Engineering Documents For Product Approval

PROJECT: SATNA CEMENT WORKS

CUSTOMER: BIRLA CORPORATION LTD.
MODEL: HIPULSE D, 3X1
kVA RATING.: 2X30kVA, 230V AC
REV. NO.: 00
DATE: 31.03.21
 INDEX

SR.NO. DESCRIPTION
1 SCOPE OF SUPPLY
2 TECHNICAL SPECIFICATIONS
3 GENERAL ARRANGEMENT DETAILS
4 DISPLAY & MIMIC DETAILS
5 DESIGNATION OF PARTS AND SINGLE LINE DIAGRAM
6 SYSTEM DESCRIPTION
7 BILL OF MATERIAL-MAJOR COMPONENTS
8 ELECTRICAL WIRING DIAGRAM
9 BATTERY DETAILS
10 HEAT LOSS CALCULATION
11 QUALITY ASSURANCE PLAN
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REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

00 FIRST ISSUE 31.03.22

REV. DESCRIPTION DATE REMARKS
TITLE : DRAWING NO. REVISION
INDEX SHEET 155MK22-INDEX
SHEET OF
00
1 1
APPD. PGP 31.03.22 DRG.SIZE

A4
VERTIV ENERGY PRIVATE LIMITED CHKD.
(formerly Emerson Network Power (India) Private Limited)
VRS 31.03.22
Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 31.03.22

VERSION 0.0
 SCOPE OF SUPPLY
SUCH 1 SET

SR NO ITEM DESCRIPTION QTY

1 UPS, Hipulse D, 3 X 1, 30 kVA, Input 415V, Output 230 V AC, 50 Hz with 02 Nos

A. SPD at Input
2 Parallel Kit 01 No

3 Servo Control Voltage Stabilizer 30kVA 230VAC 1Ph 01 No

4 Battery SMF-12V_120AH_32No’s_EXIDE with Rack & IRIT 02 Sets

5 UPS to Battery Cable – Total Length 40 Mtr’s

6 MODBUS 01 No

7 2 Years Mandatory Spares 01 Set

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00 FIRST ISSUE 31.03.22

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SCOPE OF SUPPLY 155MK22-SC
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A4
VERTIV ENERGY PRIVATE LIMITED CHKD.
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VRS 31.03.22
Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 31.03.22

VERSION 0.0
 TECHNICAL SPECIFICATIONS
A. UPS SYSTEM
a) GENERAL
1 Make Vertiv Energy Private Limited
2 Type Double Conversion True On-line UPS system.
3 Reference standard IEC 62040-3
4 No. of cabinets 03 Nos.
Dimension of UPS System (Rectifier + Charger+ UPS1 &2 : W1000mm X D900mm X H1870mm
5
Inverter + Static Switch) (W x D x H) SCVS: W600mm X D900mm X H1850mm
6 Overall dimension (W x D x H) W2600mm X D900mm X H1870mm
7 Ambient temperature 40°C
8 Configuration Parallel Redundant
b) RECTIFIER / BATTERY CHARGER
3Ph, Full Wave, Advanced PFC rectifier with
1 Type
IGBT based charger.
2 Input voltage 415 V AC 3 Ph, 3 W (+10% /-10% )
3 Frequency ± % variation 50 Hz ±10%
4 Regulation at Nominal Voltage ±1%
5 Ripple content in DC output with battery <1%
Ripple content in DC output without battery at
6 <1%
charger output
7 Power factor at rated load ≥0.92 at full load and Nominal input Voltage
c) STATIC INVERTER
1 Type IGBT Based PWM technology
2 AC output voltage 230V
3 AC output voltage ± % Regulation ±1%
4 Frequency ± variation 50 Hz (+/- 0.1Hz)
5 Rated full load capacity at 0.9 power factor 30kVA/ 24kW
6 Total harmonic content at 100% linear load <2%
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Total harmonic content at 100% non-linear

7 <5% (Ref: IEC 62040-3)
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load
8 Overload capacity i) 110% for 60 Min
ii) 125% for 10 Min

