MICROWAVE HEATING
BY:
AMIT SINGH
INTRODUCTION
MW heating refers to use of non-ionizing electromagnetic
waves of certain frequencies to generate heat in material.
The speed with which heating takes place contributes to
most to its rapid growth
Interaction of electromagnetic fields with materials
Food, oil,
water, wood
Absorption
Belts, trays,
Transmission dishes
Reflection
Applicators
waveguides
MECHANISM
• Microwave is comprised of electric and
magnetic fields oriented perpendicularly
• Due to electric field component in microwaves
the polarization in dielectric material takes
place.
MECHANISM CONT……
DIELECTRIC PROPERTIES
• Intrinsic electrical properties that affect behavior
of foods with EM fields:
• ε’ - The relative dielectric constant
• ε” - The dielectric loss factor
• ε”= ε’ Tan δ
• Tan δ is the phase shift between the
orientation of the molecules and the changing
electrical field
The rate of heat generation per unit volume ( wm-3 )
Q=2Π f ε0 ε” E2
Where,
• E = Strength of electric field of the wave at that
location (volts / unit distance)
• F = is the frequency
• ε0 =The permittivity of free space (a physical constant)
• ε” = the dielectric loss factor .
PENETRATION EFFECT
CONVENTIONAL VS MICROWAVE HEATING..
Surface heating Volumetric heating
Slow process
Rapid heating
Low thermal efficiency
High thermal Efficiency
electric oven - 14%
mw oven-40%
gas oven - 7%
Non-uniformity heating Uniform Heating
Moisture removal (80-90%) Moisture removal (<20%)
Low product quality (over heating, Better quality product
case hardening)
APPLICATIONS
MICROWAVE OVEN
•Magnetron converts 50-60 Hz AC to higher frequency EMW
• Applicators waveguides, coaxial tube
Dielectric properties and penetration depth
(cm) of various foods @ 2,450 MHz
Material ε' ε” Tanδ Dp
Water (distilled, 25°C) 78.0 12.0 0.15 1.4
Ice (-12°C) 3.2 0.003 0.001 1160.0
Beef (cooked, 30°C) 30.5 9.6 0.31 1.1
Potato (raw, 25°C) 57.3 15.7 0.27 0.9
Potato (mashed, 30°C) 72.5 24.0 0.33 0.7
Wheat (20°C, 5% moisture) 3.3 0.50 0.15 7.1
Corn Oil (25°C) 2.5 0.14 0.06 21.9
Cottonseed Oil (20°C) 2.6 0.18 0.07 17.5
Butter (salted, 20°C) 4.6 0.60 0.13 6.9
Butter (unsalted, 20°C) 2.9 0.45 0.16 7.4
Bread Dough 22.0 9.00 0.41 1.0
Bread 4.6 1.20 0.26 3.5
APPLICATIONS CONT…..
• HYPERTHERMIA: MICROWAVES AS CANCER TREATMENT
Hyperthermia (or thermotherapy) is a cancer treatment
that involves heating tumor cells within the body
• PLASTIC WELDING
•VULCANIZATION OF RUBBER
APPLICATIONS CONT…..
• Drying system
Temperature profile
APPLICATIONS CONT…..
Sc h ema t ic o f t h e c o mb in ed mic r o w av e c o n v en t io n a l
d r y in g s ys t em
Air
Tuning screws
Blower
Power meters
Electrical Heaters
GENER
ATOR
Drying Mixing Fan
chamber
3-way circulator
Air Outlet
UNIQUENESS OF MICROWAVE HEATING TECHNOLOGY
Speed: Processes taking hours by conventional means are
possible in few minutes by mw processing.
Uniform volumetric heating: Heat is generated uniformly throughout
the entire substance
Self regulating and differential heating
Efficiency: Efficiency higher than 70%
Instantaneous control
Lower cost: Reduction in processing time thus saving energy and labour
Compatibility with conventional heating: ( 100-300 % efficient )
LIMITATIONS OF MICROWAVE HEATING..
High capital investment:
Initial cost of equipment is very high but has lower operating cost, and
increased output.
More complex technology devices:
Requires skilled personnel for repair and operation.
Mw radiation problem:
By proper shielding the radiation can be brought down to safer limit.
THANK YOU