Operational Safety Switching Guide
Operational Safety Switching Guide
Supporting Procedure 2
Operational &
Safety Switching
SHEQ/TCSESR/SP/002-3.0
SHEQ/TCSESR/SP/002-3.0
SHEQ/TCSESR/SP/002-3.0
Document Author:
Name David White
Position Senior Asset Manager
Date 22/11/19
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CONTENTS
Glossary .............................................................................................................................. 3
1. Purpose and scope ...................................................................................................... 5
2. HV Switching Preparation ........................................................................................... 5
3. HV Switching – Other than Emergency Purposes ..................................................... 6
3.1 Switching Schedules ............................................................................................... 6
3.2 Switching Log Books............................................................................................... 8
3.3 Issuing / Receiving HV Switching Instructions ......................................................... 9
3.4 Undertaking HV Switching Instructions ................................................................. 10
3.5 Completion of HV Switching .................................................................................. 11
4. Switching Instructions Carried Out under a Permit to Work................................... 12
5. Applying Safety Precautions..................................................................................... 12
5.1 Points of Isolation – General ................................................................................. 12
5.2 Points of Isolation Gas Density Dependant (IGDD) ............................................... 13
5.3 Points of Isolation on Voltage Transformers .......................................................... 14
5.4 Points of Isolation on HAM VT/CT Units................................................................ 14
5.5 Primary Earthing ................................................................................................... 15
6. Returning Equipment to Operational Service .......................................................... 15
7. HV Switching – Emergency Conditions.................................................................... 16
8. Defeating of Interlocks .............................................................................................. 16
9. Operation of Non-Interlocked Equipment from the Local Position ........................ 17
10. LV and Mechanical Switching ................................................................................... 18
11. Retention of Documentation ..................................................................................... 19
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GLOSSARY
AMC Alarm monitoring Centre – A Company Approved
centre for 24/7 monitoring of substation alarms.
CT Current Transformer
General Log Book A log book held at a substation site to record site
specific general activities or information.
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Substation Status Board An information board utilising Tee cards (or similar) to
identify the status of Equipment at a particular
substation location.
VT Voltage Transformer
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1.2 These procedures have been developed to minimise human error incidents by
ensuring that:
• The requirements of the individual issuing the Switching instruction are accurately
and unambiguously conveyed to the recipient of the Switching Instruction.
• The recipient executes the Switching instruction exactly as instructed, without
distraction or undue delay.
1.3 Where words within this SRSP are used in a Bold font. The exact meaning of this
word is described in the definitions section of the TCS Operational Safety Rules.
2. HV SWITCHING PREPARATION
2.1 With the exception of emergency Switching, all HV Switching shall be carried out to
the instructions of the appropriate Control Engineer (the Control Engineer shall, where
reasonably practicable be a separate individual to the person carrying out any Switching
from a local position). Before issuing operational Switching instructions, the Control
Engineer shall consult with NGESO who, in accordance with the STC-Procedures, may in
turn consult with the Control Engineer(s) of other Systems that may be affected by the
proposed Switching.
2.2 Planned HV Switching shall follow the issuing of a Transmission Status Certificate
(TSC) by NGESO to the Control Engineer or; where appropriate, the Switching may be
agreed with NGESO without the issuing of a TSC by means of a Verbal Switching Method
(VSM) issued by NGESO. The Control Engineer shall not give instruction for any
Switching to take place prior to confirming consultation with the Control Engineers of any
other Systems which may be affected by the proposed Switching.
2.3 Before commencing any Operational or Safety Switching on site, the Authorised
Person shall, where reasonably practicable ensure that the Switching operation does not
affect the site supplies. Following the Switching operations, the Authorised Person shall
confirm, where necessary in liaison with the appropriate Control Engineer(s), that there is
no loss of site indications.
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2.5 Where carrying out Switching instructions involving the defeating of interlocks or on
non-interlocked Equipment operated locally, the Approved procedures in Sections 8 & 9 of
this document shall be followed.
