Residential Gas Furnaces

Installation Instructions
*RA 80+ Series
High Efficiency Compact Upflow/Horizontal

These instructions are

primarily intended to
assist qualified individuals
experienced in the proper
installation of this type
appliance. Some local
codes require licensed
installation/service
personnel for this type
of equipment. Read all
instructions carefully
before starting the
installation.

! WARNING: FOR YOUR SAFETY

Do not store or use gasoline or
Improper installation, adjustment, other flammable vapors and
alteration, service, or liquids in the vicinity of this or
maintenance can cause injury or any other appliance.
property damage. Refer to this
WHAT TO DO IF YOU SMELL
manual for assistance. For
GAS:
additional information consult a
qualified installer, service agency, • Do not try to light any appliance.
or the gas supplier. • Do not touch any electrical
switch; do not use any phone in
your building.
! WARNING: • Immediately call your gas
If the information in these supplier from a neighbor's
instructions is not followed phone. Follow the gas supplier's
exactly, a fire or explosion may instructions.
• If you cannot reach your gas
result, causing property damage,
supplier, call the fire department.
personal injury or death. • Extinguish any open flame.
2
 Table of Contents
Furnace Specifications ............................................................................................................. 2
Safety Information ............................................................................................................. 4
Capacities-Furnace Airflow Data ..................................................................................... 5
Installation Requirements ........................................................................................................ 6
Horizontal Furnace Installation ........................................................................................ 7
Venting and Combustion Air Requirements ....................................................................... 9
General ............................................................................................................................. 9
Installation in an Unconfined Space ............................................................................... 10
Installation in a Confined Space ..................................................................................... 10
Air From Inside ..................................................................................................... 11
Outdoor Air Using Vertical Ducts ........................................................................ 11
Air Directly Through an Exterior Wall .................................................................. 11
Outdoor Air Using a Crawl Space and Ventilated Attic ....................................... 11
Outdoor Air Using Horizontal Ducts .................................................................... 11
Venting Requirements ............................................................................................................ 11
General ........................................................................................................................... 11
Category I - Common Venting ....................................................................................... 12
Circulating Air Supply ............................................................................................................ 13
General ........................................................................................................................... 13
Return Air ........................................................................................................................ 14
Gas Supply and Piping ........................................................................................................... 14
General ........................................................................................................................... 15
Leak Check .................................................................................................................... 15
Conversion ..................................................................................................................... 16
High Altitude Conversion ...................................................................................................... 17
High Altitude Application ................................................................................................. 17
Pressure Switch Conversion for High Altitude Applications ......................................... 17
Natural Gas High Altitude Conversion ........................................................................... 17
LP/Propane Gas Sea Level and High Altitude Conversion ........................................... 17
Electrical Wiring ....................................................................................................................... 21
General ........................................................................................................................... 21
Line Voltage Wiring ......................................................................................................... 21
Low Voltage Wiring ......................................................................................................... 21
Start-up and Adjustments ..................................................................................................... 21
General ........................................................................................................................... 21
Start-up Procedures ....................................................................................................... 23
Verifying and Adjusting Firing Rate ................................................................................ 23
Verifying and Adjusting Temperature Rise .................................................................... 23
Verifying Burner Operation ............................................................................................. 25
Verifying Operation of the Supply Air Limit Switch ........................................................ 25
Wiring Diagram ........................................................................................................................ 22
Description of Components .................................................................................................. 24
Maintenance ............................................................................................................................. 26
Vent System ................................................................................................................... 26
Air Filter(s) ...................................................................................................................... 26
Lubrication ....................................................................................................................... 26
Blower Compartment ...................................................................................................... 26
Heat Exchanger and Burner Maintenance .................................................................... 26
Cleaning of Flue Passages ............................................................................................ 27
Cleaning of Burners ........................................................................................................ 27
System Operation Information ............................................................................................. 28
General ........................................................................................................................... 28
Sequence of Operation .................................................................................................. 28
Heating Mode ....................................................................................................... 28
Cooling Mode ........................................................................................................ 29
Fan Mode ............................................................................................................. 29
Furnace Fails to Operate ............................................................................................... 29
Twinning .......................................................................................................................... 30
3
Installation/Performance Check List ..................................................................... Back Page
FURNACE SPECIFICATIONS - Upflow/Horizontal Models

27-3/4

24-3/4 C
B
19-3/4
3-15/16

25-3/4
25-3/4 1-9/16
1-9/16 3-1/2
22-13/16 7/8
3-1/2
22-13/16

34-5/8
30-1/2
27-7/8

23
15
25-1/8
23

7/8 D 23
23 (Bottom Return Opening) Bottom Return
1-1/4 A

Figure 1. Unit Dimensions in Inches

FURNACE DIMENSIONS AND SHIPPING WEIGHTS

Model Furnace Dimensions Shipping
Number Input A B C D Flue Outlet Weight
*RA- (Btuh) (in.) (in.) (in.) (in.) (in.) (lbs)
045(†)-08A 45,000 14 1/4 12 3/4 4 11 3/4 4 88
054(†)-12A 54,000 14 1/4 12 3/4 4 11 3/4 4 94
072(†)-12A 72,000 14 1/4 12 3/4 4 11 3/4 4 96
072(†)-12B 72,000 19 3/4 18 1/4 7 5/8 17 1/4 4 108
072(†)-16B 72,000 19 3/4 18 1/4 7 5/8 17 1/4 4 115
090(†)-12B 90,000 19 3/4 18 1/4 7 5/8 17 1/4 4 115
090(†)-16B 90,000 19 3/4 18 1/4 7 5/8 17 1/4 4 120
090(†)-20B 90,000 19 3/4 18 1/4 7 5/8 17 1/4 4 130
108(†)-16B 108,000 19 3/4 18 1/4 7 5/8 17 1/4 4 125
108(†)-20B 108,000 19 3/4 18 1/4 7 5/8 17 1/4 4 130
108(†)-20C 108,000 22 1/2 21 9 20 4 135
126(†)-20C 126,000 22 1/2 21 9 20 4 137
Note: †Can be C or N

Table 1. Furnace Dimensions and Shipping Weights

SAFETY INFORMATION 5. Never test for gas leaks with an open

flame. Use a commercially available soap
solution made specifically for the detection
1. Use only with type of gas approved for this
of leaks to check all connections, as
furnace. Refer to the furnace rating plate.
specified on Page 15 of these instructions.
2. Install this furnace only in a location and
6. Always install furnace to operate within the
position as specified on Table 3 of these
furnace’s intended temperature-rise range
instructions.
with a duct system which has an external
3. Provide adequate combustion and
static pressure within the allowable range,
ventilation air to the furnace space as
as specified on Table 2 of these
specified on Pages 9 through 11.
instructions. See furnace rating plate.
4. Combustion products must be discharged
7. When a furnace is installed so that supply
outdoors. Connect this furnace to an
ducts carry air circulated by the furnace to
approved vent system only, as specified
areas outside the space containing the
on Pages 11 through 12.
furnace, the return air shall also be handled
4
 MODEL EXTERNAL STATIC PRESSURE (INCHES OF WATER COLUMN)
NUMBER HEATING MOTOR MOTOR 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
*RA INPUT SPEED HP CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise
045-08A 45,000 HIGH* 1/5 1000 33 970 34 950 35 920 36 870 38 820 41 770 43 700 47
LOW** 760 43 740 44 730 45 720 46 690 48 670 49 640 52 620 53
054-12A HIGH* 1300 31 1260 32 1210 33 1160 34 1110 35 1050 38 980 40 910 44
54,000 MEDIUM 1/3 1150 34 1120 35 1090 36 1050 38 1000 40 950 42 890 44 830 48
LOW** 790 50 780 50 770 51 750 53 720 55 690 57 650 61 600 66
072-12A HIGH* 1380 38 1350 39 1310 40 1260 42 1210 44 1150 46 1080 49 1000 53
72,000 MEDIUM 1/3 1220 43 1190 44 1160 45 1120 47 1070 49 1020 52 950 55 880 60
LOW** 820 64 800 66 780 68 760 69 730 73 700 76 670 79 640 83
072-12B HIGH* 1550 34 1500 35 1440 37 1360 40 1280 42 1190 45 1080 49 970 55
72,000 MEDIUM** 1/4 1380 41 1310 41 1240 44 1200 44 1140 47 1090 49 970 55 870 61
LOW 1030 52 1030 52 1010 53 980 54 930 57 860 62 780 69 670 80
072-16B HIGH 1955 26 1945 27 1920 27 1890 28 1845 29 1785 30 1700 31 1605 33
72,000 MED-HIGH* 1/2 1635 32 1615 33 1590 33 1570 34 1550 35 1500 36 1440 37 1370 40
MED-LOW** 1370 40 1365 40 1350 40 1340 41 1305 42 1270 43 1230 44 1150 46
LOW 1165 46 1160 46 1150 46 1130 47 1110 48 1075 49 1030 51 975 55
090-12B HIGH* 1550 42 1500 44 1440 46 1360 48 1280 51 1190 55 1080 61 970 68
90,000 MEDIUM 1/4 1380 52 1310 55 1240 58 1200 55 1140 58 1090 64 970 68 870 76
LOW** 1030 64 1030 64 1010 65 980 67 930 72 860 78 780 85 670 99
090-16B HIGH* 1985 33 1955 34 1905 35 1855 36 1790 37 1705 40 1630 41 1530 44
90,000 MED-HIGH** 1/2 1635 41 1640 41 1610 42 1575 42 1545 43 1490 45 1430 47 1350 49
MED-LOW 1410 47 1400 47 1380 48 1355 49 1320 50 1290 52 1240 54 1175 57
CAPACITIES — Furnace Airflow Data

