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Bearing Drawings for TA 9.7 HP

Uploaded by

Ramakanta Das
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© © All Rights Reserved
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0% found this document useful (0 votes)
106 views6 pages

Bearing Drawings for TA 9.7 HP

Uploaded by

Ramakanta Das
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

APPLIED STANDARD

elat (Across Traffic) elng (Along Traffic) Design according to : EN 1337-5, ETA-08/0115 & ETA-13/0039
MAX. POSSIBLE MOVEMENT
verso verso Exclusive of increased movement according to : EN 1337-5
Rotation αxy = 0.01rad
470 870 Displacement Vx = 210mm
+5 +5
Displacement Vy = 10mm
POSSIBLE LOADING CASES
460 0 860 0 LF / LC : A LF / LC : B

40 440 840
Vertical load NSd,max(ULS)
NSd,max(SLS)
= 9650.00kN
= 7300.00kN
NSd,min(ULS) = 1600.00kN
NSd,min(SLS) = 2150.00kN
380 Horizontal load VxSd,max(ULS) = --kN
B 400 VxSd,max(SLS) = --kN
Maximum Operating Temperature = 40 C
380
160

Top Grade of Concrete : M55


Bottom Grade of Concrete : M55
5.3 CORROSION PROTECTION mageba:
1.4 Corrosion protection according to E1 of EN-ISO-12944-5. Corrosivity category, CX, expected durability very high.
2.1 2.2 1.2 1.1 X1 1. GRIT BLASTING Sa 3
10

2. ZINC METAL SPRAY GALVANISING 150 µm


6.1 6.2 3. EP-2 PACK (MIST COAT) (>50% Thinned) ---
4. EP-2 PACK 80 µm
+5
142.1 0

Pos 8.1 is to be cut & 5. EP-2 PACK 80 µm


8.1 8.2 removed after installation 6. PU-2 PACK FINISH (RAL 7042) 80 µm
Total DFT 390 µm
7.1 7.2 Or
Corrosion protection according to EN-ISO-12944-5. Corrosivity category, CX, expected durability very high.
5

1. GRIT BLASTING Sa 2.5


# # 2. ZINC RICH EPOXY 2 PACK 150 µm
4.1 3.1 3. EP-2 PACK 80 µm
5.1 5.2 4. EP-2 PACK 80 µm
B
160

5. PU-2 PACK (RAL 7042) 80 µm


Total DFT 390 µm
390 Note:
+5 # 50mm strip at periphery,full corrosion protection at contact area of steel- concrete, rest 50 micron priming
coat of Zinc spray / Zinc rich epoxy.
40 480 0 NOTE
Installation under mageba’s expert supervision is recommended for proper functioning of the product.
SECTION A-A
SCALE 1 : 4 4x 22 THRU ALL SECTION B-B Vx+- 210 mm
SCALE 1 : 4 Typ/Type TA 9.7 HP
45 28 India [Link] A-Nr./P-No. 704436 eux -- mm
390C/C Jahr/Year mm/yyyy Vy+- 10 mm
Location -- euy -- mm
9
Nsd;max/Vxsd;max 9650.00 / -- kN
MODULE PIER BEARING MARK BEARING TYPE QTY
4- 22 Holes for Module 6 P21 B1 FREE 1

M20 Hex. screws. 390 C/C Total 1


NOTE
FOR SCHEMATIC DIAGRAM, REFERANCE DRAWING NO - 704436-X-00
NOTE
1. All dimensions are in mm
3.3 2. Material specification, manufacturing, acceptance specification, marking and installation shall be as per EN 1337-V.
3. Clamps for transportation & erection (Item no. 8.1) shall be removed after installation
Along traffic

Along traffic
22 9 1 Type Plate Aluminuam Standard
3.4 21 8.2 8 Thin Nut ISO:4035-4.6 elg M10
20 8.1 4 Threaded Rod DIN:938; elg M10x65Lg.
+5
480 0

790C/C

+5
860 0
390 C/C

Across traffic A Across traffic 19 7.2 4 Plain Washer (Bottom) ISO:7089 hdg (300 HV) D37/22X3.2

840
18 7.1 4 Hexagonal Screw (Bottom) ISO:4017-8.8 hdg M20X60
1.5 17 6.2 4 Plain Washer (Top) ISO:7089 hdg (300 HV) D37/22X3.2
16 6.1 4 Hexagonal Bolt (top) ISO:4014-10.9 hdg M20X50Lg.
15 5.3 4 Top Anchor Sleeve IS:2004; elg Ø40X160
5
5
14 5.2 4 Elastomeric Washer Elastomer D40x22x5
13 5.1 4 Bottom Anchor Sleeve IS:2004; elg Ø40X160
12 4.2 1 POM Seal POM-HP-10mm --
11 4.1 1 HP Pad HP NR EN5016450 D390x29
35

10 3.4 2 Bottom Temp Lug IS:2062 E250BR/ EN10025 S235JR 40x80x10


35

70

BOTTOM PLAN 9 3.3 4 Bottom lug IS 2062 350BR/ EN10025 S355JR 73x70x12
SCALE 1 : 4 8 3.2 1 Dust Seal Elastomer --
IS 2062 350BR/ EN10025
7 3.1 1 Bottom D480x74
S355JR/IS:1030 (340-570W)
6 2.2 1 Top Robo ROBO SLIDE®L2 D380x8
10