00 FIRST ISSUE 31.03.22

REV. DESCRIPTION DATE REMARKS
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TECHNICAL SPECIFICATIONS 155MK22-DS
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VERTIV ENERGY PRIVATE LIMITED CHKD.
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VRS 31.03.22
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VERSION 0.0
 iii) 150% for 1 Min
9 Slew rate 0.2 Hz/ Sec
d) STATIC TRANSFER SWITCH
1 Type SCR-SCR Based
2 Rated voltage 1600V
3 Rated current 92A/95A/107A
4 Transfer time No break in Sync mode
<10 msec. in async. Mode
5 Overload capacity i) 110% for 60 Min
ii) 125% for 10 Min
iii) 150% for 60 sec
iv) 1000% for 100msec.
e) MANUAL BYPASS SWITCH
1 Type Load Break Switch
250A(2X125A ,2P IN //EL) LOAD
2 Rated current
BREAK SWITCH
B. BATTERY
1 Type SMF _120AH_12V
2 Rated voltage 384 V DC
3 No. of Batteries. 32 No's (12 Volt Each Block )
4 Minimum cell voltage during duty cycle ECV 1.75V/cell
5 Maximum charging current 12A
6 Battery Backup time 60 min
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TECHNICAL SPECIFICATIONS 155MK22-DS
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VERTIV ENERGY PRIVATE LIMITED CHKD.
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VRS 31.03.22
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VERSION 0.0
 TECHNICAL SPECIFICATIONS- SCVS
SR NO DESCRIPTION SPECIFICATIONS
1 Make Vertiv Approved
2 Type Servo
3 Ambient temp 40°C
4 No. of phases 3Ph -1Ph
5 Frequency 50 Hz
6 Capacity 30kVA
7 Input Voltage 415 V AC 3 Ph, 3 W (+10% /-10%)
8 AC Rated Output Voltage 230V (+/-1%)
9 Frequency ± % Variation 50 Hz (+/-5%)
10 Over Load Protection 110% for 10 mins
11 Input Fault Level 10kA
12 Others
a. Ingress protection : IP-41
b. Paint Shade : RAL 7035
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TECHNICAL SPECIFICATIONS 155MK22-TS
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VERTIV ENERGY PRIVATE LIMITED CHKD.
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Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 31.03.22

VERSION 0.0
 1 2 3 4 5 6 7 8
155MK22-FV
TOP VIEW

A A

PANEL DIMENSIONS :-

B B
MATERIAL :-

UPS SCVS

PAINTING DETAILS FOR ALL DOOR'S & COVERS :-

Load On Manual Bypass Load On Manual Bypass

Bypass ON Load On Bypass Bypass ON Load On Bypass

Bypass Bypass

Input OK Inverter ON Load On Inverter To Load Input OK Inverter ON Load On Inverter To Load
Input Input

- + Load On Battery - + Load On Battery

C C
PAINTING DETAILS FOR FRAME & BASE FRAME :-

D SCVS UPS 1 UPS 2 D

NOTE :-

#
# #

E E

FRONT VIEW SIDE VIEW

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DIMENSIONS
TITLE :-
IN mm.
FRONT VIEW DIAGRAM
155MK22-FV 00
TOLERANCE ± 0.5 SHEET 1 OF 3
UNLESS OF 2X30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS / 31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 1 2 3 4 5 6 7 8
155MK22-FD

A A

B B
SCVS UPS 1 UPS 2

C C

D D

E E
FRONT SIDE
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DIMENSIONS
TITLE :-
IN mm.
FOUNDATION DETAILS
155MK22-FD 00
TOLERANCE ± 0.5 SHEET 2 OF 3
UNLESS OF 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS / 31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 1 2 3 4 5 6 7 8
155MK22-TB

A A

SCVS UPS 1 UPS 2

B TB DETAILS ( FOR CUSTOMER USE ONLY ) :-

B

COPPER ALUMINIUM

C C

NOTE :- DOOR OPEN VIEW DETAILS.

# EARTHING BUSBAR

D D
#

BATTERY

MAINS MAINS OUTPUT

BYPASS
E INPUT
INPUT INPUT E
FRONT SIDE
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DIMENSIONS
TITLE :-
IN mm.
TERMINATION DETAILS
155MK22-TB 00
TOLERANCE ± 0.5 SHEET 3 OF 3
UNLESS OF 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 FIRST ISSUE NSS / 31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 DISPLAY DETAILS

A) LCD MIMIC FOR 1PHASE OUTPUT SYSTEMS,

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00 INITIAL RELEASE 31.03.22

REV. DESCRIPTION DATE REMARKS
TITLE : DRAWING NO. REVISION
DISPLAY DETAILS-UPS 155MK22-DD
SHEET 1
00
OF 7
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A4
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VERSION 0.0
 Description of key functions
When pressed, you can changeover from group parameters to group alarms.
SHIFT KEY Also if acknowledge key is pressed followed by shift key, you get into setting
mode. In this mode you can view & alter Date & Time parameters. To
change press shift key, parameters will be selected then to change setting
use UP or DOWN key. To skip press shift key

UP KEY
a) To increase any value during setting.
b) To see the set of parameters or group which is UP in order to that which is
displayed presently

DOWN KEY a) To decrease any value during setting.

b) To see the set of parameters or group which is DOWN in order to that
which is displayed presently.

