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Function Isolation Tools: Cab Wiring Guide

This document provides an overview of features for navigating and viewing an electronic schematic. It includes bookmarks for quick navigation to points of interest, function isolation tools to view circuits separately, and hyperlinks to components and machine locations. Viewing options like zoom and panning are described. Electrical and basic hydraulic symbols used in schematics are also defined.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
45 views11 pages

Function Isolation Tools: Cab Wiring Guide

This document provides an overview of features for navigating and viewing an electronic schematic. It includes bookmarks for quick navigation to points of interest, function isolation tools to view circuits separately, and hyperlinks to components and machine locations. Viewing options like zoom and panning are described. Electrical and basic hydraulic symbols used in schematics are also defined.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Make sure your Adobe Acrobat Reader is up

SCHEMATIC FEATURES AND TIPS


to date in order to access the latest features
of this schematic.

GET
Adobe Acrobat Reader

SAVE
a copy of this schematic

THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR EASY WIRE TRACING

Function Isolation Tools

Grids On/Off

All Circuits Off

All Circuits On
STANDARD VIEW
Vol 1 - Cab Wiring

032 (Red) (Battery Power)

640 (Blue) (Key Power)

021 (Orange) (Starting)

640 (Blue) (Key Power) CIRCUIT ISOLATED

CLICK HERE TO VIEW THE SCHEMATIC


UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level


Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring


Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL


VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction


MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional


REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE


WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
M0154074
June 2022

XQP550 Generator Set


Electrical System
TPT1-UP

Volume 1 of 2: With DSE7320 Control Panel


Volume 2 of 2: With EMCP 4.2B / PW 2.1+ Control Panel
[Link]
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

208-S2 WH-16 X861-S69 WH-16 X861-S21 WH-16 [5,K]

POWER SCHEMATIC 1250A


S-C23 X861-S22 WH-16 [3,D]
230-4011

2
1
L STARTER
349-6530
CHARGING ALT
560-6109
W+

A
D+

B+
101-S99 RD-6
SMR
9X-8124
L L
CONTROL SCHEMATIC DSE 7320 L L L

85
ALTERNATOR TERMINATE BOX
G S
X863-S47 WH-18

J J
X862-S48 GN-18 86
DSE7320 CONTROLLER
[13,L] X861-S21 WH-16 87

101-S97 RD-6
MOT BTRY

MODBUS RS485
30
SERIES DELTA
M0154074 VOL 1 of 2

BATT+ CBL-A9:R951-A2 YL-18 58 RS485 (A)


M TO MATING CONNECTOR TERM 56
120R
A-C3
CBL-A9:R952-A1 GN-18 57 RS485 (B)
TERM 57 P853-H1 WH-18
H-T4 22 21 H-T5

T1
C234-S75 WH-18 [4,D] 345-1118 CBL-A9:R953-A3 CU-20 56 RS485 SCR EXCITER T12
K K K TERM 58 K K CB TERM 1 BREAKER SWITCH
K
(Dimensions: 56 inches x 35 inches)

EPR. 2 C234-A138 WH-18 TERM 34 REF SHEET 3-[14,C] 108-A143 WH-18 108-G3 WH-18
266-4324
CIRCUIT BRKR 3 CONNECT TO S-C27
BATT- 229-S74 WH-18 [4,D] 417-9923
286-4745 SHEET 2 LOC F-3 36 P735-A24 WH-18 18 ANALOGUE I/P D BUND LEVEL
85 CB TERM 2
C11
[13,E] 229-S18 WH-18 P-C3 S-C18 [4,D] A774-S111 WH-18 37 P737-A26 WH-18 17 ANALOGUE I/P C FUEL LEVEL
G-T5

101-S30 RD-6 86 T9 T4
20

127-5483 127-5484 192-S4 WH-12 REF SHEET 3-[4,C] P853-A67 WH-18 P853-G2 WH-18
G-T6
SHUNT

C12
LINK 103-S5 WH-10 TERM 35 P733-A10 WH-18 16 ANALOGUE I/P B T6 T7
P738-A23 WH-18 CB TERM 3 SHUNT TRIP
1 1 MCB 32 (32A) 40A 35 TERM 36
REF SHEET 3-[14,G] 264-5945
101-S7 WH-12 87 15 ANALOGUE I/P A 208-A57 WH-18 208-H2 WH-18
+ +
103-S6 WH-18 REF [12,G] 208-A22 WH-18 T3
A250-S94 WH-18 A250-S93 WH-10 BATT- [13,G] 104-S91 WH-8 30
TERM 10 1 T10 TERM 4
16 TERM 32 T8 T5
A250-S92 WH-8 [13,G] ISOLATOR SWITCH BATTERY 1 BATTERY 2 108-S107 WH-12 TERM 33 P734-A17 WH-18 14 ANALOGUE GROUND
7N-0718 CIRCUIT BRKR 2
A250-S129 WH-18 [4,C] T11 T2 TERM 5
419-3911 286-4744 34 P736-A15 WH-18 P736-A15 WH-18
FLPR E
J WAIT TO DISCONNECT LAMP 417-9923 J J J J J
A754-S53 WH-14 85
2 31 CBL-A8:G404-A2 WH-18 CBL-A8:G404-A2 WH-18 CBL-A8:G404-A2 WH-18 21 MPU (+)
G HARNESS SUPPLIED WITH 1250A BREAKER
I
1
86 32 CBL-A8:G405-A1 BK-18 CBL-A8:G405-A1 BK-18 CBL-A8:G405-A1 BK-18 22 MPU (-)
155-2269
S-C17 CBL-A8:G406-A3 CU-20 CBL-A8:G406-A3 CU-20 CBL-A8:G406-A3 CU-20 23 MPU SCR
WHERE SHUNT TRIP COMES WITH
30
10A
87
[14,F] A383-S83 WH-14 30 SERVICE CONNECTOR
16 CBL-A7:F535-A1 RD-18 CBL-A7:F535-A1 RD-18 TERM 21 265-4123
A-C1
FLYING LEADS TO TERMINALS
17 CBL-A7:A122-A2 BK-18 CBL-A7:A122-A2 BK-18 TERM 22

J
F
E

B
D

H
G
1 2 TERM 23 ENGINE SPEED ADJUST
18 CBL-A7:F536-A3 WH-18 CBL-A7:F536-A3 WH-18 48 DIGITAL I/P A
CUSTOMER INTERFACE CONNECTOR S-C1
160-7689 19 CBL-A7:F537-A4 GN-18 CBL-A7:F537-A4 GN-18 TERM 24 6 CHARGE ALT O/P
CLIPPED 1 NOTE: LINK TERMINALS 17 AND 18 FOR 60HZ
I I I CBL-A7:G406-A5 CU-20 I I I
DEF PURGE LAMP 26
674-S76 WH-18
TERM 16
208-A8 WH-18 REF [10,D]
CBL-A5:Y798-A1 GN-18 REF (SHEET 5-[18,C]) SHUNT TRIP AND BREAKER SWITCH
1250A BREAKER
TERM 17
6 K999-A1 WH-18 K999-A1 WH-18 Y986-A132 WH-18 REF[6,B] CBL-A5:Y797-A2 YL-18 REF (SHEET 5-[18,C])
108-A9 WH-18 REF [11,C]
TERM 18 REF (SHEET 5-[18,C])
SHUTDOWN LAMP 14
SHEET 6-[15,I]
8 K981-A3 WH-18 K981-A3 WH-18 ECM CONFIGURATION LINK CBL-A5:Y799-A3 CU-20
H857-S13 GY-14
LOW DEF LEVEL LAMP K980-A2 WH-18 K980-A2 WH-18 TERM 19
H857-S10 WH-18
4P BREAKER
1
H857-S125 WH-18 [4,D] 7

C B L -A 1 :Y 7 9 7 -A 2 Y L -1 8
CBL-A1:Y798-A1 GN-18

CBL-A1:Y799-A3 CU-20
EMISSIONS MALFUNCTION [4,D] 893-A120 WH-18 REF SHEET 5-[18,C] TERM 20
10
C920-S126 WH-18
25 CAN (-)