LOW 1210 55 1195 55 1180 56 1160 57 1135 59 1100 60 1060 63 1010 66

090-20B HIGH* 2375 28 2320 29 2280 30 2215 30 2150 31 2085 32 2015 33 1940 34
90,000 MED-HIGH 3/4 1975 33 1955 34 1920 35 1895 35 1850 36 1800 37 1740 38 1685 39
MED-LOW 1640 40 1615 41 1595 41 1575 42 1540 43 1500 44 1460 46 1400 48
LOW** 1365 49 1345 50 1330 50 1315 51 1280 52 1245 53 1225 54 1210 55
108-16B HIGH* 1985 40 1955 41 1905 42 1855 43 1790 45 1705 47 1630 49 1530 52
108,000 MED-HIGH** 1/2 1635 49 1640 49 1610 50 1575 51 1545 52 1490 54 1430 56 1350 59
MED-LOW 1410 57 1400 57 1380 58 1355 59 1320 60 1290 62 1240 65 1175 68
LOW 1210 66 1195 67 1180 68 1160 69 1135 70 1100 73 1060 75 1010 79

Table 2. Furnace Airflow Data

108-20B HIGH* 2410 32 2370 33 2330 34 2275 35 2230 36 2165 37 2075 38 1990 40
108,000 MED-HIGH 3/4 2035 39 1995 40 1965 41 1955 41 1915 42 1895 42 1815 44 1790 45
MED-LOW 1680 47 1660 48 1650 49 1645 49 1640 50 1565 51 1550 52 1485 54
LOW** 1435 55 1430 55 1425 56 1415 56 1400 57 1350 59 1330 60 1275 62
108-20C HIGH* 2270 35 2210 36 2190 36 2165 37 2130 38 2100 39 2030 40 1975 41
108,000 MED-HIGH** 3/4 1880 42 1865 43 1835 43 1815 44 1790 45 1770 45 1755 46 1720 47
MED-LOW 1565 50 1550 51 1535 52 1520 52 1510 53 1495 54 1455 55 1420 56
LOW 1325 60 1320 61 1315 61 1310 61 1285 62 1275 63 1250 64 1220 66
126-20C HIGH* 2270 40 2210 41 2190 42 2165 43 2130 44 2100 45 2030 46 1975 47
126,000 MED-HIGH** 3/4 1880 49 1865 50 1835 51 1815 51 1790 52 1770 52 1755 53 1720 54
MED-LOW 1565 59 1550 60 1535 61 1520 61 1510 62 1495 63 1455 64 1420 66
LOW 1325 70 1320 70 1315 71 1310 71 1285 72 1275 73 1250 75 1220 76

* Factory Set Cooling Speed Notes: 1. Airflow rates of 1800 CFM or more require two return air connections. Data is for operation with filter(s).
** Factory Set Heating Speed 2. Temperature rises in the table are approximate. Actual temperature rises may vary.
3. Temperature rises displayed in italics are for reference only.

5
4. Temperature rises displayed in BOLD are rated temperature rises.
 by duct(s) sealed to the furnace casing (a) For direct-vent appliances, mechanical-
and terminating outside the space vent heating appliances or domestic hot
containing the furnace. water equipment, where the bottom of the
8. A gas-fired furnace for installation in a vent terminal and the air intake is installed
residential garage must be installed as below four feet above grade the following
specified on Page 9 of these instructions. requirements must be satisfied:
9. The furnace is not to be used for temporary
heating of buildings or structures under 1. If there is not one already present, on
construction. each floor level where there are
bedroom(s), a carbon monoxide de-
tector and alarm shall be placed in the
INSTALLATION REQUIREMENTS living area outside the bedroom(s). The
carbon monoxide detector shall com-
Requirements and Codes
ply with NFPA 720 (2005 Edition).
This furnace must be installed in accordance
with these instructions, all applicable local building
2. A carbon monoxide detector shall be
codes, current revision of the National Fuel
located in the room that houses the
Gas Code (ANSI-Z223.1), and in Canada with
appliance or equipment and shall:
the CAN/CGA - B149 installation code. The
current revision of the National Fuel Gas Code
a. Be powered by the same electrical
is available from:
circuit as the appliance or equipment
such that only one service switch
American National Standards Institute,
services both the appliance and the
Inc.
carbon monoxide detector;
1430 Broadway
b. Have battery back-up power;
New York, New York 10018
c. Meet ANSI/UL 2034 Standards and
comply with NFPA 720 (2005 Edi-
Additional helpful publications are:
tion); and
d. Have been approved and listed by a
NFPA-90A - Installation of
Nationally Recognized Testing Labo-
Air Conditioning and Ventilating Systems
ratory as recognized under 527
CMR.
NFPA-90B - Warm Air Heating
and Air Conditioning Systems
3. A Product-approved vent terminal must
be used, and if applicable, a Product-
These publications are available from:
approved air intake must be used. In-
National Fire Protection Association, Inc. stallation shall be in strict compliance
Batterymarch Park with the manufacturer’s instructions. A
Quincy, Massachusetts 02269 copy of the installation instructions shall
remain with the appliance or equipment
at the completion of the installation.
! WARNING: 4. A metal or plastic identification plate
This furnace is not approved for shall be mounted at the exterior of the
installation in mobile homes. Installation building, four feet directly above the
location of vent terminal. The plate shall
in a mobile home could cause fire,
be of sufficient size to be easily read
property damage, and/or personal from a distance of eight feet away, and
injury. read “Gas Vent Directly Below”.
(b) For direct-vent appliances, mechanical-
vent heating appliances or domestic hot
IMPORTANT NOTE water equipment where the bottom of the
vent terminal and the air intake is installed
The Commonwealth of Massachusetts re- above four feet above grade the following
quires compliance with regulation 248 CMR requirements must be satisfied:
4.00 and 5.00 for installation of through – the
– wall vented gas appliances as follows:

6
 Note: Edge or Line
Contact is Permissible Gas Inlet

Type “B” Vent

Coil Plenum Combustible

Platform

Electrical Louver Door

Supply
Connection

Figure 2. Horizontal Installation Figure 3. Horizontal Installation

Suspended in Attic or Crawl Space on a Platform

HORIZONTAL APPLICATION
SIDE

UPFLOW APPLICATION

BOTTOM
TOP
TOP

SIDE

LEFT RIGHT
SIDE SIDE INSTALLATION CLEARANCES

Vent Connector Standard Single Type B-1 Double

Type Wall Metal Vent Wall Metal Vent
LEFT SIDE 0" 0"
RIGHT SIDE 0" 0"
VENT 6" 1"
BACK 0" 0"
BOTTOM 0" 0"
TOP 1" 1"
FRONT 4"† 4"†
BOTTOM
†
Allow 24" minimum clearance for servicing.
The recommended clearance is 36".

Table 3. Minimum Clearances to Combustible Material

7
 1. If there is not one already present, on Access for positioning and servicing must be
each floor level where there are considered when locating the unit. Refer to
bedroom(s), a carbon monoxide de- Table 3, Minimum Clearances to Combustible
tector and alarm shall be placed in the Material, for clearance specifications.
living area outside the bedroom(s).
The carbon monoxide detector shall Keep all insulating materials away from the
comply with NFPA 720 (2005 Edition). louvered door. Insulating materials may be
combustible.
2. A carbon monoxide detector shall:
These furnaces may be installed directly on
combustible wood flooring or supports, if type "B-
a. Be located in the room that houses
1" vent pipe is used (See Figure 3). It is
the appliance or equipment;
recommended for further reduction of fire hazard
b. Be either hard-wired or battery pow-
that cement board or sheet metal be placed
ered or both; and
between the furnace and the combustible floor
c. Shall comply with NFPA 720 (2005
and extend 12 inches beyond the front of the
Edition).
louvered door.
3. A Product-approved vent terminal must
be used, and if applicable, a Product-
approved air intake must be used. ! WARNING:
Installation shall be in strict compliance Furnaces installed with combustion air
with the manufacturer’s instructions. A drawn from a heated space which
copy of the installation instructions shall
includes exhaust fans, fireplaces, or
remain with the appliance or equipment
at the completion of the installation. other devices that may produce a
negative pressure should be considered
Location confined space installations.
These gas furnaces are shipped ready for
installation in the upflow, horizontal right or left See the "venting requirements" section for
positions. The furnace must be installed on a venting guidelines and specifications.
level surface, located close to the vent (or
chimney) and as close to the center of the air Clearances to Combustibles
distribution system as possible. See Table 1 for This furnace is Design Certified by CSA Inter-
overall dimensions to determine the required national for the minimum clearances to combus-
clearances in hallways, doorways, stairs, etc. tible material listed in Table 3. Refer to the
to allow the furnace to be moved to the installation furnace rating plate, located inside of the fur-
point. The furnace must be installed so that all nace cabinet, for the specific model number and
electrical components are protected from water. clearance information.
The furnace must be installed upstream from a
refrigeration system. This furnace is not to be Access for positioning and servicing the unit
used for temporary heating of buildings or must be considered when locating unit. Twenty
structures under construction. four inches is the minimum required clearance
from the front of the unit for servicing it. Thirty
Horizontal Furnace Installation inches is the minimum required clearance from
The furnace can be installed horizontally in an the front of the unit for positioning it. Thirty six
attic, basement, crawl space or alcove. It can inches is the recommended clearance from
be suspended from a ceiling in a basement or the front of the unit. Please note that a panel
utility room in either a right to left airflow or left or door can be located such that the minimum
to right airflow. (See Figures 2 and 3.) clearance on the rating plate is satisfied, but that
If the furnace is to be suspended from the panel or door must be removable and allow the
ceiling, it will be necessary to use steel straps appropriate clearance for your installation.
around each end of the furnace. These straps
should be attached to the furnace with sheet This furnace is certified for use on wood flooring.
metal screws and to the rafters with bolts. The This furnace must not be installed directly on
furnace could also be suspended by an angle carpeting, tile, or any combustible material other
iron frame bolted to the rafters. (See Figure 2.) than wood flooring.