ACKNOWLEDGE KEY
To silence alarm in case of any fault.

INVERTER ON KEY
a) To turn ON Inverter.
I b) To reset Inverter fault after corrective action is taken.

INVERTER OFF KEY

To switch OFF Inverter (when pressed for more than 2 seconds).
O

With Date & Time parameters on LCD display, Press first acknowledge key,
RTC SETTING
then shift key to enter in RTC setting mode. Use UP/ DOWN key change the
setting of day, date & time. SHIFT key is used to select day, date & time.
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REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

STORED FAULTS In alarm group, using DOWN key, we can see the stored faults in that group.
To see previous fault press DOWN key & see recent fault stored press UP key

00 INITIAL RELEASE 31.03.22

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VERSION 0.0
 1) INDICATIONS ON MIMIC :-

Sr.No. Indications Description

Flashes in case of Mains-fail, Input Single phasing / Phase

1 INPUT/RECTIFIER OK reverse, Input Under/Over-voltage, or rectifier fault such as
rect. Over voltage, Rect OT, DC OV

Flashes in case of inverter fault such as Output Under/over

2 INVERTER OK voltage, Output Overload, Inverter Over-temperature,
Output short circuit, Transformer Over temperature etc.

3 LOAD ON INVERTER Glows in case of Load on inverter

4 LOAD ON BYPASS Glows in case of Load on Static Bypass

5 BYPASS OK Glows in case of bypass voltage or frequency are ok.

6 LOAD ON MANUAL BYPASS Glows in case of Load on Manual Bypass.

Flashes in case of Battery low pre-alarm, Battery low trip,
7 LOAD ON BATTERY
Battery Over-voltage & Battery switch open.
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VERTIV ENERGY PRIVATE LIMITED CHKD. 12 08 19
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Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 31.03.22

VERSION 0.0
 2) METERING :-
• Parameters displayed on LCD display :-

a) INPUT GROUP: - Input voltage (R-N, Y-N, B-N)

Rectifier Voltage
Input Current in amp (R,Y,B)

b) BATTERY GROUP :- Battery Voltage

Battery Current

c) OUTPUT GROUP: - Output Voltage

Output Current
Output Frequency
Heat Sink Temperature
Bus Voltage

d) BYPASS GROUP:- Bypass Voltage

Bypass Frequency

e) GENERAL GROUP:- System rating

Date & Time
Time on battery (hrs)
Time on bypass (hrs)
System SR.NO.
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VERSION 0.0
 3) FAULT INDICATED ON LCD DISPLAY:-

a) Input I/P SPP/phase rev

Input fuse fail
Rectifier OV
Input UV /OV
Input Switch Open
Input Abnormal
DC under voltage
Fan Fail
Mains Fail
b) Battery Batt Booster OT
Batt low pre-alarm
Batt low trip
Batt. Switch Open
Batt on Float charge
Batt on Normal charge
Battery discharging
Battery OV
c) Output Output Under Voltage
Over voltage
Output Overload
Over temp
Transformer OT
Output short-ckt
DC over voltage
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Inverter Off
REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

Fan Fail
d) Bypass Fan Fail
Load on manual byp

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VERSION 0.0
 B) PROTECTIONS :-

a) Input Input MCCB

Input Single phasing
Input Under/Over voltage
Rectifier Over voltage
Input Fuse Fail
Rectifier Over Temperature

b) Battery Battery MCCB

Battery Low
Battery over voltage
Battery Charging current limit

c) Output Output under Voltage

Output over Voltage
Output overload
Output Short Circuit
Inverter Over temperature

Alarms are provided for all important protection

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VERSION 0.0
 C) POTENTIAL FREE CONTACTS :-
One relay contact for each (Rating : 230V AC, 1 Amp)

