APM30H&TMC11H&IBBS200 0D&IBBS200T(Ver.

B)

Installation Guide e

Issue: 14 Date: 2010-12-20

HUAWEI TECHNOLOGIES Co., Ltd.

Content
2 Specification of th C bi t S ifi ti f the Cabinets 3 Modules in the Cabinets 3 Installation Scenarios 4 Installation Tools 5 1. 1 Installation Procedure 6 2. Installing the Cabinets 3. Earth Grounding the Cabine 12 ets 4. Installing the Optional Modu ules 13 5. Installing the Cables 16 26 6. Sealing the Cable Holes 7. Installing the Batteries and their Cables 27 8. Checklist for the Installation 28 n 9. Checking the Power-On Sta atus 30 31 10. Appendix 36 11. Change History

Copyright Huawei Technologies Co., Ltd. 2010. All rights reserved.

Specification of the Cabine ets b

The APM30H(Ver B) series cabinets consist of the APM30H TMC11H IBBS200T, and IBBS200D APM30H(Ver.B) APM30H, TMC11H, IBBS200T IBBS200D.

Cabinet dimensions (excluding the TEC cool hood of the IBBS200T): 600 mm x 700 mm x 480 mm (W x H x D) e

Cabinets

Item

Specification R Remarks Including the cabinet frame, inner air circulation fan f box, outer air circulation fan box, core of the heat-exchanger, heat-exchanger EPS subrack, and related h subrack cables. c Excluding the BBU, customer equipment, PMU, E PSUs, and batteries. P Including the cabinet, one PMU, three PSUs, and a one BBU. Excluding the customer equipment and batteries. E Including the cabinet frame, inner air circulation fan f box, outer air circulation fan box, and core of o the heat-exchanger. Excluding the customer equipment and batteries E

Cabinet weight 72 kg APM30H

Weight of the cabinet in full configuration TMC11H

91 kg

Cabinet weight 57 kg

IBBS200T

Cabinet weight 70 kg Battery 48 V 50 Ah or 48 V 92 Ah battery group that can be maintained from the front

Excluding the batteries E Supporting 48 V 100 Ah backup power by S connecting two 48 V 50 Ah battery groups in c parallel. p Supporting 48 V 184 Ah backup power by S connecting two 48 V 92 Ah battery groups in c parallel. p

TEC cooler hood (Depth: 206 mm) IBBS200D Cabinet C bi t weight 50 k i ht kg

Excluding h batteries E l di the b i

Modules of the Cabinets

APM30H (AC power supply)
HPMI CMUA

APM30H (+24 V DC power supply)

HPMI DCD DU-03 CMUA HPMI

TMC11H
CMUA

DCDU-03 EPS PMU PSU Junction box EPS S48100D Junc ction box Junction box

IBB BS200D
Power distribu ution box In this document, the equipment appearance is for reference only. The actual equipment may differ from what is shown in the figures.

IBBS200T
Power distribution box

CMUA

Powe box of er the h heating film

CMUA

Installation Scenarios
Wall APM30H or TMC11H IBBS200D or IBBS200T APM30H or TMC11H Pole

APM30H or TMC11H

Base

Base

APM30H IBBS200D S200

APM30H or TMC11H

APM30H

APM30H

IBBS200D or IBBS200T

IBBS200D or IBBS200T

IBBS200D D or IBBS200T T

IBBS200D or IBBS200T

IBBS200D or IBBS200T

IBBS200D or IBBS200T

Installation Tools

Insulated screwdriver

Screwd driver (M3 to M6) o

Diagonal pliers

Wrench (32 mm capacity)

Socket wrench

Torque wrench

Crimping pliers for p power cables

RJ-45 crimp g p mping pliers

Wire cutter

Rubber hammer

Iron

Wire stripper

Percussion drill (16)

