ROOFTOP NANOPLANT
SOLARSAN
CONTENTS
PROJECT OBJECTIVE ELECTRICITY CUSTOEMR NEEDS LONG TERM VISION 24X7 ELECTRIC SUPPLY PV ARCHITECTURE INSTRUMENTATION & CONNECTIVITY PV INDIA SCENARIO- National Solar Mission G-MILESTONE: ROOFTOP NANO PLANTS FINANCIALS PROMOTER PROFILE. DEMO DESIGN
PROJECT OBJECTIVE
EVERY ROOF- SOURCE OF UNTAPPED SOLAR ENERGY- NEVER HARVESTED. BEING GREEN FAST CATCHING UP- MOST IN THING , FASHIONABLE GOI SET UP MNRE- POLICY GUIDLEINES FRAMED VISION IN PUBLIC DOMAIN STATE GOVT FOLLOWING SUIT- STATE LEVEL POLICIES FALLING IN PLACE ELECTRICITY GEN,T&D TREND MIGRATION FROM CENTRALIZED TO DISTRIBUTED.( MAIN FRAME TO PC) UTILITY GRID UNSTABLE, SURGY, NOISY- FR OF ELECTRONIC DEVICE MAINLY ATTRIBUTABLE TO GRID INSTABILITY. GRID INSTABILITY POINTS TO ENERGY SHORTFALL. CONCEPT OF THIS PROJECT - ROOF TOP NANO PLANTS EVERY ROOF SELF SUFFICIENT TO ITS ELECTRIC NEEDS. 24X7.VIABLE,RELIABLE,RENEWABLE _ EXCESS ENERGY PUMP BACK TO UTILITY ,WHILE GRID IS ON _ WHILE GRID IS OFF, SERVE INTERNAL NEEDS THRO' SOLAR ; EXCESS TO NEIGHBORHOOD THRO' MICRO GRID _ IN NIGHT, SERVE THRO' SOALR ENERGY BATTERY CHARGED INVERTERS
Long-term Goal
DRIVE GREEN HOME IN DEVELOPING ECONOMY VIABLE, RELIABLE, RENEWABLE EVERY ROOF A NANO PLANT UTILITY GRID TREE OF FALLING BRANCHES IF NOT NOURISHED AT DISTRIBUTION
PV SYSTEM ARCHITECTUREADDRESS CUSTOMER NEEDS
ESSENTIA L LOAD ACW 2
ESSENTIAL LOAD DISTBN PANEL
GRID
MICRO GRID( 230V , 50 Hz,4KW)
ACW 1
AC COUPLED INVERTER
~
MICRO INV DCW 1
~
MICRO INV DCW 2
~
MICRO INV
~
MICRO INV DCW DCW 4 3 BAT -MGMT SYSTEM
BDAC W1 UTILITY DISTBN PANEL
ACW 3
PV PANEL 30 V 15 A
PV PANEL 30 V 15 A
PV PANEL 30 V 15 A
PV PANEL 30 V 15 A
BATBANKS
UTILIT Y LOAD
BDACW- Bidirectional AC Watts ACW* - AC Watts measurement DCW* - DC Watts Measurement
Customer Wishes
UNINTERRUPED 24X7 ELECTRICITY NO FLUCTUATIONS EXPENSIVE DEVICES LIKE APPLIANCES, TV , MULTI MEDIA GADGETS TO BE PROTECTED AGAINST GRID SURGE GREEN SAVVY FED UP WITH UNRELIABLE, UNSTABLE UTILITY GRID INITIAL INVESTMENT LOW- SCALABLE
PV SYSTEM NETWORK ARCHITECTURE
DCW 1 DCW 2 3 DCW 3 DCW 4 ACW 3
LOCATED PHYSICALLY ON ROOFTOP
BDAC W1
RS485/RS422 LINK
W AC 1 W AC 2
Entire Network powered by 24X7 Microgrid
SERIAL TO ETHERNET ADAPTER
AP1
AP2 ( OPTIONAL)
LOCATED PHYSICALLY IN GROUND FLOOR
INVESTMENT =0.05Cr