I I
4 893-A6 WH-18 893-A117 WH-18
TERM 38 24 CAN (+)
DROOP/ISOCH CTRL 46 5 892-A7 WH-18 892-A118 WH-18 CBL-A3:Y798-A1 GN-18
120R 26 CAN SCR
STARTER C- 51 X863-S47 WH-18 892-A119 WH-18 REF SHEET 5-[18,D] CBL-A3:Y797-A2 YL-18
TERM 37
STARTER C+ 43 X862-S48 GN-18 CBL-A3:Y799-A3 CU-20
TERM 39
H RUN/STOP SWITCH 40 A309-S124 WH-18 [6,E] H H H H H

L1-PLA1 BK-120MM L1
IGNITION SWITCH 70 105-S50 WH-18 [4,C] 23 CBL-A6:Y798-A1 GN-18 CBL-A6:Y798-A1 GN-18 CBL-A2:Y798-A1 GN-18 1 2

BATTERY + 6 104-S90 WH-14 115-S41 GY-18 SHEET 6-[15,I] 22 CBL-A6:Y797-A2 YL-18 CBL-A6:Y797-A2 YL-18 CBL-A2:Y797-A2 YL-18
100-S15 GY-18 SHEET 6-[15,I]
BATTERY + 48 104-S89 WH-14 24 CBL-A6:Y799-A3 CU-20 CBL-A6:Y799-A3 CU-20 CBL-A2:Y799-A3 CU-20
L2-PLC1 BK-120MM L2
BATTERY + 52 104-S88 WH-14
BATTERY + 53 104-S119 WH-14
104-S91 WH-8 [5,J]
13 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 REF [13,D]
27 DSE NET (-) SERIES STAR 1 2

E498-F3 WH-18
28 DSE NET (+)
BATTERY + 55 104-S120 WH-14 208-A43 WH-18 REF [10,E] DSE NETLINK CONNECTIONS
29 DSE NET SCR L3-PLC2 BK-120MM L3
BATTERY + 104-S8 WH-14 202-S42 GY-18 REF [11,B] 208-A130 WH-18 208-A57 WH-18 REF(SHEET 4-[4,K]) 208-A22 WH-18 REF [8,J]
33 SHEET 6-[14,I]
AC ALTERNATOR T2 1 2

G BATTERY - 61 A250-S87 WH-14 G G REF [7,G] 208-A36 WH-18 208-A136 WH-18 208-A49 WH-18 TERM 12 G G T1 T5 E498-F1 WH-18 G
BATTERY - 63 A250-S86 WH-14 A250-S92 WH-8 [16,J] REF [6,G] 208-A29 WH-18 208-A135 WH-18 TERM 11 EXCITER
T8
T4 N-PLA2 BK-120MM N
BATTERY - 65 A250-S85 WH-14 REF [9,D] 208-A45 WH-18
202-DT4 GY-14 SHEET 6-[7,J] REF [16,G] 208-A36 WH-18
1 5
R954-A33 WH-18 4 DIGITAL O/P A FUEL T11
T7
BATTERY - 67 A250-S117 WH-14 REF [9,C] 208-A68 WH-18 208-A133 WH-16 REF [8,D] E498-F2 WH-18
208-S46 WH-18 [16,C] 2
42 Page,

3 4
BATTERY - 69 A250-S118 WH-14 9 A309-A37 WH-16 208-A29 WH-18 REF [16,G] T10
T12

ETH-PLA4 BK-0
EARTH TERMINAL 2
BATTERY- 27 A250-S1 WH-14
CANOPY FUEL CONTROL - FCR
E
GROUND 42
A250-S31 WH-14 E-STOP CANOPY E-STOP
226-6446 T9
L-C1
GROUND 36 A250-S32 WH-14 3E-3364 155-2269 E-STOP 349-A137 WH-18 REF [15,E] T6
A-C2 226-6446
1 2
BATTERY - 21 A250-S33 WH-14 (17C) 108-L1 WH-18 1 349-A38 WH-18 REF [4,E] E
1 108-A44 WH-18 REF [12,C] REF SHEET 3-[17,A] C210-A66 GN-YL-16
FREQ SELECT 56
K999-S116 WH-18 [5,B]

E494-F5 WH-18

E495-F6 WH-18

E496-F7 WH-18
T3
F F F 2 348-A11 WH-18 1 2
349-A12 WH-18 349-A13 WH-18 3 E-STOP INPUT F F F
RELAY LOAD 39 A383-S83 WH-14 [5,I] (17) 348-L2 WH-18 2 C210-G1 WH-18
RELAY CTRL 37 A754-S53 WH-14 REF [8,D] 208-A42 WH-18 P853-A39 WH-18 TERM 48 CONTROL PANEL
RELAY RETN 38 A235-S54 WH-18
BREAKER DOOR ETH

ETH-PLA3 BK-0
ECM POWER SWITCH
S-C27 REF [15,B] 101-A32 WH-16 30 214-5791
E STOP 23 155-2267 345-1119
S-C2 INDUCEMENT OVERRIDE SW 10 105-A19 WH-16 105-A19 WH-16 87 ECM RELAY (ECMR)
INDUCEMENT OVERRIDE SW M765-S17 WH-18 353-4515 [14,H] A309-S124 WH-18 30A 417-9923 R956-A46 WH-18 349-A38 WH-18 REF [11,F]
20
[18,K] 229-S18 WH-18
C
B
9
CONNECT TO CONTROL PANEL A-C3 DSE7320 CONTROLLER

H H
LOW IDLE SW 47 181-S9 GY-18 TERM 54 A CBL-S1:Y797-S2 YL-18 22
SHEET 3 LOC K-18 REF [12,G] 86 F-C1 B-C1 B-C2 A-C4
208-A43 WH-18 396-9610 396-9611 269-5219 267-1337
SWITCH INPUT RETURN 18
E748-S34 BK-18 TERM 55 CBL-S1:Y798-S1 GN-18 23
REF [9,F] 349-A137 WH-18
1 5
208-A136 WH-18 REF [14,G] R956-A25 WH-18 85 REF SHEET 3-[15,A] REF SHEET 3-[18,A]
TO MATING CONNECTOR E498-F4 WH-18 12 E498-B2 WH-18 16 E498-A108 WH-16 E498-A107 WH-16 45 GEN CURRENT N
CBL-S1:Y799-S3 CU-20 24
2
E CAN A+ 50 CBL-S1:Y797-S2 YL-18 E E 33 A774-A134 WH-18
3 4
208-A135 WH-18 REF [14,G] R956-A25 WH-18 R956-A47 WH-18 10 DIGITAL O/P G ECM POWER E E E
STARTER MOTOR RELAY 18 E494-B3 WH-18 11 E494-A83 WH-18 42 GEN CURRENT L1
CAN A- 34 CBL-S1:Y798-S1 GN-18 E-STOP - ESR (SMR) 9X-8124 TERM 11
SHIELD 20A MCB 7
45 CBL-S1:Y799-S3 CU-20 286-4745 TERM 12
REF [11,G] 208-A133 WH-16 19 E495-B4 WH-18 12 E495-A84 WH-18 43 GEN CURRENT L2
REF [17,C] 101-A51 WH-16 115-A61 WH-18 30 TERM 13 879-A48 WH-18 49 DIGITAL I/P B REMOTE START
CBL-S2:A122-S1 RD-18 17 REF [13,F] 208-A42 WH-18
27 X861-A60 WH-16 X861-A60 WH-16 87 LINK TERMS 12&13 TO START IN AUTO
CBL-S2:F535-S2 BK-18 16 REF [7,C] 208-A54 WH-18 20 E496-B5 WH-18 13 E496-A85 WH-18 44 GEN CURRENT L3
REF [12,G] 208-A50 WH-18 86
TERM 47
208-A8 WH-18 2A MCB 2
CBL-S2:F536-S3 WH-18 18 REF [8,I]
28 229-A128 WH-18 229-A123 WH-18 REF SHEET 5-[18,D] 304-A34 WH-18 85 286-4741
8V SUPPLY 4 CBL-S2:A122-S1 RD-18 CBL-S2:F537-S4 GN-18 19 REF [15,C] 208-A116 WH-18 F434-F10 WH-18 1 F434-B8 WH-18 1 F434-A91 WH-18 E486-A92 WH-18 34 GEN VOLT L1
CLIPPED 4
SENSOR RETURN 5 CBL-S2:F535-S2 BK-18 CBL-S2:G406-S5 CU-20 REF [15,D] 208-A114 WH-18 208-A40 WH-18 1 BATTERY NEG 2A MCB 3
286-4741
SENSOR I/P 66 CBL-S2:F536-S3 WH-18 [13,L] X861-S22 WH-16 27
LOW DEF LEVEL F435-F9 WH-18 3 F435-B6 WH-18 3 F435-A90 WH-18 E487-A89 WH-18 35 GEN VOLT L2
D CLIPPED D D 304-A34 WH-18 304-A34 WH-18 5 DIGITAL O/P B CRANK D D 2A MCB 4 D
CBL-S2:F537-S4 GN-18 [14,I] H857-S125 WH-18 20
CLIPPED 3 20 H857-A127 WH-18 286-4741
CBL-S2:G406-S5 CU-20 [14,I] C920-S126 WH-18 21 I F436-F8 WH-18 9 F436-B9 WH-18 9 F436-A88 WH-18 E488-A87 WH-18 36 GEN VOLT L3
REF [10,D] 208-A114 WH-18 108-A124 WH-18 REF SHEET 5-[18,E]
[13,K] C234-S75 WH-18 2