2.7 Using the trainees’ original instruction, the supervising Authorised Person shall also
receive the Switching instructions direct from the Control Engineer. Having checked and
confirmed the instruction is correct, he/she shall then countersign the trainees’ instruction.
3.1.3 For very minor Operational Switching only, individual Switching operations issued
or carried out by a Control Engineer may be recorded in the Site Switching Log. The Site
Switching Log shall be in the form of a Switching Schedule having its own unique
reference number and shall be used to record minor operational actions and for recording
instructions from / communications with third party Control Engineers where a pre-
approved Switching Schedule or Switching Log Book are not appropriate. Where
Authorised Persons or Senior Authorised Persons are issued Switching instructions
from a Site Switching Log, they shall be recorded in a Switching Log Book by the individual
receiving the instruction.
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3.1.4 The Control Engineer and any Authorised Persons or Senior Authorised
Persons carrying out Switching Instructions shall have a copy of a Switching Schedule in
an appropriate form as described in 3.1.2 & 3.1.3.
3.1.6 If any doubt could arise from non-standard wording of Switching instructions, the
Control Engineer shall confirm understanding of the specific instruction with the
Authorised Person / Senior Authorised Person prior to issuing the instruction.
3.2.2 The Authorised Person or Senior Authorised Person shall write down the dictated
Switching item(s) in the relevant sections of a Switching log book. The Authorised
Person or Senior Authorised Person shall then read back the written Switching item(s) to
the Control Engineer. If the Control Engineer confirms the Switching item(s) have been
recorded correctly, the Switching items can then be issued as per section 3.3 of this
document and the Switching log book used as the Switching Schedule.
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a) An informal pre-amble between the Control Engineer and the recipient of the
Switching instruction. This is an explanation of the objective of the
subsequent operations which may include an overview of the Equipment
involved. It is not necessary to record this part of the instruction.
b) The formal instruction.
3.3.2 The formal instruction from the Control Engineer shall include:
3.3.3 The Authorised Person or Senior Authorised Person shall fill in the issue time of
the instructed operations in the corresponding “issued” sections of the Switching Schedule,
populate the “directed by” sections with the Control Engineers name and populate the
“Switched by” sections with their own name.
3.3.4 The Control Engineer shall record on his copy of the Switching Schedule the
name of the Authorised Person or Senior Authorised Person who has been issued with
Switching instructions, the time of issue of such Switching instructions and their own
name.
3.3.5 The Authorised Person or Senior Authorised Person shall then confirm the
Switching operations which have been issued with the Control Engineer by reading from
his/her copy of the filled in Switching Schedule, including the following details:
3.3.7 The recipient of the Switching instruction shall fully understand the content of the
instruction before proceeding. The Switching instruction shall then be carried out without
undue delay subject to the recipient’s objections on safety grounds.
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3.3.8 Switching instructions shall not be carried out with pre-arranged time intervals.
3.3.9 All recorded entries on a Switching Schedule shall be written legibly and indelibly.
3.4.1 Where Switching is being carried out on Live Equipment or where Equipment may
be Charged. The Switching operation shall, where reasonably practicable be carried out
remotely (i.e. from SCADA or via the LCC) rather than from a Local Position.
3.4.2 When carrying out Switching instructions the recipient shall observe the following
requirements:
a) Concentrate on the task - avoid distraction, be deliberate neither rushing nor
causing undue delay, take nothing for granted, and be aware of the surroundings,
activities, and any hazards, carry out the Switching instructions in the sequence
given unless instructed otherwise by the Control Engineer.
b) Be in continuous possession of the Switching Schedule, consulting it and
checking the Equipment Identification against the Switching Instruction before
taking any action.
c) Pause and recheck the proposed action against the Switching instruction before
carrying it out.
d) Equipment that is Locked shall, where practicable only be unlocked immediately
before being operated and then re-Locked immediately after it has been operated.
e) Check, by all means readily available, that the Switching instruction has been
satisfactorily completed. (this may include local Equipment indications, SCADA or
bay controller displays)
f) After carrying out each individual operation the written Switching instruction shall
be checked off the Switching Schedule by inserting a time of operation in the
“Carried out” section of the Switching Schedule to indicate completion.