5 2.1 1 Saddle IS 2062 350BR/ EN10025 S355JR D400x43


4 1.5 4 Top temp lug IS:2062 E250BR/ EN10025 S235JR 50x30x10
40

440 3 1.4 1 Shim plate IS:2062 E250BR 470x870x10.0


1.5
2.6

+5 2 1.2 1 SS Plate AISI:316L 440x840x1.5


460 0 1 1.1 1 Top Plate IS 2062 350BR/ EN10025 S355JR 460x860x40
8
+5
152.1 0

12 12

SL. NO. Pos. Qty. DESCRIPTION Material MEASUREMENT


3.2 TOP PLAN
00 12-10-2023 FOR APPROVAL SMAN LMRI SADH
SCALE 1 : 4
REV. DATE DESCRIPTION DRAWN CHECKED APPROVED
10

45, JHOWTALA ROAD


Kolkata-700019, West Bengal, India
Drg U-ID : ------
48

TEL+91-33-2290 0250 - 53 / Fax +91-33-2290 0254


info@[Link] - [Link] GENERAL TOLERANCE ACCORDING TO:
4.2 CIN-U45208WB2007PTC118511
EN 1337-I
29

SCALE
GOOD FOR SUBMISSION CLIENT : AFCONS Infrastructure Ltd. WEIGHT
26

PROJECT : Greater Male’ Connectivity- Male’ to Thilafushi Link Project 1:4 , 1:3 280 KG.
PROJECT NO : DESIGNATION :
ITEM : RESTON Free Bi-axial Pot SHEET NO 1
12

704436 TA 9.7 HP
The copyright on these drawings and all attachments, which have been trusted personally to the DRAWING NO
DETAIL X1 3D VIEW receiver, belongs to mageba at all times. Without the express written permission of mageba the
drawings must not be passed on or made accessible to any third parties. To guarantee the
704436-BO-00
SCALE 1 : 1.25 traceability of these drawings in accordance with ISO 9001, any electronic transmission shall be
in PDF format only.
APPLIED STANDARD
elat (Across Traffic) elng (Along Traffic) Design according to : EN 1337-5, ETA-08/0115 & ETA-13/0039
MAX. POSSIBLE MOVEMENT
verso verso Exclusive of increased movement according to : EN 1337-5
Rotation αxy = 0.01rad
470 870 Displacement Vx = 210mm
+5 +5
Displacement Vy = 10mm
POSSIBLE LOADING CASES
460 0 860 0 LF / LC : A LF / LC : B

40 440 840
Vertical load NSd,max(ULS)
NSd,max(SLS)
= 10350.00kN
= 7900.00kN
NSd,min(ULS) = 2100.00kN
NSd,min(SLS) = 2650.00kN
380 400
Horizontal load VxSd,max(ULS) = --kN
B VxSd,max(SLS) = --kN
Maximum Operating Temperature = 40 C
380
160

Top Grade of Concrete : M55


Bottom Grade of Concrete : M55
5.3 CORROSION PROTECTION mageba:
1.4
2.1 2.2 1.2 1.1 X1 Corrosion protection according to E1 of EN-ISO-12944-5. Corrosivity category, CX, expected durability very high.
1. GRIT BLASTING Sa 3
5 142.1 0 10

2. ZINC METAL SPRAY GALVANISING 150 µm


6.1 6.2 3. EP-2 PACK (MIST COAT) (>50% Thinned) ---
+5

4. EP-2 PACK 80 µm
Pos 8.1 is to be cut & 5. EP-2 PACK 80 µm
8.1 8.2 removed after installation 6. PU-2 PACK FINISH (RAL 7042) 80 µm
Total DFT 390 µm
7.1 7.2 Or
Corrosion protection according to EN-ISO-12944-5. Corrosivity category, CX, expected durability very high.
1. GRIT BLASTING Sa 2.5
# # 2. ZINC RICH EPOXY 2 PACK 150 µm
4.1 3.1 3. EP-2 PACK 80 µm
5.1 5.2 4. EP-2 PACK 80 µm
B
160

5. PU-2 PACK (RAL 7042) 80 µm


Total DFT 390 µm
390 Note:
+5 # 50mm strip at periphery,full corrosion protection at contact area of steel- concrete, rest 50 micron priming
coat of Zinc spray / Zinc rich epoxy.
40 480 0 NOTE
Installation under mageba’s expert supervision is recommended for proper functioning of the product.
SECTION A-A
SCALE 1 : 4 4x 22 THRU ALL SECTION B-B Vx+- 210 mm
SCALE 1 : 4 Typ/Type TA 10.4 HP
45 28 India [Link] A-Nr./P-No. 704436 eux -- mm
390C/C Jahr/Year mm/yyyy Vy+- 10 mm
Location -- euy -- mm
9
Nsd;max/Vxsd;max 10350.00 / -- kN
MODULE PIER BEARING MARK BEARING TYPE QTY
4- 22 Holes for Module 6 P21 B3 FREE 1

M20 Hex. screws. 390 C/C Total 1


NOTE
FOR SCHEMATIC DIAGRAM, REFERANCE DRAWING NO - 704436-X-00
NOTE
1. All dimensions are in mm
3.3 2. Material specification, manufacturing, acceptance specification, marking and installation shall be as per EN 1337-V.
3. Clamps for transportation & erection (Item no. 8.1) shall be removed after installation
Along traffic

Along traffic
22 9 1 Type Plate Aluminuam Standard
3.4 21 8.2 8 Thin Nut ISO:4035-4.6 elg M10
20 8.1 4 Threaded Rod DIN:938; elg M10x65Lg.
+5
480 0