Hea gun at

Level bar

Multimeter

Long meas suring tape

Cleaner

1 Installation Procedure
Sta art

Install the Cabinets on the Base

Install the Ca abinets on the Metal Pole

Install the Cabinets on the Wall

Earth Grou unding the Cabin nets

Install the Opt tional Modules

Install the Cables e

Seal the Ca able Holes

Install the Ba atteries and their C Cables

Checklist for the Installation

Checking the Power-On e Statu us

En nd

2 Installing the Cabinets

he a Installation the Cabinets on th Base
Cabinet dimensions and clearance re equirements (unit: mm)
600 > 300 Cabinet 40 600 Cabinet 40 480 600 Cabinet > 60 > 300

Maximum 120

> 800

The values in the figure are not for the concrete plinth. The recommended distance between the cabinets is 40 mm, and the maximum distance between the cabinets is 150 mm. If the Noise Reduction Module (NRM) is installed, the distance b t di t between th cabinets i 150 mm. the bi t is

1. Install the base.

Cast a concrete plinth.
The height of the concrete plinth must meet the heat-dis ssipation and waterproofing requirements of the cabinet. The concrete plinth must be 200 mm higher than the gro ound, and the horizontal error must be within 5 mm when the plinth is cast.

Mark the anchor points for the base.

516 19 352

Use U a hammer drill to drill holes.

16

434

90 unit: mm 600 Con ncrete plint th 52-60 mm

Concrete plinth

Do n use the hammer drill to drill not holes on the concrete plinth through the holes on the base. his In th way, the paint on the base may be damaged.

Install th I t ll the expansion b lt assemblies. i bolt bli

M1260 bolt Spring washer 12 Flat washer 12 Rubber mallet Remove the spring washer, flat washer, and bolt.

Expansion tube

2 Installing the Cabinets

he a Installation the Cabinets on th Base
Install the bolt with the spring washer and flat washer. Check the base level.

Adjust the base level by adding adjusting pads to the bolts between the base and the concrete plinth.

Tighten the bolts.

Remove the front cover plate.

Remove the baffle plates from both sides of the base (by removing the plate on the left as an example).

10 1 Remove the baffle pieces from the back

of the base.

All the three cable holes on the base can be used for cabling. You can use the cable holes based on actual requirements.

2 Installing the Cabinets

he a Installation the Cabinets on th Base
2. Move the cabinet onto the base.
Choose the appropriate method to move the cabinets accordin to the condition on site. Here take the crane as an example. ng

Install the lifting lugs.

Lifting lug

Install the ropes.

Plastic screw

Maximum 90

Do not damage plastic screws. Reserve them for later use.

Move the cabinet onto the base.

Remove the ropes and install the plastic screws.

Before installing the plastic screws, clean the mounting holes to prevent scrap iron from entering.

3. Secure th cabinet onto the base. 3 S the bi t t th b

By attaching the IBBS200D as an example, attaching the APM30H or the TMC11H or the IBBS200T to the base is the same.

Gaske with an et oblong hole

M1230 Bolt4

Gasket with an oblong hole

2 Installing the Cabinets

he a Installation the Cabinets on th Base
4. (Optional) Stacking two cabinets.
Remove the cover plates (2) from the top of the lower cabinet. Remove t plastic the screws (x from the top x4) of the low cabinet. wer Stack the cabinets, and attach the cabinets with the bolts(4).
Gasket ith G k t with an oblong h l bl hole

To ensure the waterpro oof performance of the cab binet, keep well the cover plates fo the round or hole of the cabinet.

Cover plate

M12x30 Blot (x4)

Gasket with an oblong hole

2 Installing the Cabinets

he b Installation the Cabinets on th Metal Pole
1. Installing the trapezoidal rack.
M1260 Bolt4

2. Remove the plastic screws (2).

Trapezoidal rack

Pole

3. 3 Install the fastening bar. bar

Fastening bar M1230 Bolt2

4. Move the cabinet on to the trapezoidal rack and attach them with the bolts.

Gasket with an oblong hole M12x30 Blot (x4)

5. Install the U-shaped piece.

Flat washer

Spring washer

Gasket with an oblong hole

When the APM30H is installed on a metal pole, greas must be covered. For details, see Appendix e on se page 35. Hold the cabinet when opening the door to prevent th cabinet from tipping over. he The diameter of the metal pole on which the APM30H and TMC11H are installed ranges from 100 mm H to 120 mm.