1 5
[13,K] 229-S74 WH-18 28 TERM 15 REF [15,G] 208-A45 WH-18 R958-A72 WH-18 R958-A70 WH-18 8 DIGITAL O/P E SHUNT TRIP F409-F11 WH-18 10 F409-B7 WH-18 10 F409-A86 WH-18 37 GEN VOLT N
LCL SWITCH EMISSION SYSTEM FAILURE 2 TERM 25
[5,K] A774-S111 WH-18 33 108-A20 WH-18 TERM 14
430-9449 155-2267
S-C4 REF [15,G] 208-A68 WH-18
3 4
P853-A62 WH-18 P853-A67 WH-18 REF SHEET 4-[4,K]
[16,J] A250-S129 WH-18 13 21 C920-A126 WH-18
TERM 48
1 A 108-S45 WH-18
REF [10,D]
I
REF [8,I]
SHUNT TRIP - STR
2 B 208-S46 WH-18 [13,G] [14,H] 105-S50 WH-18 10 208-A116 WH-18 108-A9 WH-18 5-M2 WH-18 6 F5-F12 WH-18 29 F5-B10 WH-18 17 F5-A55 WH-18
3 C Y983-S14 WH-18
6-M1 WH-18 3 F6-F15 WH-18 30 F6-B11 WH-18 18 F6-A56 WH-18

AUDIBLE
C FUEL LEVEL SENDER C C REF [15,E] ALARM
+ R957-A71 WH-18 R957-A71 WH-18 9 DIGITAL O/P F HORN
C C SHUNT EXCITATION C
101-A51 WH-16 -
241-3114
581-7301 259-5667
REF [18,B]
208-A54 WH-18 REF [10,D]
S-C16 11 108-A21 WH-18 CONNECT TO ALTERNATOR TERM T12 10-M3 WH-18 2 10-F13 WH-18 32 10-B12 WH-18 19 10-A58 WH-18
TERM 10
REGULATOR VOLTAGE R250 1
1 A 108-S66 WH-18 P737-S64 WH-18 37 101-A31 WH-10 101-A52 WH-18 108-A53 WH-18 108-A63 WH-18
312-0080
2 B P738-S65 WH-18 P738-S65 WH-18 35 10A MCB 1 CONNECT TO ALTERNATOR TERM T9 9-M4 WH-18 4 9-F14 WH-18 33 9-B13 WH-18 20 9-A59 WH-18
286-4743 108-A44 WH-18 REF [13,F] R961-A73 WH-18 11 DIGITAL O/P H GEN RUN 0V
TERM 46
3 C P737-S64 WH-18 108-S80 WH-18 1 M-C1 F-C2 110V V
261-7820
TERM 26 R959-A125 WH-18 12 DIGITAL O/P I COMMON ALRM 362-0120 362-0122 E+ VOLTS ADJ. POT. VT1 1K OHM, 1W
101-A32 WH-16 REF [9,F] 108-A143 WH-18 REF SHEET 4-[6,K] 35 P858-B14 WH-18 21 E- VOLTS ADJ. POT.1 VT2
13 DIGITAL O/P J (SPARE)
A-C3 5 1
345-1118 108-A129 WH-18 208-A130 WH-18 REF [16,G] 108-A27 WH-18 2 BATTERY POSITIVE
BUND LEVEL SENDER REF [11,C]
36 P859-B15 WH-18 22 PMG EXCITATION OPTION
108-A21 WH-18

G G
1
TELEMATICS - T1R 362-0122
581-7301 259-5667
S-C19
TERM 27
P-C4 2 5POS-P5-WH-0-75
11 Y983-A74 WH-18 Y983-A79 WH-18 50 DIGITAL I/P C SPARE
B 1 A P736-S68 WH-18 B B B B 23 A390-B16 WH-14 23 6 6NEG-P2-WH-0-75 B
TERM 29 Y984-A75 WH-18 51 DIGITAL I/P D SPARE 6 FIELD+ U 2 104
2 B P735-S67 WH-18 36 4

TERM 28 Y985-A76 WH-18 52 DIGITAL I/P E EARTH LEAKAGE 3 FIELD- V 3 103


3 C P735-S67 WH-18 24 A391-B17 WH-14 24 1
REF[12,I] Y986-A132 WH-18 Y986-A77 WH-18 53 DIGITAL I/P F 50/60HZ SELECT W 1 102
4 D 108-S115 WH-18 P736-S68 WH-18 34 REF SHEET 4-[6,E] E498-A108 WH-16 TERM 30 PMG EXCITATION J-C2 P-C1
TERM 31 Y988-A78 WH-18 54 DIGITAL I/P G 351-6706 351-6707 D350 AVR 366-9370
[14,F] K999-S116 WH-18 6
55 DIGITAL I/P H 14 14-P1-WH-0-75
(573-6014) N-C2
1 4 X1
8 REF SHEET 4-[2,E] E498-A107 WH-16

PMG
RS232 USB 15 2 15-P3-WH-0-75 2 X2
TERM 49

REF SHEET 4-[8,F] C210-A66 GN-YL-16 200-A64 GN-YL-16


RS232 & USB CONNECTIONS 16 3 16-P4-WH-0-75 5 Z2 261-7820
200-A65 GN-YL-16
V

0V VT1 1K OHM, 1W
PANEL ETH
4 1 Z1 A1 VT2
362-0120
P-C2
A A A A A A
200-A80 GN-YL-16
DOOR ETH
NOTE: TO ENABLE LOW IDLE OPTION
CONNECT 54 WITH 55
SHEET 2 SHEET 3 SHEET 4
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONTROL PANEL OPTIONS ADDITIONAL INFORMATION


F L L L
AUX DEF TANK L L L
F
EARTH LEAKAGE COOLANT HEATER AND/OR ALTERNATOR HEATER
CORE BALANCE CT
262-2805 THERMOSTAT

L1
L2
AUX DEF TANK
K L3 K K DT-C2 189-3158 K K K
DT-C6 155-2269 DIODE AS
N
TERM RAIL 3 LAYOUT
REM DEF PUMP (DTR1) 9X-1054
453-9924 115A-DT42 GY-18 1
HE-C2
NE LINK FOR PPE1 155-2267 COOLANT HEATER 240V 1
2
5
H857-DT36 GY-18
202-DT39 GY-18
202-DT44 GY-18 2
C
A

