Heat Transfer Equipment User Manual
Heat Transfer Equipment User Manual
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User Manual
BU1700TTM
Preface…………………………………………………………………1
2 Safety Instruction………………………………………………4
3 Stripping …………………………………………………………7
5.2.1 Commentary……………………………………………………10
5.3.1 Commentary……………………………………………………11
6 Principle of Operation…………………………………………15
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7 Workflow……………………………………………………………15
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1. Company Profile
Thank you for choosing our products. BU1700TTM is the new type of heat transfer
equipment, and it is independently developed by our company in 2009. It fully
represents the advantage of the speed and good effect in transfer printing. It adopts
the oil heating mode to control the temperature, achieving speed in warming and
good effect in the heat preservation, as well as improving the productivity. In
addition, it has functions such as automatic blanket off, automatic lifting off backing
paper and automatic rolling picture etc. The equipment, through a series of
human-based innovation design, makes your work safer and easier.
In order to achieve the optimum quality when using heat transfer, as well as to
achieve the machine service life extension, please read the instructions pertaining to
the installation, operation and maintenance in the manual. At the same time, please
fill the warranty bill, and send to our company by fax or courier so as to be enjoyed
better after-sale service from our company. The contact information is shown in the
last page.
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2. Safety Instruction
Before the operation, please read the safety instruction carefully to fully understand
the machine’s primary structure, function, and operation method. If conditions
permit, the training to the operators is required, and the operators, passing the
examination, are allowed to operate and maintain. During the operation and
maintenance, please pay attention to the warning signs, pasted to the equipment, and
improve the safety awareness to prevent the accidents and to guarantee operator’s
personnel safety.
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crushing or burning. When the machine is heating and operating, the operators shall
be present to avoid the roller damages or the fire due to the overheating.
Anti-grinding sign
This sign is shown at the junction of the upper and lower
machine front.
don’t let your hand, clothes, hair or other parts of your body
Chain Sign
This sign is shown at the inner flank of the left box.
Please don’t let your hand, clothes, hair or other parts of
your body touch the chain in operation to avoid injury.
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Heating roller is the heating component, so don’t touch it. When the power is off,
upper rubber roller requires enough time for heat output. Don’t touch it immediately
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3. Stripping
Step 1: Tear down the wooden top
required)
Instruction: The picture is the schematic diagram, and the bolt amount shall be
subject to the size of the packing container.
Attention: When removing the machine by the fork truck, please be sure to put the
beam of the machine bottom, at the fork truck, and at the same time someone should
hold both sides firmly. Please be careful in the transportation process to avoid the
damage by drop of the machine.
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[Link] [Link] Box [Link] Roller for Transfer Paper [Link] Rod
[Link] [Link] Bar for Picture [Link] Covering
[Link] Panel [Link] Roller [Link] Off Roller [Link] Belt
[Link] Roller for Transfer Paper [Link] switch
[Link] [Link] Box [Link] Roller for Picture
5.1.1 Commentary
Heating Roller
As the heating roller is the core component of the machine, its maintenance shall be
conducted well. Before the use, the equipment surface shall be kept clean. The roller
surface was processed by special technics, therefore please don’t clean with
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Commentary
Handwheel
In the case of power off during equipment normal operation, manually rotate the
handwheel to separate the blanket belt from the heating roller to avoid the damage to
the blanket due to the roller high temperature.
Power Lead Interface
Power Lead Interface
Connect the power lead; close the back open space of the left box; reset the scram turn
button. This moment the red indicator light of the stop button in the main control
panel is lightened; if press the green start button to connect the control source, the
indicator light of the green start button will be lightened and the red light will be put
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out. The temperature controller and the speeder of the equipment start to run.
Commentary
Shift Excursion Correction Component
When the equipment is working normally, there may be 3mm in shift excursion for
the blanket belt, which belongs to normal phenomenon. This moment, the shift
excursion shall be adjusted by the correction component. Blanket shift excursion to
the left represents the left side is loose, and therefore press the white button at the left
of the auxiliary control panel, and then the left side of the blanket belt will be
tightened; blanket shift excursion to the right represents the right side is loose, and
therefore press the green button at the right of the auxiliary control panel, and then the
right side of the blanket belt will be tightened.
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[Link] Wheel of Electric Motor [Link] Wheel of Drive Roll [Link] Reducer
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1. Main Power Switch (ON): as the main power switch to energize the equipment.
After pressing the button to power on the equipment with a signal of the indicator
light on, you can start the heat transfer work.
2. Main Power Switch (OFF): when press the button to turn off the main power of
the equipment, the equipment will stop heat transfer work, and the blanket belt will
disconnect with the heating roller automatically to prevent the blanket from being
damaged by the high temperature of the roller.
