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Instructions For Using ACB

The user manual for Air Circuit Breakers (ACB) provides detailed information on applications, types, technical parameters, structure, usage, and troubleshooting. It covers installation requirements, operational modes, and maintenance procedures to ensure reliability and safety. The manual also includes electrical diagrams and common fault solutions for effective troubleshooting.

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nikhil pangle
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0% found this document useful (0 votes)
68 views35 pages

Instructions For Using ACB

The user manual for Air Circuit Breakers (ACB) provides detailed information on applications, types, technical parameters, structure, usage, and troubleshooting. It covers installation requirements, operational modes, and maintenance procedures to ensure reliability and safety. The manual also includes electrical diagrams and common fault solutions for effective troubleshooting.

Uploaded by

nikhil pangle
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

User manual for

AIR CIRCUIT BREAKERS


acb
Air Circuit Breakers

Contents
Application 1
Type 2
Main technical parameter 3
Structure of ACB 4
Use of ACB 7
Mounting ambinent 15
Electrical diagram 16
Overall & mounting dimensions 20
Intelligent trip unit 25
Troubleshooting 32

• Rated insulation voltage: 50Hz, AC1000V


• Rated voltage: 50Hz, AC415V/690V
• Rated current: 630A-6300A
• Mounting mode: draw-out and fixed
• Connections mode: horizontal
• Operation mode: motor and manual
• Tripper type: intelligent release, under-voltage release and shunt release
• Level of contamination: III
• Standard: IEC/EN 60947-2

1. Application

The MA3 series air circuit breaker (ACB), referred to as ACB hereafter,
is designed for distribution systems to distribute power and protect circuits
and power supply devices against faults such as overloads, under-voltage,
short circuits, and single-phase grounding damage. The ACB offers multiple
protective functions and high selection protection, enhancing the reliability of
power supply.

1
2. Type

1 2 3 4 5 6 7 8 9 10 11
MA3 16 B 3 M FH E M2 C2 T2 U0

1. Series 5. Intelligent trip unit 9. Closing electromagnet

Air Circuit Breakers M Relay M type C0 Manual type


MA3
/ Design number H Relay H type C1 110 VAC
3M Relay 3M type C2 220 VAC

2. Rated current 3H Relay 3H type C3 400 VAC

06 630A C6 110 VDC

08 800A 6. Terminal connection C7 220 VDC


Fixed type
10 1000A
FH Horizontal type
12 1250A 10. Shunt release
FV Vertical type
16 1600A T0 Manual type
Mixed type
20 2000A FM T1 110 VAC
(Horizontal Vertcal)
25 2500A T2 220 VAC
Draw-out type
32 3200A T3 400 VAC
DH Horizontal type
40 4000A DV Vertical type T6 110 VDC

50 5000A Mixed type T7 220 VDC


DM
63 6300A (Horizontal Vertcal)

11. Under-voltage release

3. Frame size 7. Breaking Capacity U0 Without

2000A D Ics ≠ Icu U1 110 VAC


B E Ics = Icu
(630 ~ 2000A) U2 220 VAC
4000A U3 400 VAC
D
(2500 ~ 4000A) 8. Motor-driven charging
U6 110 VDC
device
6300A U7 220 VDC
E M0 Manual type
(4000 ~ 6300A)
M1 110 VAC
M2 220 VAC
4. Pole
M3 400 VAC
3 3 Pole
M6 110 VDC
4 4 Pole
M7 220 VDC

2
3. Main technical parameter

Frame 2000 4000 6300

630, 800 4000


2500
Rated current, In (A) 1000,1250 4000 5000
3200
1600,2000 6300*

Rated Operational Voltage, Ue AC 415V/690V

Rated Insulation Voltage, Ui 1000V

Rated Impulse Withstand Voltage, Uimp 12kV

Rated Frequency (Hz) 50/60Hz

No. of Poles 3, 4 (with 6300A only 3P*)

Rated Current of N-pole 100%In (50% for Frame 6300A)