790C/C

+5
860 0
390 C/C

Across traffic A Across traffic 19 7.2 4 Plain Washer (Bottom) ISO:7089 hdg (300 HV) D37/22X3.2

840
18 7.1 4 Hexagonal Screw (Bottom) ISO:4017-8.8 hdg M20X60
1.5 17 6.2 4 Plain Washer (Top) ISO:7089 hdg (300 HV) D37/22X3.2
16 6.1 4 Hexagonal Bolt (top) ISO:4014-10.9 hdg M20X50Lg.
15 5.3 4 Top Anchor Sleeve IS:2004; elg Ø40X160
5
5
14 5.2 4 Elastomeric Washer Elastomer D40x22x5
13 5.1 4 Bottom Anchor Sleeve IS:2004; elg Ø40X160
12 4.2 1 POM Seal POM-HP-10mm --
11 4.1 1 HP Pad HP NR EN5016450 D390x29
35

10 3.4 2 Bottom Temp Lug IS:2062 E250BR/ EN10025 S235JR 40x80x10


35

BOTTOM PLAN
70

9 3.3 4 Bottom lug IS 2062 350BR/ EN10025 S355JR 73x70x12


SCALE 1 : 4 8 3.2 1 Dust Seal Elastomer --
IS 2062 350BR/ EN10025
7 3.1 1 Bottom D480x74
S355JR/IS:1030 (340-570W)
10

6 2.2 1 Top Robo ROBO SLIDE®L2 D380x8


5 2.1 1 Saddle IS 2062 350BR/ EN10025 S355JR D400x43
4 1.5 4 Top temp lug IS:2062 E250BR/ EN10025 S235JR 50x30x10
40

440 3 1.4 1 Shim plate IS:2062 E250BR 470x870x10.0


1.5
2.6

+5 2 1.2 1 SS Plate AISI:316L 440x840x1.5


460 0 1 1.1 1 Top Plate IS 2062 350BR/ EN10025 S355JR 460x860x40
8

12 12

SL. NO. Pos. Qty. DESCRIPTION Material MEASUREMENT


+5
152.1 0

3.2 TOP PLAN


00 12-10-2023 FOR APPROVAL SMAN LMRI SADH
SCALE 1 : 4
REV. DATE DESCRIPTION DRAWN CHECKED APPROVED
10

45, JHOWTALA ROAD Drg U-ID : ------


48

Kolkata-700019, West Bengal, India


TEL+91-33-2290 0250 - 53 / Fax +91-33-2290 0254
info@[Link] - [Link] GENERAL TOLERANCE ACCORDING TO:
4.2 CIN-U45208WB2007PTC118511
29

EN 1337-I
SCALE
GOOD FOR SUBMISSION CLIENT : AFCONS Infrastructure Ltd. WEIGHT
26

PROJECT : Greater Male’ Connectivity- Male’ to Thilafushi Link Project 1:4 , 1:3 280 KG.
PROJECT NO : DESIGNATION : SHEET NO 1
12

ITEM : RESTON Free Bi-axial Pot 704436 TA 10.4 HP


The copyright on these drawings and all attachments, which have been trusted personally to the DRAWING NO
DETAIL X1 3D VIEW receiver, belongs to mageba at all times. Without the express written permission of mageba the
drawings must not be passed on or made accessible to any third parties. To guarantee the
704436-BQ-00
SCALE 1 : 1.25 traceability of these drawings in accordance with ISO 9001, any electronic transmission shall be
in PDF format only.
APPLIED STANDARD
elat (Across Traffic) elng (Along Traffic) Design according to : EN 1337-5, ETA-08/0115 & ETA-13/0039
MAX. POSSIBLE MOVEMENT
verso verso Exclusive of increased movement according to : EN 1337-5
Rotation αxy = 0.01rad
450 480 Displacement Vx = 30mm
+5 +5 Displacement Vy = 10mm
440 0 470 0
POSSIBLE LOADING CASES
LF / LC : A LF / LC : B
420 Vertical load NSd,max(ULS) = 9200.00kN NSd,min(ULS) = 1750.00kN
40 450 NSd,max(SLS) = 7000.00kN NSd,min(SLS) = 2250.00kN
350 Horizontal load VxSd,max(ULS) = --kN
B 370 VxSd,max(SLS) = --kN
Maximum Operating Temperature = 40 C
350
160

Top Grade of Concrete : M55


Bottom Grade of Concrete : M55
5.3 CORROSION PROTECTION mageba:
2.1 2.2 1.2 1.1 Corrosion protection according to E1 of EN-ISO-12944-5. Corrosivity category, CX, expected durability very high.
1.4 X1 1. GRIT BLASTING Sa 3
2. ZINC METAL SPRAY GALVANISING 150 µm
5 125.1 0 10

6.1 6.2 3. EP-2 PACK (MIST COAT) (>50% Thinned) ---


+5

4. EP-2 PACK 80 µm
8.1 8.2 Pos 8.1 is to be cut & 5. EP-2 PACK 80 µm
removed after installation 6. PU-2 PACK FINISH (RAL 7042) 80 µm
Total DFT 390 µm
7.1 7.2 Or
Corrosion protection according to EN-ISO-12944-5. Corrosivity category, CX, expected durability very high.
# # 1. GRIT BLASTING Sa 2.5
4.1 3.1 2. ZINC RICH EPOXY 2 PACK 150 µm
3. EP-2 PACK 80 µm
5.1 5.2
160

4. EP-2 PACK 80 µm
B 5. PU-2 PACK (RAL 7042) 80 µm
360 Note:
Total DFT 390 µm

+5 # 50mm strip at periphery,full corrosion protection at contact area of steel- concrete, rest 50 micron priming
40 445 0 coat of Zinc spray / Zinc rich epoxy.
NOTE
SECTION A-A SECTION B-B Installation under mageba’s expert supervision is recommended for proper functioning of the product.