8
 Vent or Ventilation Louvers at
Vent or Chimney each end of attic
Chimney Openings to
adjacent space.
Each opening must Outlet Air Duct must
be at least 100 sq. in. be at least 1 sq. in.
or 1 sq. in. per 1000 per 4,000 Btuh of
total input rating.
Btuh of total input
rating, whichever is Attic Inlet and Outlet Ducts
greater. See minimum Insulation must extend above
area per table. attic insulation.

12" Max.

Inlet Air Duct must

be at least 1 sq. in.
Furnace per 4,000 Btuh of
Furnace total input rating.

12" Max. 12" Max

Water Heater
Water Heater
a. All Combustion Air from Ventilated Attic.
Minimum
Total Input Free Area Round Duct Minimum
Rating (Btu/hr) (Each Opening) Diameter Total Input Free Area Round Duct
Rating (Btu/hr) (Each Opening) Diameter
40,000 100 sq. in. 12"
100 sq. in. 40,000 10 sq. in. 4"
60,000 12"
100 sq. in. 60,000 15 sq. in. 5"
80,000 12"
100 sq. in. 80,000 20 sq. in. 5"
100,000 12"
100,000 25 sq. in. 6"
120,000 120 sq. in. 13" 120,000 30 sq. in. 6"
140,000 140 sq. in. 14" 140,000 35 sq. in. 7"
160,000 160 sq. in. 15" 160,000 40 sq. in. 8"

Figure 4. Equipment in a Confined Space with all Figure 5. Equipment in a Confined Space with all
Combustion Air Drawn from the Inside Combustion Air Drawn from the Outside
through Vertical Ducts

A gas-fired furnace installed in a residential Vent or

Chimney
garage must be installed so the burners and the
Each opening
igniter are located not less than 18 inches (457 to outside
must be at least
1 sq. in. per 4000
mm) above the floor, and the furnace must be Btuh of total input
rating.

located or protected to avoid physical damage

by vehicles. 12" Max
--
--
-

! WARNING: Furnace

Do not place combustible material on or --

--
-

against the furnace cabinet or within 6 12" Max

Water Heater

inches of the vent pipe (for B-vent use the Total Input
Minimum
Free Area Round Duct
recommended clearance). Do not place Rating (Btuh)
40,000
(Each Opening)
10 sq. in.
Diameter
4"

combustible materials, including gasoline 60,000

80,000
15 sq. in.
20 sq. in.
5"
5"
100,000 25 sq. in. 6"
and any other flammable vapors and 120,000
140,000
30 sq. in.
35 sq. in.
6"
7"
liquids, in the vicinity of the furnace. 160,000 40 sq. in. 8"

Figure 6. Equipment in a Confined Space with all

VENTING AND COMBUSTION Combustion Air Drawn from the Outside through
AIR REQUIREMENTS Exterior Wall

General If the furnace is operated with inadequate air for

Provisions must be made in the installation of this combustion one of the flame roll-out switches
furnace to provide an adequate supply of air for located in the burner compartment or the vent
combustion. Detailed instructions for determining switch will open, turning off the gas supply to the
the adequacy of an installation can be found in the burners. These safety devices are manually
current revision of the National Fuel Gas Code reset switches. DO NOT install jumper wires
(ANSI Z223.1 / NFPA54) or in applicable local across these switches to defeat their function.
building codes. Consult local codes for special DO NOT reset a switch without identifying and
requirements. For Canadian installations correcting the fault condition. If a switch must be
consult Canadian Installations Codes and (CAN/ replaced, use only the correct part specified in
CGA B149.1 or .2). the Replacement Parts List.

9
 Installation In An Unconfined Space
Vent or
Chimney
Ventilation Louvers at
each end of attic
An unconfined space is an area including all
rooms not separated by doors with a volume
Outlet Air Duct
must be at least
1 sq. in. per 4000
Btuh of total input
greater than 50 cubic feet per 1,000 Btuh of the
rating. Must extend
Attic Insulation
above attic insulation. combined input rates of all appliances which draw
combustion air from that space. For example, a
space including a water heater rated at 45,000
Btuh input and a furnace rated at 72,000 Btuh
Furnace requires a volume of 5,850 cubic feet [50 x (45 +
Inlet Air Duct must
be at least 1 sq. in.
72) = 5,850] to be considered unconfined. If the
per 4,000 Btuh of
total input rating. space has an 8 foot ceiling, the floor area of the
Water Heater space must be 731 square feet (5,850 / 8 = 731).
Ventilation Louvers for
unheated crawl space Crawl Space
In general, a furnace installed in an unconfined
space will not require outside air for combustion.
Figure 7. Equipment in a Confined Space with All However, in “tight” buildings (with weather
Combustion Air Drawn from a Crawl Space stripping and caulk to reduce infiltration), it may
and Ventilated Attic be necessary to provide outside air to ensure
adequate combustion and venting, even though
the furnace is located in an unconfined space.

Installation In A Confined Space

Air openings in the furnace door, supply air A confined space is an area with volume less
registers, and return air grilles must not be than 50 cubic feet per 1,000 Btuh of the combined
restricted. input rates of all appliances drawing combustion
air from that space. Furnace closets, small
equipment rooms and garages are confined
! CAUTION: spaces. Furnaces installed in a confined
space which supply heated air to areas outside
Combustion air must not be drawn from the space must draw return air from outside the
a corrosive atmosphere. space and must have the return air ducts tightly

To maximize heat exchanger life, the combustion

Vent or
air must be free of chemicals which form Chimney
corrosive acidic compounds in the combustion Each opening
gases. Some examples of these chemicals are to outside
must be at least
1 sq. in. per 2000
chlorine, fluorine, and sulphur. Some common Btuh of total input
rating.
sources of these chemicals are detergents,
bleaches, aerosol sprays, cleaning solvents,
and a wide variety of commercial and household --
--
12" Max
-
Air Duct ---
-
products.

When installing a furnace in a commercial building Furnace

or in a laundry room or workshop of a residence,

it may be necessary to provide outside air to the -- --
-- Air Duct --
furnace for combustion. - -

Water Heater
12" Max

Minimum
Total Input Free Area Round Duct
! WARNING: Rating (Btu/hr)
40,000
(Each Opening)
20 sq. in.
Diameter
5"
60,000 30 sq. in. 6"
Furnace installation using methods other 80,000
100,000
40 sq. in.
50 sq. in.
7"
8"
than those described in the following 120,000
140,000
60 sq. in.
70 sq. in.
9"
10"
160,000 80 sq. in. 10"
sections must comply with the National
Fuel Gas Code and all applicable local
codes to provide sufficient combustion Figure 8. Equipment in a Confined Space with all
air for the furnace. Combustion Air Drawn from the Outside through
Horizontal Ducts

10
sealed to the furnace. A confined space Outdoor Air Using a Crawl Space and Ventilated
must have two openings into the space for Attic (See Figure 7)
combustion air. One opening must be When directly communicating with the outdoors,
within 12 inches of the ceiling, and the each opening shall have a minimum free area of
other must be within 12 inches of the floor. 1 square inch per 4,000 Btuh of total appliance
The required sizing of these openings is input. The openings shall communicate directly,
determined by whether inside or outside air is or by ducts, with the outdoor spaces (crawl or
used to support combustion, the method by attic) that freely communicate with the outdoors.
which the air is brought to the space, and by the
total input rate of all appliances in the space. Outdoor Air Using Horizontal Ducts (See
Figure 8)
Air From Inside (See Figure 4) If combustion air is taken from outdoors through
If combustion air is taken from the heated horizontal ducts, the openings and ducts must
space, the two openings must each have a free have a minimum free area of one square inch per
area of at least one square inch per 1,000 Btuh 2,000 Btuh of total appliance input.
of total input of all appliances in the confined
space, but not less than 100 square inches If the unit is installed in an area with an exhaust
of free area. For example, if the combined input fan, provide sufficient ventilation to prevent
rate of all appliances is less than or equal to negative pressures from occurring in the room.
100,000 Btuh, each opening must have a free
area of at least 100 square inches. If the The combustion air openings must not be
combined input rate of all appliances is 126,000 restricted in any manner.
Btuh, each opening must have a free area of at
least 126 square inches. VENTING REQUIREMENTS
General
Outdoor Air Using Vertical Ducts
(See Figure 5) This furnace must be vented in compliance with,
If combustion air is taken from outdoors through the current revision of the National Fuel Gas
vertical ducts, the openings and ducts must Code (ANSI-Z223.1/NFPA54), with the
have a minimum free area of one square inch per instructions provided below. This furnace is
4,000 Btuh of total appliance input. In installations approved for Category I venting only.
drawing combustion air from a ventilated attic,
both air ducts must extend above the attic In Canada, venting shall conform to the
insulation. requirements of the current (CAN/CGA B149.1
or .2) installation codes. Consult local codes
If the unit is installed in an area with an exhaust for special requirements.
fan, provide sufficient ventilation to prevent
This furnace must never be vented to a chimney
negative pressures from occurring in the room.
flue servicing a fireplace or other appliance
The combustion air openings must not be designed to burn solid fuel. If the furnace vent is
to be connected to a chimney serving a fireplace,
restricted in any manner.
the fireplace must be sealed off from the chimney.
Single wall metal vents shall not be used for
! CAUTION: Category I venting. Category I furnaces
must be vented vertically or near vertically.
Do not supply combustion air from an
attic space that is equipped with power For Category I furnace installations, the furnace
ventilation or any other device that may shall be connected to a factory built chimney or
vent complying with a recognized standard, or
produce a negative pressure.
a masonry or concrete chimney lined with a
lining material acceptable to the authority having
Air Directly Through An Exterior Wall jurisdiction. Venting into an unlined masonry
(See Figure 6) chimney or concrete chimney is prohibited.
If combustion air is provided directly through an
exterior wall, the two openings must each have The furnace vent, if metal, may be insulated if
free area of at least one square inch per 4000 local codes allow. Any part of the vent system,
Btuh of total appliance input. metal vent only, not exposed to weather, but