Sr. No. PFC Description

1 Rectifier Trip
2 Inverter Trip
3 Battery Low Prealarm
4 Load on Battery
5 Load on Static Bypass
6 Common Fault

D) CONNECTIVITY: -

1 MODBUS (Baud rate 2400)

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VERSION 0.0
 1 2 3 4 5 6 7 8
155MK22-SLD

A A

B UPS 1 B

BATTERY

C C

UPS 2

D D

BATTERY

E E
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DIMENSIONS
TITLE :-
IN mm. 155MK22-SLD 00
SINGLE LINE DIAGRAM
TOLERANCE ± 0.5 SHEET 1 OF 1
UNLESS OF 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS / 31.03.22 (formerly Emerson Network Power (India) Private Limited)
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A3
Version 0.0
 DESIGNATION FOR PARTS

SR.NO. COMPONENT DESIGNATION

1 HALL DEVICE BM
2 TEMPERATURE SENSOR BT
3 CAPACITOR C
4 DC-DC CONVERTER CN
5 FAN E
6 FUSE F
7 HEAT SINK HS
8 RESISTOR R
9 R. C. NETWORK RC
10 RELAY KA
11 CONTACTOR KM
12 CHOKE L
13 ISOLATING LINKS LK
14 PRINTED CIRCUIT BOARD PB
15 AMMETER PA
16 VOLTMETER PV
17 BREAKER (MCBs, MCCBs Q
18 SPACE HEATER RH
19 METAL OXIDE VARISTOR RV
20 SWITCH, ISOLATOR S
21 CURRENT TRANSFORMER TA
22 POTENTIAL TRANSFORMER TM, TV
23 IGBT MODULE VQM
24 THYRISTOR-DIODE MODULE VTD
25 THYRISTOR-THYRISTOR MODULE VTT
26 TERMINAL BLOCK XM
27 TERMINAL STRIP XS
28 DIODE- DIODE MODULE VDD
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VERTIV ENERGY PRIVATE LIMITED CHKD. 31.03.22
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VERSION 0.0
 SYSTEM DESCRIPTION
Scope
The UPS shall provide high quality conditioned AC power to the equipment loads. The UPS shall automatically provide
continuity of electrical power, in case of failure of mains (AC utility source) within the defined limits. The system consists of
a solid state Converter with Battery Charger, PWM Inverter, Automatic static bypass transfer circuit, and integral
maintenance bypass circuit.
There can be various configurations of UPS systems in single phase or three phase output

Normal Mode Operation:

In normal mode of operation, load is connected to mains power supply through dc converter. Inverter continuously
supplies stable conditioned AC power to the critical load. The rectifier cum battery charger converts AC Input power to
regulated DC power. This DC is in turn used for inverter input as well as for the charging of battery connected to it. With
the inbuilt CVCC charger control circuit, these batteries are always maintained in fully charged and optimum operational
condition.
Battery Mode Operation:
When the AC utility input voltage drops below the specified limits or in case of power failure or in case of rectifier
malfunction, the inverter will continue to supply constant voltage to the equipment load utilizing the battery as a power
source.
Static Bypass Operation
The continuity of power to critical load can further be maintained through static bypass in case the Inverter fails / trips. The
transfer from Inverter to Bypass takes place without any interruptions if the Inverter is properly within the synchronization
band. The retransfer operation from Bypass to the Inverter is possible, only in the synchronized condition.
Manual Bypass Operation
This feature gives the maintenance facility for UPS system by transferring the load bypass manually.

PARALLEL REDUNDENT UPS SYSTEM

Two UPS are connected in parallel redundant configuration. The outputs of two systems are paralleled, paralleling unit to
form common AC bus. In case of failure of one UPS, the entire load is transferred to the other one. Thus both the UPS
should be able to provide 100% load individually. In case of failure of both the systems (mains-fail & battery-low) the load
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is automatically transferred to bypass source via static switch without any interruption.
REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

On rectification of the fault or mains resumption, the load is retransferred. Both UPS is backed by a separate battery.

