet of DELTA System

AREA Location SYSTEM DELTA IP - 172-16-0-107
CPU LAN LINK RUN / STOP GREEN FLASH GREEN GLOW REMARKS CPU LAN LINK

AREA Location

SYSTEM DELTA IP - 172-16-0-108

RUN / STOP GREEN FLASH GREEN GLOW GREEN GLOW RED GLOW IN-0 IN-1 STATUS OUT-0 OUT-1 Red Not Glow Red Not Glow Red Not Glow Red Not Glow REMARKS REMARKS

AREA Location

SYSTEM DELTA IP - 172-16-0-106

CPU LAN LINK RUN / STOP GREEN FLASH GREEN GLOW GREEN GLOW RED GLOW IN-0 IN-1 STATUS OUT-0 OUT-1 Red Not Glow Red Not Glow Red Not Glow Red Not Glow REMARKS REMARKS

MIDDLE BURDEN FEEDER - H04

AXIS-0 AXIS-1

LOWER BURDEN FEEDER - H05

GREEN GLOW

AXIS-0 AXIS-1

PRODUCT DISCHARGE CHAMBER

AXIS-0

PRODUCT COOLER

IN-0 IN-1 STATUS OUT-0 OUT-1

Red Not Glow Red Not Glow Red Not Glow Red Not Glow REMARKS

TRANSDUCER-MDT
NORMAL / BY PASS

PRODUCT COOLER

RED GLOW

PDC WIPER BAR - H10

AXIS-1

TRANSDUCER-MDT
NORMAL / BY PASS

TRANSDUCER-MDT
NORMAL / BY PASS

REXROTH CONTROLLER
POWER ON/OFF Red Not Glow

REMARKS

REXROTH CONTROLLER
POWER ON/OFF RED Not GLOW

REMARKS

REXROTH CONTROLLER
POWER ON/OFF RED Not GLOW

REMARKS

H1

H1

H1

PORT SWITCH
AMBER GLOW GREEN FLASH Not Glow

REMARKS

PORT SWITCH
AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH Not Used Not Used Not Used Not Used Not Used Not Used Not Glow

REMARKS

PORT SWITCH

REMARKS

PORT-1

PORT-1

PRODUCT DISCHARGE CHAMBER

PORT-1

AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH

Not Glow

MIDDLE BURDEN FEEDER - H04

LOWER BURDEN FEEDER - H05

PRODUCT COOLER

PORT-2

PRODUCT COOLER

AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH Not Used Not Used Not Used

PORT-2

PDC WIPER BAR - H10

PORT-2

Not Used Not Used

PORT-3

PORT-3

PORT-3

PORT-4

PORT-4

PORT-4

Not Used Not Used

PORT-5

PORT-5 Not Used

PORT-5

AREA Location

SYSTEM DELTA IP - 172-16-0-103

AREA Location

SYSTEM DELTA IP - 172-16-0-104

AREA Location

SYSTEM DELTA IP - 172-16-0-105

MIDDLE BRUNDEN FEEDR - H07

UPPER BRUNDEN FEEDR - H03

CPU LAN LINK AXIS-0 AXIS-1

RUN / STOP GREEN FLASH

REMARKS

CPU LAN LINK AXIS-0 AXIS-1

RUN / STOP GREEN FLASH

REMARKS

LOWER BRUNDEN FEEDR - H08

CPU LAN LINK AXIS-0 AXIS-1

RUN / STOP GREEN FLASH GREEN GLOW GREEN GLOW RED GLOW IN-0 IN-1 Red Not Glow Red Not Glow Red Not Glow Red Not Glow

REMARKS

FURNACE

FURNACE

GREEN GLOW RED GLOW IN-0 IN-1 Red Not Glow Red Not Glow Red Not Glow Red Not Glow

GREEN GLOW RED GLOW IN-0 IN-1 Red Not Glow Red Not Glow Red Not Glow Red Not Glow

STATUS OUT-0 OUT-1

STATUS OUT-0 OUT-1

FURNACE

GREEN GLOW

GREEN GLOW

STATUS OUT-0 OUT-1

TRANSDUCER-MDT
NORMAL / BY PASS

REMARKS

TRANSDUCER-MDT
NORMAL / BY PASS

REMARKS

TRANSDUCER-MDT
NORMAL / BY PASS

REMARKS

REXROTH CONTROLLER
POWER ON/OFF

REMARKS

REXROTH CONTROLLER
POWER ON/OFF

REMARKS

REXROTH CONTROLLER
POWER ON/OFF RED Not GLOW

REMARKS

PORT SWITCH
AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH Not Used Not Used Not Used Not Glow

REMARKS

PORT SWITCH
AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH Not Used Not Glow

LOWER BRUNDEN FEEDR - H08

UPPER BRUNDEN FEEDR - H03

H1

MIDDLE BRUNDEN FEEDR - H07

RED Not GLOW

H1

RED Not GLOW REMARKS

H1

PORT SWITCH
AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH AMBER GLOW GREEN FLASH Not Used Not Used Not Glow

REMARKS

FURNACE

FURNACE

PORT-2

PORT-2

FURNACE

PORT-1

PORT-1

PORT-1

PORT-2

PORT-3

PORT-3

PORT-3

PORT-4

PORT-4 Not Used Not Used PORT-5 Not Used

PORT-4 Not Used Not Used PORT-5 Not Used

PORT-5

REMARKS

RED'S

REQ'D

MASS SPEC. LAST CAL. DATE SAMPLE POINT

BYPASS

SAMPLE

6 4 4 1.5 4 4 4 4 8

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 2.5

AIT-A65 AIT-A31/ AIT-32-2 AIT-A33-2 AIT-D18-2 AIT-A70 AIT-A75 AIT-A76 AIT-G50 AIT-D96