SCALE 1 : 4 SCALE 1 : 4 Typ/Type TA 9.2 HP Vx+- 30 mm


India [Link] A-Nr./P-No. 704436 eux -- mm
Jahr/Year mm/yyyy Vy+- 10 mm
Location -- euy -- mm
Nsd;max/Vxsd;max 9200.00 / -- kN
9
+5
440 0 MODULE PIER BEARING MARK BEARING TYPE QTY
4x 22 THRU ALL 420 MODULE 6 P24 B1 FREE 1
4- 22 Holes for
45 15 370C/C Total 1
M20 Hex. screws. 360 C/C NOTE
FOR SCHEMATIC DIAGRAM, REFERANCE DRAWING NO - 704436-X-00
NOTE
1. All dimensions are in mm
2. Material specification, manufacturing, acceptance specification, marking and installation shall be as per EN 1337-V.
3.3 3. Clamps for transportation & erection (Item no. 8.1) shall be removed after installation
Along traffic

Along traffic
22 9 1 Type Plate Aluminuam Standard
3.4 21 8.2 8 Thin Nut ISO:4035-4.6 elg M10
20 8.1 4 Threaded Rod DIN:938; elg M10x65Lg.
+5
445 0

400C/C
360 C/C

+5
470 0
Across traffic A Across traffic 19 7.2 4 Plain Washer (Bottom) ISO:7089 hdg (300 HV) D37/22X3.2

450
18 7.1 4 Hexagonal Screw (Bottom) ISO:4017-8.8 hdg M20X50
1.5 17 6.2 4 Plain Washer (Top) ISO:7089 hdg (300 HV) D37/22X3.2
16 6.1 4 Hexagonal Bolt (top) ISO:4014-10.9 hdg M20X60Lg.
5 15 5.3 4 Top Anchor Sleeve IS:2004; elg Ø40X160
5 14 5.2 4 Elastomeric Washer Elastomer D40x22x5
13 5.1 4 Bottom Anchor Sleeve IS:2004; elg Ø40X160
12 4.2 1 POM Seal POM-HP-10mm --
11 4.1 1 HP Pad HP NR EN5016450 D360x27
35

35

10 3.4 2 Bottom Temp Lug IS:2062 E250BR/ EN10025 S235JR 50x80x10


70

BOTTOM PLAN
SCALE 1 : 4 TOP PLAN 9 3.3 4 Bottom lug IS 2062 350BR/ EN10025 S355JR 70x70x12
SCALE 1 : 4 8 3.2 1 Dust Seal Elastomer --
IS 2062 350BR/ EN10025
7 3.1 1 Bottom D445x70
S355JR/IS:1030 (340-570W)
6 2.2 1 Top Robo ROBO SLIDE®L2 D350x8
10

5 2.1 1 Saddle IS 2062 350BR/ EN10025 S355JR D370x43


4 1.5 4 Top temp lug IS:2062 E250BR/ EN10025 S235JR 50x30x10
27

3 1.4 1 Shim plate IS:2062 E250BR 450x480x10.0


2.6
1.5

2 1.2 1 SS Plate AISI:316L 420x450x1.5


1 1.1 1 Top Plate IS 2062 350BR/ EN10025 S355JR 440x470x27
8

12 12
+5
135.1 0

SL. NO. Pos. Qty. DESCRIPTION Material MEASUREMENT


3.2
00 12-10-2023 FOR APPROVAL SMAN LMRI SADH
REV. DATE DESCRIPTION DRAWN CHECKED APPROVED
10

45, JHOWTALA ROAD Drg U-ID : ------


46

Kolkata-700019, West Bengal, India


TEL+91-33-2290 0250 - 53 / Fax +91-33-2290 0254
GENERAL TOLERANCE ACCORDING TO:
27

4.2 info@[Link] - [Link]


CIN-U45208WB2007PTC118511
EN 1337-I
SCALE
GOOD FOR SUBMISSION CLIENT : AFCONS Infrastructure Ltd. WEIGHT
24

PROJECT : Greater Male’ Connectivity- Male’ to Thilafushi Link Project 1:4 , 1:3 165 KG.
12

PROJECT NO : DESIGNATION :
ITEM : RESTON Free Bi-axial Pot 704436 TA 9.2 HP
SHEET NO 1
The copyright on these drawings and all attachments, which have been trusted personally to the DRAWING NO
DETAIL X1 3D VIEW receiver, belongs to mageba at all times. Without the express written permission of mageba the
drawings must not be passed on or made accessible to any third parties. To guarantee the
SCALE 1 : 1.25 traceability of these drawings in accordance with ISO 9001, any electronic transmission shall be 704436-BR-00
in PDF format only.
APPLIED STANDARD
elat (Across Traffic) elng (Along Traffic) Design according to : EN 1337-5, ETA-08/0115 & ETA-13/0039
MAX. POSSIBLE MOVEMENT
verso verso Exclusive of increased movement according to : EN 1337-5
Rotation αxy = 0.01rad
470 510 Displacement Vx = 30mm
Displacement Vy = 10mm
+5 +5 POSSIBLE LOADING CASES
460 0 500 0 LF / LC : A LF / LC : B
440 480
Vertical load NSd,max(ULS) = 10100.00kN NSd,min(ULS) = 2300.00kN
40 NSd,max(SLS) = 7800.00kN NSd,min(SLS) = 2800.00kN
380 400 Horizontal load VxSd,max(ULS) = --kN
B VxSd,max(SLS) = --kN
380 Maximum Operating Temperature = 40 C
160