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VERSION 0.0
 MAJOR BILL OF MATERIAL - UPS

SR. QTY/
PART NO DESCRIPTION SPECIFICATION
NO. UPS
1 L3 INPUT REACTOR 3PH INPUT CHOKE 1
OUTPUT TRANSFORMER
2 TM2 PRI:0-280V, SEC:0-240V, 30kVA 1
(WITH INBUILT CHOKE)
3 L6 PARALLEL CHOKE PARALLEL CHOKE 1
THYRISTOR DIODE MODULE
4 VTD1 TO VTD3 56A/57A/58A/1600V 3
FOR RECTIFIER BRIDGE
5 VQM5 IGBT FOR BUCK-BOOST 200A / 1200V 1
6 VQM1 & VQM3 IGBT FOR INV.BRIDGE 300A / 1200V 2
SCR-SCR MODULE IN INV
7 VTT1 & VTT2 92A/95A/107A/1600V 2
PATH & BYP STSW
8 F1 TO F3 FUSES AT INPUT 160AMP (SEMICONDUCTOR FUSE) 3
9 F4,F4A FUSE AT BATTERY PATH 200AMP (SEMICONDUCTOR FUSE) 2
10 F6 FUSE AT BYPASS PATH 200AMP (SEMICONDUCTOR FUSE) 1
11 Q1 INPUT BREAKER MCCB 60/63A 3P AC/DC 1
12 Q2 BATTERY BREAKER MCCB 100A 3P AC/DC 1
250A(2X125A ,2P IN //EL) LOAD
13 S8 OUTPUT SWITCH 1
BREAK SWITCH
250A(2X125A ,2P IN //EL) LOAD
14 S1 MANUAL BYPASS SWITCH 1
BREAK SWITCH
250A(2X125A ,2P IN //EL) LOAD
15 S10 BYPASS INPUT SWITCH 1
BREAK SWITCH
16 C8 DC CAPACITOR AT ,INV 10000uFD/350V DC 8
17 C7 DC CAPACITOR AT BATT 10000uFD/315V DC 2
THIS DOCUMENT IS THE PROPERTY OF VERTIV ENERGY PRIVATE LIMITED.
REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

00 INITIAL RELEASE 31.03.22

REV. DESCRIPTION DATE REMARKS
TITLE : DRAWING NO. REVISION
155MK22-MB
BILL OF MATERIAL-MAJOR COMPONENTS UPS
SHEET OF
00
1 2
APPD. PGP 31.03.22 DRG.SIZE

A4
VERTIV ENERGY PRIVATE LIMITED CHKD.
(formerly Emerson Network Power (India) Private Limited) VRS 31.03.22
Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 31.03.22

VERSION 0.0
 APPROVED MAKE LIST

FOR UPS: -

COMPONENT
SR.NO. APPROVED MAKE
DESCRIPTION
POWER YASHO/RISHABH/DATSONS /SS ENTERPRISE /
1
TRANSFORMER Trafomec /Intelux
2 SCR-DIODE MODULE IXYS/SEMIKRON
3 SCR-SCR MODULE IXYS/SEMIKRON
4 IGBT MITSUBISHI/SEMIKRON/INFINEON
5 POWER FUSE GE/EATON/MERSON (FERRAZ)
6 BREAKER(MCCB) ABB/ SCHNEIDER/C & S
7 BREAKER (MCB) LEGRAND/SCHNEIDER/CHINT/NADER
8 POWER SWITCH HPL/SOCOMEC
9 DC CAPACITOR ALCON/ RIFA /ITELCOND
10 AC CAPACITOR EPCOS/ DUCATI
11 FAN ebm NADI/SUNON/NISIKI/HICOOL/ECOFIT
MIRACLE/ ROLLIFLEX/ IND.GLASS /TONY CAB. /
12 POWER CABLES
RR / POLYCAB /FINOLEX

FOR BOUGHTOUT ITEMS: -

1 SCVS INTELUX /RISHAB/ DATSONS

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155MK22-MB
BILL OF MATERIAL-MAJOR COMPONENTS UPS
SHEET OF
00
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APPD. PGP 31.03.22 DRG.SIZE

A4
VERTIV ENERGY PRIVATE LIMITED CHKD.
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Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 31.03.22

VERSION 0.0
 TWO YEARS OF MANDATORY SPARES

Sr.No. ITEM Qty

1 FUSE AT BATTERY & BYPASS 3
2 FUSE AT RECTIFIER 3
3 GLASS FUSE (1A) 16
4 GLASS FUSE (2A) 16
5 GLASS FUSE (4A) 8
6 GLASS FUSE (500mA) 10
7 IGBT AT BUCK-BOOST 1
8 IGBT AT INVERTER 1
9 SCR DIODE MODULE AT RECTIFIER 1
10 SCR MODULE AT STSW 1
11 BUCK-BOOST CONVERTER CARD 1
12 DC-DC CONVERTER CARD 1
13 DRIVER CARD 1
14 INVERTER CONTROL CARD 1
15 POWER SUPPLY CARD 1
16 MAINS SYNC CARD 1
17 PARALLEL LOGIC CARD 1
THIS DOCUMENT IS THE PROPERTY OF VERTIV ENERGY PRIVATE LIMITED.
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00 INITIAL RELEASE 31.03.22