EARTH 384-5289
2
4 115A-DT33 GY-14
3
4
3
1 2
TERM 53 5 1

AC101-WH2 WH-14 AC717-WH1 WH-14 L L


1 2
TERM 52 2 MCB 6 (25A) ETH CB TERMINAL LIST
EF RELAY 286-4746 TERM 51 DTCB2
317-9506
F-C1 B-C1 B-C2 A-C4 N 230-9174 DT-C3 TERM NO. DESCRIPTION CIRCUIT ID
396-9610 396-9611 269-5219 267-1337 308-3547
EARTH LEAKAGE 3 4 15
115-DT27 GY-14 115A-DT41 GY-14 1 BATTERY POSITIVE 108
ENABLE / DISABLE P858-GFA1 WH-18 P858-B14 WH-18 E601-CTE1 WH-18 TERM 50 A
2 SHUNT TRIP SIGNAL P853
21
35
8 CT
J ETH J J J J J
TERM 15
P859-GFA2 WH-18 36 P859-B15 WH-18 22 E600-CTE2 WH-18 9 CT 3 BATTERY NEGATIVE 208
202-DT43 GY-14 202-DT31 GY-14 B
4 EARTH LEAKAGE (OPTION)
TERM RAIL 1 LAYOUT
108-GF7 WH-18 111-GF5 WH-18 5 +DC (10-60V) DTCB3

208-GF1 WH-18
230-9174 5 EARTH LEAKAGE (OPTION)
TERM 11 208-GF4 WH-18 7 -DC 15
C
100-DT1 GY-14
240-7629 TERM 28 12
TOGGLE 3 NODES M 1 SHEET 2-[13,G] 202-DT4 GY-14 D
Y985-GF6 WH-18 208-GF2 WH-18 13 271-2178 100-DT7 GY-14
202-DT6 GY-14
TERM 48 115-DT5 GY-14 H857-DT38 GY-18
F430-GF3 WH-18 14 4 E
1

202-DT40 GY-18 3
S-C11 DT-C10 P830-DT30 GY-18 2
TERMINALS (CONTROL PANEL)
3

155-2264 195-0534 L838-DT29 GY-18 1 F


CB TERM 2
ALTERNATOR HEATER 240V 100-S20 GY-18 100-S16 GY-18 L838-DT2 GY-18 155-2272 123-0316
P853-A16 WH-18 1
202-S19 GY-18 2 P830-DT28 GY-18 DT-C9 DIODE AS G
SHEET 2-[14,I]
H857-S13 GY-14 3 H857-DT37 GY-18 H
COMPONENT WIRE ID DESCRIPTION
I I I SHEET 2-[13,H]
115-S41 GY-18 115-S36 GY-18 4 J I I TERM 1 108 TELEMATICS BATTERY +VE I
CB SHUNT TRIP SHEET 2-[13,G]
202-S42 GY-18 202-S37 GY-18 5 K

E E
CB TERM 1 240-0236 * SHEET 2-[13,H]
100-S15 GY-18 100-S12 GY-18 6 L TERM 2 229 TELEMATICS PRE-BATTERY ISOLATOR 0V
REF SHEET 2-[7,E] 108-A143 WH-18 108-G3 WH-18 YO P853-G2 WH-18 7 M
8 N
TERM 3 A571 TELEMATICS LINK FOR REDUCED POWER MODE
P TERM 4 A572 TELEMATICS LINK FOR REDUCED POWER MODE

TERM 53 L 1

C 115-S39 GY-18 DEF LINE HEATER (DTR2)


DT-C5
9X-1054
TERM 5
TERM 6
892
893
TELEMATICS CDL+
TELEMATICS CDL- TERM RAIL 2 LAYOUT
B 202-S11 GY-18 453-9924 TERM 7 Y799 TELEMATICS J1939 SHIELD
A 2 P830-DT45 GY-18 TERM 8 Y797 TELEMATICS J1939 +
TERM 51 N 1 5 L838-DT46 GY-18
TERM 9 Y798 TELEMATICS J1939 -
2

2
259-5667 4 100A-DT3 GY-14
S-C3 3
4
3 TERM 10 101 UNFUSED BATTERY +VE
1
TERM 11 208 BATTERY -VE (POST ISOLATOR)
5

TERM 12 208 BATTERY -VE (POST ISOLATOR)


TERM 13 879 REMOTE START INPUT
H H H H H TERM 14 108 BATTERY POSITIVE (PANEL FUSED) H
TERM 15 108 BATTERY POSITIVE (PANEL FUSED)
TERM 16 ECM FREQUENCY SELECT INPUT EARTH LEAKAGE RELAY (OPTION)
TERM 17 K999 / Y986 ECM FREQUENCY SELECT INPUT
BATTERY CHARGER TERM 18
TERM 19
K981
K980
SENSOR RETURN
DROOP/ISOC
TERM 20 DROOP/ISOC
TERM 21 F535 ECU ANALOG SENSOR RETURN
TERM 22 A122 ECU ANALOG SENSOR POWER
TERM 23 F536 ANALOG SPEED CONTROL
E-C1 BATTERY CHARGER TERM 24 F537 / G406 BATTERY -VE (0V REFERENCE)
344-0413 394-0527 MCB LIST
TERM 25 R958 BREAKER SHUNT TRIP COMMAND

TERM 50 AC200-E1 GN-YL-16 1 E COMMON ALARM & GENERATOR RUNNING TERM 26


TERM 27
R959
Y983
CONFIG OUTPUT I - COMMON ALARM OPTION
DIGITAL INPUT C PIN 62 - SPARE (RESERVED FOR LOW COOLANT LEVEL)
DESCRIPTION CIRCUIT ID
G N G G G G MCB 1 10A BATTERY SUPPLY 101/108 G
TERM 51 AC199-E2 WH-18 2 TERM 28 Y985 DIGITAL INPUT E PIN 64 - EARTH LEAKAGE (OPTION) MCB 2 2A AC SENSING - L1 F434/E486
GRR TERM 29 Y984 DIGITAL INPUT D PIN 63 - SPARE (RESERVED FOR BUND LEVEL) MCB 3 2A AC SENSING -L2 F435/E487
TERM 52 AC101-E3 WH-18 AC121-E4 WH-18 3 L 418-3227 GRR
TERM 30 Y986 DIGITAL INPUT F PIN 65 - SPEED SELECT MCB 4 2A AC SENSING - L3 F436/E488
MCB 5 (6A) 418-3227
TERM 31 Y988 DIGITAL INPUT G PIN 66 (SPARE) MCB 5 6A BATTERY CHARGER AC101/AC121
341-9316 E-C2 TERM 64 Y906-V1 WH-16
2

344-0412 4 3 1 8 TERM 32 208 / P738 BATTERY NEGATIVE (FOR SENDERS) MCB 6 25A HEATERS MCB AC101/AC717
Y904-V3 WH-16 TERM 62 208-V7 WH-18 R954-V9 WH-18 TERM 46
TERM 63 Y905-V2 WH-16 TERM 33 ANALOG INPUT COMMON (DSE) MCB 7 20A STARTER MOTOR 101/115
1
TERM 34 A235 ANALOG ENGINE RETURN (FOR SINGLE WIRE SENDERS)
2 TERM 35 P733 ANALOG INPUT A (SPARE)
TERM 36 (SPARE)
3 TERM 11 208-V11 WH-18 TERM 37 Y797 CAN 1 +
CAR
4
418-3227 CAR TERM 38 Y798 CAN 1 -
418-3227 TERM 39 Y799 CAN 1 SHIELD
5 TERM 67 Y921-V4 WH-16 2 TERM 40 (SPARE)
F TERM 11 208-E5 WH-18 6 TERM 66 Y920-V5 WH-16
4 3
Y919-V6 WH-16 TERM 65 208-V8 WH-18
1 8
R959-V10 WH-18 F F F F TERM 41 (SPARE) F
TERM 26
TERM 42 (SPARE)
TERM 15 108-E6 WH-18 7
TERM 43 (SPARE)