BDACW- Bidirectional AC Watts Measurement ACW* - AC Watts measurement DCW* - DC Watts Measurement AP*: - Access Points
PV SYSTEM INDIA POTENTIAL
Application Segment Solar Collectors Off-grid solar applications Phase 1 (20102013) 7 million sq. meters 200 MW Phase 2 (20132017) 15 million sq. meters 1,000 MW Phase 3 (20172022) 20 million sq. meters 2,000 MW
Utility grid power, including rooftop
1,000-2,000 MW 4,000-10,000 MW
20,000 MW
ROOFTOP NANO PLANT FINANCIAL
ASSUMPTIONS INVERTER EFFICIENCY NUMBER OF PV GRID HOURS PPA @MNRE RATE NUMBER OF GRID EXPORT HRS GRID TARIFF( RS / UNIT) EXCHANGE RATE( $ TO RS) 0.97 9.00 14.50 5.00 5.50 45.00
PANEL COST($/WATT) GTI INVERTER COST/1.5KW $ ROOFTOP NANO PLANT WARRANTY PANEL LIFE SPAN(YRS) INVERTER LIFE SPAN( YRS) NANOPLANT LIFE SPAN AC BRIDGE INVERTER LIFE BATTERY FAILURE RATE CRITICAL COMP% COST % INSTALLATION PARAMETE(Rs) ELETRICAL WIRING( RS/KW) PANEL ,ELECTRICAL INSTALLATION COST( Rs/ kw) NET METER WITH RS485 -Rs
2.56 618.00 25.00 25.00 5.00 25.00 3.00 5.00 12.00
3500.00 15000.00 9000.00
ROOFTOP NANO PLANT FINANCIAL
ASSUMPTIONS INVERTER EFFICIENCY NUMBER OF PV GRID HOURS PPA @MNRE RATE(Rs/Kwh) NUMBER OF GRID EXPORT HRS GRID TARIFF( RS / UNIT) EXCHANGE RATE( $ TO RS) 0.97 9 14.5 5 5.5 45
PANEL COST($/WATT)
1.78
ROOFTOP NANO PLANT WARRANTY PANEL LIFE SPAN(YRS) INVERTER LIFE SPAN( YRS) NANOPLANT LIFE SPAN AC BRIDGE INVERTER LIFE BATTERY FAILURE RATE CRITICAL COMP% COST %
25 25 5 25 3 5 12
ROOFTOP NANO PLANT FINANCIAL
ASSUMPTIONS INVERTER EFFICIENCY NUMBER OF PV GRID HOURS PPA @MNRE RATE(Rs/Kwh) NUMBER OF GRID EXPORT HRS GRID TARIFF( RS / UNIT) EXCHANGE RATE( $ TO RS) 0.97 9 14.5 5 5.5 45
PANEL COST($/WATT)
1.78
ROOFTOP NANO PLANT WARRANTY PANEL LIFE SPAN(YRS) INVERTER LIFE SPAN( YRS) NANOPLANT LIFE SPAN AC BRIDGE INVERTER LIFE BATTERY FAILURE RATE CRITICAL COMP% COST %
25 25 5 25 3 5 12
ROOFTOP NANO PLANT MAINTENANCE COST FINANCIAL
ROOFTOP NANO PLANT MAINTENANCE COSTWORK SHEET 1KW 3KW 4KW
SPARES COST ( Over 25 Yrs Life time) AC BRIDGE INVERTER MICRO INVERTER ENGG MAINTENANCE BATTERY 1714 528 185.19 200 1840 1584 185.19 400 1840 2112 185.19 450
RFTNP- SPARES K FACTOR OVER 25 YRS LIFETIME AC BRIDGE INVERTER MICRO INVERTER ENGG MAINTENANCE BATTERY 8.33 5 1 5 8.33 5 1 5 8.33 5 1 5
ROOFTOP NANO PLANT MAINTENANCE COST/MONTH- FRU Basis FR Prone Comp Replacement allocation( 12%) Monthly Maintenance cost ( Rs)
