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Understanding OEE in Lean Production: Toyota Production System Concepts
Understanding OEE in Lean Production: Toyota Production System Concepts
Understanding OEE in Lean Production: Toyota Production System Concepts
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Understanding OEE in Lean Production: Toyota Production System Concepts

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Overall equipment efficiency (OEE) shows how well a machine or equipment is performing by comparing the number of defect-free products or parts it makes to its maximum potential output. The OEE of a machine or process at 100 percent means that it is working at its highest possible capacity without any errors.
There are three things that make up OEE: availability, performance, and quality. When the actual output is less than expected, professionals can identify areas of improvement in three factors and make changes that maximize the capabilities of the current process, resolve issues, and enhance productivity

LanguageEnglish
Publisherpersonal-lean.org
Release dateOct 26, 2023
ISBN9798223380382
Understanding OEE in Lean Production: Toyota Production System Concepts
Author

Mohammed Hamed Ahmed Soliman

Dr. Mohammed Hamed Ahmed Soliman is an internationally recognized Lean expert, author, and university lecturer. He has published over 100 books and articles on Lean thinking, quality systems, and industrial excellence. He currently teaches Industrial Engineering and Management Systems at the American University in Cairo, an Executive Advisor and a member of the Advisory Committee of the IEOM International Society, and consults for global organizations across manufacturing, public services, and education. With nearly two decades of academic and professional experience, Dr. Soliman has trained professionals across the Middle East, including engagements with Princess Nourah University in Saudi Arabia and Vale Oman Pelletizing Company. He has designed and delivered over 60 leadership and technical development programs, helping organizations build a culture of continuous improvement and operational excellence. Earlier in his career, he worked in various industrial sectors including crystal-glass manufacturing, fertilizers, and chemicals, while educating teams on the Toyota Production System. He has led numerous lean transformation projects, delivering measurable results and uncovering substantial cost savings by targeting waste across production and service environments. His lectures and training materials have reached over 200,000 learners via SlideShare, and his research is ranked among the most downloaded papers on the Social Science Research Network (SSRN) by Elsevier. Dr. Soliman holds a BSc in Engineering, a master's in Quality Management, and postgraduate degrees in Industrial Engineering and Engineering Management. He also holds certifications in quality, cost, and operations management. He is a member of the Institute of Industrial and Systems Engineers (IISE) and the Society for Engineering and Management Systems (SEMS). His insights have been featured in SAGE Publications, Industrial Management, Lean Thinking, and other peer-reviewed platforms.  

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    Book preview

    Understanding OEE in Lean Production - Mohammed Hamed Ahmed Soliman

    Understanding OEE in Lean Production

    Toyota Production System Concepts

    Mohammed Hamed Ahmed Soliman

    Published by personal-lean.org, 2023.

    While every precaution has been taken in the preparation of this book, the publisher assumes no responsibility for errors or omissions, or for damages resulting from the use of the information contained herein.

    UNDERSTANDING OEE IN LEAN PRODUCTION

    First edition. October 26, 2023.

    Copyright © 2023 Mohammed Hamed Ahmed Soliman.

    ISBN: 979-8223380382

    Written by Mohammed Hamed Ahmed Soliman.

    Table of Contents

    Title Page

    Copyright Page

    Understanding OEE in Lean Production (Toyota Production System Concepts)

    Basic OEE Calculation

    Factors That Impact the OEE Metrics

    Studying The OEE Metrics to Make the Process Better

    Looking at The Connection between OEE and Lean from a Different Perspective

    Production Capacity Improvement

    Creating an Environment That Helps People Grow and Get Better

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    Further Reading: Overall Equipment Effectiveness Simplified: Analyzing OEE to find the Improvement Opportunities

    Also By Mohammed Hamed Ahmed Soliman

    About the Author

    About the Publisher

    Overall equipment efficiency (OEE) shows how well a machine or equipment is performing by comparing the number of defect-free products or parts it makes to its maximum potential output. The OEE of a machine or process at 100 percent means that it is working at its highest possible capacity without any errors.

    There are three things that make up OEE: availability, performance, and quality. When the actual output is less than expected, professionals can identify areas of improvement in three factors and make changes that maximize the capabilities of the current process, resolve issues,

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