Cost Accounting: Concepts and Roles
Cost Accounting: Concepts and Roles
Definition:
According to the Chartered Institute of Management Accountants (CIMA),
"Cost accounting is the process of accounting for cost which begins with the
recording of income and expenditure and ends with the preparation of periodical
statements and reports for ascertaining and controlling costs."
Ascertainment of Cost:
To determine the cost of a product, job, process, or operation accurately.
Cost Control:
To control cost through various techniques such as standard costing and
budgetary control.
Cost Reduction:
To identify avoidable costs and suggest measures to reduce them permanently.
Decision Making:
To provide relevant cost data to management for decision-making regarding
pricing, product mix, etc.
Inventory Control:
To maintain optimum levels of inventory by analyzing material cost, usage,
and wastage.
Improves Profitability:
By controlling and reducing costs, it helps improve the overall profitability of
the business.
Facilitates Budgeting:
It helps in the preparation of budgets and monitors performance against
standards.
Introduction:
A cost accountant plays a vital role in any organization by helping management in
cost control, cost reduction, and decision-making. They are responsible for collecting,
analyzing, and interpreting cost data to ensure efficient operations and profitability.
Pricing Decisions:
By calculating the accurate cost of products, they help the management in
fixing appropriate selling prices that ensure profitability.
Inventory Management:
They keep track of raw materials, work-in-progress, and finished goods
inventory to avoid wastage and overstocking.
Cost Audits:
They may conduct or assist in cost audits to verify whether cost accounting
records are maintained properly and to ensure compliance with cost
accounting standards.
Performance Evaluation:
They analyze performance by comparing actual results with standard or
expected costs and suggest ways for improvement.
Internal Control:
They help in designing and implementing systems of internal control related to
material, labor, and overheads.
Introduction:
Cost Accounting and Financial Accounting are two important branches of accounting.
While both deal with recording and analyzing financial transactions, they serve
different purposes and audiences.
Basis of
Cost Accounting Financial Accounting
Difference
To ascertain, control, and reduce
To record financial transactions
1. Purpose costs and assist in decision-
and prepare final accounts.
making.
Used by external parties like
Mainly used by internal
2. Users investors, creditors,
management.
government, etc.
3. Nature of Includes both historical and Deals only with historical
Data estimated (future) data. financial data.
Limited to cost information Broader scope covering the
4. Scope related to production and entire financial performance and
operations. position.
5. Legal Not mandatory except in some Legally required for all
Basis of
Cost Accounting Financial Accounting
Difference
companies under the Companies
Requirement industries.
Act.
Reports can be prepared as per Reports are prepared
6. Time
management's needs (daily, periodically (quarterly,
Period
weekly). annually).
7. Format of Must follow specific formats and
No specific format is prescribed.
Reporting accounting standards.
Focuses on cost centers, cost Focuses on overall financial
8. Focus Area
control, and efficiency. results and position.
Stocks are valued at cost or
9. Valuation
Stocks are valued at cost price. market price, whichever is
of Stock
lower.
Reports are meant for both
10. Reporting Reports are for internal use only.
internal and external use.
Concept of Cost:
Cost refers to the amount of expenditure incurred on or attributable to a specified
thing or activity such as a product, service, job, or process. It includes all expenses
related to the manufacturing or production process, such as materials, labor, and
overheads.
Definition:
According to the Chartered Institute of Management Accountants (CIMA),
"Cost is the amount of expenditure incurred or attributable to a given thing."
Classification of Cost:
Costs can be classified under various bases for better control, analysis, and decision-
making. The major classifications are as follows:
c) Selling & Distribution Cost: Costs related to selling and delivering the
product
b) Variable Cost: Costs which vary directly with the level of output (e.g., raw
materials).
c) Semi-variable Cost: Costs which are partly fixed and partly variable (e.g.,
electricity).
a) Direct Cost: Costs that can be directly identified with a specific product or
job (e.g., direct material).
b) Indirect Cost: Costs that cannot be directly identified with a product or job
(e.g., factory rent).
Cost Unit:
Meaning:
A Cost Unit is a unit of product, service, or time in relation to which costs are
ascertained. It is a unit of measurement of the product or service for which cost is
determined.
Definition:
According to the Institute of Cost and Management Accountants (ICMA),
"Cost unit is a unit of product or service in relation to which costs are ascertained."
Examples:
Purpose:
To determine the total and per unit cost of production, operation, or service.
Cost Center:
Meaning:
A Cost Center is a location, department, person, or equipment for which costs are
collected and used for cost control.
Definition:
According to CIMA,
"A cost center is a location, person, or item of equipment (or group of these) for
which costs may be ascertained and used for cost control."
Purpose:
To analyze and control costs by dividing the organization into manageable parts.
Costing refers to the process of ascertaining the cost of a product or service. To suit
different industries and business operations, various methods and techniques of
costing are used.