2716.28 325.95 325.95
3815.78 457.89 457.89
4249.28 509.91 509.91
ROOFTOP NANO PLANT FINANCIAL- BILL OF MATERIALS
BILL OF MATERIALS ROOF TOP NANO PLANT ( in $) KW CAPACITY PANEL COST- $ PV COMBINER BOX, MC4, ADAPTERS INVERTER COST($) AC COUPLED INVERTER($) INSTALLATION COST($) BATTERY 3 YRS VRLA,200Ah MISCELLANEOUS LIKE BATTERY CABLES,DIVERSION CONTROLLER) CIF - GTI CIF+ Duty AC Coupled inv CIF PV COMBINER BOX TOTAL- ( $) 1.00 2555.56 850.00 618.00 1714.00 611.11 733.33 2.00 5111.11 1100.00 1236.00 1840.00 833.59 733.33 722.22 300.00 1111.00 162.96 13150.22 3.00 7666.67 1350.00 1854.00 1840.00 833.00 733.33 1083.33 300.00 1111.11 244.44 17015.89 4.00 10222.22 1850.00 2112.00 1840.00 833.00 733.33 1444.44 300.00 1111.11 325.93 20772.04
361.11 300.00 1111.11 81.48 8935.70
ROOFTOP NANO PLANT FINANCIALS
ROOFTOP NANO PLANT
3000000 TIME 2500000 CUM-CASH FLOW-1KW CUM-CASH FLOW-3KW CUM-CASH FLOW- 4KW 2000000
1500000
REVENUE- Rs
1000000
500000
0 2012 2011 -500000 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 2034 2035
-1000000
TIME IN QUARTERS
FINANCIAL METRIC IRR PAYBACK PERIOD ROI( 5 YRS)
1 KW 3.56% 7 YRS 0.77
3 KW 5.44% 5 YRS 1.15
4 KW 5.85% 4.9YRS 1.23
SOLARSAN CORPORATE ROADMAP
ROOF TOP NANO PLANT DEMO CENTRE
ROOF TOP IB SET UP
COE SOLAR
PV FEASIBILITY ( FINACIALS , ARCHITECTURE) PROCESS & PROCEDURES ESTABLISH SUPPLY CHAIN LOCAL , IMPORT IDENTIFY CTQ TECHNOLOGY, COST, SUPPLY CHAIN
PV AWARENESS, EDUCATION COMMUNITY, MEDIA, SOCIAL
ESTABLISH ROOFTOP IB ASSESS IT, INSTRUMENTATION NEED ESTABLISH SUPPLY CHAIN LOCAL , IMPORT IDENTIFY CTQ TECHNOLOGY, COST, SUPPLY CHAIN
IDENTIFY CRITICAL TECH COMPONENT UTILITY SIDE INSTRUMENTATION MONITOR INSTRUMENTATION INVERTER TECHNOLOGY TOPOLOGY
ESTABLISH ENGG , R&D CENTRES DRIVE VALUE ENGG , FEATURE CONSOLIDATE , GROW IB
PV AWARENESS, EDUCATION COMMUNITY, MEDIA, SOCIAL
PHASE 1
CAP OUTLAY > 0.1Cr (REQD FUND) NANO PLANT 0.05Cr INSTRUMNTN 0.05Cr
PHASE 2 CAP OUTLAY > 10Cr (REQD FUND)
PHASE 3 CAP OUTLAY > 100Cr (REQD FUND)
SOLARSAN PROMOTER PROFILE
RAVI SHANKAR SATYAN
POST GRAD - IIT BOMBAY
2.5 DECADES OF DIVERSE , MULTI DIMENSIONAL KNOWLEDGE BASE IN MULTINATYIONAL , LOCAL CORPORATIONS. TOSHIBA, ABB, GE MED SAYSTEMS, WHIRLPOOL, JABIL, ONIDA
MULTI CULTURAL BACKGROUND
CAREER GRAPH FROM SOFT WARE, HARDWARE, SYSTEM INTGN, ENGG MGMT, GENERAL MANAGEMENT, ENGG DIRECTOR, CTO.