11
which are exposed to ambient temperatures Category I - Common Venting
below 35° F must be insulated to prevent
condensation. All vent insulation shall be foil When an existing furnace is removed from a
backed fiberglass of one inch minimum thickness. venting system serving other appliances, the
venting system is likely to be too large to properly
Three sheet metal fasteners (field supplied) vent the remaining appliances. An improperly
should be used to secure the vent pipe to the sized venting system can result in the formation
furnace flue. These fasteners should be evenly of condensate, leakage, spillage, etc.
spaced around the flue diameter, if possible.
The venting system should be designed to have
Combustion Air Quality
the minimum number of elbows or turns. All
The recommended source of combustion air is
horizontal runs shall be sloped upwards from
to use the outdoor air supply. However, the use
the furnace at 1/4 inch per running foot of vent.
of indoor air in most applications is acceptable
Supports for the vent pipe must be installed a
except as follows:
minimum of every five feet along the vent run to
1. If the furnace is installed in a confined
ensure no displacement after installation.
space it is recommended that the
necessary combustion air come from the
Under no circumstances shall any portion of the
outdoors by way of attic, crawl space, air
vent system extend into or pass through any
duct, or direct opening.
return air duct, supply air duct, or plenum.
2. If outdoor combustion air is used, there
must be no exposure to the installations or
If the furnace is operated with blocked or restricted
substances listed in Item 3 below.
venting, the burner roll-out limit switch will open,
3. The following types of installation may
turning off the gas supply to the burners. The roll-
require Outdoor Air for combustion, due
out limit switch is a manually reset device. DO
to chemical exposures:
NOT install a jumper wire across this switch to
• Commercial buildings
defeat its function. DO NOT reset the switch
• Buildings with indoor pools
without identifying and correcting the fault condition
• Furnaces installed in laundry rooms
• Furnaces installed in hobby or craft which caused the switch to trip. If this switch must
rooms be replaced, use only factory-approved
• Furnaces installed near chemical storage replacement parts.
areas
Exposure to the following substances in
the combustion air supply may also require ! WARNING:
Outdoor Air for combustion:
• Permanent wave solutions Upon completion of the furnace
• Chlorinated waxes and cleaners installation, carefully inspect the entire
• Chlorine based swimming pool chemicals flue system both inside and outside the
• Water softening chemicals furnace to assure it is properly sealed.
• De-icing salts or chemicals Leaks in the flue system can result in
• Carbon tetrachloride
serious personal injury or death due to
• Halogen type refrigerants
• Cleaning solvents (such as exposure of flue products, including
perchloroethylene) carbon monoxide.
• Printing inks, paint removers, varnishes,
etc.
• Hydrochloric acid
• Cements and glues
• Antistatic fabric softeners for clothes
dryers
• Masonry acid washing materials

12
 ! WARNING:
CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each appliance connected to
the venting system being placed into operation could result in carbon
monoxide poisoning or death.
The following steps shall be followed for each appliance connected to the
venting system being placed into operation, while all other appliances
connected to the venting system are not in operation:
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal pitch, as
required in the National Fuel Gas Code, ANSI Z223. 1/NFPA 54 or
the CSA B149.1, Natural Gas and Propane Installation Codes and
these instructions. Determine that there is no blockage or
restriction, leakage, corrosion and other deficiencies which could
cause an unsafe condition.
3. As far as practical, close all building doors and windows and all
doors between the space in which the appliance(s) connected to
the venting system are located and other spaces of the building.
4. Close fireplace dampers.
5. Turn on clothes dryers and any appliance not connected to the
venting system. Turn on any exhaust fans, such as range hoods
and bathroom exhausts, so they are operating at maximum speed.
Do not operate a summer exhaust fan.
6. Follow the lighting instructions. Place the appliance being inspected
into operation. Adjust the thermostat so appliance is operating
continuously.
7. Test for spillage from draft hood equipped appliances at the draft
hood relief opening after 5 minutes of main burner operation. Use
the flame of a match or candle.
8. If improper venting is observed during any of the above tests, the
venting system must be corrected in accordance with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 and/or CSA B149.1, Natural
Gas and Propane Installation Codes.
9. After it has been determined that each appliance connected to the
venting system properly vents when tested as outlined above,
return doors, windows, exhaust fans, fireplace dampers and any
other gas-fired burning appliance to their previous conditions of
use.

CIRCULATING AIR SUPPLY It is recommended that the outlet duct be provided

with a removable access panel. This opening
should be accessible when the furnace is
General
installed in service and shall be of a size that
Plenums and air ducts must be installed in
smoke or reflected light may be observed inside
accordance with the Standard for the Installation
the casing to indicate the presence of leaks in
of Air Conditioning and Ventilating Systems
the heat exchanger. The cover for the opening
(NFPA No. 90A) or the Standard for the Installation
shall be attached in such a manner as to prevent
of Warm Air Heating and Air Conditioning
leaks.
Systems (NFPA No. 90B).

13
If outside air is used as return air to the furnace furnace model. Where maximum airflow is 1800
for ventilation or to improve indoor air quality, the CFM or more, two openings must be used for
system must be designed so that the return air return air.
is not less than 50° F (10° C) during operation.
If a combination of indoor and outdoor air is used,
the ducts and damper system must be designed
so that the return air supply to the furnace is
! WARNING:
equal to the return air supply under normal, Products of combustion must not be
indoor return air applications. allowed to enter the return air ductwork
or the circulating air supply. Failure to
When a cooling system is installed which uses
prevent products of combustion from
the furnace blower to provide airflow over the
indoor coil, the coil must be installed downstream being circulated into the living space can
(on the outlet side) of the furnace or in parallel create potentially hazardous conditions
with the furnace. including carbon monoxide poisoning
that could result in personal injury or
If a cooling system is installed in parallel with the death.
furnace, a damper must be installed to prevent
chilled air from entering the furnace and All return ductwork must be secured to
condensing on the heat exchanger. If a manually the furnace with sheet metal screws. For
operated damper is installed, it must be designed installations in confined spaces, all return
so that operation of the furnace is prevented ductwork must be adequately sealed
when the damper is in the cooling position and and joints must be taped. When return air
operation of the cooling system is prevented
is provided through the bottom of the
when the damper is in the heating position.
furnace, the joint between the furnace
Return Air and the return air plenum must be air
In applications where the supply ducts carry tight.
heated air to areas outside the space in which
the furnace is installed, the return air must be The floor or platform on which the furnace
delivered to the furnace by duct(s) sealed to the is mounted must provide sound physical
furnace casing, running full size and without support of the furnace with no gaps,
interruption. cracks, or sagging between the furnace
and the floor or platform.

! WARNING: Return air and circulating air ductwork

must not be connected to any other heat
The solid base of these furnaces must be
producing device such as a fireplace
in place when the furnace is installed with
insert, stove, etc. Doing so may result in
side return air ducts. Removal of all or part fire, explosion, carbon monoxide
of the base could cause products of poisoning, personal injury, or property
combustion to be circulated into the living damage.
space and create potentially hazardous
conditions, including carbon monoxide
poisoning that could result in personal GAS SUPPLY AND PIPING
injury or death.

The return air ductwork may be connected to

! CAUTION:
the left side return, right side, or bottom. NOTE: Do not re-drill the burner orifices. If the
Do not use the back of the furnace for return orifice size must be changed, use only
air. Table 2, in the front pages of these
instructions, contains the airflow data for each new orifices.

14
 Shut-Off Valve main gas shut-off. In the absence of local codes the
Some utilities gas line installation must comply with the latest edition
require Shut-Off
Automatic Gas
Valve (with manual
Valve to be
4 to 5 feet
of the National Fuel Gas Code (ANSI Z223.1) or
shut-off) above floor
(CAN/CGA B149.1 or .2) Installation Codes.