Ultimate breaking 415V 80 (65)* 100 135


Icu
capacity (kA) 690V 65 85 100

Rated service 415V 65 100 135


breaking capacity Ics
690V 65 85 100
(kA)

Breaking time (ms) ≤ 35

Closing time (ms) ≤ 75

Operating Electrical 8000 6000 1500


performance Mechanical 15000 10000 2500

3P 43 54 62 105
Fixed
4P 54 67 81 131
Weight (kg)
3P 79 90 126 212
Draw-Out
4P 91 119 157 231

3P 362×323×401 426×325×401 426×367×401 807×396×401


Dimensions (mm) Fixed
4P 457×323×401 537×325×401 537×367×401 922×396×401*
W×H×D
3P 375×419×432 435×419×432 435×489×432 813×492×432
Draw-Out
4P 470×419×432 550×419×432 550×489×432 928×492×432*

“*” Breaking Capacity according to code E

3
4. Structure of ACB
ACB: draw-out and fixed type.
The draw-out type is mounted on the base, while the fixed type is mounted
in the frame.

4
5
6
5. Use of ACB
ACB energy storage

The ACB employs energy storage for the operation mechanism spring before
closing. There are two methods: manual energy storage and motor energy
storage.

• Manual energy storage

Repeatedly press the handle 6-7 times until a “click” is heard. At that
point, the mechanism transitions from release to storing energy, indicating the
completion of energy storage.

• Motor-driven charging device


If the motor energy storage mechanism is installed, the ACB automatically stores energy
again after each closing.
Operational power supply range of the motor energy storage mechanism: (85%~110%)
of Us. (Us: rated control voltage)

7
ACB closing

• ON button (I): Press the ON button (I), the mechanism status changes from
“store” to “discharged”, and the status indicator changes from “O” to “I”, then
close.

• Closing Electromagnet: For ACBs equipped with a closing electromagnet,


pressing the electric closing button can close the ACB.
Operational power supply range of the closing electromagnet: (85%~110%) Us

8
ACB open

• OFF Button:
Press the OFF button (O), the status
indicator changes from “I” to “O”, then
open.

• Shunt Release:
For ACBs equipped with a shunt trip
release, pressing the electric opening
button can open the ACB. Operable
power supply range for shunt trip release:
(70%~110%) Us.

• Under-voltage Release:
◊ ACB open is managed remotely if
under-voltage release is installed.
◊ <35%Ue: ACB cannot be closed.
◊ 35%~70%Ue: ACB opens.
◊ 85%~110%Ue: ACB closes reliably.
◊ Ue: rated service voltage.

• Intelligent Release Trip


ACB trip signal:
Trip indicating button pops up on the
ACB interface.
Controller indicates “fault to trip”
through contacts (3,4,5 for terminal
code).

9
Identify ACB position

The draw-out base for frame position typically includes three position
indicators.

• main circuits open

• arc insulation board close

• secondary circuits open

• main circuits open

• arc insulation board close

• secondary circuits open

• main circuits open

• arc insulation board close

• secondary circuits open

10
Draw-out body

ACB body from “connection” to “open” position, then draw out rail and take
out ACB body by hands.

Steps:
1 Handle insert into rocking hole
2 Press three positions unlock button
3 Counterclockwise turn handle

“connection” position “open” position

Pull out the body:


1. Hold rail handle 1 and pull out the
body by hands
2. Hold the body 2 by hands
3. Lift the body 3 by hands

11
Insert into ACB body

ACB body put into rail for ensure body on the sides of support in the rail
groove.

Securely hold the ACB


cover with your hands, then
push the body into the base until
it stops moving.

Remarks:
1. Ensure that all three
positions are in the “OFF” state
before pushing the body.
2. Ensure that the entire
body is inside the base;
otherwise, it will not function
properly.

Press the unlock button,


then turn the handle clockwise
until the three-position indicator
reaches the “connections”
position. Once the indicator
reaches this position, the unlock
button will pop out, indicating that
the ACB is in the “connections”
position.

12
Store

Store the ACB in a dust-free and dry environment with temperatures ranging
from -25°C to +55°C and a relative humidity of less than 95%. Ensure that the
ACB is in the OFF state and discharged before sealing it. Avoid storing it in
high humidity or salt spray environments to prevent corrosion of metals and
conductive parts.