g) If interrupted or distracted the Authorised Person / Senior Authorised Person
shall review the previous part of the Switching instruction(s) to ensure that the
next step is valid.
h) If for any reason a Switching instruction cannot be completed or has failed, the
recipient of the Switching instruction shall attempt no further operations and shall
inform the Control Engineer of the facts. The Control Engineer will then decide
if the Switching instruction can continue. If an issued Switching instruction is to
be abandoned by instruction of the Control Engineer, the relevant “Carried out”
section of the Switching Schedule shall be populated with the word “ABORTED”.
i) When a piece of Equipment shows any sign of distress, it shall not be operated
and the Control Engineer informed immediately. All personnel in the vicinity shall
be warned that a potential hazard exists and withdrawn from that area.
j) When closing any earth switch the integrity of the connections to the substation
earth system shall, where possible be visually checked before carrying out the
Switching instruction.
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3.5.3 Where a Control Engineer is carrying out remote Switching, they shall record the
“carried out” time of the operation in their own copy of the Switching Schedule. They are
not required to complete the “Issued” or “Confirmed” sections, nor have two separate copies
of a Switching Schedule for issuing / confirming and carrying out Switching operations.
3.5.5 Where safety precautions have been established by another company for use by
TCS or by TCS for use by another company (i.e. across boundaries) and it is reasonably
practicable to exchange Safety Keys then this shall be done. Any Keys received by TCS
from other companies shall be secured in a Key Safe.
3.5.6 If an external company issues a proof of Isolation and/or earthing certificate when
they have completed safety precautions, this certificate is to be recorded on the Switching
Schedule, and the document placed in the Key Safe.
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3.5.7 Where a Tee card or equivalent system is in operation at the site, the appropriate
record of safety precautions shall, where reasonably practicable be filled in with the
appropriate details and placed in the relevant section of the Substation Status Board (or
equivalent). This shall be completed by the individual applying the safety precautions.
3.5.8 The Control Engineer shall record; and ensure the maintenance of, all HV safety
precautions established in accordance with an Approved safety management system to
ensure safety precautions are maintained until any works for which these have been
provided are complete.
4.3 The Senior Authorised Person shall prepare and issue the Permit to Work to
himself as a Competent Person to carry out the work. No work other than that necessary to
carry out the Switching instruction should be included on the Permit to Work.
4.4 When the work is complete the Permit to Work shall be cleared and cancelled
immediately and this will be the confirmation that the Switching instruction has been
completed.
5.1.1 When carrying out safety Switching to form Points of Isolation, the following
principles shall be adhered to:
• The Point of Isolation shall be formed by an Isolating Device in the
open position or by the provision of adequate physical separation which
shall ensure the isolation gap cannot fail electrically.
• Caution Notices shall be applied at all Points of Isolation.
• Isolating Devices shall, where reasonably practicable be Locked to
prevent the physical operation of the device from the open position.
• Where lockout Castell keys are provided, these shall be removed. Where
no lockout keys are provided but magnetic bolt interlocking is utilised, the
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5.2.1 Where Points of Isolation have been created which are dependent on SF6
pressure, the Control Engineer shall identify the gas zone containing the Point of Isolation
and the associated gas zone monitoring alarms. Where there is any doubt the Authorised
Person shall be asked to confirm the gas zone and alarm legend when establishing the
Point(s) of Isolation.
5.2.2 The Authorised Person shall confirm to the Control Engineer that the alarm
system monitoring the gas pressure associated with any Point(s) of Isolation is in service.
Where doubt exists as to the operational status of the alarm system, where reasonably
practicable the alarm system monitoring the gas zone shall be tested and proved to the
Control Engineer display from the source of alarm or; at a point close to the source, e.g.
shorting at the gauge or terminal block. Where this is not reasonably practicable, further
precautions shall be taken to ensure the continuing integrity of the gas zone, for example the
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Senior Authorised Person issuing the Safety Document shall be required to instruct the
Safety Document holder to carry out regular checks of the relevant gas zone pressures.