Ground Joint
Union An 1/8 inch NPT tap must be installed in the gas
line to the unit for use when measuring the gas
Burner
Assembly Dripleg supply pressure. The tap should be readily
accessible for service use. A drip leg should be
installed in the vertical pipe run to the unit. Table
4 lists gas flow capacities for standard pipe
Manifold
sizes as a function of length in typical applications
based on nominal pressure drop in the line.
Figure 9. Typical Gas Service Connection
Typical Right Side Entry IMPORTANT NOTES:
CAPACITY OF BLACK IRON GAS PIPE (CU. FT. PER HOUR) 1. Gas piping must not be run in or through air
FOR NATURAL GAS (SPECIFIC GRAVITY - 0.60) ducts, chimneys, gas vents, elevator
NOMINAL
BLACK IRON
LENGTH OF PIPE RUN
(feet)
shafts, etc.
PIPE DIAMETER 2. Compounds used on threaded joints of gas
(in.) 10 20 30 40 50 60 70 80
1/2 130 90 75 65 55 50 45 40
piping must be resistant to the actions of
liquefied petroleum gases.
3/4 280 190 150 130 115 105 95 90
3. The main manual gas valve and main power
1 520 350 285 245 215 195 180 170 disconnect to the furnace must be properly
labeled by the installer in case emergency
1 1/4 1050 730 590 500 440 400 370 350
shutdown is required.
1 1/2 1600 1100 890 760 670 610 560 530

The cubic feet per hour listed in the table above must be greater than the cubic feet Leak Check
per hour of gas flow required by the furnace.
After the gas piping to the furnace is complete,
To determine the cubic feet per hour of gas flow required by the furnace, divide the all connections must be tested for gas leaks. To
input rate of the furnace by the heating value of the gas:
check for leaks in gas piping systems, use only
Cubic Feet Per Hour Required Input To Furnace (Btu/hr)
Heating Value of Gas (Btu/Cu. Ft.)
a soap and water solution or other approved
method.
Table 4. Capacity of Black Iron Gas Pipe
(cu. ft. per hour) for Natural Gas
(specific gravity = .60)
! CAUTION:
General
This furnace may be installed for either left or right Do not use matches, lighters, candles, or
side gas entry. A typical gas service hookup is other sources of open flame to check for
shown in Figure 9. When making the gas gas leaks.
connection provide clearance between the gas
supply line and the entry hole in the furnace IMPORTANT NOTE:
casing to avoid unwanted noise and/or damage When pressure testing the gas supply lines
to the furnace. at pressures greater than 1/2 psig (14 inch
W.C.), the furnace must be disconnected
All gas piping must be installed in compliance with
from the gas supply piping system to prevent
local codes and utility regulations. Some local
damage to the gas control valve. If the test
regulations require the installation of a manual main
pressure is less than or equal to 1/2 psig (14
shut-off valve and ground joint union external to the
inch W.C.), the furnace must be isolated
furnace. The shut-off valve should be readily
from the gas supply line by closing the
accessible for service and/or emergency use.
manual shut-off valve.
Consult the local utility or gas supplier for additional
requirements regarding placement of the manual

15
 For a Natural Gas Sea Level Heating Value of 800 to 899 Btu/[Link].
Elevation (feet above sea level)
zero to 2000 to 5000 to 6000 to 8000 to
1999 4999 5999 7999 10000
Manifold Pressure Setting (in WC) 3.5 3.5 3.5 3.5 3.0

For a Natural Gas Sea Level Heating Value of 900 to 999 Btu/[Link].
Elevation (feet above sea level)
zero to 2000 to 5000 to 6000 to 8000 to
1999 4999 5999 7999 10000
Manifold Pressure Setting (in WC) 3.5 3.5 3.5 3.2 2.8

For a Natural Gas Sea Level Heating Value of 1,000 to 1,100 Btu/[Link].
Elevation (feet above sea level)
zero to 2000 to 5000 to 6000 to 8000 to
1999 4999 5999 7999 10000
Manifold Pressure Setting (in WC) 3.5 3.5 3.0 2.8 2.5

Table 5. Manifold Pressure (in WC) for Natural Gas at Various Altitudes

Elevation (feet above sea level)

0 to 2,000 to 5,000 to 6,000 to 8,000 to
1,999 4,999 5,999 7,999 10,000
Manifold Pressure in (WC)
for an LP Gas Heating 10.0 8.5 10.0 9.0 8.5
Value of 2,500 Btu/hr.

Table 6. Manifold Pressure (in WC) for LP/Propane Gas at Various Altitudes

Furnace Rating Orifice Drill Size Furnace Rating Orifice Drill Size
Plate Input # # Plate Input # #
(Btu/h) Nat LP (Btu/h) Nat LP
45,000 50 57 45,000 50 61
54,000 47 56 54,000 47 61
72,000 47 56 72,000 47 61
90,000 47 56 90,000 47 61
108,000 47 56 108,000 47 61
126,000 47 56 126,000 47 61

Table 7. Natural and LP Gas Orifice Table 8. Natural and LP gas Orifice
Sizes for Elevations between zero Sizes for Elevations between 5000
and 4999 ft. Above Sea Level and 10,000 ft. Above Sea Level

16
 operate between zero and 5000 feet above sea
level. For higher altitude applications, you may
! WARNING: need to replace the pressure switch. The ap-
FIRE OR EXPLOSION HAZARD proved high altitude pressure switch kit is 903853.
The directions to convert the furnace are given
Failure to follow the safety warnings exactly below:
could result in serious injury, death or
1. READ ALL INSTRUCTIONS BEFORE
property damage. PROCEEDING WITH THE CONVERSION.
Never test for gas leaks with an open 2. Disconnect all electrical power to the
furnace.
flame. Use a commercially available soap
3. Remove the access door(s) from the front
solution made specifically for the detection of the unit.
of leaks to check all connections. A fire or 4. Turn the gas valve knob to the OFF position.
explosion may result causing property 5. Shut off the gas to the unit.
damage, personal injury or loss of life. 6. Disconnect the electrical leads to the
pressure switch (see Figure 14). It is not
Conversion necessary to mark the leads as polarity
Conversion of this furnace to use LP/propane does not matter across the switch.
gas must be made by qualified service 7. Remove the hose from the pressure switch
personnel, using only approved parts. and remove the fasteners that secure the
pressure switch to the burner box.
8. Discard the old pressure switch.
! WARNING: 9. From the kit, install the new high altitude
pressure switch using the same fasteners
This furnace was equipped at the factory that were removed above.
for use with natural gas only. A special 10. Reattach the hose to the pressure switch
kit, supplied by the manufacturer, is port in the same manner as it was removed.
required to convert the furnace to 11. Reattach the electrical leads to the
operate on LP/propane gas. Failure to pressure switch.
use the proper conversion kit can cause 12. Turn on the electrical power to the furnace.
13. Turn the gas valve knob to the ON position.
fire, explosion, property damage, carbon 14. Follow the start-up procedure outlined later
monoxide poisoning, personal injury, or in these installation instructions. Verify
death. that the furnace is operating properly after
the conversion.
HIGH ALTITUDE CONVERSION
Natural Gas High Altitude Conversion
High Altitude Application
All factory shipped furnaces are ready to
Conversion of this furnace to replace the pressure
operate up to 4999 ft. above sea level. For
switch or to utilize LP/propane gas must be made
higher altitudes (between 5000 and 10,000 ft.
by qualified service personnel, using factory
above sea level), conversion can be achieved
authorized or approved parts. High altitude
simply by adjusting the furnace manifold
application with this furnace can be field performed
pressure as shown in Table 5.
by a simple adjustment of manifold pressure, and
if necessary changing the orifices and the LP/Propane Gas Sea Level and High
pressure switch. The changes required depend Altitude Conversion
on the installation altitude and the heating value IMPORTANT NOTE:
of the gas. The gas heating value based on sea
When converting a low NOx Furnace from
level can be obtained from your local gas utility.
Natural gas to LP/Propane gas, it is necessary
The heating value of gas at high altitude is always to remove the NOx Baffles.
lower than the sea level heating value. The
heating values used in Tables 5 & 6 are based on Conversion to LP/propane gas can be
sea level values. accomplished by first replacing the natural gas
orifices with the appropriate LP/propane orifices
Pressure Switch Conversion for High shown in Table 7 or 8. Note: for installations
Altitude Applications between zero and 5000 ft., refer to Table 7. For
The pressure switch is factory equipped to installations above 5000 ft. above sea level,

17
 Field Supplied
Field Supplied
Fused Service
Panel Connector
Panel Field Line Voltage
Wiring
Black (Hot) Black Black Black
Factory Line
White (Neutral) White White White Voltage Wiring
Green or Bare
(Ground)
Ground Ground Ground

Junction Box (may be internal

Field Supplied Disconnect or external to the furnace). These
Within Sight of Furnace connections can be made in the
field supplied disconnect at the
furnace.

Figure 10. Line Voltage Field Wiring

A/C Condensing Unit

Condensing Unit
Control Box

120
180
Blower Off

60
90
COM 3 Amp Timing
R
R

24 V Fuse
C

Connect TWIN
Y

R&W
Y

For
G

Flame Signal Light

Heating
G

(Yellow)
Only
W

Status Light
Room (Red)
Thermostat 9 6 3
8 5 2
7 4 1
NOTE: The "Y"
terminal on the
UTEC control board
must be connected
EAC HUM

to the thermostat
for proper cooling
mode operation. Neutrals
Unused Motor Leads
FIELD WIRING
XFMR
HEAT
COOL
HUM

6 3
EAC

Low Voltage
M1
M2
M3

L1

Connections 5 2
4 1

Figure 11. Line Voltage Field, Four-wire Heating/Cooling Applications

18
 120
180
90
60
3 Amp Fuse
COM

R
Blower Off
24 V Timing Twinning
TWIN Terminal

C
Y
(Yellow) Flame

G
Signal
Light

W
(Red) Status
9 6 3 Light
8 5 2
7 4 1

Common
Leads Neutrals
EAC HUM

Unused Motor
Connect Neutral Leads
Lead of Electronic

COOL
6 3

XFMR
HEAT
M1
M2
M3
HUM

EAC
Air Cleanerand/or

L1
5 2
Humidifier Here.
4 1

Electronic Air Tap

(.5A@ 120 VAC)
Humidifier Tap
(.5A@ 120 VAC) Cooling Speed Tap
Heating Speed Tap

Figure 12. Integrated Control

19
 Furnace Maximum Minimum Maximum refer to Table 8. After changing the orifices, use
Model Number Furnace Wire Fuse or Circuit Table 6 to determine the appropriate manifold
*RA Amperes Gauge Breaker Amps** pressure for your installation.
045-08A 6.8 14 15
054-12A 9.3 14 15 Conversion to LP/propane, sea level, and high
072-12A 9.3 14 15 altitude is detailed in the installation instructions
072-12B 9.3 14 15 provided with the conversion kit. Approved
072-16B 11.6 14 15 conversion kits are listed below.
090-12B 9.3 14 15
090-16B 11.6 14 15 United States LP/Propane Gas Sea Level and
090-20B 15.6 12 20 High Altitude Conversion Kit - P/N 904090A
108-16B 11.6 14 15 This kit is for LP/propane conversion in the
108-20B 15.6 12 20 United States at altitudes between zero and
108-20C 15.6 12 20 10,000 ft. above sea level. Follow the installation
126-20C 15.6 12 20 instructions supplied with the kit for proper
** Time-delay fuses or HACR-type circuit breakers are required.
installation.