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MANDATORY SPARES 155MK22-MS
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A4
VERTIV ENERGY PRIVATE LIMITED CHKD.
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Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 31.03.22

VERSION 0.0
 1 2 3 4 5 6 7 8
155MK22-W01

A A

B B

C C

D D

E E
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DIMENSIONS
TITLE :-
IN mm. 155MK22-W01 00
POWER WIRING DIAGRAM
TOLERANCE ± 0.5 SHEET 1 OF 6
UNLESS 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS/31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
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 1 2 3 4 5 6 7 8
155MK22-W02

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DIMENSIONS
TITLE :-
IN mm. 155MK22-W02 00
POWER WIRING DIAGRAM
TOLERANCE ± 0.5 SHEET 2 OF 6
UNLESS 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS/31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 1 2 3 4 5 6 7 8
155MK22-W03

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DIMENSIONS
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IN mm. 155MK22-W03 00
POWER WIRING DIAGRAM
TOLERANCE ± 0.5 SHEET 3 OF 6
UNLESS 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS/31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 1 2 3 4 5 6 7 8
155MK22-W04

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DIMENSIONS
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IN mm. 155MK22-W04 00
POWER WIRING DIAGRAM
TOLERANCE ± 0.5 SHEET 4 OF 6
UNLESS 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS/31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
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Version 0.0
 1 2 3 4 5 6 7 8
155MK22-W05

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DIMENSIONS
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IN mm. 155MK22-W05 00
POWER WIRING DIAGRAM
TOLERANCE ± 0.5 SHEET 5 OF 6
UNLESS 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS/31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 1 2 3 4 5 6 7 8
155MK22-W06

XM15
A TB FOR PFC A

B B

C C

D D

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DIMENSIONS
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IN mm. 155MK22-W06 00
CONTROL WIRING DIAGRAM
TOLERANCE ± 0.5 SHEET 6 OF 6
UNLESS 2x30kVA HIPULSE D PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED

00 Initial Release NSS/31.03.22 (formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 BATTERY SIZING CALCULATION FOR UPS APPLICATION

1 Output KVA : 30 KVA

2 Output Power Factor : 0.8
3 Nominal DC voltage : 384 VDC
4 End cell Voltage (ECV) : 1.75 VDC
5 Number of cells (CELLS) : 192 Cells
6 Maximum DC voltage : 451.20 VDC
7 Minimum DC voltage : 336 VDC
8 Inverter Efficiency (EFF) : 93%
9 Backup time : 60 MIN.
10 Battery type : 12V SMF

IDC [Max.] = KVA X PF X 1000

CELLS X ECV X EFF

= 30 X 0.8 X 1000
192 X 1.75 X 0.93

= 76.80 Amp.

By applying capacity factor (60 min.) : 1.53 = 117.51 Ah

Nearest Battery shall be selected as : 120AH 32 Blocks

THIS DOCUMENT IS THE PROPERTY OF VERTIV ENERGY PRIVATE LIMITED.
REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

00 FIRST ISSUE 31.03.22

REV. DESCRIPTION DATE REMARKS
TITLE : DRAWING NO. REVISION
BATERY SIZING CALCULATION 155MK22-BS
SHEET OF
00
1 1
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VERTIV ENERGY PRIVATE LIMITED CHKD.
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VERSION 0.0
 1 2 3 4 5 6 7 8
155MK22-FV

A +VE TO UPS A

1 2 3 4

BATTERY DETAILS.

5 6 7 8 9 10 11
B B

12 13 14 15 16 17 18

BATTERY STAND DETAILS

C C

19 20 21 22 23 24 25

-VE TO UPS
26 27 28 29 30 31 32
D D

E E
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TITLE :-
IN mm. 155MK22-FV 00
BATTERY ARRANGEMENT FOR
TOLERANCE ± 0.5 SHEET 1 OF 3
UNLESS 120AH - 32NOS. PGP 31.03.22
TREATMENT : HOLES: ±0.2 APPD.
OTHERWISE BS101 (FBCH227)
STATED. ANGLES: ±0.5 CHKD. VRS 31.03.22
F SCALE: NTS
FOR 30 KVA DRAWN NSS 31.03.22