5.2.3 On receipt of an IGDD gas zone pressure alarm the Control Engineer shall inform
the Safety Document holder that an alarm has been received and a hazard exists. The
Safety Document holder shall ensure that the Working Party are warned that a potential
hazard exists, all work shall cease and all individuals shall be withdrawn from the work area
and a Senior Authorised Person informed. The Senior Authorised Person shall arrange
for the appropriate Safety Documents to be cancelled and the relevant gas pressure to be
restored. Where the Control Engineer will not be monitoring the site alarms on a continual
basis, the Control Engineer shall inform the relevant Company appointed Alarm Monitoring
Centre (AMC) of the IGDD and give details of the alarm in question and instruct the actions
to be taken in the event of an alarm being received – which shall be in equivalence to a
Control Engineers response.
5.2.4 Where IGDD safety precautions exist, IGDD shall be recorded in the Point of
Isolation(s) section of the Safety Document and the relevant sections of a RISSP as
appropriate.
5.2.5 Where IGDD isolation is quoted on a Safety Document the telephone contact details
for the issuing Senior Authorised Person, and Competent Person in charge of the work
shall be recorded on the Safety Document. This is to ensure that the site can be contacted
if remote alarms are received. The Senior Authorised Person issuing the Safety
Document shall provide contact details for the Safety Document holder to the Control
Engineer.
5.2.6 Where RISSP's are to be exchanged, the Control Engineer shall notify the
Requesting Safety Co-ordinator that the Point of Isolation(s) is IGDD. Where a gas alarm
leads to the loss of integrity of a Point of isolation, the Implementing Safety Co-ordinator or
Company appointed AMC shall inform the Requesting Safety Co-ordinator without delay.
5.3.1 VT secondary LV fuses shall be removed (or MCB’s opened) to provide isolation
against a possible backfeed to the VT, a Caution Notice shall be applied and where
reasonably practicable the Isolating Devices shall be Locked. Where this is not
reasonably practicable, the VT shall be disconnected from the HV System and a Point of
Isolation formed at the disconnection. If this disconnection is achieved by racking out the
VT, this shall be carried out with the HV System Dead.
5.4.1 The secondary of HAM VT/CT’s are dedicated to a purpose, consequently under
normal conditions Danger will not arise from inadvertent back energisation to the HV
System and therefore safety precautions are not normally required.
5.4.2 Some System users may require HAM VT/CT units to be Isolated, where relevant
this shall be carried out under instruction from the Control Engineer.
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5.4.3 The VT secondary supplies shall be Isolated as part of the test procedure if carrying
out off load diagnostic testing.
5.4.4 Where HAM VT/CT units are to be Isolated, this will usually require the removal of
Meter Operator seals, if seals are broken the Meter Operator shall be requested to replace
them following restoration.
5.5.1 All safety Switching involving the operation or application of Earthing Devices shall
be in accordance with SRSP 3 – “Earthing of HV Equipment”
5.5.3 Locks used to secure Primary Earths shall be unique locks at the location. Locks
with common keys shall not be used. These unique Locks shall, where reasonably
practicable only have 1 operating key available at the location, where this is not reasonably
practicable, all keys for the unique lock shall be accounted for and placed in the Key Safe.
5.5.4 Safety Keys securing Primary Earths shall be placed in a Key Safe and secured to
provide Safe Custody of these items.
5.5.5 Where the instruction is given to “Close and Lock” a fixed Earthing Device, the
Authorised Person carrying out the Switching instruction shall render the Earthing Device
inoperative, this shall take into account the locking of mechanical parts and, where
necessary, immobilising electrical drives by the removal of LV fuses and/or MCB’s.
6.2 When removing Points of Isolation all devices rendered inoperative in accordance
with section 5.1 shall be returned to normal service. The Equipment shall be in an
operative state following completion.
6.3 Where a Tee card or equivalent system is in operation at the site, the appropriate
record of safety precautions shall, be removed from the relevant section of the Substation
Status Board (or equivalent). This shall be completed by the individual removing the safety
precautions.