STARTING UP NEW VENTURE IN RENEWABLE OUT OF PASSION
SCALED CREDITABLE PERFORMANCE IN DIVERSE INDUSTRIES MEDICAL IMAGING, INDUSTRIAL AUTOMATION, EMS,WHITEGOODS, CONSUMER ELECTRONICS
SELF CONTAINED PACKAGE IN ELECTRONIC INDUSTRY TECHNOLOGY, DESIGN, PROD DEVELOPMENT , SUPPLY CHAIN, PRODCUT& PEOPLE MANAGEMENT, MFG,SUSTAIN ENGG
SOLARSANNRT- ROOFTOP WIRING
SOLARSANNRT- DEMO DESIGN
THREE MODULES IN SERIES
TO ESSENTIAL LOAD
TO NON ESSENTIAL LOAD
MAIN PANEL WITH CB (EXISTING)
FRONT SIDE MODULES 16#s
3 A,350 DC 2.5mm2 Double insulated 230VAC ,50Hz,10A
PV 3 MODULEs in Parallel COMBIN ER WITH DC BKR
15A,350 DC GTI 1 4mm2
SUB PANEL FOR ESSENTIAL LOAD WITH CB (EXISTING)
1.5KW,2 AC B1 30 6mm2 230VAC
,50Hz,15A
230VAC ,50Hz,30A 6mm2 BDI RW 1 6mm2
PV
CHANGEOVER SWITCH
GRID
TWO POLE AC DISCONNECT 3 #s
3 A,350 DC 2.5mm2 Double insulated
AC COUPLED INVERTER AC 4KW
AC B3
INV1
UTILITY DISCONN ECT
REAR SIDE MODULES 16#s
PV 3 MODULEs in Parallel COMBIN ER WITH DC BKR
15A,350V DC GTI 2 4mm2
230VAC ,50Hz,15A AC B2 BATTERY BANK
1.5KW,2 30
BDI RW 2
6mm2 230VAC ,50Hz,10A
DIVERSION CONTROLLE R (DVCT) SOLAR THERMAL HEATER
TO UTILITY GRID
Overall 18,157Wp PV modules
TO BE LOCATED NEAR METER BOX
SOLARSANNRT- DEMO DESIGN
THREE MODULES IN SERIES
TO ESSENTIAL LOAD
TO NON ESSENTIAL LOAD
MAIN PANEL WITH CB (EXISTING)
FRONT SIDE MODULES 16#s
3 A,350 DC 2.5mm2 Double insulated 230VAC ,50Hz,10A
PV 3 MODULEs in Parallel COMBIN ER WITH DC BKR
15A,350 DC GTI 1 4mm2
SUB PANEL FOR ESSENTIAL LOAD WITH CB (EXISTING)
1.5KW,2 AC B1 30 6mm2 230VAC
,50Hz,15A
230VAC ,50Hz,30A 6mm2 BDI RW 1 6mm2
PV
CHANGEOVER SWITCH
GRID
TWO POLE AC DISCONNECT 3 #s
3 A,350 DC 2.5mm2 Double insulated
AC COUPLED INVERTER AC 4KW
AC B3
INV1
UTILITY DISCONN ECT
REAR SIDE MODULES 16#s
PV 3 MODULEs in Parallel COMBIN ER WITH DC BKR
15A,350V DC GTI 2 4mm2
230VAC ,50Hz,15A AC B2 BATTERY BANK
1.5KW,2 30
BDI RW 2
6mm2 230VAC ,50Hz,10A
DIVERSION CONTROLLE R (DVCT) SOLAR THERMAL HEATER
TO UTILITY GRID
Overall 18,157Wp PV modules
TO BE LOCATED NEAR METER BOX
PVCB
PVCB GTI 1 3 PORT AC DSCNT
SOLAR HEATER
DV CT BAT BANK GT I1 PVCB GT I2 A C C IN V1
ELECTRICAL WIRING- JOB STATEMENT:
1. Elelctrical Wiring as per the attahed spec. Location of all elctrical boxes, inverters , Change over switch, Batteries as specified in Module layout 2. All Wiring to conform to the state Electric code. 3. Wiring should be of UL or equivalent spec. 4. Preparation of necessary Documents to be submitted to Utility( BESCOM) Single line diagram Amperage calculation . 5. Installation of all components shown in the System Block Diagram. 