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Ultra-Fast IR3 Flame Detector 40/40UFI

The document describes a new ultra-fast multi-spectrum IR3 flame detector called the 40/40UFI. It can detect hydrocarbon fuel and gas fires at long distances, including detecting a 1 ft diameter gas cloud explosion in 50 msecs from 66 ft away. The detector has multiple output and communication options and is designed for reliability in harsh conditions.

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0% found this document useful (0 votes)
145 views2 pages

Ultra-Fast IR3 Flame Detector 40/40UFI

The document describes a new ultra-fast multi-spectrum IR3 flame detector called the 40/40UFI. It can detect hydrocarbon fuel and gas fires at long distances, including detecting a 1 ft diameter gas cloud explosion in 50 msecs from 66 ft away. The detector has multiple output and communication options and is designed for reliability in harsh conditions.

Uploaded by

engmohamedmoheb0
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TM

40/40M 40/40I 40/40UFI 40/40L-LB 40/40UFL 40/40L4-L4B 40/40U-UB 40/40R

40/40UFI
Ultra Fast Triple IR (IR3) Flame Detector
Superior performance, reliability and immunity to false alarms
FEATURES & BENEFITS
• Multi Spectrum Design - for long distance detection and
high false alarm immunity
• High Speed Response - 50 msec
• Sensitivity Selection - to ensure no zone crossover detection
• Automatic Built-In-Test (BIT) - to assure continued reliable
operation
• Heated window - for operation in harsh weather conditions
(snow, ice, condensation)
• Multiple output options for maximum flexibility and
compatibility
- Relays (3) for Alarm, Fault and Auxiliary
- Analogue output for fast detection
- 0-20mA (stepped)
- HART Protocol for maintenance and asset management
- RS-485, Modbus Compatible
• High Reliability - MTBF - minimum 150,000 hours
The new 40/40UFI, an Ultra-Fast multi- • Safety Integrity Level SIL2 (TUV)
spectrum IR3 Flame Detector, detects • 5-Year Warranty
hydrocarbon fuel and gas fires at long • User Programmable via HART or RS-485
distances, and is especially designed to • Hazardous area zones:
detect an explosive 1 ft (0.3m) diameter - Zones 1 & 2 with IIC gas group vapors present
gas cloud explosion in max. 50 msecs for - Zones 21 & 22 with IIIC dust type present
1ft diameter sphere methane-air mixture • Ex approved to:
explosion at 66 ft (20m) with the highest - ATEX & IECEx
immunity to false alarms. The 40/40UFI - FM/FMC/CSA
IR3 can also detect a 1 ft2 (0.1m2) gasoline/ - TR CU (EAC)
n-Heptane pan fire at up to 300 ft (90m). • 3rd party Performance
The 40/40UFI is part of the 40/40 Series, - EN54-10 (VdS)
the most durable and weather resistant - FM3260 (FM)
range of flame detectors currently on the
market. Features include a heated window, APPLICATIONS
to eliminate condensation and icing; HART
Offshore Oil & Gas installations Power Generation facilities
capability for digital communications; Onshore Oil & Gas installations Pharmaceutical Industry
lower power requirements; and a compact, and pipelines Printing Industry
lighter design. Due to increased reliability, Chemical plants Warehouses
the 40/40 Series warranty period has been Petrochemicals plants Automotive Industry
extended to 5 years and is SIL2 (TUV) Storage Tank farms Explosives & Munitions
approved per IEC 61508. Aircraft hangars Waste Disposal facilities

Headquarters: 8200 Market Boulevard | Chanhassen | MN 55317 | USA


Tel: +1 (973) 239-8398 | +1 (800) 452-2107 (US only) | Fax: +1 (973) 239-7614 | Houston: +1 (832) 321-5229
E-mail: spectrex@[Link] | [Link]
TM

GENERAL SPECIFICATIONS
Spectral Response Three IR Bands
Detection Range Fuel ft / m Fuel ft / m Fuel ft / m
(at highest Sensitivity Setting n-Heptane 300 / 90 Kerosene 205 / 62 Methane* 205 / 62
for 1ft 2 (0.1m2 Gasoline 300 / 90 Ethanol 95% 185 / 55 LPG* 205 / 62
Diesel Fuel 205 / 62 Methanol 160 / 48 Polypropylene Pellets 160 / 48
JP5 205 / 62 IPA (Isopropyl Alcohol) 185 / 55 115 / 34