Top Grade of Concrete : M55


Bottom Grade of Concrete : M55
5.3 CORROSION PROTECTION mageba:
1.4 Corrosion protection according to E1 of EN-ISO-12944-5. Corrosivity category, CX, expected durability very high.
2.1 2.2 1.2 1.1 X1 1. GRIT BLASTING Sa 3
5 133.1 0 10

2. ZINC METAL SPRAY GALVANISING 150 µm


6.1 6.2 3. EP-2 PACK (MIST COAT) (>50% Thinned) ---
+5

4. EP-2 PACK 80 µm
Pos 8.1 is to be cut & 5. EP-2 PACK 80 µm
8.1 8.2 6. PU-2 PACK FINISH (RAL 7042) 80 µm
removed after installation
Total DFT 390 µm
7.1 7.2 Or
Corrosion protection according to EN-ISO-12944-5. Corrosivity category, CX, expected durability very high.
1. GRIT BLASTING Sa 2.5
# # 2. ZINC RICH EPOXY 2 PACK 150 µm
4.1 3.1 3. EP-2 PACK 80 µm
5.1 5.2 4. EP-2 PACK 80 µm
160

B 5. PU-2 PACK (RAL 7042) 80 µm


Total DFT 390 µm
390 Note:
+5 # 50mm strip at periphery,full corrosion protection at contact area of steel- concrete, rest 50 micron priming

40 480 0 coat of Zinc spray / Zinc rich epoxy.


NOTE
Installation under mageba’s expert supervision is recommended for proper functioning of the product.
SECTION A-A SECTION B-B
SCALE 1 : 4 SCALE 1 : 4 Typ/Type TA 10.1 HP Vx+- 30 mm
India [Link] A-Nr./P-No. 704436 eux -- mm
Jahr/Year mm/yyyy Vy+- 10 mm
Location -- euy -- mm
9
Nsd;max/Vxsd;max 10100.00 / -- kN
4x 22 THRU ALL
MODULE PIER BEARING MARK BEARING TYPE QTY
45 19
4- 22 Holes for Module 6 P24 B3 FREE 1

M20 Hex. screws. 390 C/C 390C/C Total 1


NOTE
FOR SCHEMATIC DIAGRAM, REFERANCE DRAWING NO - 704436-X-00
NOTE
1. All dimensions are in mm
3.3 2. Material specification, manufacturing, acceptance specification, marking and installation shall be as per EN 1337-V.
3. Clamps for transportation & erection (Item no. 8.1) shall be removed after installation
Along traffic

Along traffic
22 9 1 Type Plate Aluminuam Standard
3.4 21 8.2 8 Thin Nut ISO:4035-4.6 elg M10
20 8.1 4 Threaded Rod DIN:938; elg M10x65Lg.
+5
480 0

430C/C

+5
500 0
390 C/C

Across traffic A Across traffic 19 7.2 4 Plain Washer (Bottom) ISO:7089 hdg (300 HV) D37/22X3.2

480
18 7.1 4 Hexagonal Screw (Bottom) ISO:4017-8.8 hdg M20X50
1.5 17 6.2 4 Plain Washer (Top) ISO:7089 hdg (300 HV) D37/22X3.2
16 6.1 4 Hexagonal Bolt (top) ISO:4014-10.9 hdg M20X60Lg.
15 5.3 4 Top Anchor Sleeve IS:2004; elg Ø40X160
5
5 14 5.2 4 Elastomeric Washer Elastomer D40x22x5
13 5.1 4 Bottom Anchor Sleeve IS:2004; elg Ø40X160
12 4.2 1 POM Seal POM-HP-10mm --
11 4.1 1 HP Pad HP NR EN5016450 D390x29
35

10 3.4 2 Bottom Temp Lug IS:2062 E250BR/ EN10025 S235JR 40x80x10


35

70

BOTTOM PLAN 440 9 3.3 4 Bottom lug IS 2062 350BR/ EN10025 S355JR 73x70x12
SCALE 1 : 4 +5 8 3.2 1 Dust Seal Elastomer --
460 0 IS 2062 350BR/ EN10025
7 3.1 1 Bottom D480x74
S355JR/IS:1030 (340-570W)
6 2.2 1 Top Robo ROBO SLIDE®L2 D380x8
TOP PLAN
10