D D
TERM 44 (SPARE)
TERM 45 (SPARE)
TERM 46 R961 CONFIGURABLE OUTPUT H PIN 11 (SPARE) - USED FOR GENERATOR RUNNINGNING STR-SHUNT TRIP RELAY
TERM 47 229 BATTERY -VE (PRE-ISOLATOR)
TERM 48 P853 SHUNT TRIP
TERM 49 200 EARTH FCR-FUEL CONTROL RELAY RELAY NO ABBREVIATION DESCRIPTION NO OF POLES
TERM 50 AC200 AUX SUPPLY EARTH
1 STR SHUNT TRIP RELAY 1
TERM 51 AC199 AUX SUPPLY NEUTRAL
TERM 52 AC101 AUX SUPPLY LIVE T1R-TELEMATICS RELAY 2 FCR FUEL CONTROL RELAY 1
3 T1R TELEMATICS 1 RELAY 1
TERM 53 AC717 HEATERS (WATER OR ALT) - OPTION
4 ESR EMEREGENCY STOP RELAY 1
E E E E E TERM 54 181 LOW IDLE SWITCH
ESR - E-STOP RELAY 5 GRR GENERATOR RUN RELAY 2 E
TERM 55 E748 SWITCH INPUT RETURN
6 PAC COMMON ALARM RELAY 2
TERM 56 R951 RS485 - MODBUS +
TERM 57 R952 RS485 - MODBUS -
TERM 58 R953 RS485 - MODBUS REFERENCE

TERM 1
TERM 59 SPARE GENERATOR RUN RELAY (OPTION)
REF SHEET 3-[11,D] TERM 60 SPARE
108-A124 WH-18 108-T1 WH-18 TERM 61 SPARE
TERM 2
TERM 62 Y904 GENERATOR RUNNING RELAY COMMON COMMON ALARM RELAY (OPTION)
REF SHEET 3-[14,D] TERM 63 Y905 GENERATOR RUNNING RELAY NORMALLY OPEN
229-A123 WH-18 229-T2 WH-18
TERM 64 Y906 GENERATOR RUNNING RELAY NORMALLY CLOSED
TERM 3 TERM 65 Y919 COMMON ALARM RELAY COMMON
TERM 66 Y920 COMMON ALARM RELAY NORMALLY OPEN
A571-A122 WH-18 A571-T3 WH-18
TERM 67 Y921 COMMON ALARM RELAY NORMALLY CLOSED
D D D D D D
2 TERM 4
3 4
418-3227
A-T77

A572-A121 WH-18 A572-T4 WH-18

T1R/1 TERM 5

ECM CONFIGURATION
REF SHEET 3-[15,H] 892-A119 WH-18

TERM 6
REF SHEET 3-[15,I] 893-A120 WH-18
(50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
TERM 7
REF (SHEET 3-[4,I]) CBL-A5:Y799-A3 CU-20 CBL-T1:Y799-T3 CU-20 TERM 16
TERM 16
(TO ECM PIN 56) K999- A1 WH-18 TERM 17 K999- A1 WH-18
TERM 8 (TO ECM PIN 56) TERM 17
T-C1 T-C2
REF (SHEET 3-[4,I]) CBL-A5:Y797-A2 YL-18 CBL-T1:Y797-T2 YL-18 C C C (TO ECM PIN 18) K981- A1 WH-18 TERM 18 K981- A1 WH-18 C
C 497-5511 493-5256 C (TO ECM PIN 18) TERM 18
(TO ECM PIN 46) K980- A1 WH-18 TERM 19 K980- A1 WH-18
TERM 9 (TO ECM PIN 46) TERM 19
TERM 20
2

1
9

1
15

14

13

12

10
11

REF (SHEET 3-[4,I]) CBL-A5:Y798-A1 GN-18 CBL-T1:Y798-T1 GN-18 TERM 20


NEG POS
HI
PE
LO
GND
COM
A14
A13
A12
A11
D12 -
D12 +
D11 -
D11 +
COM
NO

POWER

C C
9 TO 32 VDC

(50 HZ) DROOP MODE (60 HZ) DROOP MODE


TERM 16 TERM 16
PLG 641 B B B (TO ECM PIN 56) K999- A1 WH-18 TERM 17 (TO ECM PIN 56) K999- A1 WH-18 TERM 17
B
B B TERM 18 (TO ECM PIN 18) K981- A1 WH-18 TERM 18
(TO ECM PIN 18) K981- A1 WH-18
K980- A1 WH-18 TERM 19 (TO ECM PIN 46) K980- A1 WH-18 TERM 19
(TO ECM PIN 46)
RS485 RS432 TERM 20 TERM 20
GND
COM

RX
TX

PE GPS
A
B

C8 C9
1
2
3
1

C5 MD-C2 NOTES:-
493-5256 T-C9
493-5263 LINK TERMINALS 16 AND 17 FOR 50HZ
SHEET 3-[6,L] CBL-MD1:R951-MD2 YL-18 LINK TERMINALS 17 AND 18 FOR 60HZ
SHEET 3-[6,L] CBL-MD1:R952-MD1 GN-18
A SHEET 3-[6,L] CBL-MD1:R953-MD3 CU-20 A A A A A

SHEET 5 SHEET 6 SHEET 7

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SIGNAL NAMES

CIRCUIT ID COLOUR DESCRIPTION


9 WH AREP 9
10 WH AREP 10
11 WH AREP 11
12 WH AREP 12
101 WH UNFUSED BATTERY (+)

B B
103 WH 24V SUPPLY (EPR RELAY - ENGINE)
104 WH 24V SUPPLY BATTERY - (ENGINE ECU)
105 WH IGNITION KEYSWITCH CONTROL
108 WH 24V SUPPLY BATTERY - (CONTROL PANEL)
111 WH POWER TO EARTH LEAKAGE (OPTION)
115 WH 24V SUPPLY (STARTER MOTOR - PANEL)
184
185
WH
WH
24V SUPPLY (GLOW PLUGS)
GLOW PLUGS SIGNAL SYMBOL LEGEND TABLE
192 WH 24V SUPPLY (STARTER MOTOR - ENGINE)
200 GN-YL GROUND
208 WH (0V) BATTERY VE- (POST ISOLATOR)
229 WH (0V) BATTERY VE- (PRE ISOLATOR)
304 WH ENGINE CRANK (PANEL) MINIATURE CIRCUIT BREAKER
348
349
WH
WH
REMOTE E-STOP
E-STOP INPUT (DSE MODULE) WIRE NAME DEFINITION
384 WH GLOW PLUG CONTROL (ECM)
674 WH WAIT TO DISCONNECT LAMP SIGNAL EMERGENCY STOP PUSHBUTTON
879 WH REMOTE START I/P (NEG) XXXX-XX# XX-XX
892 WH CAT / PERKINS DATALINK -
893 WH CAT / PERKINS DATALINK +
A122 WH SENSOR 5V SUPPLY FROM ECM
A250 WH (0V) BATTERY - ENGINE ECU
A235 WH SOURCING RETURN ECM ( FLPR & GPR) WIRE GAUGE FUSED AUTOMOTIVE RELAY
A309 WH FUEL CONTROL O/P A (POS)
A383 WH FUEL LIFT PUMP RELAY POWER
A571 WH PLG DEVICE DIGITAL INPUT (+)
WIRE COLOUR
A572 WH PLG DEVICE DIGITAL INPUT (-)
A754 WH FUEL LIFT PUMP CONTROL (ECM) WIRE NUMBER RESISTOR
A774 WH EMERGENCY STOP I/P
AC101 WH AC LIVE (AUX SUPPLY)
HARNESS IDENT
AC199 WH AC NEUTRAL (AUX SUPPLY)
AC121 WH AC SUPPLY (BATTERY CHARGER)

