Takt Time - Understanding the Core Principle of Lean Manufacturing: Toyota Production System Concepts
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About this ebook
Takt is a German word that means the speed or rhythm of something. Takt time is a number that helps make sure that the pace of making pacemakers matches the pace of selling them. One of the most important things to consider in lean manufacturing is takt time. This is the rate at which customers want a certain group of products to be produced by one step in the manufacturing process. Takt time is a number that tells us how much time we have to make each item that the customer wants.
Takt time is the time available for manufacturing divided by the number of orders. In the 1930s, the German aviation industry started using Takt as a way to manage production. The concept was used a lot in Toyota during the 1950s, and by the late 1960s, most of the suppliers for Toyota also started using it. Every month, Toyota evaluates the speed of a process, and every 10 days they also do a check to make any necessary changes. Takt time helps make sure that supply and demand are in harmony. This is what makes a lean production system work and function well.
Mohammed Hamed Ahmed Soliman
Dr. Mohammed Hamed Ahmed Soliman is an internationally recognized Lean expert, author, and university lecturer. He has published over 100 books and articles on Lean thinking, quality systems, and industrial excellence. He currently teaches Industrial Engineering and Management Systems at the American University in Cairo, an Executive Advisor and a member of the Advisory Committee of the IEOM International Society, and consults for global organizations across manufacturing, public services, and education. With nearly two decades of academic and professional experience, Dr. Soliman has trained professionals across the Middle East, including engagements with Princess Nourah University in Saudi Arabia and Vale Oman Pelletizing Company. He has designed and delivered over 60 leadership and technical development programs, helping organizations build a culture of continuous improvement and operational excellence. Earlier in his career, he worked in various industrial sectors including crystal-glass manufacturing, fertilizers, and chemicals, while educating teams on the Toyota Production System. He has led numerous lean transformation projects, delivering measurable results and uncovering substantial cost savings by targeting waste across production and service environments. His lectures and training materials have reached over 200,000 learners via SlideShare, and his research is ranked among the most downloaded papers on the Social Science Research Network (SSRN) by Elsevier. Dr. Soliman holds a BSc in Engineering, a master's in Quality Management, and postgraduate degrees in Industrial Engineering and Engineering Management. He also holds certifications in quality, cost, and operations management. He is a member of the Institute of Industrial and Systems Engineers (IISE) and the Society for Engineering and Management Systems (SEMS). His insights have been featured in SAGE Publications, Industrial Management, Lean Thinking, and other peer-reviewed platforms.
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Takt Time - Understanding the Core Principle of Lean Manufacturing - Mohammed Hamed Ahmed Soliman
Takt Time - Understanding the Core Principle of Lean Manufacturing
Toyota Production System Concepts
Mohammed Hamed Ahmed Soliman
Published by personal-lean.org, 2023.
While every precaution has been taken in the preparation of this book, the publisher assumes no responsibility for errors or omissions, or for damages resulting from the use of the information contained herein.
TAKT TIME - UNDERSTANDING THE CORE PRINCIPLE OF LEAN MANUFACTURING
First edition. October 28, 2023.
Copyright © 2023 Mohammed Hamed Ahmed Soliman.
ISBN: 979-8223233046
Written by Mohammed Hamed Ahmed Soliman.
Toyota Production System Concepts
Takt Time - Understanding the Core Principle of Lean Manufacturing
Copyright © 2023 Mohammed Soliman
All rights reserved
Mohammed Hamed Ahmed Soliman
Contents
Customer Demand
Cycle Time
One-piece Flow
Just-in-Time
Customer Demand
Customer demand refers to the desires and needs expressed by individuals who purchase goods or services. It represents the level of interest or preference for a specific product or service. Meeting customer demand is essential for businesses to ensure that they are providing the products or services that customers want, leading to their satisfaction and continued patronage.
What does takt mean. Takt is a German word that means the speed or rhythm of something. Takt time is a number that helps make sure that the pace of making pacemakers matches the pace of selling them.
One of the most important things