5 2.1 1 Saddle IS 2062 350BR/ EN10025 S355JR D400x43


SCALE 1 : 4 4 1.5 4 Top temp lug IS:2062 E250BR/ EN10025 S235JR 50x30x10
31

3 1.4 1 Shim plate IS:2062 E250BR 470x510x10.0


1.5
2.6

2 1.2 1 SS Plate AISI:316L 440x480x1.5


1 1.1 1 Top Plate IS 2062 350BR/ EN10025 S355JR 460x500x31
8

12 12

SL. NO. Pos. Qty. DESCRIPTION Material MEASUREMENT


+5
143.1 0

3.2
00 12-10-2023 FOR APPROVAL SMAN LMRI SADH
REV. DATE DESCRIPTION DRAWN CHECKED APPROVED
10

Drg U-ID : ------


48

45, JHOWTALA ROAD


Kolkata-700019, West Bengal, India
TEL+91-33-2290 0250 - 53 / Fax +91-33-2290 0254
info@[Link] - [Link] GENERAL TOLERANCE ACCORDING TO:
29

4.2 CIN-U45208WB2007PTC118511
EN 1337-I
SCALE
GOOD FOR SUBMISSION CLIENT : AFCONS Infrastructure Ltd. WEIGHT
26

PROJECT : Greater Male’ Connectivity- Male’ to Thilafushi Link Project 1:4 , 1:3 195 KG.
12

PROJECT NO : DESIGNATION :
ITEM : RESTON Free Bi-axial Pot 704436 TA 10.1 HP
SHEET NO 1
The copyright on these drawings and all attachments, which have been trusted personally to the DRAWING NO
DETAIL X1 3D VIEW receiver, belongs to mageba at all times. Without the express written permission of mageba the
drawings must not be passed on or made accessible to any third parties. To guarantee the
704436-BT-00
SCALE 1 : 1.25 traceability of these drawings in accordance with ISO 9001, any electronic transmission shall be
in PDF format only.
APPLIED STANDARD
Along Traffic Across Traffic Design according to : EN 1337-8 & ETA-08/0115

+5 MAX. POSSIBLE MOVEMENT


800 0 Exclusive of increased movement according to : EN 1337-8
Rotation αy (about across traffic axis) = 0.01rad
790 GOOD FOR SUBMISSION +5 Displacement Vx = 175mm
45 400 825 0 Displacement Vy = 0mm
POSSIBLE LOADING CASES
620 LF / LC : A LF / LC : B

20
505 Vertical load NSd,max(ULS) = --- kN Vertical load NSd,min(ULS) = --- kN
NSd,max(SLS) = --- kN Vertical load NSd,min(SLS) = --- kN
4.2 B Horizontal load VySd,max(ULS) = 2750 kN
VySd,max(SLS) = 850 kN
355

1 Operating Temperatuure = 40 C
1.6
150

CORROSION PROTECTION mageba:


X4 Corrosion protection according to E1 of EN-ISO-12944-5. Corrosivity category,
CX, expected durability very high.
2.1
1. GRIT BLASTING Sa 3
5.2 5.1 2. ZINC METAL SPRAY GALVANISING 150 µm
3. EP-2 PACK (MIST COAT) (>50% Thinned) ---
+5
258 0

4. EP-2 PACK (RAL 7001) 80 µm


1.3 X1 5. EP-2 PACK (RAL 7035) 80 µm
314

6. PU-2 PACK FINISH (RAL 7042) 80 µm


Total DFT 390 µm
Or
8.3 8.2 8.1 Corrosion protection according to EN-ISO-12944-5. Corrosivity category, CX ,
6.1 6.2 expected durability very high.
Item no. 8.1 shall be 1. GRIT BLASTING Sa 2.5
150

removed after 2. ZINC RICH EPOXY 2 PACK 150 µm


concreting. 3.4 X3 3.3
3. EP-2 PACK (RAL 7001) 80 µm
4.2
4. EP-2 PACK (RAL 7035) 80 µm
355

22 B 5. PU-2 PACK FINISH (RAL 7042) 80 µm


Total DFT 390 µm
11.1 11.2 11.3 11.4 11.5 505 Note:
# 50 mm strip at periphery, full corrosion protection at contact area of steel-
concrete, rest 50 micron priming coat of zinc spray / zinc rich epoxy.
20 220 Top Superstructure : M55
Bottom Grade of Concrete : M55
+5 +5 NOTE:- Installation under mageba’s expert supervision is
800 0 28- 22X150 820 0 recommended for proper functioning of the product.
Stud
3@200= 600 8- 22 Hole for 3@150= 450 For Shecmatic Please refer 704436-XX-00
M20 Screw

GP-28-ULS elng 175 mm 8


Type
India [Link] P-No. 704436 evx -- mm
400 2.2 Year MM/YYYY elat -- mm
390 -- evy -- mm
Location

3
2.1
Across Traffic

Vmax/Hmax

Across Traffic
----/2750 kN
MODULE PIER BEARING MARK BEARING TYPE QUANTITY

550 C/C

5@150= 750
5@150= 750

Along Traffic Along Traffic


MODULE 06 P21 M6-P21-B2 METALLIC GUIDED 1
Y
550 C/C
+5
825 0

220

+5
820 0
TOTAL 1

220

620
620

300

505
27 12.1 8 Hex Screw M8X20 M8X20Lg. ISO:4017-4.6 hdg
26 12 4 Dust guard 140.0x30.0x10.0 IS:2062 E250BR
25 11.5 16 Hex Lock Nut M20 M20 ISO:4035-10 hdg
12.1 12
SCALE 1 : 7 24 11.4 16 Anchor Head 45X45X20 IS:2062 350BR / EN:10025 S355JR , hdg
23 11.3 16 Hex Nut M20 M20 ISO:4035-10 hdg
MIDDLE PART 22 11.2 16 3D Nut M20 DIN:6334 , 10-hdg
21 11.1 16 Tension Anchor M20X315 DIN: 975 - 10 hdg