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7.2 When Equipment trips under fault conditions, the individual attending site shall
record all ‘dropped flags’ on tripping relays and any outputs displayed on electronic relays in
the site General log book. The SCADA archives any alarms and it is therefore not necessary
to record events displayed on SCADA. This SCADA record shall only be erased with the
appropriate Control Engineers permission.
7.3 The individual attending site shall then report, as soon as possible, to the Control
Engineer the time of the operation and details of the annunciation’s together with any relay
indications available in the substation control room.
7.4 With agreement from the Control Engineer, the individual can then reset any
‘manually reset’ relays and indications
7.5 The Control Engineer shall, where reasonably practicable ensure that all trip
indications following a fault are recorded prior to them being reset remotely.
7.6 When the Control Engineer instructs action to restore Equipment which has tripped
under fault conditions, the Authorised Person receiving the instruction shall, where
reasonably practicable ensure that the trip relays are reset before attempting to close any
circuit breaker.
7.7 When Equipment is showing signs of distress it shall not be operated and all
individuals shall be kept clear of such Equipment. Operational Switching shall be carried
out as soon as reasonably practicable so that the Equipment concerned can be removed
from service without it being subjected to further operations.
8. DEFEATING OF INTERLOCKS
8.1 Defeating the function of interlocks is a potentially high-risk Switching operation that
removes the in-built safe guards that prevent the Equipment from being operated in an
incorrect sequence. This may then give rise to Danger to those individuals carrying out the
Switching operation.
8.2 These Switching operations require careful consideration and mutual agreement
between the Control Engineer and a Senior Authorised Person.
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8.3 The Control Engineer shall give the Switching instruction to render interlocks
inoperative direct to the Senior Authorised Person.
8.4 The Control Engineer shall then give a separate Switching instruction to an
Authorised Person “to accompany and check that the instructions to defeat the function of
interlocks are implemented on the correct Equipment and in the correct sequence” by the
aforementioned Senior Authorised Person.
8.5 The Senior Authorised Person shall ensure on site that the substation running
arrangements are those as agreed with the Control Engineer and that all staff, except for
the accompanying Authorised Person, are clear of the area adjacent to the Equipment
prior to it being operated.
8.6 The Authorised Person shall also check on site that the substation running
arrangements are those as agreed with the Control Engineer and then confirm with the
Senior Authorised Person that they are at the correct Equipment prior to carrying out the
operation. This is not a passive role.
8.7 Both the Senior Authorised Person and the Authorised Person shall be sure that
the operation can be carried out without Danger before proceeding.
8.8 Where work is to be carried out on interlocks that are under a Permit to Work and all
affected Equipment is Isolated, as long as a specific method statement is in place, no
reference to a Control Engineer is required when disabling/altering interlocks. Steps shall
be taken to ensure the correct operation of this interlocking prior to cancelling the Safety
Document.
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9.2 These Switching operations require careful consideration and mutual agreement
between the Control Engineer and a Senior Authorised Person “to operate non-
interlocked Equipment from the local position”. An accompanying Authorised Person must
also check and confirm both the running arrangements, Equipment Identification and
Switching Instructions.
9.3 The process and checks are as those defined in “Defeating the Function of
Interlocks” given in Section 8.
9.4 Where operation of non-interlocked Equipment from the local position is required
whilst the Equipment is under a Permit to Work and all affected Equipment is Isolated, no
reference to a Control Engineer is required when operating this Equipment.
9.5 Where operation of non-interlocked Equipment from the local position is required on
a System which is completely de-energised at the site of the operation and there is deemed
to be no risk of giving rise to Danger with the proposed operation, a Control Engineer may
instruct a Senior Authorised Person to operate the Equipment locally without the need to
have a separate Authorised Person to check and confirm the operation. This shall only
apply where there is no other energised Equipment at the site (excluding LV Equipment)
and therefore no risk of Danger arising from the incorrect operation of the Equipment. An
example of this could be an offshore platform substation that has the full HV System de-
energised at that location.
