Block Set
Block Set
Switchboard compliance
to IEC61439-1&2
IEC standards are today legal or market references. The new IEC 61439-1 & 2 is the reference 30 years the type of verifications that must be
conducted by both organisations
for the construction of electrical LV switchboards. IEC 61439 fully satisfies the requirements experience in the involved in final conformity of the
of designers and users of new generation LV switchboards: safety of persons and equipment, construction of tested solution: the Original Manufacturer,
electrical availability, long-term reliability and [Link] guarantee these essential values, switchboards (and the
associated standards). guaranteeing assembly system design
the standard sets a wide range of requirements. These include designing a “system”
and the Assembly Manufacturer,
compliant in all aspects, checking interactions and consistency between switchgear and
responsible for the final conformity
100%
equipment, providing protection against electrical, mechanical and structural hazards, and
of the switchboard.
simplifying system maintenance and upgrading cycles.
of switchboard
architectures are tested Specifier
and conform to > Specifies the needs and
IEC standards. constraints for design,
installation, operation and
Full
n*
Schneider Electric/IEC upgrading of the complete
ificatio
system.
Standard: a long success story
support > Checks that its requirements
t spec
have been fully integrated by
Ever since the construction of its first electrical switchboard, Schneider Electric has never For panel-builders the Assembly Manufacturer.
Projec
ceased its commitment to Assembly Manufacturers to guarantee “fully compliant” and contractors Depending on the application,
systems, and so much more. Schneider Electric has always considered that conformity of the specifier could be the
end-user or a design office.
its solutions to IEC standards was a minimum, a springboard allowing it to go further still in its
3 million
offer to users. And indeed, in its role as Original Manufacturer, Schneider Electric constantly
proves on an everyday basis that it does so.
Electro-Magnetic Compatibility
Current-carrying capability Needs & design requirements Design verification Routine verification
Needs & design requirements Design verification Routine verification Properly function and avoid generation of EMC disturbances > EMC tests according None
Protect against burns by limiting > Temperature rise tests > Visual inspection through incorporation of electronic devices complying with to product standards or generic
excessive temperatures: the relevant EMC standard, and their correct installation. EMC standards
> Or comparison with a tested reference design, > Random verification of tightness
> when any single circuit is continuously under restrictive conditions
loaded to its rated current and > Or, under very restrictive conditions, calculations
> when any circuit is continuously loaded to with safety margins (including 20% derating of
its rated current multiplied by its rated devices)
diversity factor.
Protection against fire or explosion hazard Protection of the Assembly against environmental conditions
Needs & design requirements Design verification Routine verification Needs & design requirements Design verification Routine verification
Protect persons against the fire hazard: > Glow wire test None Protect the Assembly against mechanical and atmospheric None
> IP test
resistance to internal glowing faulty elements, > Special test according to IEC TR 61641, conditions through selection of materials and various design > IK test
through selection of materials and various where specified provisions. > Corrosion test
design provisions.
> UV test (outdoor only)
“Linergy” busbar “Compact NSX” circuit-breakers Locking of live parts “Tesys U” motor feeder
Providers optimum Total discrimination, remote indication of motor overloads and actuation High level of safety Modular concept offering excellent open-endedness, without uncabling
performance in Icw of a contact switch (SDTAM module), direct access to maintenance and protection, the power base.
withstand (1s short indicators, etc. preventing all on-load Functional units replaced or added easily, without need for tools.
circuit) with a third of operations: IP20 3 in 1 systems are available: simple, open-ended and compact.
the wieght of equivalent rating “Polypact” row splitter blocks shields, connections protected by
Copper busbar. Front access to all For practical and reliable device rows: total insulation, reliable a plug-in outlet, access possible to Modularity of functional switchboards
phase connections enables direct connection without maintenance. switchgear only after opening the Can be modified or upgraded easily.
and safer maintenance approach. circuit-breaker and withdrawing Free spaces are provided for "last minute" addition of motor feeders or new
the drawers, status indicators to functions.
Some 3 times lighter than
a standard copper busbar prevent risk of error, etc.
“Distribloc” centralised splitter blocks “Masterpact” circuit-breakers
for equivalent short-circuit
Modular quick-connection monobloc splitter blocks Designed to automatically monitor and manage the energy sources of
performances. Thermal monitoring the LV distribution network, thus guaranteeing installation reliability.
“Acti9” circuit-breakers Thermal monitoring of
temperature rises
Guarantee total
using probes installed
safety during
at the heart of the
maintenance and
sensitive areas (e.g. busbars,
absolute protection
Compliance with end-user requirements drawer contacts), thus reducing Compliance with end-user requirements
against electric shocks,
the likelihood of failure and
provide zero-risk lockdown,
Specifier guide shortening maintenance times. Specifier guide
protect loads, etc.