A. Methods of Costing:
Methods of costing refer to the ways of determining the cost of production or
services. These are applied depending on the nature of the product or industry.
1. Job Costing:
2. Batch Costing:
Used where products are manufactured in batches. The cost is calculated for a whole
batch and then per unit.
Example: Biscuit manufacturing.
3. Process Costing:
4. Contract Costing:
Used for large construction works that take a long time to complete.
Example: Road or bridge construction.
5. Operation Costing:
B. Techniques of Costing:
Costing techniques are the approaches used to control and manage costs.
1. Marginal Costing:
Only variable costs are considered for product costing and decision-making. Fixed
costs are treated as period costs.
2. Standard Costing:
Pre-determined costs are compared with actual costs to find variances. Helps in cost
control.
3. Budgetary Control:
Budgets are prepared in advance and actual performance is compared with the budget
to control costs.
4. Absorption Costing:
5. Uniform Costing:
Unit 2 starts:
Q. Explain the meaning, objectives, and essentials of Material Control.
Material control refers to the systematic control and regulation of purchasing, storing,
and using materials in such a way that waste is minimized and the cost of production
is reduced. It ensures the availability of the right quantity of materials at the right time
and place.
Definition:
According to Wheldon,
"Material control is the systematic control over the procurement, storage, and usage
of materials so as to maintain an even flow of production."
1. Purchase Control:
Meaning:
Purchase control refers to the process of regulating the purchase of materials in a
systematic way so that the right quantity and quality of materials are procured at the
right time, from the right source, and at the right price.
Definition:
“Purchase control is the regulation of the functions of purchasing with the aim of
acquiring the right material, in the right quantity, of the right quality, at the right
price, and at the right time.”
Purpose:
To avoid excess or shortage of materials, reduce cost, and ensure uninterrupted
production.
2. Inventory Control:
Meaning:
Inventory control refers to the scientific method of maintaining the proper level of
stock to ensure smooth production and minimize the cost of holding inventory.
Definition:
According to ICMA,
“Inventory control is the technique of maintaining stock items at the desired level.”
Purpose:
To avoid under-stocking (which may stop production) and over-stocking (which
blocks capital and increases storage cost).
3. Store Keeping:
Meaning:
Store keeping is the process of receiving, storing, and issuing materials in a safe and
systematic manner. It involves managing the physical storage of materials and
maintaining proper records.
Definition:
“Store keeping is the art and science of receiving, preserving, and issuing materials
from stores.”
Purpose:
To protect materials from damage and theft, and to ensure timely availability for
production and other departments.
Q. Define the methods of pricing of materials: LIFO, FIFO, Simple Average, and
Weighted Average.
Material pricing methods are the techniques used to determine the value of materials
issued from the store. These methods affect the cost of production and inventory
valuation.
Meaning:
Under this method, the materials that are purchased first are issued first. The closing
stock consists of the most recent purchases.
Example:
If 100 units are purchased at ₹10 and another 100 units at ₹12, and 100 units are
issued, the cost of issue will be ₹10 per unit.
Suitability:
This method is suitable when materials are perishable or when prices are rising.
Meaning:
Under this method, the materials that are purchased last are issued first. The closing
stock remains at the oldest price.
Example:
If 100 units are purchased at ₹10 and another 100 at ₹12, and 100 units are issued,
the cost of issue will be ₹12 per unit.
Suitability:
This method is useful during periods of rising prices to match current costs with
current revenues.
Meaning:
Under this method, the issue price is calculated by taking the arithmetic average of
the prices of all lots in stock, without considering quantities.
Formula:
Example:
If materials are purchased at ₹10, ₹12, and ₹14, the issue price will be:
(10 + 12 + 14) / 3 = ₹12 per unit
Meaning:
In this method, the issue price is calculated by taking the weighted average of the
prices based on quantities purchased.
Formula:
Weighted Average Price=Total Cost of Materials
total Quantity of Materials
Example:
If 100 units are purchased at ₹10 (₹1000) and 200 units at ₹12 (₹2400),
Material loss refers to the loss of raw materials during the process of production due
to spoilage, evaporation, theft, wastage, or defects.
Normal Loss:
Loss that is expected and inevitable during the production process under
efficient operating conditions. It is usually expressed as a percentage of input
materials.
Abnormal Loss:
Loss that occurs due to unusual or avoidable causes such as carelessness,
accidents, or inefficiency. It is not expected under normal operating
conditions.
Abnormal Gain:
Sometimes, more output is obtained than the input quantity expected, which is
treated as abnormal gain.
Type of
Accounting Treatment
Loss
Normal - Considered as a part of production cost. - Cost of normal
Loss loss is usually absorbed by good units produced. - The
value of normal loss is either charged to cost of
production or credited to a separate “Normal Loss
Type of
Accounting Treatment
Loss
Account.”