Canadian LP/Propane Gas Sea Level and High

Thermostat Recommended Thermostat
Wire Wire Length
Altitude Conversion Kit - P/N 904091A
Gauge 2-wire 4 or 5-wire This kit is for LP/propane conversions in Canada
(heating) (cooling) at altitudes between zero and 4500 ft. above sea
24 55 ft. 25 ft. level. Follow the installation instructions supplied
22 90 ft. 45 ft.
with the kit for proper installation.
20 140 ft. 70 ft.
18 225 ft. 110 ft.
Table 9. Electrical Data

GAS FLOW RATE (CUBIC FEET PER HOUR)

TIME FOR CUBIC FEET PER REVOLUTION OF TIME FOR CUBIC FEET PER REVOLUTION OF
ONE REVOLUTION METER ONE REVOLUTION METER
(SECONDS) 1 5 10 (SECONDS) 1 5 10
10 360 1800 3600 66 55 273 545
12 300 1500 3000 68 53 265 529
14 257 1286 2571 70 51 257 514
16 225 1125 2250 72 50 250 500
18 200 1000 2000 74 49 243 486
20 180 900 1800 76 47 237 474
22 164 818 1636 78 46 231 462
24 150 750 1500 80 45 225 450
26 138 692 1385 82 44 220 439
28 129 643 1286 84 43 214 429
30 120 600 1200 86 42 209 419
32 113 563 1125 88 41 205 409
34 106 529 1059 90 40 200 400
36 100 500 1000 92 39 196 391
38 95 474 947 94 38 191 383
40 90 450 900 96 38 188 375
42 86 429 857 98 37 184 367
44 82 409 818 100 36 180 360
46 78 391 783 102 35 176 353
48 75 375 750 104 35 173 346
50 72 360 720 106 34 170 340
52 69 346 692 108 33 167 333
54 67 333 667 110 33 164 327
56 64 321 643 112 32 161 321
58 62 310 621 114 32 158 316
60 60 300 600 116 31 155 310
62 58 290 581 118 31 153 305
64 56 281 563 120 30 150 300

Table 10. Gas Flow Rate

20
 IMPORTANT NOTE:
Proper line voltage polarity must be
! CAUTION: maintained in order for the control system
to operate correctly. Verify that the incoming
To avoid electric shock, personal injury,
neutral line is connected to the white wire
or death, turn off the electric power at the and the incoming “hot” line is connected to
disconnect or the main service panel the black wire. These furnaces will not
before making any electrical operate unless the polarity and ground are
connections. properly connected. See Figure 10.

Low Voltage Wiring

ELECTRICAL WIRING Install the thermostat per the manufacturer’s
instructions. The low voltage (24 volt)
General connections from the thermostat are made at
Electrical connections must be made in the terminal strip on the integrated control in the
accordance with all applicable local codes and furnace. See Figure 11 for the proper
ordinances, and with the current revision of the connections for heating only (two-wire) and
National Electric Code (ANSI/NFPA 70). heating/cooling (four-wire) applications. The
recommended minimum wire gauge for
For Canadian installations the electrical thermostat wiring is shown in Table 9.
connections and grounding shall be done in
accordance with the current Canadian Electrical The thermostat must not be installed on an
Code (CSA C22.1, Part 1 and/or local codes). outside wall or any other location where its
If any of the original wire as supplied with the operation may be adversely affected. Adverse
furnace must be replaced, it must be replaced affects include radiant loading from fireplaces,
with wire having a temperature rating of at least sunlight, or lighting fixtures, and convective loading
105°C. Refer to the furnace nameplate and from warm air registers or electrical appliances.
Table 9 for electrical requirements. To determine the heat anticipator setting either:

Line Voltage Wiring 1. Add the current draw of the system

The line voltage (115 volt) to the furnace must be components; or
supplied from a dedicated branch circuit containing
2. Measure the current flow on the thermostat
the correct fuse or circuit breaker for the furnace.
R-W circuit after the circulating blower
(See Table 9.) An electrical disconnect must be
motor has started.
installed to be readily accessible from and located
within sight of the furnace. (See the Wiring Set the heat anticipator according to the
Diagram label in the furnace and Figure 10.) thermostat manufacturer’s instructions for heat
anticipator settings.

! CAUTION: START-UP AND ADJUSTMENTS

Label all wires prior to disconnection General
when servicing controls. Wiring errors Prior to start-up, verify that:
1. The line voltage power leads are securely
can cause improper and dangerous
connected, that the polarity of the
operation. connections is correct, and that the furnace
is properly grounded.
Verify proper operation after servicing.
2. The thermostat wires (R, W, Y, and G) are
securely connected to the correct leads on
The furnace cabinet must have an uninterrupted, the terminal strip of the circuit board.
unbroken ground to minimize injury should an
electrical fault condition occur. The controls 3. The gas line service pressure does not
used in this furnace require an earth ground exceed 10.0 in. water column (0.36 psig),
to operate properly. Acceptable methods for and is not less than 4.5 in. water column
grounding are electrical wire or conduit approved (0.16 psig) for natural gas. For LP gas the
for electrical ground service. Do not use gas line service pressure must not exceed 14
piping as an electrical ground.
21
 BLUE BLUE BLUE BLUE

FLAME BLOWER SUPPLY AIR FLAME ROLL-OUT VENT PRESSURE VENT

ROLL-OUT SWITCH DECK SWITCH LIMIT SWITCH SWITCH SAFETY SWITCH SWITCH PRESSURE SWITCH
(SELECT (SELECT (ALL MODELS) (ALL MODELS) (SELECT (93+ MODELS ONLY)
MODELS ONLY) MODELS ONLY) MODELS ONLY)

ORANGE
ORANGE
BLUE
BLUE
WHITE BLACK

WHITE (NEUTRAL)
BLACK 120V
BLOWER DOOR
GROUND
SWITCH
GREEN

ROOM THERMOSTAT
TRANSFORMER
R
WHITE W/ BLK STRIPES WHITE
VENT SAFETY SWITCH
Y (SELECT MODELS ONLY)
24 V 120 V
G
BLK W/ WHITE STRIPES BLACK
W

Refer to the Installation

120
180
60
90

BLACK
AIR CONDITIONER
CONDENSING UNIT
Instructions provided
with the furnace for the
C
proper heating and
Y
cooling speeds for your
application.

FLAME SENSOR 3 OR 4 SPEED MOTOR

RED

YELLOW
BROWN
C
H
MH
GAS
ML
VALVE L

ORANGE

BLACK
WHITE

BLUE
RED
IGNITOR

BLACK
Legend BLACK RED
1
BLACK
Field Wiring R C ORANGE
2
BLUE
Factory Wiring: 3
INDUCER
Low Voltage BLACK BLACK
4

High Voltage 5
WHITE
6
MOTOR
STATUS PLUG

RED
FAULT CONDITION LIGHT These wires are
Power On ON not present
Limit Circuit Open or External Load On "W" 1 FLASH If any of the original on all models
Pressure Switch is Open with Inducer On 2 FLASHES wire as supplied with
Pressure Switch is Closed with Inducer Off 3 FLASHES the furnace must be
Ignition Failure (Check Ground) 4 FLASHES replaced, it must be
115 VAC & Neutral Reversed or no Ground 5 FLASHES replaced with wiring
False Flame or Gas Valve Relay Shorted Continuous material having a
Power Off OFF temperature rating of
FLAME
at least 105° C.
YELLOW
FAULT CONDITION LIGHT Use copper
Low Flame Sensor Signal Continuous conductors only.
Flash
Flame Present ON