4@150= 600 28- 22X150 600 20 8.3 16 Hex Screw M8X15 M8X15Lg. ISO:4017-4.6 hdg
8- 22 Hole for
Stud M20 Screw 5@150= 750 19 8.2 8 Temporary lug 12x30x75 IS:2062 E250BR
TOP ASSEMBLY
BOTTOM PLATE 18 8.1 4 Temporary lug (ISMC 75) ISMC 75 x240 IS:2062 E250BR
SCALE 1 : 7 17 8 1 Type plate Standard Alu
16 6.2 8 Bottom Washer D37/20X3.1 ISO-7089 (300 HV) (hdg)
15 6.1 8 Bottom Hex Screw M20X90 ISO:4014, (hdg)
14 5.2 8 Top Washer D37/21X3.1 ISO:7089 (300 HV) (hdg)
Special note : 13 5.1 8 Top Hex Screw M20X90 ISO:4014, (hdg)
40 75 Screw for the temporary clamp (Item 8.3) shall 12 4.2 56 Shear Stud D22.0x150.0 ISO:13918 , hdg
be refixed in the same position in the bearing 11 3.4 1 Bottom Anchor Plate 28x820x820 IS:2062 350BR / EN:10025 S355JR
after the removal of the ISMC. 10 3.3 1 Bottom Plate (Lower) 600x620x153.0 IS:2062 350BR / EN:10025 S355JR/ IS:1030
(Gr 340-570W)
28

9 2.5 1 Bottom Shear key 75.0X595X28.0 IS:2062 350BR / EN:10025 S355JR


25

8 2.3 1 Lower Bottom Robo 15.0x250.0x4.5 ROBO SLIDE® L2


2.2
85

3 1.1 7 2.2 2 Side Robo 390.0x55.0x8.0 ROBO SLIDE® L2


6 2.1 1 Middle Sliding Plate 400.0x300.0x95.0 IS:2062 350BR / EN:10025 S355JR
5 1.6 1 Top Anchor Plate 28x800x825 IS:2062 350BR / EN:10025 S355JR
20

20

4 1.5 1 Top Shear key 75.0X790X28.0 IS:2062 350BR / EN:10025 S355JR


+5
258 0

2.5 76 3 1.3 2 Top Guide 790x75x98 IS:2062 E350BR/ EN10025 S355JR


98

1.5
55
80

76
2 1.1 2 Side SS Plate 780.0x80.0x1.5 AISI:316L
95
20
98

1 1 1 Top Plate 790x620x85 IS:2062 350BR / EN:10025 S355JR


X2
14 15.5

28

14 15.5

SL Pos. Qty. DESCRIPTION MEASUREMENT MATERIAL


20

28

01 31-12-2023 As per client Request VRAJ LMRI SLAH


55

REV. DATE DESCRIPTION DRAWN CHECKED APPROVED


25

2.3 45, JHOWTALA ROAD DWG UID:-


75 Kolkata-700019, West Bengal, India
28

TEL+91-33-2290 0250 - 53 / Fax +91-33-2290 0254


75 info@[Link] - [Link]
CIN-U45208WB2007PTC118511
GENERAL TOLERANCE ACCORDING TO:
ISO 2768C

CLIENT AFCONS infrasturcture Ltd.(C0002) SCALE WEIGHT

DETAIL X3 DETAIL X4 PROJECT Greater Male’ Connectivity- Male’ to Thilafushi Link Project 1:6,1:4 950.3 kg

DETAIL X1 DETAIL X2 SCALE 2 : 5 SCALE 2 : 5 ITEM


Metallic Guided Pin Bearing REFERENCE DESIGNATION: SHEET NO

SCALE 1 : 3 SCALE 1 : 2.5 3D VIEW


704436
The copyright on these drawings and all attachments, which have been trusted personally to the receiver,
GP-28-ULS 1
belongs to mageba at all times. Without the express written permission of mageba the drawings must not
DRAWING NO REVISION
704436-BP- 01
be passed on or made accessible to any third parties. To guarantee the traceability of these drawings in
accordance with ISO 9001, any electronic transmission shall be in PDF format only.
APPLIED STANDARD
elat (Across Traffic) elng (Along Traffic) Design according to : EN 1337-8
MAX. POSSIBLE MOVEMENT
Exclusive of increased movement according to : EN 1337-1
verso GOOD FOR SUBMISSION verso Rotation αxy = 0.01 rad
Displacement Vx = 0 mm
Displacement Vy = 0mm
POSSIBLE LOADING CASES
LF / LC : A LF / LC : B
+5 +5 Vertical load NSd,max(ULS) = -- kN Vertical load NSd,min(ULS) = -- kN
1080 0 1080 0 NSd,max(SLS) = -- kN NSd,min(SLS) = -- kN
1030 Horizontal load VxySd,max(ULS) = 6825.9 kN
1030 VxySd,max(SLS) = 2863.6 kN
860 Tightening torque of M30 Cl-10.9 bolt Top Grade of Concrete : M55
860 Lubricated (With molybdenum disulphide) 825 ( 5) Nm Bottom Grade of Concrete : M55
500 NOTE
1.1 B 1. All dimensions are in mm
1.2 6.1 6.2 2. Material specification, manufacturing, acceptance specification, marking and installation shall be as per
EN 1337-8.
200