- Treated as a separate loss and charged to Abnormal
Abnorm Loss Account. - It is not included in cost of production
al Loss but shown separately in cost statement or profit and loss
account.
- Treated separately in Abnormal Gain Account and
Abnorm
credited to cost account or profit and loss account,
al Gain
reducing overall cost.
Meaning:
Control of material costs means regulating and managing the cost of materials to
minimize wastage, avoid excess inventory, and ensure efficient use, thereby reducing
the overall cost of production.
Effective Purchasing:
Buying materials of the right quality at the best price and from reliable
suppliers through competitive bidding or negotiated contracts.
2. Indirect Labour:
These are employees who do not work directly on the product but
support the production process.
Their work cannot be directly traced to specific jobs.
Example: Supervisors, maintenance staff, security guards, etc.
✅ Cost is treated as part of factory overhead.
1. Separation Method
This method measures labour turnover based on the number of
employees who have left the organization during a period.
Labour Turnover Rate=(Number of Separations
Average Number of Employees)×100
🔹 Separations include resignations, retirements, dismissals, etc.
2. Replacement Method
This method considers only the number of new employees hired
to replace those who left.
Labour Turnover Rate=(Number of Replacements
Average Number of Employees)×100
🔹 Focuses on actual replacements, not total new hires.
3. Flux Method
This method combines both separations and replacements, giving
a more comprehensive view.
Labour Turnover Rate=(Separations + Replacements
Average Number of Employees)×100
🔹 Gives a full picture of labour movement (in and out).
📌 Note:
The average number of employees is usually calculated as:
Average Number of Employees={Number at Beginning + Number a
t End}
2
🔹 Summary Table:
Type of Idle Cause Treatment Account
Time Debited
Normal Idle Routine, Included in Factory
Time unavoidable factory Overheads A/c
delays overheads
Abnormal Unexpected, Charged to Costing Profit
Idle Time avoidable issues Costing P&L & Loss A/c
Account
Concept of Overtime (Cost Accounting):
Overtime refers to the extra hours worked by employees beyond
their normal working hours. These extra hours are usually
compensated at a higher wage rate, often 1.5 to 2 times the
normal rate, depending on company policy or labour laws.
Disadvantages of Overtime:
Higher Labour Cost:
o Overtime is paid at a premium rate, increasing the total
labour cost and reducing profit margins.
Reduced Efficiency:
o Extended working hours can lead to fatigue, resulting in
reduced productivity and more errors.
Quality Issues:
o Tired workers are more likely to make mistakes, which can
affect product quality.
Health Problems:
o Continuous overtime can negatively impact workers’ physical
and mental health.
Employee Dissatisfaction:
o Regular overtime may disrupt work-life balance and lead to
job dissatisfaction or burnout.
Dependence on Overtime:
o Overuse may make management reliant on overtime instead
of hiring adequate staff or improving processes.
Labour Disputes:
o Unequal distribution or compulsory overtime can cause
disputes and lower morale.
c) Halsey Plan
Workers get a time-based wage plus a bonus (typically 50%) of time
saved.
Formula:
Earnings=(Time Taken×Rate)+(50%×Time Saved×Rate)
d) Rowan Plan
Bonus depends on the ratio of time saved to time allowed.
Formula:
Earnings=Time Taken×Rate+(Time SavedTime Allowed×Time Taken×R
ate)
📌 Summary Table:
Method Basis Encourages Risk to
Productivity? Quality
Time Rate Time spent ❌ No ✅ Low
Piece Rate Output ✅ Yes ⚠️Yes
produced
Halsey/Rowan Time + ✅ Moderate ✅ Controlled
(Incentive) Bonus
Q. Define Labour Cost Control.
Meaning:
Labour cost control refers to the process of planning, monitoring, and regulating
labour expenses to ensure efficient utilization of human resources while minimizing
labour cost without affecting productivity or quality.
Definition:
According to CIMA,
"Labour cost control is the systematic control over labour costs to reduce
unnecessary expenses and improve efficiency."
Purpose:
The aim is to keep labour costs within budgeted limits, avoid wastage of labour time,
increase productivity, and ensure fair compensation.
Effective Supervision:
Ensure proper supervision to monitor labour performance, reduce absenteeism,
and prevent unauthorized work stoppages.
Unit 3 complete:
Unit 4 starts:
Q. Define Overheads and explain their Importance.
Meaning of Overheads:
Overheads are indirect expenses incurred in the production process that cannot be
directly traced to a specific product, job, or service. They include all costs other than
direct materials and direct labour.
Definition:
According to CIMA,
"Overheads are indirect expenses of production, administration, selling, and
distribution which cannot be conveniently identified with a particular cost unit."