WD#710355

Figure 13. Wiring Diagram

22
 in. water column (0.51 psig), and must not 5. Multiply the gas flow rate in cubic feet per
be less than 11.0 in. w.c. (0.40 psig). hour by the heating value of the gas in Btu
per cubic foot to obtain the firing rate in Btu
4. The roll-out manual reset switch is closed.
per hour. Example:
If necessary, press the red button to reset
a switch. DO NOT install a jumper wire • Time for 1 revolution of a gas meter with
across a switch to defeat its function. If a 1 cubic foot dial = 40 seconds.
a switch reopens on start-up, DO NOT • From Table 10 read 90 cubic feet per
reset the switch without identifying and hour of gas.
correcting the fault condition which caused • Heating value of the gas (obtained from
the switch to trip. gas supplier) = 1040 Btu per cubic foot.
• Firing rate = 1040 x 90 = 93,600 Btuh.
5. The blower door is in place, closing the
door switch in the line voltage circuit. 6. Adjustments to the firing rate can be made
6. The gas line has been purged and all by adjusting the gas manifold pressure.
connections are leak tight. See the High Altitude Application section
for additional information of firing rate at
Start-up Procedures elevations above 2000 ft.
After all of the above checks have been made:
The manifold pressure must be set to the
1. Set the thermostat to the lowest setting. appropriate value for your installation. Refer to
either Table 5 for natural gas or Table 6 for LP/
2. Close the disconnect(s) to provide line propane gas to verify the manifold pressure
voltage to the furnace. setting required for your particular installation.
To adjust the manifold pressure, remove the
3. Follow the procedures given on the
regulator cap and turn the adjusting screw
operating instruction label attached to the
clockwise to increase pressure or counter-
furnace.
clockwise to reduce pressure. Replace the
4. Set the thermostat above room regulator cap after adjustments are complete.
temperature and verify the operating
sequence. (See the Sequence of Verifying and Adjusting Temperature Rise
Operation). Verify the temperature rise through the furnace
is within the range specified on the furnace rating
5. After the furnace has run for approximately plate. Temperature rises outside the specified
five minutes, set the thermostat below range could result in premature heat exchanger
room temperature and verify steps (9) failure and/or cycling on limit switch.
through (11) of the Sequence of
Operation. Place thermometers in the return and supply air
Verifying and Adjusting Firing Rate stream as close to the furnace as possible. The
The firing rate must be verified for each thermometer on the supply air side must be
installation to prevent over-firing the furnace. shielded from direct radiation from the heat
exchanger to avoid false readings. Adjust all
Follow the procedure below to determine the registers and duct dampers to the desired
firing rate. position and run the furnace for ten to fifteen
minutes before taking any temperature readings.
1. Shut off all other gas fired appliances. The temperature rise is the difference between
the supply and return air temperatures.
2. Start the furnace and allow it to run for at
least three minutes. For typical duct systems, the temperature rise
will fall within the range specified on the rating
3. Measure the time (in seconds) required for plate with the blower speed at the factory
the gas meter to complete one revolution. recommended setting. If the temperature rise
4. Convert the time per revolution to cubic measured is outside the range specified, it may
feet of gas per hour using Table 10. be necessary to change the blower speed.

23
 13 8

14
6

1
9

10

11

12

1 Igniter 8 Exhaust Adapter

2 Flame Sensor (Not Shown) 9 Low Voltage Transformer
3 Gas Valve 10 Burner Assembly
4 Flame Roll-out Switch 11 Supply Air Limit Switch
5 Pressure Switch 12 Blower Assembly
6 Control Board 13 Induced Draft Blower
7 Blower Door Switch 14 Vent Transition

Figure 14. Location of Major Components

24
Lower blower speeds will increase the Verifying Operation of the Supply Air
temperature rise and higher blower speeds will Limit Switch
decrease the temperature rise. To verify operation of the supply air limit switch,
make sure that the blower door is in place and
The furnace is equipped with a multi-speed that there is power to the furnace. Block the
motor. Heating and cooling speed selection is return airflow to the furnace by installing a
made by moving the leads on the integrated close-off plate in place of or upstream of the
control located in the furnace. The wiring filter(s). Set the thermostat to a temperature
diagram on the furnace and Figures 12, 13 and above room temperature and verify that the
14 show the speed taps for adjusting motor Sequence of Operation is as described in
speed. these instructions. The limit switch should
function to turn off the gas valve within
If it is desired that the blower operate at the same approximately four minutes (the exact time
unused speed for heating and cooling, move depending on the efficiency of the close-off in
blower leads to M1, M2, and/or M3 and install the blocking the return air to the furnace). The
jumper wire found in the plastic instruction bag. circulating air and combustion blowers should
Remove the desired blower tap, and install the continue to run when the limit switch opens.
jumper wire piggyback to the heating speed tap, Remove the close-off immediately after the
and straight quick connect to the cooling speed limit switch opens. If the furnace operates for
tap. Reconnect the desired blower tap to more than four minutes with no return air, set
piggyback quick connect. the thermostat to a temperature below room
temperature, shut off the power to the furnace,
The integrated control is factory set to start the and replace the limit switch.
circulating air blower 30 seconds after the gas
valve is opened. The integrated control is DESCRIPTION OF COMPONENTS
factory wired to turn the blower motor off 120
seconds after the gas valve is closed. If Figure 14 shows the location of each of the
necessary for comfort, the “off” time may be functional components described below. Also,
changed by adjusting the Blower Off jumper on refer to the Sequence of Operation Section of
the integrated control. See Figure 12 or 13 for this manual . If any component of the furnace
blower on and off time adjustments. must be replaced, use only factory authorized
replacement parts. See the Replacement Parts
List for the factory authorized replacement for
! WARNING: each component.

To avoid electric shock, personal injury, Supply Air Limit Switch

or death, disconnect the electric power The supply air limit switch prevents the air
before performing any maintenance. temperature leaving the furnace from exceeding
the maximum allowable outlet air temperature.
Verifying Burner Operation
Flame Sensor
To verify operation of the burners, make sure
that the furnace door is in place and that there The flame sensor acts to prove that flame has
is power to the furnace. Set the thermostat to carried over from the igniter to the opposite end
a temperature above room temperature and burner. If no flame is sensed, the furnace will
observe the ignition sequence. The burner shut down within 7 seconds.
flame should carry over immediately between all
burners. The flames should be blue, without Flame Roll-Out Switch
yellow tips. Flames should extend from each
burner without lifting off, curling, or floating. After The flame roll-out switch verifies that the burner
verifying satisfactory flame characteristics, set flames are drawn into the heat exchanger tubes.
the thermostat to a temperature below room If the burner flames are not properly drawn into
temperature and verify that the burner flame the heat exchanger, the flame roll-out switch will
extinguishes completely. open. The circulating air blower and combustion
blower will continue to operate if the flame roll-
out switch opens.

25
Gas Valve Air filter(s) are not supplied with the furnace
as shipped from the factory.
The gas valve controls the flow of gas to the
burners. When the gas valve is energized it The installer must provide a high velocity filter
automatically opens and regulates the gas and rack for a filter in the return air duct adjacent
pressure in the manifold. to the furnace, or in a return air grill to the
Pressure Switch furnace. Filters should be changed or cleaned
monthly during the heating season. New or
The pressure switch verifies that the inducer is newly renovated homes may require more
drawing the combustion gases through the heat frequent changing until the construction dust
exchanger. has been removed.

MAINTENANCE Filters for side return and bottom return

applications are available from your local
It is recommended that the furnace be checked distributors.
yearly. At a minimum, this check should include
the following items. Lubrication
The bearings in the circulating air blower motor
and inducer blower used in these furnaces are
! WARNING: pre-lubricated and sealed at the factory. No
further oiling of the bearings is required for the
To avoid electrical shock, personal injury, life of the motor.
or death, turn off the electric power at the
disconnect or the main service panel Blower Compartment
before making any electrical The blower compartment should be cleaned
connections. monthly during the heating and cooling seasons
to remove any dirt and lint that may have
accumulated in the compartment or on the
blower and motor. Dirt and lint can create
! WARNING: excessive loads on the motor resulting in higher
Products of combustion must not be than normal operating temperatures and
shortened service life.
allowed to enter the living space. Failure
to prevent products of combustion from Heat Exchanger and Burner Maintenance
being circulated into the living space The furnace should operate for many years
can create potentially hazardous without soot buildup in the flue passageways,
conditions including carbon monoxide however, the flue passageways, the vent
poisoning that could result in personal system, and the burners should be inspected
injury or death. and cleaned (if required) by a qualified
serviceman annually to ensure continued safe
Vent System operation. Particular attention must be given to
Check the vent pipe to ensure that it is not identify deterioration from corrosion or other
corroded or blocked by debris. Any corroded sources.
section of vent pipe must be replaced, and any
obstruction or blockage must be removed prior
to operating the furnace. ! WARNING:
Air Filter(s) Holes in the vent pipe or heat exchanger
can cause products of combustion to
! WARNING: enter the home. Replace the vent pipe
or heat exchanger if leaks are found.
Never operate the furnace without a filter Failure to prevent products of
in place. Dust and lint in the return air can combustion from being circulated into
build up on internal components, the living space can create potentially
resulting in loss of efficiency, equipment hazardous conditions including carbon
damage, and possible fire. monoxide poisoning that could result in
personal injury or death.

26
Cleaning Of Flue Passages 13. The furnace heat exchanger tubes can
If the flue passages must be cleaned, follow the now be cleaned by the use of a round wire
steps below. See Figure 14 for component brush attached to a length of high grade
location and identification. stainless steel cable, such as drain cleanout
cable. Attach variable speed reversible
1. Shut off the gas supply to the furnace either drill to the other end of the spring cable.
at the meter or at the manual valve in the Slowly rotate the cable with the drill and
gas supply piping. insert it into the top portion of the heat
2. Turn off all power to the furnace and set the exchanger. While reversing the drill, work
thermostat to the lowest temperature the cable in and out several times to obtain
setting. sufficient cleaning. Repeat this sequence
for each heat exchanger tubes.
3. Remove the louvered door from the furnace.
14. When all heat exchanger tubes have been
4. Turn the gas control lever to the OFF
cleaned, any debris inside the tubes can be
position.
removed with the nozzle of a vacuum
5. Disconnect the wires from the gas valve, cleaner.
igniter, flame sensor, combustion air motor,
flame roll-out switch, over-temperature limit 15. With a light, check the condition of the
switch, pressure switch. upper and lower sections of the heat
exchanger tube.
16. Inspect the burners and clean them (if
! CAUTION: necessary) with a soft wire brush and/or
Label all wires prior to disconnection the nozzle of a vacuum cleaner. BE
when servicing controls. Wiring errors EXTREMELY CAREFUL NOT TO
DAMAGE THE IGNITER WHILE
can cause improper and dangerous
CLEANING THE BURNER.
operation.
17. Replace all the parts in reverse order from
6. Remove the silicone rubber tube from the which they were removed.
collector pan.
18. Follow the lighting instructions found on the
7. Remove the screws that hold the vent furnace door to return the furnace to
control assembly to the top panel. operation. Verify proper operation after
servicing.
8. Remove the nuts that hold the combustion
air motor to the collector pan, and remove Cleaning of Burners
the complete combustion air blower and If the burners must be cleaned, follow the steps
combustion tube assembly. BE CAREFUL below. See Figure 14 for component location
NOT TO BREAK THE SEALS AT EACH and identification.
END OF THE COMBUSTION AIR TUBE.
1. Shut off the gas supply to the furnace either
9. Remove the screws that hold the collector
at the meter or at a manual valve in the
pan in place, and remove the collector pan
supply piping.
from the furnace.
2. Turn off all power to the furnace and set the
10. Using wrenches, separate the ground-
thermostat to the lowest temperature
joint union in the gas supply piping at the
setting.
furnace.
3. Remove the upper louvered door from the
11. Remove the piping between the gas valve
furnace.
and the ground-joint union, if necessary.
4. Turn the gas control lever to the OFF
12. Remove the screws that hold the burner
position.
assembly in place and remove the burner
assembly. BE EXTREMELY CAREFUL 5. Disconnect the wires from the gas valve,
NOT TO DAMAGE THE IGNITER WHILE igniter, and flame sensor.
REMOVING THE BURNER ASSEMBLY.