High Speed Response 50 msec for 1ft diameter sphere methane-air mixture explosion at 66ft (20m)
Response Time Typically 2 sec at 131ft (40m)
Typically 10 sec at 300ft (90m)
Adjustable Time Delay Up to 30 seconds
Sensitivity Ranges 4 Sensitive ranges for 1 ft 2 (0.1m2
Field of View Horizontal 90º; Vertical 90º
Built-in-Test (BIT) Automatic
Temperature Range Operating: -67ºF to +167ºF (-55ºC to +75ºC)
Option: -67ºF to +185ºF (-55ºC to +85ºC)
Storage: -67ºF to +185ºF (-55ºC to +85ºC)
Humidity Up to 95% non-condensing (withstands up to 100% RH for short periods)
Heated Optics To eliminate condensation and icing on the window
ELECTRICAL SPECIFICATIONS
Operating Voltage 24 VDC nominal (18-32 VDC)
Power Consumption Standby: Max. 90mA (110mA with heated window)
Alarm: Max. 130mA (160mA with heated window)
Cable Entries 2 x 3/4" - 14NPT conduits or 2 x M25 x 1.5 mm ISO
Wiring 12 - 22AWG (0.3mm2 - 2.5mm2)
Electrical Input Protection According to MIL-STD-1275B
Electromagnetic Compatibility EMI/RFI protected to EN61326-3 and EN61000-6-3
Electrical Interface
OUTPUTS
Relays Alarm, Fault and Auxiliary
SPST volt-free contacts rated 2A at 30 VDC
Analogue Output 4.75 - 5.25 V at detection
0-20mA (stepped)
Fault: 0 +1mA Warning: 16mA ± 5%
BIT Fault: 2mA ± 10% Alarm: 20mA ± 5%
Normal: 4mA ± 10% Resistance Loop: 100-600 Ω
HART Protocol Optional HART communications on the 0-20mA analog current (FSK) - used for maintenance,

RS-485 RS-485 Modbus compatible communication link that can be used in computer controlled installations
MECHANICAL SPECIFICATIONS
Materials
Enclosure options
Mounting
Dimensions Detector 4" x 4.6" x 6.18" (101.6 x 117 x 157 mm)
Weight Detector ([Link].) 6.1 lb (2.8 kg) Tilt mount 2.2 lb (1.0 kg)
Detector, aluminum 2.8 lb (1.3 kg)
Environmental Standards Meets MIL-STD-810C for Humidity, Salt & Fog, Vibration, Mechanical Shock, High Temp, Low Temp
Water and Dust IP66 and IP67 per EN60529, NEMA 250 6P
APPROVALS
Hazardous Area ATEX and IECEx Ex II 2 G D
Ex db eb op is IIC T4 Gb Ex db eb op is IIC T4 Gb
Ex tb op is IIIC T96°C Db Ex tb op is IIIC T106°C Db
(-55°C ≤ Ta ≤ +75°C) (-55°C ≤ Ta ≤ +85°C)
FM/FMC/CSA Class I Div. 1, Groups B, C & D
Class II/III Div. 1, Groups E, F & G
TR CU (EAC) 1 Ex db eb op is IIC T4 Gb X 1 Ex db eb op is IIC T4 Gb X 1 Ex db eb mb op is II T4 Gb X
Ex tb op is IIIC T96°C Db X Ex tb op is IIIC T106°C Db X Ex tb op is IIIC T98°C Db X
(–55°C ≤ Ta ≤ +75°C) (–55°C ≤ Ta ≤ +85°C) (–55°C ≤ Ta ≤ +75°C)
Performance EN54-10 (VdS)
FM3260
Reliability IEC61508 - SIL2 (TUV)
ACCESSORIES
Flame Simulator FS-1100 U-Bolt/Pole Mount 789260-2 (2” pole) Air Shield 777650 Weather Cover 777163 ([Link])
Tilt Mount 40/40-001 789260-1 (3” pole) *777263 (Plastic)
Duct Mount 777670 USB RS485 Harness Kit 794079
E.O.L Encapsulated Resistor 777915-X
*Supplied free of charge with the detector

DS-F-40/40UFI, March 2018 For more information view manual or website [Link]

Common questions

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The 40/40UFI flame detector is certified with ATEX, IECEx, FM/FMC/CSA, and TR CU (EAC) approvals, indicating its compliance with international safety standards for use in hazardous areas . These certifications signify its capability to safely operate in environments with explosive gases and dusts, as it is designed to meet rigorous safety and performance standards like EN54-10 (VdS) and FM3260 . This underscores its reliability and safety, making it suitable for critical applications in oil and gas, petrochemical, and chemical industries .