Open the carton

Carefully read the parameter nameplate, which includes information such


as the rated voltage for the intelligent controller, under-voltage release, shunt
release, closing electromagnet, and motor energy storage.
Turn the switch to the “test” position, connect the power supply to the secondary
circuits, and test each control accessory to ensure they are functioning properly.
After confirming that everything is working correctly, turn the switch back to
the “connections” position.

Maintenance

Ensure that the insulation function of the ACB is maintained well and cleaned
regularly. Test the regular contacts system, including arc suppression devices,
contact connections, and connecting pieces, to ensure proper functioning.
Regular maintenance and testing help maintain the reliability and safety of the
ACB.

Secondary circuits connections

Secure the connections of the secondary circuits using tight screws.


Tighten the screws using a cross screwdriver and ensure that the conductors
are properly compacted. This helps maintain the integrity and reliability of the
secondary circuits.

Requirement of primary circuits connections

Tightening torque for busbar connection bolt: M10 ≥ 45Nm, M12: > 70Nm
Connect the busbars with adequate support to prevent any power bearing
on the main busbar circuits of the ACB. Additionally, ensure that the ACB is
grounded for reliability protection, and place it in a location marked for grounding
purposes.

13
Common tackle the fault solutions

Fault Probable causes Solutions


Ensure under-voltage release
Under-voltage release not engaging engages properly by checking if
voltage exceeds 85% Ue
Test circuits after a fault to trip. Press
Fault button not resetting the fault reset button after resolving
Cannot be the fault
closed Draw-out ACB not fully turning to Ensure the draw-out ACB fully turns to
“connection” position the “connection” position
Operation mechanism not storing Ensure the operation mechanism
energy stores energy and indicates “store”
Interlock engaged Release any locks on the ACB
Test if the open button is locked and
Open button locked by obstruction
unlock if necessary
Test circuits and voltage for the shunt
Low control voltage for shunt release
release
Cannot be
Test the button functionality and clear
open
Open button (O) locked by obstruction any obstructions after removing the
cover
Test and clear any obstructions
Energy storage handle obstructed
obstructing the energy storage handle
Cannot be
Test circuits to ensure the voltage
stored Low voltage for motor energy storage
exceeds 85% Us for the motor energy
mechanism
storage mechanism
Cannot Remove any obstructions causing the
ACB locked by obstruction
pulled out lock on the ACB
from “Open” ACB not fully turned to “Open” Ensure the ACB is fully turned to the
position position “Open” position
Handle cannot
inserted into Reset the padlock on the pull-out
Pull-out position locked with padlock
the rocking position if necessary
hole
Cannot turn Press the unlock button to release any
Three positions of ACB body locked
the handle locks on the ACB body

14
Cannot press Body is in “connections” or “test” Gently sway the handle and press the
the unlock position button to unlock if it’s stuck
Test circuits according to the controller
Fault in main circuits
menu after a fault
Trip Test circuits to ensure main circuits
Under-voltage release activated voltage exceeds 85% Ue for the
under-voltage release

6. Mounting ambinent

Ambient temperature:

-5°C to +40°C (the average value within 24 hours should not exceed +35°C,
except in special situations)

Altitude:

Below 2,000 m above sea level.

Air conditions:

Maximum temperature: +40°C (relative humidity should be below 85%)


Maximum temperature: +20°C (relative humidity should be below 90%)

Mounting conditions:

Perpendicularity and angularity should be ≤5°.


The air circuit breaker should be installed in environments that are non-
explosive, non-conductive dust, non-corrosive to metals, and without conditions
that would damage insulation.

Note:

Without the intelligent controller, the breaker functions as a switch-


disconnector.
The total harmonic distortion (THD) rate should be managed below 5% in the
distribution system phase. Failure to comply may cause heating in the product.