10

2 Installing the Cabinets c Installing the Cabinets on the Wall

1. Marking the anchor points
250 Anchor points (6) Drawing template 766 Bolt Spring washer Flat Fl t washer h Expansion tube 138
500 Unit: mm

2. Install the expansion bolt assemblies.

280

3. Installing the trapezoidal rack.

M1260 Bolt4 Wall

4. Remove the plastic screws (2).

Trapezoidal rack

5. Install the fastening bar.

Fastening bar M1230 Bolt2

6. Attach the trapezoidal rack and the cabinet.

Gasket with an oblong hole M12x30 Blot (x4)

Hold the cabinet when opening the door to prevent the cabinet from tipping over.

11

2 Installing the Cabinets c Installing the Cabinets on the Wall

7. Attach the fastening bar and wall.
Fastening bar M1230 Bolt2

3 Earth Grounding the Cabinets

Principles for routing the PGND cables and the equipotential cables The PGND cables and signal cables cannot be bound or entangled. A certain distance must e be reserved between them to prevent interferen from each other. nce

Principles for earth grounding the cabi inets:

The upper cabinets are connected to the lowe er cabinets with the equipotential cables. The lower cabinets are connected with the equipotential cables. The cabinet below the APM30H is connected to the grounding busbar with PGND cables.
Wiring copper bar
About the principles for earth grounding the cabinets cabinets, takes the following scenario as example.

APM30H

Equipotential cable (16 mm2)

Equipotential cable (16 mm2)

Equipotential bl cable (16 mm2)

PGND cable (16 mm2)

Grounding busbar

12

4 Installing the Optional Mo odules a Installing the SOU in the APM30H

1. Specification of the SOU.
Configured with the following four outlet types, the cabinets support different SOU types of different countries. The SOU is preferably installed in the bottom 1 U space of the cabinet.

European standard

American standard

Multi-purpose UK standard

2. Install the SOU.

3. 3 Install the power cable for the SOU.

L2 PGND

SOU N2

PM30H b Installing the Heater in the AP

1. Install the Heater.
The heater is preferably installed in the bottom 1 U space of the cabinet.

2. 2 Install the power cable for the heater.

L0 N0 PE

If both the SOU and the he eater are installed in the cabinet the t, heater is installed above th he SOU, that is, in the 1 U space next to the SOU.

MC11H c Installing the Heater in the TM

30H. See Installing the Heater in the APM3 13

4 Installing the Optional Mo odules

M30H d Installing the EMUA in the APM
1. Install the EMUA. 2. 2 Install the power cable for the EMUA.

M6
PWR1

EMUA BBU LOAD7

3. Install th i 3 I t ll the signal cable for the EMUA. l bl f th EMUA

COM OU UT

5 RS485 Information about the BBU, see BBU Installation Guide. Either the EMUA or the SLPU is installed.

e Installing the EMUA in the TMC11H

See Installing the EMUA in the APM30 0H.

PWR1

LOAD7

RS485

COM OUT

14

4 Installing the Optional Mo odules f

Installing the SLPU in the APM M30H
2. Install the internal monitoring transfer cable for the SLPU.
EXT-ALM0

1. Install the SLPU.

OUT0

M6

SLPU BBU

3. Install the external dry contact monitoring and alarm signal cable

Internal monitoring transfer cable connections:

Mapping relationship between the pins in the input and output ports on the USLP2

Information about the BBU, see BBU Installation Guide. The SLPU can work as a protection unit of trunk signals or monitoring signals. This section describes the procedure for installing the SLPU that is used to protect monitoring signals. The SLPU used to protect monitoring signals is installed below the BBU, occupying a 1 U space. Either the EMUA or the SLPU is installed.

15

5 Installing the Cables

In this chapter the color or the appearance of the equipment are for reference only The actual equipment may differ from chapter, onlyThe what is shown in the figures.

