Sdn. Bhd.

691629-T
51A, Tingkat 1, Jalan Rengas, Taman Selatan, 41200 Klang Selangor.
Tel : 603-3374 2460 Fax ; 603-3373 1401
email : netspek1@[Link]

Procedures Manual

C-P Patch Liner System for Sewer Spot Repairs

1. Work performance

1.1 Preparatory operations

Block the job site in compliance with the relevant traffic and safety regulations . Observe the
applicable rules and regulations . That means that the entire pipe length (manhole to manhole
section) is to be cleaned with jetters the day before the installation job, and the defective spot
directly before the C-P patch repair operation is started, with a water pres sure adapted to the pipe
diameter. (Preparation & installation report).

To do so, disrupt all service flows in and into the entire manhole-to-manhole section inclusive of
any lateral connections. The damaged point must be clean and free from faeces .
Measure the defective spot to be repaired, photograph or CCTV the defective section. Check the
nominal widths . (Preparation & installation report).

1.2 C-P patch liner repair operations

Adjust the wheel sets of the C-P short packer to the nominal width of the host pipe.
Check the C-P short packer for proper operation and protect the rubber jacket y b
lubricating the entire surface with C-P separating agent.
In addition, wrap separating PE stretch foil around the packer, overlap and fix it.
 Sdn. Bhd. 691629-T
51A, Tingkat 1, Jalan Rengas, Taman Selatan, 41200 Klang Selangor.
Tel : 603-3374 2460 Fax ; 603-3373 1401
email : netspek1@[Link]

C-P Patch Liner System For Sewer Repairs

1.2.1 Preparation of the glass mat
For length and widths, refer to 2.3
Place the CRF glass mat onto the base sheeting with the fibre woven layer up.
Use 3 layers.

1.2.2 Preparation of the CP—P resin system

Wear suitable safety goggles and safety equipment. Observe the safety instructions. The resin
usage data for the two components are given in 2.3. Observe the mixing ratio. For the pipe
diameter above 400 mm, mix the resin system in two steps. So less heat will be built up and the
pot and reaction times specified in 2.2 of the data sheet can be maintained. Mix the C-P resin
system until a homogenously coloured mix is formed. Avoid entrapped air bubbles.
 Sdn. Bhd. 691629-T
51A, Tingkat 1, Jalan Rengas, Taman Selatan, 41200 Klang Selangor.
Tel : 603-3374 2460 Fax ; 603-3373 1401
email : netspek1@[Link]

1.2.3 Wet out the CRF glass mat with C-P resin system

Wet out the entire surface of the CRF glass mat using an appropriate tool.
Make sure the corners and the edges of the CRF glass mat are well covered with the C-P resin
system and that no fibre lift occurs.

Move the tool all over the mat to fill the CRF glass fabric and than scrape off air bubbles. Use a
spatula to press the C-P resin system firmly into the CRF glass mat.

1.2.4 Turn the CR F glass mat and wet out the reverse side
 Sdn. Bhd. 691629-T
51A, Tingkat 1, Jalan Rengas, Taman Selatan, 41200 Klang Selangor.
Tel : 603-3374 2460 Fax ; 603-3373 1401
email : netspek1@[Link]

1.2.5 Wrap the wetted CR F glass mat around the C-P short packer

Wrap the CR F glass fibre mat tightly around the C-P short packer using the same direction
as for the separating foil.

Remember that the repair length of the CR F glass mat must not be longer than what is
allowed by the contact surface of the C-P short packer.

1.2.6 Pull in or push in the C-P short packer

Introduce the prepared C-P short packer into the pipe. Make sure the outer end of the
packed CR F glass mat shows downwards in the springing area.

Fix the CRF glass mat to protect it from slipping or falling down during packer travel. The
recommendation by C-P is to use a 0.65 mm thick binding wire.

S o the CRF glass mat is protected during the installation and travel of the packer to the
defective spot. Check the wheel sets to make sure the are correctly adjusted.

Move the C-P short packer with any attached pulling rope, retaining rope, or air push rods
down to the previously surveyed and measured defective spot and position it there.

Then inflate the C-P short packer with the appropriate pressure as adjusted to the type of
damage.

Said pres sure is between the contact pres sure of the C-P short packer against the inner
host pipe wall and the operating pres sure indicated by the manufacturer (see operating
manual).

The curing time depends on sewer temperatures. The minimum curing time is 1.5 hours
and curing can take up to 2.5 hours in case of low ambient temperatures .

The required contact pres sure is documented in the preparation and installation report.
No service disruption is necessary if C-P flow-through packers are used. If C-P short
packers without flow-through are used, over pumping is required.
 Sdn. Bhd. 691629-T
51A, Tingkat 1, Jalan Rengas, Taman Selatan, 41200 Klang Selangor.
Tel : 603-3374 2460 Fax ; 603-3373 1401
email : netspek1@[Link]

2.2 Reaction temperatures & times of the C-P resin system

C-P patch liner resin system (W) C-P long liner resin system (S)

Resin type W W S S
Temperature Pot time Curing time Pot time Curing time
[°C] [min] [min] [min] [min]
8° 20-22 100-120 45-48 150-300
13° 18-20 90-110 41-45 130-150
18° 16-19 75-100 32-35 120-135
23° 15-17 60-70 30-32 90-100
28° 10-12 45-55 20-23 70-85
330 7-9 40-45 14-16 65-75

2.3 costing / example /CRF glass / resin usage for standard repair length of 0.50m

Pipe CFR glass fibre C-P resin system

DN Length Width Surface area Resin Comp A Comp B
[cm] [cm] [m2] system total water glass resin
[litres] [litres] [litres]
100 35 127 0.45 0.75 0.25 0.50
125 45 127 0.55 0.90 0.30 0.60
150 55 127 0.70 1.05 0.35 0.70
200 70 127 0.90 1.50 0.50 1.00
250 90 127 1.10 1.80 0.60 1.20
300 110 127 1.50 2.40 0.80 1.60
400 140 127 1.80 2.85 0.95 1.90
500 175 127 2.20 3.60 1.20 2.40
600 210 127 2.70 4.20 1.40 2.80
700 250 127 3.10 5.10 1.70 3.40
 Sdn. Bhd. 691629-T
51A, Tingkat 1, Jalan Rengas, Taman Selatan, 41200 Klang Selangor.
Tel : 603-3374 2460 Fax ; 603-3373 1401
email : netspek1@[Link]

Operating manual

Technical Information on the Short Packer

with wheels and flow-through
Range of application Prescribed filling Weight Non inflated packet.
Norminal Size
Art No. Min dia. Max dia. pressure Length Diameter Sleeve length
mm mm bar kg mm mm mm
0201001 15-20 150 200 2.0 6.2 960 m 115 800
0201002 25-30 250 300 2.0 12.6 1010 205 800
0201003 30-35 300 350 1.5 6.9 1010 250 800
0201004 35-40 350 400 15 19 2 1010 305 800
0201005 45-50 450 500 1.5 29.8 1010 380 800
0201006 60-70 600 700 1.0 50.2 1180 38 465 970