15
16
M type connections
7. Electrical diagram

MD

UVT SHT CC

Under- Shunt Close Motor


voltage release electro-
release magnet
1,2: Auxiliary power supply 27,28: Under-voltage release
incoming for smart controller.
29,30: Shunt release
auxiliary power supply is DC,
which add the power module 31,32: Closing electromagnet

3,4,5: Signal contacts for release 33,34,35: Motor operation


fault to trip indicating, 4 for mechanism, 34 for common
common terminal terminal

6,7 & 8,9: Two sets of auxiliary UVT, SHT, CC, MD: Under-voltage
open contacts for circuit release, shunt release, closing
breakers (for selection) electromagnet, motor operation
mechanism
10,11: /
HL1,HL2: Fault to trip indicating,
12,13: Group 1 controller signal
motor energy storage fulfill
outgoing (for selection)
indicating (provide by the user)
14,15: Group 2 controller signal
SB1,SB2,SB3: Close, open,
outgoing (for selection)
under-voltage button (provide
16,17: Group 3 controller signal by the user/under-voltage shall
outgoing (for selection) be short connection)
18,19: Group 4 controller signal SA,FU: Motor travel switch (with
outgoing (for selection) motor), fuse (provide by the
user)
20: Controller grounding
21,22,23,24: N, A, B, C phase
voltage signal incoming (for
selection)
25, 26: External connection N pole
or incoming of earth current
transformer

17
18
H type connections

Voltage
UN UB

MD

UVT SHT CC

GND UA UC

Under- Shunt Close Motor


voltage release electro-
release magnet
1,2: Auxiliary power supply 27,28: Under-voltage release or
incoming for smart controller. no-voltage release
auxiliary power supply is DC,
29,30: Shunt release
which add the power module
31,32: Close electromagnet
3,4,5: Signal contacts for release
fault to trip indicating, 4 for 33,34,35: Motor operation
common terminal mechanism (34 for common
terminal)
6,7 & 8,9: Two sets of auxiliary
open contacts for circuit 36 – 47: Auxiliary switch
breakers UVT, SHT: Under-voltage release
10,11: Communication interface and shunt release

12,13: Load monitor 1 (default) CC, MD: Close electromagnet and


operation mechanism
14,15: Load monitor 2 (default)
HL1,HL2: Fault to trip indicating
16,17: Opening signal output
and motor energy storage
18,19: Closing signal output finish indicating (provide by the
user)
20: Controller grounding
SB1,SB2,SB3: Opening, closing
21,22,23,24: N, A, B, C phase
and under-voltage button
voltage signal incoming
(provide by the user)
25,26: External connection N pole
SA: Motor travel switch with the
or earth current transformer
motor
incoming
FU: Fuse (provide by the user)

19
8. Overall & mounting dimensions

ACB Fixed type - Frame 2000A 3P/4P (630A ~ 2000A)

In(A) a(mm)
630 - 800 10
1000 - 1600 15
2000 20

ACB Drawout type - Frame 2000A 3P/4P (630A ~ 2000A)

In(A) a(mm)
630 - 800 10
1000 - 1600 15
2000 20

20
ACB Fixed type - Frame 4000A 3P/4P (2500A, 3200A)

In(A) a(mm)
2000, 2500 20
3200 30

ACB Drawout type - Frame 4000A 3P/4P (2500A, 3200A)

In(A) a(mm)
2000, 2500 20
3200 30

21
ACB Fixed type - Frame 4000A 3P/4P (4000A)

In(A) a(mm)
2500 - 4000 30

ACB Drawout type - Frame 4000A 3P/4P (4000A)

In(A) a(mm)
2000, 2500 20
3200, 4000 30

22
ACB Fixed type - Frame 6300A (4000A, 5000A/3P)
Center line of door frame

Reference Point

6300/4000A, 5000A/3P
In(A) a(mm)
4000 20
5000 30

ACB Fixed type - Frame 6300A (4000A, 5000A/4P, 6300A/3P)

6300/6300/3P

In(A) a(mm)
4000 20

6300/4000A, 5000A/4P 5000, 6300 30

23
ACB Drawout type - Frame 6300A 3P (4000A, 5000A/3P)

In(A) a(mm)
4000 20
5000 30

6300/4000, 5000/3P

ACB Drawout type - Frame 6300A 3P (4000A, 5000A/4P, 6300A/3P)