General principles for routing the cables 1 and Different types of cables must be separately routed a cannot be bound in the same bundle. Cables in each bundle or any two bundles cannot be entangled d. The cables must be bundled tightly and neatly The jackets of the cables are not damaged neatly. damaged. Labels or nameplates must be attached to the cables after they are installed. s The cables of different types must be routed in parallel or separated by special objects. times of the diameter of the cable. The bending radius of the cable is not less than five t If the length of the power cable is insufficient, replace the cable rather than adding connectors or soldering e joints to lengthen the cable cable.

2 3 4 5 6

48 a Installing the Power Cables (-4 V DC)

If the APM30H is configured, skip the section.

1. I t ll the input power cable for the 1 Install th i t bl f th TMC11H

Remove the protecting cap of the power box of the DCDU-03. Connect the power cables. Recover the protecting cap.

[Link] cable for the j 2P bl f th junction box in the ti b i th TMC11H(optional)

If a heater is required in a TMC11H, you must install the power cable for the junction box in the TMC11H onsite.

L N

NEG(-) NEG( )

RTN(+)

16

5 Installing the Cables

+24 b Installing the Power Cables (+ V DC)
If the APM30H (+24 V DC) is not configured, skip the section.

1. Install the input power cable for the APM3 30H

Remove the protecting cap of the power box of the EPS48100D. Connect the power cables cables. Recover the protecting cap.

2. Power cable for the junction box in the APM30H

See Power cable for the junction box in the TMC11H on page 16.
+ -

AC c Installing the Power Cables (A Power Supply Scenario)

1. 1 Install the input power cable for the APM30H
Remove the AC protecting cap, open the AC input power box. Connect the power cables. Recover the AC protecting cap, close the AC input power box. 200V Three-phase AC mode
PE

200V Signal-phase AC mode

110V AC mode

Shortcircuiting bar

Move the shortcircuiting bar L1 L2 L3 N PE

L PE N

L1 L2 N PE

17

5 Installing the Cables

AC c Installing the Power Cables (A Power Supply Scenario)
2. APM30H-TMC11H
Power cables for the TMC11H Power cable for the junction box

NEG(-)

TMC

L N

N L 3 3

RTN(+)

3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:2 1. Power cables for the IBBS200D/IBBS200T

BAT BAT RTN(+) NEG(-)

Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.

Power series 120 connector

18

5 Installing the Cables

AC c Installing the Power Cables (A Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:2 2. Power cables for the fan in the IBBS200D
LOAD3

FAN/TEC RTN(+)

FAN/TEC NEG(-)

Easy power receptacle (pressfit type) connector

For details on how to assemble the easy power receptacle (pressfit type) connector, connector see "Appendix b" Appendix b on page 32.

3. Power cables for the heating films in the IBBS S200D

Must route the power cables for the heating films in the IBBS200Ds into the power box of the heating film from the top down.

L1 N1

L2 N2

The power box of the heating film Prevent the wires from exposing out of the power box of the heating film.

From L2/N2

The power box of the heating film

From L1/N1

19

5 Installing the Cables

AC c Installing the Power Cables (A Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:2 4. Power cables for the TEC in the IBBS200T
LOAD3 LOAD2

FAN/TEC RTN(+)

FAN/TEC C NEG(-)

If the LOAD2 is already occupied, it is recommended that the fuse for the LOAD4 terminals be changed to meet the output MCB requirements for the IBBS. For details, see "Appendix c" on page 33 Appendix c 33.

From LOAD2

From LOAD3

APM30H:IBBS=1:1 1. Power cables for the IBBS200D/ IBBS200T

BAT BAT RTN(+) NEG(-)

Either the IBBS200D or the IBBS200T is installed. Add the power series 120 connector. For details, see "Appendix a" on page 31.

Power series 120 connector

20

5 Installing the Cables

AC c Installing the Power Cables (A Power Supply Scenario)
3. APM30H - IBBS200D/IBBS200T
APM30H:IBBS=1:1 2. Power cables for the fan in the IBBS200D / the TEC in the IBBS200T
Easy power receptacle (pressfit type) connector FAN/TEC RTN(+) FAN/TEC NEG(-) LOAD3

For details on how to assemble the easy power receptacle (pressfit type) connector, see "Appendix b" on page 32.