The mechanical specifications of the 40/40UFI, including its robust materials like stainless steel and aluminum, contribute to its durability under harsh industrial conditions . Its enclosure meets IP66 and IP67 standards for dust and water protection, and is tested to MIL-STD-810C for resilience against humidity, salt, fog, vibration, and mechanical shock . These features ensure the detector's longevity and reliability in demanding outdoor and industrial environments, making it apt for use in sectors like offshore oil and gas and chemical processing .

The compliance of the 40/40UFI flame detector with environmental standards like MIL-STD-810C and IP66/IP67 suggests its robust construction to withstand extreme conditions, including high humidity, dust, and mechanical stress . These standards ensure the detector's reliable function and longevity in diverse environments encountered in industries such as oil and gas and chemical plants. It enhances operational functionality by providing consistent performance without frequent maintenance, thus reducing operational downtime and costs .

The 40/40UFI Ultra Fast Triple IR (IR3) Flame Detector offers features such as multi-spectrum design for long-distance detection and high false alarm immunity, a high-speed response of 50 milliseconds, and sensitivity selection to avoid zone crossover detection. It includes an automatic Built-In-Test (BIT) for reliability, a heated window for harsh weather operation, and multiple output options for flexibility. These features enhance its effectiveness by ensuring rapid and reliable fire detection while minimizing false alarms, making it suitable for high-risk environments such as oil and gas installations and chemical plants .

The 40/40UFI flame detector operates at a nominal voltage of 24 VDC (18-32 VDC) with low power consumption, which is crucial for integration into existing electrical systems without requiring significant alterations . It offers protection against electrical input issues per MIL-STD-1275B and is EMI/RFI protected according to EN61326-3 and EN61000-6-3 standards, ensuring reliability in industrial environments subjected to electromagnetic interference . The detector's versatile outputs and communication interfaces such as HART and RS-485 allow for seamless integration into industrial automation systems .

The 40/40UFI flame detector offers four sensitivity ranges for 1 ft2 (0.1m2) gas detection, which allow it to be precisely calibrated based on the specific environmental conditions and distances at which detection is needed . This capability enables more effective discrimination between different types of fires and environmental interferences, thereby reducing the risk of false alarms and enhancing the detector's adaptability to varied industrial scenarios .

The 50-millisecond response time of the 40/40UFI flame detector is critical for early fire detection, especially in scenarios involving explosive gas clouds or fast-spreading fires. This rapid response minimizes potential damage and enhances safety by enabling quicker activation of fire suppression systems . It is particularly beneficial in high-risk industries like oil and gas, where immediate detection can prevent catastrophic events and reduce risks to human life and infrastructure .

The 40/40UFI flame detector features versatile output options, including relays for alarm, fault, and auxiliary, as well as 0-20mA analogue outputs that are industrial standard for easy connection with control systems . Its HART Protocol enables advanced digital communications for maintenance and asset management, and the RS-485 Modbus compatible link supports integration with computer-controlled industrial systems . These interfaces make the detector highly adaptable to modern industrial systems, facilitating real-time data exchange and efficient monitoring .

The heated window of the 40/40UFI flame detector prevents condensation and icing, ensuring clear and unobstructed optical paths for accurate detection in harsh weather conditions such as snow, ice, and fog . This feature enhances operational efficiency by maintaining reliability and accuracy of flame detection across diverse environmental conditions commonly encountered in outdoor industrial settings .

The 40/40UFI flame detector achieves high immunity to false alarms through its multi-spectrum IR3 design, which helps accurately distinguish between real fire sources and false triggers such as sunlight or hot objects . The sensitivity selection mechanism allows the detector to adjust its sensitivity based on environmental conditions, thereby minimizing the chance of false detections. Additionally, the detector's Built-In-Test (BIT) ensures continuous monitoring and assurance of its proper functioning, further enhancing its reliability in industrial settings .

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