3. Lifting Pressure Lever Switch (Tension Device): switch it on to start heat
transfer, the pressure lever will drop automatically and the tension stand will pave
the heat transfer material smoothly to bring out the best transfer quality.
4. Heating Switch (Heat): it is the main power of the heating roller for heating. Twist
the knob onto the heating gear, and the heating roller starts heating.
5. On-blanket Switch (Enter The Blanket): long press of the button will start the
blanket belt to enter the blanket. Use the Limit Switch to stop the blanket belt at the
target place. The button is an interlock to the Off-blanket Switch.
6. Off-blanket Switch (Move The Blanket Backward): short press of the button
will separate the blanket belt from the heating roller. Use the Limit Switch to stop
the blanket belt at the target place. Pay attention to the blanket and avoid it from
being damaged by the high temperature of the roller without delay. The button is an
interlock to the On-blanket Switch.
7. Fan Switch (Fan): press the button to cool the automatic retracting of the transfer
painting and prevent it from secondary transfer caused by the high temperature.
8. Emergency Stop Switch (Emergency Stop): in case of emergency, press the red
button to cut off the power promptly and the driving roller will stop working. The
red button will lift up automatically when rotate it in clockwise direction. But for
recovery operation of the driving roller, you must press the power switch on the
control panel.
9. Power Instructions (Power supply indication): when green indicator light of the
power is on, it means the main power of the equipment is switched on.
10. Speed Governor (Frequency Governor): it is used for regulating the running
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speed of the equipment in a good condition. Its setting range is 0-5 m/min. In order
to obtain a better transfer result, it is proposed to set the operating speed at 0.5
m/min.
11. Temperature Controller (Temp Setting): its function is controlling the
temperature of the heating roller. For utilizing the heater to heat the conducting oil,
you can start or stop it through the Heating Switch. The temperature controller
displays the predetermined temperature of the conducting oil and its real-time
measured temperature. It will come out an alarm when the temperature of the
conducting oil reaches up to 260°C. When an alarm occurs, the heater will stop
heating. The temperature controller regulates heating of the heater through collecting
platinum resistance signal of the temperature, and there is also a display of the
real-time measured temperature of the conducting oil on it. The numbers displayed
in the upper row of the temperature controller panel reflects the outside surface
temperature of the heating roller, while numbers showed in the lower row reflects the
predetermined value of the temperature. It can be modified and set up according to
specific needs of the user. The setting methods are as follows:
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Other parameters should not be altered because the settings have been
completed before leaving the factory. To change the settings of the parameters, you
should carefully read the manual of the temperature controller and operate the
equipment on the basis of the procedures and methods demonstrated in it. In order to
extend the life span of the equipment, please do not make frequent modifications to
the settings of the temperature. And you must press the keys on the panel with slight
strengths to prevent them from being damaged.
1. Left-side Tension Switch (Forward): is the white button on the left side. It can
correct a deviation of the blanket during the running time of the equipment by
pressing the button. The corrective range of it is about 0-3 mm. If the blanket shifts
to the left, it means the Left-side Tension Switch is loose, thus, press this button to
strain the left-side of the blanket.
2. Right-side Tension Switch (Backward): is the green button on the right side. It
can correct a deviation of the blanket during the running time of the equipment by
pressing the button. The corrective range of it is about 0-3 mm. If the blanket shifts
to the right, it means the Right-side Tension Switch is loose, thus, press this button to
strain the right-side of the blanket.
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Roller, Receiving Transfer Paper Roller, Receiving Painting Roller and Receiving Backing Paper
Roller. The rollers are all changeable and their construction are all quick detachable. The
differences among the roller include: the Receiving Painting Roller and the Receiving Backing
Paper Roller are driving rollers, while Extracting Transfer Paper Roller and the Extracting
Painting Roller are non-driving rollers; both of the two types of rollers are equipped with
When dismount Extracting Film Roller and Receiving Winding Roller, you just
need to twist the jacket on the Nylon supporting pedestal and align the gaps, after
that, you can take down the Extracting Painting Roller and the Receiving Winding Roller.
When mount the Extracting Painting Roller and the Receiving Winding Roller, you must
pay attention to the flat mouth on the axis head, align it to the flat key in the
supporting pedestal, and finally lock the axis head by twisting the jacket.
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6. Principle of Operation
Before starting the transfer work, please find out its operating principles.
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7. Workflow
(1) Make sure earthing and power-line connection are both correct before startup of
the equipment, then close the Air Switch.
(2) Check up whether the blanket belt and all surfaces of the rollers are clean or not.
Examine the tightness of the blanket belt because it shouldn’t be strained too tight
during normal operation. You should press the blanket with your palm to examine
the tightness of it and make sure it keeps certain looseness.
(3) Press the Main Power button and then press the Speed Governor button on the
control panel to set up proper running speed for the equipment.