3. Power cables for the heating films in the IBBS200D

L N 1 1 L 2 N 2 Must M t route the power cables for the heating films i th t th bl f th h ti fil in the IBBS200D into the power box of the heating film from the top down. Prevent the wires from exposing out of the power box of the heating film.

The power box of the heating film

The power box of the heating film

21

5 Installing the Cables d Installing the Monitoring Signal Cables

Principles for routing the monitoring signal cables When the signal cable is routed between cabine coil the extra length of the cable in the ets, base if the cable is redundant.

1. APM30H+IBBS200D/IBBS200T
APM30H+IBBS200D APM30H+IBBS200T

COM_485

COM_485

COM_OUT COM_IN COM IN CO OM_IN COM_ _OUT

22

5 Installing the Cables d Installing the Monitoring Signal Cables

2. APM30H+2 IBBS200D/IBBS200T
APM30H+2 IBBS200D
COM_485 COM_OUT COM_IN COM_IN

APM30H+2 IBBS200T
COM_485

COM_IN COM_OUT

COM_IN COM_OUT

23

5 Installing the Cables d Installing the Monitoring Signal Cables

3. 2 APM30H+2 IBBS200D/IBBS200T
2 APM30H+2 IBBS200D
COM_485 COM_IN

MON0 UEIU

COM_OUT COM_IN

2 APM30H+2 IBBS200T
COM_485 COM_IN

MON0 UEIU

COM_IN COM_OUT

24

5 Installing the Cables d Installing the Monitoring Signal Cables

4. APM30H+2 IBBS200D/IBBS200T+TM MC11H
APM30H+2 IBBS200D+TMC11H
COM_485 COM_IN

COM_OUT COM_IN

MON0 UEIU

COM_OUT COM_IN

APM30H+2 IBBS200T+TMC11H
COM_485 COM_IN

MON0 COM_IN COM_OUT UEIU

COM_IN COM_OUT

25

6 Sealing the Cable Holes

e a Sealing the Cable Holes in the Cabinets
The cable module for the IBBS200D, IBBS200T, or APM30H is the same as that for the TMC11H. H When two IBBS200Ds or two IBBS200Ts are installed in stack mode, the installation of the cable module in the upper cabinet is not required.

Lead the cable through the cable hole with an aperture matchi the cross-sectional area of the cable in order that the ing sealing i effective. li is ff ti

e b Sealing the Cable Holes in the Base

1. Close th cable holes on both 1 Cl the bl h l b th sides and at the rear of the base.
Baffle plate

2. Seal the cable holes with fireproof clay.

Fireproof clay

Fireproof clay Baffle plate Fireproof clay Baffle piece PVC corrugated pipe

The fireproof clay can be used to seal the cable holes of the base. It cannot be used to seal the cable holes of the cabinet.

3. Install the front panel on the front o the base. of

Check h th th Ch k whether the paint on th cabinet surface i d i t the bi t f is damaged If the paint is damaged, repair th d d th d. i ti d d i the damaged paint, read d i t d page 34. The PVC corrugated pipe is recommended for the cable led out of the cabinet. d

26

7 Installing the Batteries an their Cables nd a Installing the Batteries

Before installing the batteries, set the battery MCB labeled B BAT to OFF to disconnect the equipment from the battery. Finish the installation, set the BAT to ON. During the installation of the batteries, use insulated tools such as wrenches and screwdrivers, and do not reversely connect the positive and negative poles. Otherwise, the batteries may burn, and the ope erations may cause human injuries injuries.

EPS

Battery MCB labeled BAT

Push the baffle plate upwards until it is contact with the screws, and then tighten the g screws.

b Installing the Power Cables fo the Batteries or

Remove the protecting hood.

Install the copper bar for series connections.

Install the negative cable.

Install the positive cable.

Recover the protecting hood.

Recover the protecting hood.