In(A) a(mm)
4000 20
5000 30

6300/6300/3P

6300/4000A, 5000A/4P

24
9. Intelligent trip unit

Explanation of 3M/3H type

1. Fault to trip & reset


2. Rated current for name-plate
3. CD indicating interface
4. Fault/alarm resetting button
5. Fault/alarm LED indicating (LED without
light while normal working.LED with
continuous blinking quickly while fault to
trip. LED with light fixed while alarm)
6. LED always continuous blinking while
controller on power and normal working
status
7. Communication indicating (Modbus:
extinguish without communication.
Continuous blinking while communication.
Proibus; extinguish without communication.
Light fixed while communication - for 3H
type)
8. Curve LED (Fault to trip at corresponding
LED light flash indicating fault type. LED
light fixed indicating present setting items
while protective parameter setting).
9. In sequence of testing function, setting
function, protection function and
information function button. From left to
right
10. In sequence of upward, downward, ESC
and selection OK button. from left to right

Remarks: Serial no.: 7 is with


communication function controller. No
indicating if no-communication function

25
Explanation of M/H type
1. Fault to trip & reset
2. Rated current for name-plate
3. In sequence of fault & alarm indicating
4. In sequence of communication emission &
receiver indicating (for H type)
5. In sequence of N phase, A phase,B phase,
C phase voltage indicating (for H type)
6. In sequence of frequency, power factor,
power, voltage indicating from upper to
bottom (for H type)
7. In sequence of A phase, B phase, C phase,
N phase current indicating
8. In sequence
Ic1: load monitor1,
Ic2: load monitor 2,
δ: asymmetric current,
If: grounding protection,
L: over-load long delay,
S: short-circuit short delay,
I: short-circuit instantaneous indicating
9. In sequence of opening & closing time,
main contacts abrasion rate, current
unit, time, self-diagnostics fault statues
indicating from upper to bottom
10. 5 pieces operation buttons
11. In sequence of controller setting, query,
testing, store service status indicating
12. Notes:
1. The dashed box is controller with voltage
indicating function. Without indicating if no.
2.Serial no.: 4 is with communication
function controller. Without indicating if no.
3. A/KA of serial no.: 9, light fixed is current
A and continuous blinking in kA
4. kW of serial no.: 6, light fixed is active
power and continuous blinking is reactive
power

26
Setting and Protective Characteristics
Over-load long delay protection M/H type & 3M/3H type

(0.4 ~1.0 or 1.25) In or OFF (OFF-function close)


Current setting IR
Notes: Distribution protection is 1.0ln; Generator protection is 1.25ln

SI: Normal inverse time t=0.01396 Tr/ (NO.02-1)


VI: Fast inverse time t=Tr/ (N−1)
El (G): Express inverse time (use of general distribution protection)
t=3 Tr/ (N2−1)
EI (M): Express inverse time (use of generator protection) t=2.95
Trx In [N2/ (N2-1.15)]
6 categories protective
HV: High voltage fuse compatibility t=15Tr/(N4–1)
current
I2t: Normal distribution protection t=2.25Tr/N2 (factory default)
N=I/Ir I-fault current t-long delay acting time Ir-long delay setting
current Tr-long delay setting time
Remarks: Only normal distribution protection I2t for M/H type
controller. Other protective curves shall be ordered. 3M/3H type
controller with 6 categories protective curve selection.