10.2 Work on LV Equipment shall be carried out in accordance with SPSR 11 – “LV
Systems”.
10.4 Where LV Switching takes place to provide safety precautions against a potential
HV infeed onto a HV System, this shall be included in the Switching Schedule (For
example: Points of Isolation on a VT or on the LV side of a HV/LV transformer) and shall
be instructed by a Control Engineer.
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10.6 The general principles of Section 3 – “HV Switching” of this document shall be
followed where a Senior Authorised Person is issuing Switching instructions on LV and/or
Mechanical Equipment, with the following exceptions:
10.7 Safe Custody of Keys etc. for LV and Mechanical Equipment shall either be
achieved by personal retention by the Competent Person in charge of the work or in line
with the requirements for HV Equipment.
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Where Site Switching Logs are used, these shall be in a similar format to a Switching Log book.
Switchgear
principles of the above list and shall be agreed, and understanding confirmed between the
Control Engineer and the Authorised Person prior to issuing instructions.
Tap Changers
Where safety Switching is taking place, the preferred terms and actions are as follows:
Voltage Transformers
# The description of the position of Portable Primary Earths should include a description of
the Equipment the earths are to be installed on, Equipment surrounding the earth
application point and the Equipment they will be adjacent.
For example:
1. On 400kV Busbar at junction of X905/X903 adjacent to X903.
2. On 400kV Busbar at junction of X901A/400kV Lincs circuit VT/cable sealing end
(CSE), adjacent to CSE.
General LV Instructions
Safety Documents
When issuing Safety Documents, the unique number of the Safety Document, the
Equipment being released and the work being carried out should be described in the
switching item.
For Example:
1. Permit to Work – PTW 06845, on X905, X903, X901A and X901B, for routine
maintenance.
2. Sanction for Test – SFT 06745 on Lincs feeder bay 400kV cable between X903 at
Walpole Substation and X113A/X113B at Lincs Onshore Substation, for HV DC
Testing.
CIRCUIT
OPERATE AS REQUIRED BREAKER/DISCONNECTOR/E Allow free operation of a
(LEAVE OPEN/CLOSED*) ARTH SWITCH* (_ _ _) certain item of Equipment.
Render interlocking
inoperative on the
RENDER INTERLOCK
ON (_ _ _) prescribed equipment
INOPERATIVE
following an Approved
procedure
Select a general item of
SELECT TO AUTO (_ _ _) Equipment to automatic
operation
Select a general item of
SELECT TO NON-AUTO (_ _ _) Equipment to non-
automatic operation
CONFIRM Complete section 1.3 of
OUTAGE/RESTORATION* TSC TSC with NGESO
IS IN PLACE. RECEIVE permission – to receive
ISSUE TSC START NGESO PERMISSION TO permission to commence
COMMENCE SWITCHING switching as per method
SCHEDULE described in section 1.2 of
TSC REF - _ _ _ _ the TSC
Complete section 2.2 of
SYSTEM RELEASED WITH TSC with NGESO
ISSUE TSC RELEASE NGESO permission – to release the
TSC REF - _ _ _ _ system described in section
2.1 of the TSC
Complete section 3 of TSC
CANCEL TSC TSC REF - _ _ _ _ with NGESO permission to
cancel the TSC
RISSP NO - _ _ _ _ Issue RISSP with third party
ISSUE RISSP
ON (_ _ _) Control Engineer
Cancel RISSP with third
CANCEL RISSP RISSP NO - _ _ _ _
party control Engineer
Issue HVSCC to remove or
HVSCC NO - _ _ _ _ include items of Equipment
ISSUE HVSCC
TO ADD/REMOVE* (_ _ _) under the Operational
Safety Rules
Where liaison with third
LIAISON _ _ _ _ ____ parties is required i.e.
generator / DNO / NG
Where a check of the site
CHECK ALARMS
alarms is required
Where a check to confirm
CHECK NO LOAD (_ _ _ _) no load is present prior to
opening a CB
Where a general check
CHECK ____
activity is required
Where an additional note is
required or non-standard
TEXT ____
terminology is required to be
used