27

8 Checklist for the Installat tion

allation a Checklist for the Cabinet Insta
1 2 3 4 5 6 7 8 9 10 11 The installation position of the cabinet str rictly comply with the engineering design. When the cabinet is mounted on a wall, the holes of the mounting ears are aligned with the bolt holes. The mounting ears are pla aced against the wall securely. When the cabinet is mounted on a metal pole, the pole fixtures are secure and reliable. When the APM30 is installed on the floor, the base is securely installed floor, installed. The horizontal error of the cabinet is less than 3 mm and the vertical error is not greater than 3 mm. All the bolts are tightened, especially for e electrical connections. The flat washers and spring washers are completely and prope installed. erly The cabinet is neat and clean clean. The paint on the surface of the cabinet is satisfactory. The space reserved for the user devices is covered by a filler panel. onal. The gag lever post is tightened. The cabinet door and the lock are functio All the labels are complete, correct, and legible.

ness b Checklist for the Field Cleanlin

1 2 3 4 There are no fingerprints or other smears o the surface of the cabinet. on There are no unnecessary adhesive tapes or cable ties on the cables. There are no adhesive tapes cable ties, w tapes, ties wastepaper or packing bags around the cabinet wastepaper, cabinet. All the stuff around the cabinet is neat, clea and intact. an,

onnections c Checklist for the Electrical Co

1 All self-made PGND cables are copper-based and have proper wire diameters. No breaking device such as the switch and fus is allowed for the electrical connection of the se grounding system, and no short circuit is a allowed. According to wiring diagram of the power s system, check whether the PGND cables are securely connected, whether the AC lead-i cables and internal cables are properly in connected, and whether the screws are tig ghtened. Ensure that no short circuit occurs in output and input cables. The redundant part of the power cable or P PGND cable is stripped off rather than coiled. The lugs at both ends of the power cable o the PGND cable are securely soldered or or crimped.

3 4

28

8 Checklist for the Installat tion

onnections c Checklist for the Electrical Co
5 6 7 8 9 10 11 12 The exposed wires at the wiring terminals a the lug handles are insulated by the and insulating tape or heat-shrinkable tube. The flat washers and spring washers are w mounted to all wiring terminals. well The exterior of the battery is intact without any scratch, dent, or crack. The shell of the battery is clean without any leakage trace. y y g The wiring post on the battery stands properly without any damage, and the post is not covered with any acid substances. not The pressure relief valve of the battery is n transformed, and no liquid leaks. The power cables for the batteries are connected to the positive and negative polarities correctly. The lt Th voltage of the battery is normal. f th b tt i l The voltage of a 2 V battery cell ranges fro 1.8 V to 2.35 V. om The voltage of a 12 V battery cell ranges fr rom 10.8 V to 14.1 V. The total voltage of the batteries ranges fro 43.2 V to 56.4 V. om The fans work properly. The fan in the IBBS200D rotates in a low s speed in a normal situation. The outer air circulation fan in the IBBS200 stops in a normal situation (with the ambient 0T temperature of lower than 30C), and the inner air circulation fan rotates in a high speed. The outer air circulation fan in the APM30H stops in a normal situation (with the ambient H temperature of lower than 35C), and the inner air circulation fan rotates in a low speed.

13

ation d Checklist for the Cable Installa

1 2 3 4 5 6 7 8 The connectors of each cable are securely connected, especially those at the bottom of the cabinet. All cables are neatly bound with cable ties, and arranged at even intervals, to proper tightness, and in the same direction. The power cable and PGND cable are route separately from other cables. ed The cables are distributed in a way to facilit tate maintenance and capacity expansion. Both ends of each cable are legible. That is both ends of the cable are labeled. s, Extra cable ties are stripped off. All cuts are smooth without sharp projections. e The idle port that no cable is connected to is properly protected. According to the APM30H capacity, ensure that all the MCBs are in normal status and the MCBs for the batteries are set to ON. When the mains works without voltage or with under n voltage, the batteries can provide backup p power for the APM30H.

29

9 Checking the Power-On S Status a

AC Power Supply Scenario
Start

-48 V DC Power Supply Scenario

Start

Power on the APM30H

Clear the fault

Power on the TMC11H

Clear the fault

Are the LEDs on the PSU/PMU normal?

Is the voltage of the DCDU-03 output power normal? l?

Is the voltage of the EPS output power normal?

Are the LEDs on the CMUA normal?