Normal distribution M/H: 15, 20, 25, 30, 40, 50, 60, 80, 100, 120, 160, 200, 240, 320,
protection I2t time setting 400, 480 (s)
Tr (1.5lr) 3M/3H: 15, 30, 60, 120, 240, 360, 480, 600, 720, 840, 960 (s)

3M/3H: C1-C16 over-load long delay protective operating delay


Protective curre type
time in the drop-down list

Current (I/Ir) Trip time

1.05 > 2h no-acting

1.3 (Distribution protection) < 2h acting


Protective characteristics
(Accuracy ±10%) 1.2 (Motor protection) < 2h acting

Acting time as per 6 categories


≥1.2lr protection type formula calculator or
current query

M/H type: 30ms (ON) or power failure release


3M/3H type: instantaneous, 10ms,20ms,30ms, 45ms, 1hr, 2hrs,
3hrs or power failure release.
Thermal memory time
Remarks: Connect the controller for auxiliary power supply with
thermal memory function and auxiliary power supply failure, that is,
release thermal memory

27
Short-circuit short delay protection M/H type & 3M/3H type
Current setting Isd (1.5~15) Ir or OFF (OFF-functions close)
Time setting Tsd1 inverse time M/H type: 0.1 ~ 1.0
Tsd (s) Tsd2 definite time 3M/3H type: 0.1, 0.2, 0.3, 0.4 (selection: 0.1~1.0)
Current (I/Isd) Trip time
≤0.9 No-acting
Currents 1-5 and over-load
long delay simultaneously, but
Inverse time
curve speed faster 10 times.
Isd<l<8Ir
current 6 characteristics
≥1.1
formula t=64Tsd/N2
Delay protection as per
Definite time
definite time delay setting
I> 8Ir (or I>Isd)
time Tsd
M/H type: 15min (ON) or power failure release
3M/3H type: instantaneous, 10ms, 20ms, 30ms, 45ms, 1hr,
2hrs, 3hrs or power failure release
Thermal memory time
Remarks: connecting controller for auxiliary power supply with
thermal memory function and auxiliary power supply failure, that
is, release thermal memory
Short-circuit instantaneous protection M/H type & 3M/3H type
M/H type: 1.0ln ~ 50kA or OFF (OFF-function close)
Current setting li
3M/3H type: (1.0 ~ 20) In or OFF (OFF-function close)
Current (I/li) Trip time
Protective characteristics
≤0.85 no-acting
(Accuracy ±10%)
>1.15 <40ms acting
Grounding protection/alarm M/H type & 3M/3H type
Differential type (T), Earth current type (W), alternative factory
Protection type
default is differential type (T)
Current setting Ig (0.2 ~ 1.0) In or OFF (OFF-function close)
Definite time
0.1 ~ 1.0 or OFF (OFF-only alarm and no trip)
Time setting delay Tg (s)
Tg Inverse time
1.5 ~ 6 or OFF (OFF-grounding protection is definite time)
factor KG
Current (I/Ig) Trip time
≤0.8 No-acting (no alarm)
Protective characteristics
Inverse time delay acting (or
(Accuracy ± 10%) (I/Ig) <KG
alarm) t=Tg x KG x Ig/l
≥1.0
Definite time delay acting (or
(I/Ig) ≥KG
alarm) as per time setting

28
Settings for 3M/3H type

1. Default interface
• The controller displays the default interface
when powered on. 83A
A B C
• Under each subject menu, pressingor the
150
corresponding subject key returns to the
default interface.
100
• If no keys are pressed within 5 minutes,
the panel cursor will automatically show the
50
maximum phase.
0
• In the non-activated fault interface, if no
keys are pressed within 30 minutes, it will
automatically return to the default interface.

Ammeters
2. “Measure” Menu:
Voltage
• Press to enter into “Measure” menu
Frequency
• Press or to return to default interface
Energy
• In other non-fault interfaces, press to jump to
the “Measure” menu Power

Date/Time

3. “System parameter set” menu Meter Set

• Press or to return to default interface Test Lock

• In other non-fault interface, press to jump Language


to system parameter set menu
Com Set

29
Current P

4. “Protection parameter set” menu Load Moni

• Press or to return to default interface Voltage P

• In other non-fault interface, press to jump to Other P


the protection parameter set menu

Exist A

Operat .C
5. “History and maintenance” menu

• Press or to return to the default interface Contact

• In other non-fault interface, press to jump to Pos H


the history and maintenance menu
Trip H

Long

IR = 1600A
6. Sub-menu operation example: Overload long
delay protection set then adjust ( 100.0%In )
fixed value save fixed value
Curve