A reference support designed by Schneider Electric to guarantee fully A reference support designed by Schneider Electric to guarantee fully compliant
Functional units and panel compliant specifications (end-users) and assemblies (Assembly “PolyFast” system specifications (end-users) and assemblies (Assembly Manufacturer).
components Manufacturer).
The PolyFast
Guarantee electrical continuity
Withdrawable drawers
partitioned All switchboard upgrades are possible with power on,
of Prisma Plus switchboards terminals without interruption of service and completely safely.
thanks to scribe system. guarantee 3 positions: connected, test and disconnected.
perfect insulation of connection Switchboard configurations and settings are made on the
Fastening grids
against electric shocks. front face.
Attached to front
A Schneider Electric exclusivity!
plates, door hinges Withstand to harsh environments
and panels, Excellent mechanical strength for installations in seismic areas and for sensitive
they guarantee applications.
electrical continuity at the 1st Various degrees of protection (IP30, IP41 or IP54) for installations in corrosive
assembly ¼ turn. atmospheres (e.g. cement works, iron and steel, etc.).
* Using only Schneider Electric devices guaranties the complience with IEC as well as the reliability of installations.
Application
Distribution (PCC) Electrical data
Motor (MCC) rated insulation voltage (Ui) 1000 V
Fonction rated operational voltage (Ue) 415 / 690 V CA
Incoming cubicle rated frequency (F) 50 / 60 Hz
Distribution cubicle
rated impulse withstand voltage (Uimp) 12 kV
Type rated auxiliary circuit voltage 230 V AC max.
Disconnectable surge category IV
Withdrawable
degree of pollution 3
Fixed
rated current (In) 6300 A
vertical busbar rating 3200 A
Schneider Electric horizontal busbar short-term rated current (Icw) 1s 50 / 85 / 100 kA rms
Power circuit protection Energy consumption and Motor motion control Motor protection and control Process automation
and control quality metering
> Masterpact, Compact NS and > PowerLogic PM 800 > Altivar 31, 61, 71 and Altistart 48 > TeSys T, TeSys U and TeSys D > Quantum, Premium and M340
Compact NSX
A range of circuit breakers for LV AC A range designed for management of A range of variable speed drives and A broad range of relays, controllers and A range of programmable logic controllers
protection, control and disconnection your energy: metering, quality, availability. progressive starters for very simple variable motor management systems covering all for process control, including
of circuits and loads. speed control, offering a wide choice of your needs, from the simplest to the most communication, diagnostic and data
installation powers, applications and advanced. storage functions.
protection.
Solution overview
PCC device cubicles
h powe
r ower ower factor
Very hig High p High p ders Power tion
d rs
e rs / fee
ders
rs / fee
ders e rs / fee correc
rs / fee o m e o m e In c o m
income in c in c cubicle
cubicle cubicle cubicle
Type of cubicle D D D D DC
In distribution
4000 / 6000A 3000 / 3600A 800 / 3300A 800 / 3300A 800 / 3300A
busbar
Incomers NW40b / 63b NW40 / NW32 / NS3200 NW08-25 / NT06-16 / NS630b-2500 NW08-25 / NT06-16 / NS630b-2500 -
y 630A
C60 / EZC100 / NSX100-630 / Power factor
- - -
NS100L / NS400L correction
Solution overview
MCC device cubicles
speed
le Variable oft ed for
rs cubic s Optimiz
Feede drive &
cubicle rawers
starter MCC d
Blokset Mw2
For MCC application drawers, Mw2 is an optimized solution, robust,
reliable and secure.
The Mw2 satisfy the motor control needs of the most demanding
processes.
Cubicles
Type-tested Low Voltage Switchboard IEC61439-1&2 compliant Type D
for heavy industry, data-centers and any application above 2000 kVA For NW08-25, NT06-16 and
NS630b-2500 devices
Cubicles
Type D Functional unit
Busbar for type D cubicle
For NW40b-63 devices high power,
dedicated to NW08-25, NT06-16, NS630b-2500 devices,
Functional unit full height busbar.