Are the LEDs on the CMUA normal?

End

End

The normal voltage range of the DC output power to the DCDU-03 is from: -43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF

The normal status of the indicators on the PMU: RUN indicator: Blinking ALM indicator: OFF The normal status of the indicators on the PSU: Power indicator: Steady green Protection indicator: OFF Fault indicator: OFF The normal voltage range of the output power to the EPS is from: -43.2 V DC ~ -57 V DC The normal status of the indicators on the CMUA: RUN indicator: Blinking ALM indicator: OFF

Close the Door of the Cabinets

Lock Tighten the screw to fix the locking piece to prevent the lock from rusting. rusting Locking piece

30

10 Appendix a Assembling the Power Series 120 Connector

1. Material: power series 120 connector, conta terminal, heat-shrinkable tube, and cable. act 2. Procedure for adding the contact ter rminal
Strip a part of the jacket off the cable so that the conductor with a length of L1 is exposed. . Lead the cable through the heatshrinkable tube, and then place the contact terminal on the exposed conductor.

L1=23~25 mm L1
Conductor
When stripping the jacket off the cable do not damage the me cable, etal conductor of the cable.

L2

Contact terminal
The contact terminal should contact the end of the jacket of the cable. When placing the contact terminal on the conductor closely to the end of the jacket, ensure that the L2 part of the conductor which sticks out of the contact terminal should not exceed 2 mm.

Use the crimping tool to press the end of the contact terminal on the conductor.

Crimping tool

Use the heat gun to heat the heatshrinkable tube. L3=15~16 mm

Link the contact terminal to the power series 120 connector.

power series 120 connector

heat-shrinkable tube

L3

Heat gun Power series 120 connector Contact terminal Heat-shrinkable tube

heatshrinkable tube

L3

Retaining spring g

The heat-shrinkable tube cannot be exposed outside the power series 120 connector.

31

10 Appendix b
Assembling the Easy Power Rec ceptacle (Pressfit Type) Connector
1. Material: Easy Power Receptacle (Pressfit Type) C Connector, contact terminal, heat-shrinkable tube, and cable 2. Procedure for adding the contact ter rminal
Strip the jacket off the cable according to the scale on the equipment. Use a screwdriver to push the sliding block until the in-position mark is completely exposed.

Scale

Wire of the conductor

In-position mark

7.5

+0.5 .0

Ensure that the edge of the wire is not split.

Insert the conductors into the holes. That is, insert the red cable connected to the positive pole into hole 1 and blue cable connected to the negative pole into hole 2.
Hole for the conductor Sliding block

The conductor should be in the center of the holes. The conductor should be perpendicular to the holes. The depth of the conductor into the hole should be not less than 11 mm.

Push back the sliding blocks until they are in position. Then, check whether the conductors are secure by gently pulling the cables.

The conductor is deviated from the center of the hole.

The conductor is not perpendicular to the hole.

If the conductor slides outward or the wire of the conductor is exposed outside the hole for the conductor, remove the conductor, cut the split wires, and then strip the jacket and install the conductor again.

The conductor is not perpendicular to the hole.

32

10 Appendix c Replacing the Fuse

1. Remove the extraction tool.

2. Obtain the fuse from the case.

3. Replace the fuse by using the extraction tool.

EPS Fuse Align the bulge on the extraction tool with the hole on the fuse

Fuse EPS Remove the fuse by using the extraction tool

33

10 Appendix d Repairing the Damaged Paint

1. Codes of color samples
Object Cabinets (including APM30H, RFC, TMC11H, IBBS200D and IBBS200T) Base Color N Name RAL7035 Huawei Color Code YB026 International Color Code RAL7035

ght 3010 lig grey

YB030

Pontone 422U

2. Operation of description Polishing

In I case the damaged area i stained or th e i rust on th materials, th f ll i step th d d is t i d there is t the t i l the following t must be applied: Fine sand paper should be applied to polish the damaged area in order to remove the stain or rust.

Cleaning
Clean cotton cloth can be used to rub the stain or dust on the surface of the area to be polished or repaired.