VERTIV ENERGY PRIVATE LIMITED DRG.SIZE

00 Initial Release NSS / 31.03.22
REV. DESCRIPTION INITIAL / DATE
(formerly Emerson Network Power (India) Private Limited)
Plot No. 115/2,Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA, - 411013
A3
Version 0.0
 HEAT LOSS CALCULATION FOR UPS

SYSTEM : HIPULSE D

kVA : 30 kVA

LOAD POWER FACTOR : 0.8

OUTPUT KW RATING = kVA X Power factor : 24 kW

INVERTER EFFICIENCY AT 100% LOAD : 93.00 %

INPUT POWER AT THE INVERTER = O/P kW / Inverter eff : 25.81 kW

POWER LOSS IN INVERTER =Input power at inverter - O/P kW: 1.81 kW

BATTERY VOLTAGE : 384.00 V

BATTERY AH : 120 AH

NO. OF BATTERY CELLS : 192 Nos

CHARGING CURRENT : 12.00 A

CHARGING VOLTAGE/CELL : 2.35 V

BATTERY CHARGING POWER = : 5.58 kW

No. of cells X Charging volt/cell X Charging current :

RECTIFIER OUTPUT POWER =I/P power at inverter + Battery charging power : 31.39 kW

RECTIFIER EFFICIENCY AT 100% LOAD : 97.00 %

RECTIFIER INPUT POWER = Rectifier o/p power / rectifier eff : 32.36 kW

POWER LOSS IN RECTIFIER = Rectifier i/p power - Rectifier o/p power : 0.97 kW
THIS DOCUMENT IS THE PROPERTY OF VERTIV ENERGY PRIVATE LIMITED.
REPRODUCTION OR USE WITHOUT PRIOR PERMISSION IS PROHIBITED.

TOTAL POWER LOSS = Power loss in rectifier + Power loss in inverter : 2.78 kW

TOTAL POWER LOSS(kW) = 2.78 kW

00 FIRST ISSUE 31.03.22

REV. DESCRIPTION DATE REMARKS
TITLE : DRAWING NO. REVISION
HEATLOSS CALCULATION 155MK22-HS
SHEET OF
00
1 1
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A4
VERTIV ENERGY PRIVATE LIMITED CHKD. VRS
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Plot No. 115/2, Ramtekadi Industrial Area, Hadapsar, Pune, Maharashtra, INDIA - 411013 DRAWN NSS 31.03.22

VERSION 0.0
 Vertiv Energy Private Limited QUALITY PLAN FOR
UNINTERRUPTED POWER SUPPLY
Project Name:- SATNA CEMENT WORKS System Rating: - HIPULSE D(3X1)-2X30kVA, 230VAC
Name of Customer: - BIRLA CORPORATION LTD. Consignee:- --

REVISION STATUS.

10
9
8
7
6
5
4
3
2
1
     31.03.2022 First issue 0
1 2 3 4 5 6 7 8 9 10
Page no. Date Revision details Rev
.no.

Notes: Abbreviations.
1 - Vertiv Energy Private Limited, 2 – Manufacturer, Anand Tambe
3 – Customer/Consultant Narendra Lokhande
P– Performed , R– Review of documents, W – witness
MF.FT - Testing process. Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-08 Page 1 of 5

 Vertiv Energy Private Limited QUALITY PLAN FOR
UNINTERRUPTED POWER SUPPLY
Project Name:- SATNA CEMENT WORKS System Rating: - HIPULSE D(3X1)-2X30kVA, 230VAC
Name of Customer: - BIRLA CORPORATION LTD. Consignee:- --

MECHANICAL ITEMS (FABRICATED ITEMS) & ELECTRICAL ITEMS / ELECTRONIC ITEMS.