WIRE GROUP COLOR DESCRIPTIONS


AC200 GN-YL AC EARTH (AUX SUPPLY) CIRCUIT IDENT
AC717 WH AC SUPPLY (HEATERS) EARTH/GROUND
C210 GN-YL BREAKER DOOR EARTH
C234 WH SENSOR RETURN (ANALOGUE GROUND)
C920 WH EMISSION SYSTEM FAILURE
E486 WH SENSING VOLTAGE - PHASE A
CURRENT TRANSFORMER (+) BATTERY
COLOUR ABBREVIATIONS
E487 WH SENSING VOLTAGE - PHASE B
E488 WH SENSING VOLTAGE - PHASE C
E494
E495
WH
WH
CT SENSING - PHASE A
CT SENSING - PHASE B
(+) BATTERY SWITCHED
ABBREVIATION DESCRIPTION PANEL TERMINAL
E496
E498
WH
WH
CT SENSING - PHASE C
CT RETURN COMMON RD RED STARTING CIRCUIT
E600 WH CORE BALANCE CT
WH WHITE TERMINAL
E601
F409
WH
WH
CORE BALANCE CT
SENSING VOLTAGE NEUTRAL OR ORANGE (-) BATTERY / SENSOR RETURN
F430
F434
WH
WH
SHUNT TRIP GROUND
GENERATOR - PHASE A
YL
PK
YELLOW
PINK CONNECTOR SENSOR / ACTUATOR SUPPLY Do not operate or work on this product unless you have
F435
F436
WH
WH
GENERATOR - PHASE B
GENERATOR - PHASE C BK BLACK
SIGNAL TO ECM read and understood the instruction and warnings in the
F5 WH EXCITER FIELD + GY GREY
F535 RD SENSOR RETURN
PU PURPLE relevant Operation and Maintenance Manuals and
F536 WH SPEED SENSOR
BR BROWN
+
BATTERY CAT DATA LINK
F537
F6
GN
WH
SHIELD
EXCITER FIELD - GN GREEN
HARNESS LAYER TABLE
relevant service literature. Failure to follow the instruc-
CAN DATA LINK
tions or heed the warnings could result in injury or
G404 WH MPU (+) BU BLUE
G405 BK MPU (-) SPLICE
G406 CU MPU (SHLD) CU COPPER
H857 WH DEF LEVEL GN-YL GREEN-YELLOW IDENT PART NO. CGH LOC DESCRIPTION RS-232 / RS-485 DATA LINK death. Proper care is your responsibility.
K980 WH DROOP SELECT WIRE HARNESS AS - - - -
K981 WH 60Hz SELECT VOLTAGE
A 606-4513 - - SH 3 CONTROL PANEL

OTHER COLOR DESCRIPTIONS


K999 WH SPEED SELECT TO ECM
P733 WH ANALOGUE I/P SPARE SCREEN CABLE B 480-9824 - SH4 AC LINK
P734 WH ANALOGUE I/P GROUND RETURN E 623-1243 - SH 5 BATTERY CHARGER
P735 WH ANALOGUE I/P + (BUND LEVEL)
ABBREVIATIONS F 480-9823 - SH4 INTERNAL ALTERNATOR

A A
P736 WH ANALOGUE I/P - (BUND LEVEL)
H 498-4814 - - SH4 CB DOORSWITCH
P737
P738
WH
WH
ANALOGUE I/P + (FUEL LEVEL)
ANALOGUE I/P - (FUEL LEVEL) ABBREVIATIONS DESCRIPTION 2 POLE SWITCH
J 467-4496 SH4 PMG LINK HIGHWAYS
P853 WH SHUNT TRIP A.V.R AUTOMATIC VOLTAGE REGULATOR
R951 YL MODBUS (+)
L 623-3761 - SH 3 CANOPY E-STOP
AC ALTERNATOR CURRENT
R952 GN MODBUS (-) CAR COMMON ALARM RELAY S 623-3762 - SH2 ENGINE
1
R953 CU MODBUS REF CT CURRENT TRANSFORMER LOW COOLANT LEVEL SENDER T 517-0132 SH 5 PRODUCT LINK (PLG)

THIS SCHEMATIC IS FOR THE XQP550 GENERATOR SET ELECTRICAL SYSTEM


LCL 2
R954 WH FUEL CONTROL O/P A (POS)
R956 WH ECM POWER O/P G (POS)
DC DIRECT CURRENT 3
V 610-8281 SH 5 GEN RUN & COMMON ALRM
ECM ENGINE CONTROL MODULE AH NONE - SH 5 ALTERNATOR HEATER
R957 WH HORN O/P F (POS)
ESR EMERGENCY STOP RELAY
R958 WH SHUNT TRIP O/P E (POS) CTE 499-7650 SH 5 EARTH CT PANEL
ECMR ENGINE CONTROL MODULE RELAY

VOLUME 1 of 2: WITH DSE7320 CONTROL PANEL


R959 WH CONFIG O/P I (POS) (COMMON ALARM)
EPR ECM POWER RELAY
1 GF 484-7297 SH 5 EARTH LEAKAGE PANEL
R961 WH CONFIG O/P H (GENERATOR RUNNING) FLS 2 FUEL LEVEL SENDER
X861 WH STARTER MOTOR SWITCHED POWER ETH EARTH/GROUND 3 GFA 484-7299 SH 5 EARTH CT ALTERNATOR
X862 GN STARTER MOTOR CONTROL FCR FUEL CONTROL RELAY MD 516-9353 SH 5 PRODUCT LINK (MODBUS)
X863 WH STARTER MOTOR CONTROL FLPR FUEL LIFT PUMP RELAY PLAC/PLA SH4 400A POWER LOOM

MEDIA NUMBER: M0154074


Y797 YL CAN A (+) FPPR FUEL PRIMING PUMP RELAY
Y798 GN CAN A (-) + AUDIBLE ALARM WH NONE - SH 5 WATER HEATER
GPR GLOW PLUG RELAY -
Y799 CU CAN A (SHIELD)
GRR GENERATOR RUNNING RELAY - - - SH 5 ALTERNATOR HEATER
Y904 WH GENERATOR RUNNING COM
MCB MINATURE CIRCUIT BREAKER
Y905 WH GENERATOR RUNNING N/O

SCHEMATIC PART NUMBER: 622-7677, CHANGE: 00, VERSION: DK


Y906 WH GENERATOR RUNNING N/C PMG PERMANENT MAGNET GENERATOR
Y919 WH COMMON ALARM COMMON SMR STARTER MOTOR RELAY
Y920 WH COMMON ALARM N/O STR SHUNT TRIP RELAY
Y921 WH COMMON ALARM N/C T1R TELEMATICS RELAY
Y983 WH CONFIG I/P C (NEG) (LOW COOLANT LEVEL)
Y984
Y985
WH
WH
CONFIG I/P D (NEG) (SPARE)
CONFIG I/P E (NEG) (EARTH LEAKAGE) Components are shown installed on a fully operable engine/ generator set/ power module in a non powered state.
Y986 WH CONFIG I/P F (NEG) (50/60Hz SELECT)
Y988 WH CONFIG I/P G (NEG) (SPARE)

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

208-S6 WH-16
X861-S30 WH-16 [5,K] MODBUS RS485 A-C1 EMCP 4.2B 486-1193

CONTROL SCHEMATIC EMCP 4.2B/PW2.1+ POWER SCHEMATIC 1250A


160-7689 PW 2.1+ 486-1192
S-C23 X861-S31 WH-16 [4,D]
TERM 56 REF SHEET 3-[9,F] 108-A143 WH-18
230-4011

2
1
REF SHEET 5-[14,A] CBL-MO1:R951-MO2 YL-18 CBL-A9:R951-A2 YL-18 5 J1-PIN5 MODBUS 1 +
392-9541
CHARGING ALT TERM 57 120R SHEET 3-[6,L] P853-A16 WH-16
L L L RELAY N NODES 7 L L L
STARTER 560-6109 REF SHEET 5-[14,A] CBL-MO1:R952-MO1 GN-18 CBL-A9:R952-A1 GN-18 3 J1-PIN3 MODBUS 1
349-6530
W+ STR REF SHEET 3-[4,G]
D+
SMR REF SHEET 5-[14,A] CBL-MO1:R953-MO3 CU-18 CBL-A9:R953-A3 CU-18 4 J1-PIN4 MODBUS 1 REF 208-A80 WH-18
A B+
101-S99 RD-6 9X-8124 TERM 58
2 TERM 48 ALTERNATOR TERMINATE BOX
85 3 4
G S
X863-S47 WH-18 [12,G] 208-A18 WH-18 P853-A96 WH-18 P853-A16 WH-16 SHEET 4-[5,L] TERM 59 CBL-A10:Y959-A2 YL-18 62 J1-PIN62 CAN2+