Busbar for type D cubicle Allowable intensity at 35 °C IP31 (A) Icw max. Qty of bars
Hor i zont al busbar ( kA) 10 0 x 5 m m 125 x 5 m m
Single busbars
very high power,
1500 50 1
dedicated to NW40b-63 devices, 2550 50 / 85 2
height-reduced busbar. 3250 50 / 85 3
3800 50 / 85 4
4100 50 / 85 5
Allowable intensity at 35 °C IP31 (A) Icw max. Qty of bars Double busbars
Hor i zont al busbar ( kA) 10 0 x 5 m m
5100 50 / 85 2x3
5100 100 2x3 6000 50 / 85 2x4
6000 100 2x4 6600 50 / 85 2x5
6600 100 2x5
Dimensions
Type of distribution Circuit breaker Type of connection Qty of cubicle
Incomer or Masterpact NW08-25 (2 or 3) direct connection from the top 1
distribution feeder direct connection from the bottom
front or rear connection
Dimensions Masterpact NT06-16 (3 or 4) direct connection from the top 1
Compact NS630b-2500 (3 or 4) direct connection from the bottom
Type of distribution Type of connection Qty of cubicle rear connection
1 incomer or 1 distribution feeder direct connection from the bottom 1 2 incomers + 1 coupling Masterpact NW08-25 (2 or 3) direct connection from the top 2
direct connection from the bottom
front or rear connection
front or rear connection
2 incomers + 1 coupling direct connection from the bottom 3 Masterpact NT06-16 (3 or 4) direct connection from the top 2
front or rear connection Compact NS630b-2500 (3 or 4) direct connection from the bottom
1 source changeover direct connection from the bottom 2 front or rear connection
front or rear connection 1 source changeover Masterpact NW08-25 (2 or 3) direct connection from the top 1
direct connection from the bottom
front or rear connection
Cubicles Masterpact NT06-16 (3 or 4)
Compact NS630b-2500 (3 or 4)
direct connection from the top
direct connection from the bottom
1
Dimensions
All functional units
Type of functional unit Type of connection
Drawer side connection from the front
rear connection
Cubicles Busbars
Busbar coating
Mf
Busbar coating none silver tin nickel epoxy
horizontal busbar
Functional unit vertical busbar D
Busbar for Mf cubicle vertical busbar Mw2
protection against ... corrosive corrosive internal arc
designed for MCC xed functional units, environment environment
full height busbar.
The dimensions of the functional units are in the MCC choice pages, page 23.
vertical
Modularity 36 modules
busbar Note: 1 module = 50 mm. Columns for rear connection (RC)
For rear connection (RC), a solution depth 600 mm is possible for small In (y 630 A).
An additional compartment depth 400 mm is added for In > 630 A.
device
installation
zone
RC columns panorama
switchboard depth 600 mm switchboard depth 1000 mm
device
cubicle C 400
width
700 700
Double horizontal busbar top
device
Cubicle height 2200 mm cubicle
No. of poles 3P 3P+N width C 400
Modularity 30 modules 28 modules 900 mm
V A/C 600 V A 600
Link cover single horizontal busbar In case of a side connection switchboard, the depth is unique allthrough its
Single horizontal busbar botton length: 600 mm.
Top link cover dimension 52.5 mm 152.5 mm To the right of the device cubicle, compartments (width 200, 400 or 700 mm) are
Single horizontal busbar top added in order to give way for the cables and device connections, according to the
Bottom link cover dimension 62.5 mm 162.5 mm
size and the quantity of cables to be connected.
Due to the position of the horizontal busbar, device connection can be made
indifferently from the top or from the bottom of the switchboard.
A C 600 V A C 600
A device cubicle
C cable compartment
Blokset offers several options to answer the installation needs and the service
device on base
continuity required.
FFF power upstream and downstream connections are fixed,
PCC drawers PCC drawer sizes
auxiliaries are fixed.
DDD power upstream and downstream connections are disconnectable, In (A)
auxiliaries are disconnectable.
WWW power upstream and downstream connections are withdrawable, 630
auxiliaries is withdrawable. Full width
NSX400-630
250
Full width
NSX250
160
Full width
Making the right choice NSX160
125
NG125
100
Operation Maintenance Evolution
The switchboard NSX100
must permit Setting Checking Addition 57
Cleaning Half width
Padlocking Modif cation Mw2 full width drawer NG125
Repairing Expansion 25 NSX100
Half width
C60 Drawer
size
The application’s 2 modules 4 modules 4 modules 6 modules
continuity of service is: (100 mm) (200 mm) (200 mm) (300 mm)
MCC drawers
FFF FFF FFF MCC drawer sizes
Not required Setting, padlocking may Switchgear shut down Switchgear extension is KW
disturb remaining part of shall be foreseen only possible when shut
switchgear down
250
Mw2
Fixed In < 100 NSX160 / NS100L 1 3 modules
100 < In < 250 NSX 250 1 3 modules
400 < In <630 NSX400-630 / NS400L 1 4 modules
type D