Paint repair
Brushing paint of corresponding color should be applied according to the original coating. Prior to the repair, the paint should be shaken well. After that, use the small brush inside n the bottle to absorb paint and evenly spread on the damaged area till the scratch/damage is covered. Note that the paint coating applied should be as thin as possible. Paint coating ould be kept smooth. should not reveal any drops. The surface sho

Drying
The surface of the repair paint should be placed in indoor temperature for 30 minutes. After that, subsequent operations can proceed.

Quality
The color of the surface of the repair area sh hould be consistent with that of the surrounding area, without obvious edges and b l ith t b i d d bulge. S atches and d Scrat h d damages should b covered h ld be d properly. There should not be dropped paint. .

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10 Appendix e Covering the Equipment with Grease

1. Install the cable frame in the APM30 0H.

2. Before installing the rubber blocks for leading out the cables, cover the grease evenly, and then insert the three surface and gaps of the blocks with g blocks into the cable frame.

Grease e

When the APM30H is installed on a metal pole or on the wall, grease should also be covered around the four bolts which are used to attach the cabinet and trapezoidal rack.

3. Insert the rubber caps into the cab ble module after covering the caps with g grease, and then cover the jackets of the cab bles with grease before leading the cable throu the ugh cable module.

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10 Appendix f Checking the DIP Switches

When the two PMUs are in the same monitoring line (MON0 or MON1), the monitoring address of the PMUs must be set to 3 and 4.

Check whether the PMU DIP status is correct.

The T monitoring address of the PMU is set to 3.

PMU The T monitoring address of the PMU is set to 4.

11 Change History
This describes the changes in the APM30H&TM MC11H&IBBS200D&IBBS200T(Ver.B) Installation Guide.
14 (2010-12-20) This is the thirteenth commercial release. Compared 14 with 13, 1. 1 Add th d the description about th power cable f th j ction box in the TMC11H i th chapter of I t lli th i ti b t the bl for the juncti b i th in the h t f Installing the Power Cables (-48 V DC). 13 (2010-11-30) This is the twelfth commercial release. Compared 13 with 12, 1. Add the description about the SLPU in the chapter of Installing the Optional Modules. 12 (2010-09-30) This is the eleventh commercial release. Compared 12 with 11, 1. Add the diameter specification of the metal pole on which the Apm30H and TMC11H are installed in the chapter of Installing the Cabinets. 11 (2010-08-25) This is the tenth commercial release. Compared 11 with 10 10, 1. Update the power cable for the heater in the chapter o Installing the Optional Modules. of 2. Add the figure about mapping relationship between the pins in the input and output ports on the USLP2 in the e chapter of Installing the Optional Modules.

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11 Change History
10 (2010-07-15) This is the ninth commercial release. Compared 10 with 09, 1. Add the scenarios of the cabinets in the chapter of Installation Scenarios. 2. Add the scenarios of the power cables between the AP PM30H and IBBS200D or IBBS200T in the chapter of Installing the Power Cables (AC Power Supply Scenar rio) 3. Add the scenarios of the cabinets in the chapter of Installing the Monitoring Signal Cables. 4. Update the checklist for the installation. 09 (2010-06-30) This is the eighth commercial release. Compared 09 with 08, Add the specifications of the bolts in the chapter of Ins stalling the Cabinets. 08 (2010-05-05) This is the seventh commercial release. Compared V200R003_08 with V200R003_07, Update the information about the bolts which are used to install the cabinets. o 07 (2010-04-10) This is the sixth commercial release. 06 (2010-03-15) This is the fifth commercial release. Compared V200R003_06 with V200R003_05, Update the information about how to install the cabinets. 05 (2010-02-25) This is the fourth commercial release. Compared V200R003_05 with V200R003_04, Add the information about SLPU. 04 (2010-01-15) This is the third commercial release. Compared V200R003_04 with V200R003_03, Add the information about the SOU and the heater. 03 (2009-12-30) This is the second commercial release. Compared V200R003_03 with V200R003_02, p Update the information about how to install the cabinets. 02 (2009-09-30) This is the first commercial release. 01 (2009-08-10) This is the draft release.

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