6. Preparation of necessary box ( not supplied by Soalrsan) with IP65 kind of protection 7. Labelling of all cables as per the single line diagram. 8. Labelling of warning lables per State Electricity code. 9. All Interconnections , intermodule connections should be Lug based with standard crimping practice. 10. All module frames , structures should be earthed. 11. Install separate earthing rod to meet ground resistance requirement. 12. Validation of Installation parameters like Dielectric test, Ground resistance measurement etc
*. TBD. List of components suplied by soalrsan and list of components procured by Powertronics
SOLAR PANEL INSTALLATION- JOB STATEMENT:
1. Installation of Solar Modules as per the module layout diagram. 2. All mechanical structures to be procured by the installer. 3. Provide rain protection to all electrical boxes.( in spite of IP65 protection) 4.Module labeling. 5. Submission of Module layout drawing to Utility for documentation purposes. 6. Yellow taping of Module layout . Authorized personnel only . 7. All solar module wiring should be appropriately labeled . Correspondence of module number to wiring number should be established .
10 12 14 16 18 20 22 24 26 28
490.2 308.7 193.8 122.3 76.8 48.1 30.3 19.1 12.0 7.55
.204 .324 .516 .818 1.30 2.08 3.30 5.24 8.32 13.2
30 20 15 10 5 3.3 2.1 1.3 0.8 0.5
2.588 149.5 2.053 94.1 1.628 59.1 1.291 37.3 1.024 23.4 0.812 14.7 0.644 9.24 0.511 5.82 0.405 3.66 0.321 2.30
.669 1.06 1.69 2.68 4.27 6.82 10.8 17.2 27.3 43.4
AWG Feet/Ohm Ohms/100ft Ampacity* mm^2 Meters/Ohm Ohms/100M
SOLARSANNRT- INTERCONNECTION COMPATIBILTY DIAGRAM
4 TYCO SOLYNDRA SOLARLO MODULES K
MC4 COMBINER BOX MAL 4 INPUT 4 PORT INPUT EPORT ONE PORT OUTPUT MC4 MC4 MC4 COMPATIBLE FEM ALE
+ -
+ -
MC4 MAL E MC4 FEM ALE
MC4 MAL E
+
INVERTER
HARNESS 1
HARNESS2
MC4 FEM ALE
SOLARSANNRT- INTERCONNECTION COMPATIBILTY DIAGRAM
ACI OUT
ACI IN
LOCATED IN FIRST FLOOR
CB3
CB2
KEBIN
A
CB7
GACIN
GTI2 CB4 GTI1
B I D I R
CB1
CB5
CB6
PVAC
LOAD KEBMETR
CHANGE OVER SW
SOLARSANNRT- HSR345 NRT DATA
ACI OUT LOCATED IN FIRST FLOOR ACI IN
CB2
CB3
KEBIN
C B 7
GACIN
GTI2
CB4
GTI1
CB1
A W
BI D I R
CB5
PVAC
LOAD CHANGE OVER SW
KEBMET R
SUMMARY - HSR345 NANO ROOF TOP DURATION JAN 15 ~ FEB 3 2011 KWh SOLAR ENERGY GENERATED ENERGY FED FROM GRID SOLAR ENERGY FED TO GRID TOTAL ENERGY CONSUPTION SOLAR ENERGY FED TO LOAD( ESSENTIAL, HEATER,BATTERY) ESSENTIAL LOAD SOLAR ENERGY UNITS BATTERY , HEATER SOLAR ENERGY 122 63.01 81.69 103.32 40.31 22.05 18.26
SOLAR ESSENTIAL LOAD 4 MANTRA M/C 1 FRIDGE 1 TV WATER PUMP 10 50 40 700
KWH 0.101 5 0.507 5 0.406 0.21 1.225
ESSENTIAL LOAD SOLAR UNITS( FOR 18 DAYS)
22.05