Sr. Activity Test Method Acceptance Sample size Agency Comments

No. Norms
P W R
Panel ( Cubical ) Visual Inspection As per 100% 1 - -
Fabrication Mfgr.Specs.
1 Dimension 1 - -
Test certificate verification 1 - -
Panel ( Cubical ) Visual Inspection As per 100% 1 - -
Powder Coating Paint shade verification Mfgr.Specs. 1 - -
2
Test certificate verification 1 - -

Power Transformer Visual Inspection As per 100% 2 - -

3 & Choke Mfgr.Specs.
Electrical Testing 2 - -

Notes: Abbreviations.
1 - Vertiv Energy Private Limited, 2 – Manufacturer, Anand Tambe
3 – Customer/Consultant Narendra Lokhande
P– Performed , R– Review of documents, W – witness
MF.FT - Testing process. Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-08 Page 2 of 5

 Vertiv Energy Private Limited QUALITY PLAN FOR
UNINTERRUPTED POWER SUPPLY
Project Name:- SATNA CEMENT WORKS System Rating: - HIPULSE D(3X1)-2X30kVA, 230VAC
Name of Customer: - BIRLA CORPORATION LTD. Consignee:- --

SUB ASSEMBLY & TEST QUALITY PLAN. (Inprocess Stage)

Sr. Activity Test Method Acceptance Sample size Agency Comments

No. Norms
P W R
1 Visual checks for Mechanical assembly
GA verification Visual Inspection As per 100% 1 - -
Component verification Mfgr.Specs. 1 - -
Polarity. 1 - -
Tightness 1 - -
2 Visual checks for Electrical Wiring.
Routing of wires Visual Inspection As per 100% 1 - -
Ferruling Mfgr.Specs. 1 - -
Crimping 1 - -
Tightness 1 - -
Labeling 1 - -
3 Electrical testing.
Insulation resistance Electrical Testing As per 100% 1 - -
Dielectric Mfgr.Specs. 1 - -
Voltage calibration. 1 - -
Current calibration. 1 - -
Protection testing. 1 - -
Functional testing 1 - -

Notes: Abbreviations.
1 - Vertiv Energy Private Limited, 2 – Manufacturer, Anand Tambe
3 – Customer/Consultant Narendra Lokhande
P– Performed , R– Review of documents, W – witness
MF.FT - Testing process. Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-08 Page 3 of 5

 Vertiv Energy Private Limited QUALITY PLAN FOR
UNINTERRUPTED POWER SUPPLY
Project Name:- SATNA CEMENT WORKS System Rating: - HIPULSE D(3X1)-2X30kVA, 230VAC
Name of Customer: - BIRLA CORPORATION LTD. Consignee:- --

FINAL INSPECTION & TESTING. (FAT Tests)

Sr. Activity Test Method Acceptance Sample size Agency Comments

No. Norms
P W R

A Factory Acceptance Test

1 Interconnection cable check Electrical Testing MF.FT GIL II 1 3 --
2 Light load test (Display parameter & As per IS2500
operation of control switches) ( Part 1 )
3 UPS auxiliary device test. (MIMIC-Alarm /
Annunciation)
4 Simulation of parallel redundant UPS fault
& Current division in parallel UPS ( for
parallel system)
5 Full load test.
Load regulation (Voltage regulation}
Total harmonic distortion (Harmonic
component test)
Overall efficiency.
6 AC input return test.
7 AC input failure test.
8 Transfer - Retransfer test.

Notes: Abbreviations.
1 - Vertiv Energy Private Limited, 2 – Manufacturer, Anand Tambe
3 – Customer/Consultant Narendra Lokhande
P– Performed , R– Review of documents, W – witness
MF.FT - Testing process. Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-08 Page 4 of 5

 Vertiv Energy Private Limited QUALITY PLAN FOR
UNINTERRUPTED POWER SUPPLY
Project Name:- SATNA CEMENT WORKS System Rating: - HIPULSE D(3X1)-2X30kVA, 230VAC
Name of Customer: - BIRLA CORPORATION LTD. Consignee:- --

BOUGHT OUT ACCESSORIES INSPECTION & PACKING.

Sr. Activity Test Method Acceptance Norms Sample size Agency Comments
No. P W R
1 Bought out accessories
1.1 Visual Inspection. Visual Inspection. Specifications. 100% 2 1 3
1.2 Test report verification. 2 1 3
1.3 Functional testing. Electrical Testing. 100% 2 1 3
2 Packing Inspection
2.1 Size and Quantity Visual Inspection. VEPL Drawings & 100% 1 - -
2.2 Packing type. Handling, storage 1 - -
2.3 Marking. Instruction) 1 - -

Note:
1. If Test certificates of major components required, Pls. inform during QAP approval stage.
2. Batteries & UPS accessories applicable as per PO.

Notes: Abbreviations.
1 - Vertiv Energy Private Limited, 2 – Manufacturer, Anand Tambe
3 – Customer/Consultant Narendra Lokhande
P– Performed , R– Review of documents, W – witness
MF.FT - Testing process. Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-08 Page 5 of 5