(4) Twist the Heating Switch onto the heating gear and set up the required
temperature on the Temperature Controller. The user can confirm specific
temperature according to different transfer cloth. Use small piece of facing material
or transfer paper as a testing print if you are not sure about the suitable temperature.
Then you can make prompt adjustment when the temperature is too high or too low
in order to ensure quality of the product.
(5) Place transfer paper and transfer cloth onto the Extracting Transfer Paper Roller
and the Extracting Painting Roller respectively. When the temperature comes up to
an appropriate value, smooth out the facing material, pull it onto the workbench,
then push it into the Heating Roller by pressing the Lifting Pressure Lever Switch.
Notice: lay the transfer paper on the top of the transfer cloth with the inky side
facing to the cloth.
(6) When transfer long paintings, you can use Receiving Painting Roller. Make sure
the tightness of the Receiving Painting Roller is at an appropriate extent while the
transfer painting is smoothly entering the Rubber Roller. The tightness of the
Receiving Painting Roller may adjust its damping hand wheel.
(7) Do prevent any hard objects from touching the rollers during the course of
transfer in case of any scratches happen to the surface of the rollers. Ensure safe
production by keeping a clean environment around the equipment. When the
equipment is running, any absence of the operator is banned in order to prevent
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9) Keep clean of the installation board for electrical parts inside the box as well as
the frequent converters; prevent dust and other metal conducting articles from
dropping into the box; do not open the electrical shield to avoid electric shock.
10) For any change of the main components like the Heating Roller and speed
reducer, you must adopt special model of our company, do not make private
modification or replacement.
11) The conducting oil in the Heating Roller has been configured before leaving the
factory. As the using time and frequency increasing, the quality of the conducting oil
may deteriorate gradually under high temperature. So we advise the user to make
sampling analysis at regular intervals (annually, with 600ml at a time). Replace the
conducting oil if it is found that the sampling conducting oil is deteriorated after the
analysis. Please select appropriate petrol pump to connect to the M16x1.5 filling
aperture and leading out the conducting oil. After pouring the new oil into the
machine, try out the machine by heating the roller to 120℃, during this course, three
times of exhaust are required for the Heating Roller. Please see also the 5.1.1 Notes
of the Heating Roller section for detailed instruction. Make sure to choose proper
model and capacity of feed oil. The model and capacity of feed oil selected by our
company are 320# and 50L respectively. Our company will not take any
responsibility if any security incident happens because of the incorrect operation
which disobeys the requirements above.
12) The front part of the workbench is a non-load-bearing structure which is
detachable. While carrying the equipment, please do not place any heavy object or
pressure on it in order to avoid damage of the countertop and its positioning screws.
13) While using the fork truck to carry the equipment, you can put the forks arms
under the downside beam of the equipment stand; in order to prevent the equipment
from toppling over forward or backward, make sure there are escorting people beside
two sides of it for holding and protection purpose.
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9. Equipment Maintenance
9.1 Daily Maintenance
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7. the printed picture deviated in the pressure of the left and right sides of the see also the Instruction of Rectifying a
10mm or so equipment are uneven Deviation
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Declaration
Add the EMI filter of WEN ZHOU ZHENG LIANG ELECTRON ELECTRIC
CO., LTD.(ZL-26A-M) to the equipments for EMC test.
Attention!
Through poor conditions of the electrical MAINS, shortly voltage drops can appear
when starting the EQUIPMENT. This can influence other equipment (eg. Blinking of
a lamp). If the MAINS-IMPEDANCE Zmax<0.300 OHM, such disturbances are not
expected.(In case of need, you may contact you local supply authority for further
information.)
Hinweis!
Beim Anlaufen (Starten) dieser Ausrüstungen kann ein kurzzeitiger
Spannungseinbruch auftreten, insbesondere bei schlechter Netzqualitä[Link]
Einbrüche können andere Geräte bccinflussen (z.B. Flimmern einer Lampe).Bei
einer Netzimpedanz Zmax<0.300 OHM sind solche Störungen nicht zu
erwarten.(Bitte kontaktieren Sie lhre lokales Energieversorgungsunternehmen für
weitere Informationen).
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Distributor Tel.
Notes
1. The warranty bill should be filled by the selling unit and be held
2. The warranty period for the product is one year; the user can take
free repair within half a year with the warranty bill, and it will be
paid for an additional flat cost fees after the time limit.
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北 North
南沙滩 Nanshatan
京昌高速路 Jingchang Highway
中国音乐学院 China Conservatory of Music
北京富雷实业公司 Beijing Fulei Industrial & Commercial Co., Ltd.
北京长空机械有限责任公司 Beijing Changkong Machinery Co., Ltd.
健翔桥 Jianxiang Bridge
北京信息工程学院 Beijing Information Technology Institute
北京社科院 Beijing Academy of Social Sciences
北四环路 North Fourth Ring Road
亚运村 Asian Games Village
民族园 National Park
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