= I2 t

30
Settings for M/H type

MENU ITEM SETTING FUNCTION


Setting current 0.2 ~ 1.0 In or OFF
IC1 Load monitor 1
Time setting (s) 15, 30, 50, 100 … 480
Setting current 0.2 ~ 1.0 In or OFF
IC2 Load monitor 2
Time setting (s) 15, 30, 50, 100 … 480
Settingcurrent 40% ~ 100% of OFF
δ Asymmetric current
Time setting (s) 0.1 ~ 1.0 or OFF
Setting current 0.2 ~ 1.0 In or OFF
If Definite time delay (s) 0.1 ~ 1.0 or OFF Grounding protection
Inverse time factor (s) 1.5 ~ 6 or OFF
Setting current 0.4 ~ 1.0 In or OFF
L Over-load long delay
SET Time setting (s) 15, 20, 25…480 @1.5Ir
Setting current
1.5 ~ 15 Ir or OFF
(Inverse time)
Setting current
1.5 ~15 Ir or OFF
(Definite time)
S Short-circuit short delay
0.1 ~ 1.0
Time setting (s) (@ 8Ir - Inverse)
(@I>8Ir - Definite)

Setting current 1.0 ~ 20 In or OFF Short-circuit


I
< 40ms acting @ I > 1.15Ii instantaneous indicating
The controller can conduct a tripping test. Press the “Function” button successively
until the “Test” lamp illuminates, then press “Enter”. The controller will initiate the
TEST tripping demand, and the “Test” lamp will remain constantly lit. Press “Return” to exit
and return to normal operation status. The test can only be performed when the lock
is in the “Set” position.
Repetitive overloads can cause the conductor to heat up. After the controller delays
action due to an overload or short-time delay fault, it incorporates a simulated bimetal
thermal effect function. The long-time delay energy for overload is released within
30 minutes, while the short-time delay energy is released within 15 minutes. If an
MEMORY overload or short-time delay occurs again when the circuit breaker is closed during
this period, the delay action time will be shortened, providing better protection for the
circuit and equipment. The accumulated thermal effect will be automatically cleared
when the intelligent controller is powered off. This function is selective according to
requirements.

31
10. Troubleshooting
Fault
Cause analysis Exclusion scheme Remarks
phenomenon
Check whether the data The external power
The voltage
label on the circuit breaker supply must meet
specification is
conforms to the ordering the requirements,
inconsistent with the
requirements, otherwise, it and the wiring must
circuit breaker
Motor cannot will be replaced be correct
store energy Incorrect wiring of Use the universal meter to
or is exhibiting the circuit breaker or check the circuit against the
abnormal external lines wiring diagram
behavior
Motor burned out Replace the motor
The motor continues
Replace the travel switch if it
to operate after energy
is broken
storage
Supply power to the
Undervoltage coil not
undervoltage coil and replace
engaged
it if burnt out
The circuit Load short circuit or Reset the reset button of the
breaker controller reset button controller after eliminating
cannot be not reset the short circuit fault
closed
If the shunt coil cannot be
Shunt coil energized for energized or checked for a
a long time long time, replace it if burnt
out
Supply power to the shunt
coil and replace it if burnt out
No action of shunt coil
and undervoltage coil Make the undervoltage coil
The circuit lose power, and replace it if it
breaker does not act
cannot be
opened If there is no signal from the
No action of flux ETU, replace the ETU
converter Adjust the position of the flux
converter
Check which protection
indicator is on and eliminate
Controller red reset the cause of the fault
button pops up
If there is no fault in the
circuit, replace the controller
Frequent
Check if the grid voltage
tripping
fluctuates
of circuit
breaker Undervoltage coil Check whether the power
protection function supply of the undervoltage
starts coil is loose
Can the fault be eliminated
after removing the
undervoltage coil?

32
Designed by BTB Electric
Add: Orhangazi Mah. Mimsan San. Sit. 1780 sok.
No: 5 Esenyurt / İstanbul / Türkiye 01 I 2025
E-mail: [email protected]
Web: btb-electric.com

ELECTRIC
FORLIFE

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