J J
X862-S48 GN-18 120R
86
CAN 2 DATA LINK TERM 60 CBL-A10:Y960-A1 GN-18 64 J1-PIN64 CAN2-
[14,L] X861-S30 WH-16 87 E-STOP

101-S97 RD-6
MOT BTRY

226-6446 TERM 61 CBL-A10:Y961-A3 CU-18 63 J1-PIN63 CAN2 SHIELD


[4,G] 208-A39 WH-18
SERIES DELTA
M0154074 VOL 2 of 2

30
BATT+ [14,E] P738-A66 WH-18
M
TO MATING CONNECTOR 1 2 TERM 32
[5,G] 208-A22 WH-18 P853-A117 WH-18 P738-A6 WH-18 29 J1-PIN29 PASSIVE ANALOG3-
TERM 33
P736-A114 WH-18 37 J1-PIN37 PASSIVE ANALOG2-
T1
C234-S75 WH-18 [4,D] A-C3 EXCITER T12
K K K K K K
(Dimensions: 56 inches x 35 inches)

345-1118 [14,E] P736-A37 WH-18 P734-A8 WH-18 46 J1-PIN46 PASSIVE ANALOG1-


CIRCUIT BRKR 1 EPR.
BATT- 229-S74 WH-18 [4,D] 286-4745 417-9923 TERM 34 A235-A115 WH-18 REF [17,I]
85 CBL-A8:G404-A2 YL-18
P-C3 S-C18 101-S24 RD-6
20
192-S8 WH-12 [4,D] A774-S111 WH-18
CONNECT TO S-C27 31 66 J1-PIN66 MPU IN

86 T9 T4
127-5483 127-5484 SHEET 2 LOC F-3 32 CBL-A8:G405-A1 GN-18 67 J1-PIN67 MPU GND
LINK MCB 32 (32A) 103-S9 WH-10 T6 T7
160-7689 1 1
40A 30 CBL-A8:G406-A3 CU-18 65 J1-PIN65 BATT-(MPU SHIELD)
[13,E] 229-S12 WH-18 S-C1 + +
101-S11 WH-12 103-S10 WH-18 87
[13,G] T3
A250-S94 WH-18 A250-S93 WH-10 BATT- TERM 10 1 104-S91 WH-8 30
16 CBL-A3:F535-A2 BK-18 TERM 21 T10
16
108-S107 WH-12 T8 T5
A250-S92 WH-8 [13,G] ISOLATOR SWITCH BATTERY 1 BATTERY 2 17 CBL-A3:A122-A1 RD-18 TERM 22
CIRCUIT BRKR 2 REF SHEET 5-[16,C] CBL-A12:Y799-A3 CU-18
[4,C]
7N-0718
286-4744 TERM 23 ENGINE SPEED ADJUST T11 T2
A250-S129 WH-18 18 CBL-A3:F536-A3 WH-18
419-3911 FLPR CBL-A3:F537-A4 GN-18 TERM 24 REF SHEET 5-[16,C] CBL-A12:Y798-A1 GN-18 E
J J
19
J WAIT TO DISCONNECT LAMP 417-9923 J J CBL-A3:G406-A5 CU-20 J
A754-S53 WH-14 CLIPPED 1 TERM 16 NOTE: LINK TERMINALS 17 AND 18 FOR 60HZ
2
85 SERVICE CONNECTOR REF SHEET 5-[16,C] CBL-A12:Y797-A2 YL-18
I TERM 17
1
86
6 K999-A1 WH-18 Y986-A100 WH-18 REF [5,C]
265-4123

F
E

B
D

G
155-2269 8 K981-A3 WH-18 TERM 18 A-C2
S-C17 10A
ECM CONFIGURATION LINK TERM 37
87 7 K980-A2 WH-18 TERM 19
CBL-A2:Y797-A2 YL-18
[14,F] A383-S83 WH-14 TERM 20
30 22 21
TERM 38 120R P853-H1 WH-18
4 893-A26 WH-18 893-A29 WH-18 REF [6,F] 108-A44 WH-18
REF SHEET 5-[16,C] 893-A48 WH-18 CBL-A2:Y798-A1 GN-18 CB TERM 1 BREAKER DOOR SWITCH
266-4324
5 892-A10 WH-18 892-A28 WH-18 REF [5,G] 208-A109 WH-18 108-G3 WH-18
REF SHEET 5-[16,D] 892-A47 WH-18 CBL-A2:Y799-A3 CU-18
CUSTOMER INTERFACE CONNECTOR S-C1 2 A235-A115 WH-18 CBL-A1:Y799-A3 CU-18
REF [2,K] TERM 39 CB TERM 2
160-7689 C11
9 A309-A126 WH-16 REF [2,G] CBL-A1:Y797-A2 YL-18
I I I I
SHUNT

I I P853-G2 WH-18 C12


DEF PURGE LAMP 26 674-S76 WH-18 CB TERM 3 SHUNT TRIP
CBL-A1:Y798-A1 GN-18 264-5945
208-H2 WH-18
SHUTDOWN LAMP 14 22 CBL-A6:Y797-A2 YL-18 CBL-A7:Y797-A2 YL-18 50 J1-PIN50 CAN1+
H857-S7 GY-14 SHEET 6-[16,I] TERM 4
[4,D]
H857-S1 WH-18 H857-S16 WH-18 CBL-A6:Y798-A1 GN-18 CBL-A7:Y798-A1 GN-18
4P BREAKER
LOW DEF LAMP 1 23 34 J1-PIN34 CAN1-

EMISSIONS MALFUNCTION 10 C920-S126 WH-18 [4,D] 24 CBL-A6:Y799-A3 CU-18 CBL-A7:Y799-A3 CU-18 42 J1-PIN42 CAN1 SHIELD

I I
TERM 5
CANOPY
E-STOP CANOPY E-STOP
226-6446
DROOP/ISOCH CTRL 46 L-C1 155-2269 [5,G]
3E-3364 A-C4 A774-A23 WH-18
STARTER C - 51 X863-S47 WH-18 E-STOP

STARTER C+ 43 X862-S48 GN-18


(17) 1 2
(17C) 208-L1 WH-18
1
1
208-A4 WH-18 REF [10,H]
226-6446
A774-A14 WH-18 61 J1-PIN61 RELAY1 C G HARNESS NOT REQUIRED ON 1250A BREAKER
H A309-S124 WH-18 [6,E] H H 348-A11 WH-18 1 2
A774-A12 WH-18 A774-A15 WH-18 H H H
WHERE SHUNT TRIP COMES WITH
RUN/STOP SWITCH 40 2 58 J1-PIN58 RELAY2 C
348-L2 WH-18 2
33 A774-A17 WH-18 A774-A13 WH-18 70 JI-PIN70 DINA
L1-PLA1 BK-120MM L1
IGNITION SWITCH 70 105-S50 WH-18 [4,C]
TERM 13 A774-A60 WH-18 43 J1-PIN43 RELAY3 C
1 2 FLYING LEADS TO TERMINALS
BATTERY + 6 104-S90 WH-14 100-S32 GY-18 SHEET 6-[16,I] REF [9,H] 208-A4 WH-18 LINK TERMS 12&13 TO START IN AUTO 879-A113 WH-18 55 JI-PIN55 DINB
[11,E] 208-A35 WH-18
BATTERY + 48 104-S89 WH-14 115-S17 GY-18 SHEET 6-[16,I] 13 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 27 J1-PIN27 RELAY6 C
[11,F] 208-A5 WH-18 L2-PLC1 BK-120MM L2
104-S88 WH-14 [11,L] 208-A18 WH-18 208-A58 WH-18
SERIES STAR
BATTERY + 52 40 J1-PIN40 RELAY5 C
104-S91 WH-8 [5,J] SHEET 4-[4,C] REF [5,J] 208-A109 WH-18
1 2