27
6. Using wrenches, separate the ground- Sequence of Operation
joint union in the gas supply piping at the The operating sequences for the heating,
furnace. cooling, and fan modes are described below.
Refer to the field and furnace wiring diagrams;
7. Remove the piping between the gas valve Figures 10, 11, 12 and 13.
and the ground-joint union, if necessary.
Heating Mode:
8. Remove the screws that hold the burner 1. On a call for heat the thermostat closes,
assembly in place and remove the burner applying 24 VAC to the W terminal on the
assembly. BE EXTREMELY CAREFUL control board.
NOT TO DAMAGE THE IGNITER WHILE
REMOVING THE BURNER ASSEMBLY. 2. The control board checks for continuity
on the 24 VAC limit control circuit (over-
9. Inspect the burners and clean them (if temperature limit switch, flame roll-out
necessary) with a soft wire brush and/or switches. If an open limit is detected the
the nozzle of a vacuum cleaner. BE control board will energize the inducer
EXTREMELY CAREFUL NOT TO and the conditioned air blower. All other
DAMAGE THE IGNITER WHILE system functions will be inoperable until
CLEANING THE BURNER. the limit circuit closes. While the limit is
10. Replace all the parts in reverse order from open, the red LED will pulse at a rate of
which they were removed. 1 blink per unit time.

11. Follow the lighting instructions found on 3. The furnace control checks for continuity
the furnace door to return the furnace to across the pressure switch (24 VAC). If
operation. Verify proper operation after the pressure switch is closed the heat
servicing. mode sequence will not continue. If it
remains closed for 10 seconds the red
SYSTEM OPERATION INFORMATION LED will blink 3 times repetitively until the
fault condition clears.
General
Proper maintenance is most important to 4. The inducer is energized.
achieve the best performance from a furnace.
Follow these instructions for years of safe, 5. The pressure switch will close. If the
trouble free operation. pressure switch does not close after 10
seconds the fault LED will blink 2 times
1. Do not place combustible materials on or repetitively and the inducer will continue to
against the furnace cabinet or within 6 run until the switch is closed.
inches of the vent pipe (or for B-vent use
the recommended clearance). 6. The inducer will pre-purge for 30 seconds
and then the igniter will start its warm-up as
2. Do not store gasoline or any other flammable follows:
vapors and liquids in the vicinity of the
furnace. Initial Power up: After 30 seconds of igniter
warm-up the gas valve (24 VAC) will then
3. Change or replace the air filters monthly
open. The igniter circuit will stay energized
during any period when the circulating
for 3 seconds after the gas valve opens.
blower is operating regularly.
4. Always replace the doors on the furnace After Initial Power up: The control has a
after servicing or cleaning/changing the programmed adaptive ignition feature which
filters. Do not operate the furnace without varies the warm-up period as follows: If
all doors and covers in place. ignition is successful the warm-up is
reduced by 3-seconds on each subsequent
5. Avoid operating the furnace when windows call for heat until ignition failure occurs.
and doors are open. Upon ignition failure, the warm-up is
6. Be sure that the thermostat is properly increased by 3-seconds on the next try. If
installed and is not being affected by successful, the timing remains fixed at this
drafts or heat from lamps or other level. In general, whenever ignition failure
appliances. occurs the warm-up interval is increased

28
 by 3-seconds on the next try. And if energized opening the compressor
successful, it remains there. Minimum and contactor.
maximum warm-up time limits are set at 6 4. The circulating air blower is de-energized
and 54-seconds, respectively. after a 90-second delay.
7. The furnace control must prove flame via
the flame sensor between 3 and 5 seconds Fan Mode:
after the gas valve opens. If flame is 1. On a call for fan operation, the thermostat
sensed, all burners are on and the igniter applies 24 VAC to the G terminal on the
cools off. If no flame is sensed, the gas furnace control board.
valve closes immediately and the inducer
continues to run. A second trial for ignition 2. The circulating air blower is energized
(step 6) begins if no flame is sensed on the immediately on the heating speed.
fifth try for ignition, the furnace control is
3. If the furnace is operated in the continuous
locked and the red LED will blink 4 times
ON position at the thermostat and is then
repetitively. The thermostat must be
switched to AUTO, the circulating blower
opened for at least ten seconds to reset the
will operate for a specified delay (factory
furnace control after a lock out. Otherwise,
set at 120 seconds).
the furnace will attempt another ignition
sequence in 1 hour.
Furnace Fails to Operate
8. The furnace control energizes the
circulating air blower on the heating speed
If the furnace does not operate check the
30 seconds after the gas valve circuit is
following:
energized.
1. Is the thermostat operating properly?
9. When the thermostat has been satisfied,
2. Is the blower compartment door in place?
gas valve is de-energized.
3. Is the furnace disconnect closed?
10. The inducer is de-energized after a 30-
second post purge. 4. Has the circuit breaker tripped or the
control board fuse burned open?
11. The furnace control keeps the circulating
air blower energized for 120 seconds 5. Is the gas turned on?
(factory set) or 60, 90, or 180 seconds
(field adjustable). (See Figure 12.) 6. Are any manual reset switches open?

12. Abnormal conditions: If a limit opens during 7. Is the filter dirty or plugged?
operation, the inducer and circulating air 8. Is the flame sensor coated? (Remove and
blower continue to operate. The gas valve clean with steel wool.)
is de-energized immediately. The blowers
continue to operate until the limit closes. If the furnace locks out after 5 attempts for
When the limit closes the inducer blower is ignition, it will try again every hour if a call for heat
de-energized immediately. The circulating remains. If the inducer and circulating air blow-
air blower continues to operate for the ers are operating, and items 1 through 8 have
specified delay (factory set at 120 been checked, press the red reset button on the
seconds). burner roll-out switches (See Figure 14). If the
furnace operates after depressing either reset
Cooling Mode: button, contact a qualified serviceman to identify
1. On a call for cooling the thermostat closes,
and repair the problem.
applying 24 VAC to the G and Y terminals
on the furnace control. This closes the
If the furnace continues to not operate, depress
compressor contactor.
the red reset buttons on the flame roll-out
2. The furnace control energizes the switches. (See Figure 14.) If the furnace oper-
circulating blower (115 VAC) on the cooling ates after depressing the reset buttons, contact
speed. a qualified servicemen to identify and repair the
problem.
3. When the thermostat is satisfied, the G and
Y terminals on the control board are de-

29
 Thermostat
W G Y R

R R
C C
Y Twin Y Twin
G Terminal G Terminal
W W

A/C
Unit
Figure 15. Twinning

Twinning
The control board on these furnaces is capable
of being twinned to another furnace of the same
series or a G series furnace with a UTEC control
board. If using UTEC control boards, leave the
fuses installed on each board. The thermostat
wires and the 3/16 inch quick-connect terminals
marked “TWIN” on the furnace controls must
be wired for twinning. (See Figure 15.)

30
INSTALLATION/PERFORMANCE CHECK LIST

LOCATION _________________ CITY ___________________ STATE ______________

INSTALLER ________________ CITY ___________________ STATE ______________
UNIT MODEL NUMBER _________________________________
UNIT SERIAL NUMBER _________________________________

Minimum Clearances per Table 3? ______ Are Flue Connections tight? _____________
Electrical Connections tight? __________ Is there Proper Draft? __________________
Line Voltage Polarity correct? __________ Is Vent free from restrictions? ____________
Supply Voltage: _________ Volts
Blower Motor HP: ___________________ Is the Filter(s) secured in place? __________
Is the Filter(s) clean? __________________
FUEL TYPE:
Natural Gas ________________________ Has the Thermostat been calibrated? ______
LP/Propane ________________________ Is the Thermostat level? ________________
Gas Piping Connections Is the Heat Anticipator Setting correct? ____
leak-tested? ______________________
Gas Line Pressure: __________________ Has the Owner's Information been reviewed
(in. water column, with furnace operating)
with the homeowner? __________________
Manifold Pressure: __________________
(in. water column, with furnace operating)
Has the Literature Package been left near the

Is there adequate fresh air supply for furnace? ____________________________

combustion and ventilation? ___________

Furnace Input: __________________ (Btuh)

Supply Air Temperature: __________ (° F)
Return Air Temperature: __________ (° F)
Temperature Rise: ______________ (° F)

31
 ¢708506,¤
7085060
7085060 (Replaces 708337A)
Specifications and illustrations subject to change
without notice and without incurring obligations.
O'Fallon, MO Printed in U.S.A. (11/05)