1.4 3. Clamps for transportation & erection (Item no. 7.1) shall be removed after installation
After Concreting position CORROSION PROTECTION mageba:
7.1 7.3 Corrosion protection according to E1 of EN-ISO-12944-5. Corrosivity category, CX, expected durability
7.1 has to removed.
+5
214 0

X1
164

very high.
3.3 1. GRIT BLASTING Sa 3
2. ZINC METAL SPRAY GALVANISING 150 µm
42

3. EP-2 PACK (MIST COAT) (>50% Thinned) ---


200

5.1 5.2 5.3 4. EP-2 PACK 80 µm


25 5. EP-2 PACK 80 µm
3.1 8 6. PU-2 PACK FINISH (RAL 7042) 80 µm
41
B 502 Total DFT 390 µm
2 Or
502 1.3 860 Corrosion protection according to EN-ISO-12944-5. Corrosivity category, CX, expected durability very
3.2
860 high.
1030 1. GRIT BLASTING Sa 2.5
1030
+5 2. ZINC RICH EPOXY 2 PACK 150 µm
+5 1080 0 3. EP-2 PACK 80 µm
1080 0 4. EP-2 PACK 80 µm
SECTION A-A SECTION B-B 5. PU-2 PACK (RAL 7042)
Total DFT
80 µm
390 µm
SCALE 1 : 10 SCALE 1 : 10 Note:
# 50mm strip at periphery,full corrosion protection at contact area of steel- concrete, rest 50 micron
priming coat of Zinc spray / Zinc rich epoxy.
MODULE PIER BEARING MARK BEARING TYPE QTY
MODULE 6 P24 P24-B2 METALIC PIN 1
X X TOTAL 1
TYPE PLATE
Typ/Type N70-ULS Vx + 0 mm
-
India [Link] A-Nr./P-No. 704436 e ux 0 mm
+5 Vy +
1080 0 Jahr/Year mm/yyyy - 0 mm
Location e uy 0 mm
1030 kN
NSd max/VxySd max -- / 6825.9
8@125=1000
+5 NOTE:- Installation under mageba’s expert supervision is recommended for proper
860 61- 25x200 Studs functioning of the product.
502
3D VIEW 1080 0
8@125=1000 All connection bolts (Pos. 5.1 & 6.1) shall be torque tightened
8@125=1000
+5
1080 0

8@125=1000
Y Y

930 PCD

+5
1080 0
1030
860
16 8 122 Studs ISO 13918 Ø25X200
Y 15 7.3 8 Hexagonal thin nut Gr:4.6; ISO:4035; elg M16
14 7.1 4 Clamping Stud DIN: 938 M16X140
13 6.2 30 Top Washer ISO 7089 D56/33X4
12 6.1 30 Top Hex. Bolt ISO: 4014-10.9 (hdg) M30X80(Thread lengtg 40)
11 5.3 60 Sq Blind Nut Gr:10 46x46x42
10 5.2 30 Washer ISO 7089 HDG (300HV) D56/33X4
61- 25x200 Studs
9 5.1 30 Bottom Hex. Bolts ISO: 4014-10.9 (hdg) M30X80(Thread lengtg 40)
30 x 33 HOLES FOR 8 3.3 2 Bottom Temp Lug IS:2062 E250BR 16x80x70
PLAN OF BOTTOM ASSEMBLY 7 3.2 1 Bottom backing plate IS:2062 E350BR 1080X1080X25
SCALE 1 : 10 M30 BOLTS ON 930PCD 30 x 33 HOLES FOR PLAN OF TOP ASSEMBLY 6 3.1 1 Cylinder IS:2062 E350BR/IS:1030(Gr:340-570w) Ø1030X87
M30 BOLTS ON 930PCD SCALE 1 : 10
5 2 1 Pressure pad NREN 5016450 Ø35x700
4 1.4 2 Top temp lug IS:2062 E250BR 10x69x80
3 1.3 1 Dust seal Elastomer
X X
2 1.2 1 Top backing plate IS:2062 E350BR 1080X1080X25
25

1 1.1 1 Pin IS:2062 E350BR/IS:1030(Gr:340-570w) D1030x124


SL.
25

NO. Pos. Qty. DESCRIPTION MATERIAL MEASUREMENT


62

02 04-01-2024 STUD ARRANGEMENT CHANGED SMAN LMRI SADH


REV. DATE DESCRIPTION DRAWN CHECKED APPROVED
15

45, JHOWTALA ROAD


DRG UID
+5
214 0

Kolkata-700019, West Bengal, India


TEL+91-33-2290 0250 - 53 / Fax +91-33-2290 0254
164

GENERAL TOLERANCE ACCORDING TO:


R750 info@[Link] - [Link]
CIN-U45208WB2007PTC118511 EN 1337-1
35

62

CLIENT : AFCONS Infrastructure Ltd. SCALE WEIGHT


25 15

PROJECT: Greater Male’ Connectivity- Male’ to Thilafushi Link Project 1:8, 1:2.5 1410kg
25

PROJECT NO DESIGNATION SHEET NO 1


ITEM : Metallic PIN Bearing 704436 N70-ULS
25

The copyright on these drawings and all attachments, which have been trusted personally to DRAWING NO:
DETAIL X1 the receiver, belongs to mageba at all times. Without the express written permission of
mageba the drawings must not be passed on or made accessible to any third parties. To

SCALE 1 : 2.5 guarantee the traceability of these drawings in accordance with ISO 9001, any electronic
transmission shall be in PDF format only.
704436-BS-02

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