Examples:
Rent, electricity, depreciation, factory supervision, office salaries.
Importance of Overheads:
Complete Costing:
Overheads are essential to ascertain the total cost of production, including
indirect expenses.
Pricing Decisions:
Accurate allocation of overheads helps in setting a competitive and profitable
price.
Cost Control:
Analyzing overheads enables management to control unnecessary expenses
and improve efficiency.
Profit Measurement:
Proper overhead allocation ensures correct profit calculation by including all
costs.
Performance Evaluation:
Comparing actual overheads with standards or budgets aids in evaluating
departmental performance.
Inventory Valuation:
Overheads form part of inventory cost in manufacturing concerns, affecting
financial statements.
Meaning:
Allocation of overheads refers to the process of identifying and assigning overhead
costs to different cost centers or departments where the costs are incurred. It involves
charging overheads directly to the cost centers on a scientific and fair basis.
Explanation:
Example:
2. Appointment of Overheads:
Meaning:
Appointment of overheads means distributing or apportioning overhead expenses,
which cannot be allocated directly to one cost center, among various cost centers
based on a suitable criterion.
Explanation:
When overheads relate to more than one cost center, they are apportioned
based on some equitable basis such as floor area, labour hours, machine hours,
or production volume.
This process ensures that each cost center bears a fair share of indirect
expenses.
Apportionment
Basis Allocation
(Appointment)
Direct charging of Distribution of overhead
Meaning overhead costs to a costs among two or more
specific cost center. cost centers.
When the overhead is When the overhead is
Applicability fully related to one cost common to multiple cost
center only. centers.
Nature of Simple and direct Division and distribution
Process assignment. based on a suitable basis.
Rent of a department
building used Electricity bill shared by
Example
exclusively by one several departments.
department.
Apportioned on basis like
Basis of No basis required as it
floor space, labor hours,
Distribution relates to one center.
machine hours, etc.
To charge overhead cost To share overhead cost
Purpose
directly. fairly among cost centers.
It means assigning overhead expenses to products or jobs so that the total cost of
production includes both direct costs and a fair share of indirect costs (overheads).
Explanation:
After overheads are allocated and apportioned to different cost centers, they
are absorbed by cost units such as products, jobs, or services.
The rate helps to assign overhead costs fairly and systematically to units
produced.
Example:
If factory overheads are ₹2,00,000 and total machine hours are 10,000, then the
overhead absorption rate per machine hour will be:
=2,00,000
10,000=₹20 per machine hour
Pricing Decisions:
Enables proper pricing by including all costs.
Cost Control:
Helps to monitor overhead spending by comparing absorbed overhead with
actual overhead.
Profit Measurement:
Ensures correct profit calculation by including overhead expenses.
Overhead Rate is a predetermined rate used to absorb or assign overhead costs to cost
units (products, jobs, or services). It represents the amount of overhead charged per
unit of the chosen base, such as labour hours, machine hours, or direct labour cost.
Definition:
According to CIMA,
"Overhead Rate is the rate at which overheads are absorbed or charged to cost
units."
Meaning:
Cost Ledger:
A ledger maintained for recording all cost accounts including materials,
labour, and overheads.
Stores Ledger:
Records all transactions related to materials — receipts, issues, and balances
of inventory.
Labour Register:
Records details of labour employed, attendance, wages paid, and labour cost.
Overhead Ledger:
Records all overhead expenses incurred and apportioned to various cost
centers.
Cost Sheet
A statement showing the total cost of production or operation with detailed
classification of costs.
Cost Ledger:
Central ledger containing all cost-related accounts.
Stores Ledger:
Shows the quantity and value of materials received, issued, and balance stock.
Work-in-Progress Ledger:
Records the cost of incomplete goods under production.
Labour Ledger:
Maintains records of labour cost, attendance, wages, and incentives.
Overhead Ledger:
Accounts for indirect expenses and their apportionment among departments.
Finished Goods Ledger:
Records the cost of completed goods transferred from production.
Meaning:
Collection of Overheads:
All overhead expenses are collected and recorded in overhead control accounts
as they are incurred (e.g., rent, electricity, salaries).
Classification of Overheads:
Overheads are classified into factory (production), administration, selling, and
distribution overheads.
Allocation of Overheads:
Overheads that can be directly charged to a cost center are allocated to that
specific center.
Absorption of Overheads:
Overheads are absorbed into cost units (products or jobs) using a
predetermined overhead absorption rate based on bases like direct labour
hours, machine hours, or prime cost.
Reconciliation of Overheads:
Compare actual overheads with absorbed overheads to find under or over
absorption, and adjust accordingly in cost records.
Under absorption:
Costing Profit & Loss Account Dr.
To Overhead Absorption Account
Over absorption:
Overhead Absorption Account Dr.
To Costing Profit & Loss Account
Unit 4 complete.