104-S119 WH-14 X843-A43 GN-18 208-A59 WH-18


SHUNT TRIP AND BREAKER SWITCH
BATTERY + 53 41 J1-PIN41 RELAY4 C
TERM 11 [11,K] 208-A22 WH-18
F531-A53 CU-18
104-S120 WH-14 208-A62 WH-18
1250A BREAKER
BATTERY + 55
SHEET 4-[4,C] TERM 12 L3-PLC2 BK-120MM L3

[7,H]
SHEET 6-[15,I] Y983-A53 WH-18 [5,D]
BATTERY + 33 104-S26 WH-14 202-S18 GY-18
202-DT49 GY-14 SHEET 6-[7,I]
11 [3,C] 208-A33 WH-18 ECM POWER SWITCH
214-5791
208-A30 WH-18 208-A40 WH-18 60 J1-PIN60 BATT-
AC ALTERNATOR T2 1 2

G BATTERY - 61 A250-S87 WH-14 G G 10 104-A19 WH-16 REF SHEET 4-[3,I] 208-A80 WH-18 G G T1 T5 E498-F1 WH-18 G
48 J1-PIN48 RELAY2 NO (FUEL CONTROL)
BATTERY - 63 A250-S86 WH-14 A250-S92 WH-8 [16,J] A774-A23 WH-18 [6,K] 208-A39 WH-18 EXCITER
T8
REF [16,I] A309-A126 WH-16 T4 N-PLA2 BK-120MM N
BATTERY - 65 A250-S85 WH-14 208-S79 WH-18 [16,C] 27 X861-A129 WH-16 REF [4,F] (ECMR)
ECM RELAY STARTER MOTOR RELAY T7 T11
42 Page,

BATTERY - 67 A250-S117 WH-14 417-9923 E498-F3 WH-18


(SMR) 9X-8124
MCB 7 (20A)

R956-A128 WH-18
REF [8,D] 30 T10
BATTERY - 69 A250-S118 WH-14 101-A32 WH-16 101-A51 WH-16 115-A24 WH-18 30 T12 E498-F2 WH-18 EARTH TERMINAL 2

ETH-PLA4 BK-0
BATTERY - 27 A250-S2 WH-14 104-A19 WH-16 87 REF [8,E]
30A REF [16,G] X861-A129 WH-16 87 E
GROUND 42 A250-S13 WH-14 T9
REF [7,D] 108-A46 WH-18 86
GROUND 36 A250-S27 WH-14 REF [8,D] 108-A45 WH-18 86 T6 SHEET 3-[11,C] C210-A7 GN-YL-16
108-A122 WH-18 85 85
BATTERY - 21 A250-S28 WH-14 E
REF SHEET 5-[16,D]
K999-S4 WH-18 [4,A] REF [7,D] 108-A57 WH-18

E494-F5 WH-18

E495-F6 WH-18

E496-F7 WH-18
FREQ SELECT 56
T3
F F F F F F
RELAY LOAD 39 A383-S83 WH-14 [5,I] 304-A34 WH-18 51 J1-PIN51 RELAY1 NO (ENGINE CRANK) C210-BE1 GN-YL-16
LOW DEF LEVEL YELLOW LAMP R956-A25 WH-18
RELAY CONTROL 37 A754-S53 WH-14 CONTROL PANEL
RELAY RETURN 38 A235-S54 WH-18 20 H857-A41 WH-18 TERM 14 R956-A130 WH-18 35 J1-PIN35 RELAY3 NO (ECM POWER)

ETH-PLA3 BK-0
I BREAKER BOX EARTH
TERM 54 [5,G] REF [5,J] BREAKER DOOR EARTH
LOW IDLE SWITCH 47 181-S14 GY-18 208-A5 WH-18 108-A20 WH-18 108-A44 WH-18
TERM 55 S-C27
SWITCH INPUT RETURN 18 E748-S15 BK-18 345-1119 TERM 15
EMISSIONS SYSTEM FAILURE EMCP 4.2B 486-1193
[14,H] A309-S124 WH-18 TO MATING CONNECTOR YELLOW LAMP 108-A27 WH-18

H H
E STOP 23 9 52 J1-PIN52 BATT+
C
C
A-C1 PW 2.1+ 486-1192
B
INDUCEMENT OVERRIDE SWITCH 20 M765-S3 WH-18 [18,K] 229-S12 WH-18 B
A
CBL-S1:Y797-S2 YL-18 22 21 C920-A38 WH-18 F-C1 B-C1 B-C2 A-C5 160-7689
A CONNECT TO CONTROL PANEL A-C3 I 108-A67 WH-18 396-9610 396-9611 269-5219 267-1337
CBL-S1:Y798-S1 GN-18 23 28 229-A54 WH-18 [5,H] 208-A35 WH-18 RELAY N NODES 9
155-2267 SHEET 3 LOC K-18 108-A119 WH-18 392-9541 E498-F4 WH-18 12 E498-B2 WH-18 16 E498-A108 WH-16 REF SHEET 3-[8,C] REF SHEET 3-[9,C] E498-A107 WH-16 39 CT COMMON
S-C2 INDUCEMENT OVERRIDE SW CBL-S1:Y799-S3 CU-18 24 1 108-A21 WH-18 REF [8,D]
353-4515 108-A143 WH-18 REF SHEET 4-[5,L] REF [8,E] 108-A68 WH-18
1 5
R958-A72 WH-18
E E E 35 P738-A66 WH-18 [5,K] E E E
REF [4,E] E494-B3 WH-18 E494-A83 WH-18
P737-A111 WH-18
108-A68 WH-18 STR 18 11 31 IA GEN IN
CAN A+ 50 CBL-S1:Y797-S2 YL-18 37
108-A53 WH-18 AUDIBLE +
CAN A- 34 CBL-S1:Y798-S1 GN-18 34 P736-A37 WH-18 [5,K] ALARM - R957-A71 WH-18 33 J1-PIN33 RELAY4 NO

108-A63 WH-18
286-4743 241-3114 19 E495-B4 WH-18 12 E495-A84 WH-18 47 IB GEN IN
SHIELD 45 CBL-S1:Y799-S3 CU-18 36 P735-A36 WH-18 [4,B] 10A MCB 1
17 101-A52 WH-18
CBL-S2:A122-S1 RD-18 TERM 25 R958-A70 WH-18 32 J1-PIN32 RELAY5 NO
16 101-A51 WH-16 REF [6,G] SPARE RELAY OUTPUTS 20 E496-B5 WH-18 13 E496-A85 WH-18 57 IC GEN IN
CBL-S2:F535-S2 BK-18 TERM 10 TERM 26 R959-A69 WH-18 26 J1-PIN26 RELAY6 NO
18 101-A31 WH-10 101-A32 WH-16 REF [8,G] 2A MCB 2
CBL-S2:F536-S3 WH-18 RELAY N NODES 10 286-4741
8V SUPPLY 4 CBL-S2:A122-S1 RD-18 CBL-S2:F537-S4 GN-18 19 REF [8,F] 108-A45 WH-18 392-9541 TERM 40 E563-A131 WH-18 24 J1-PIN24 RELAY8 C F434-F10 WH-18 1 F434-B8 WH-18 1 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN

SENSOR RETURN 5 CBL-S2:F535-S2 BK-18 CBL-S2:G406-S5 CU-20


CLIPPED 4

REF [17,E] 108-A21 WH-18 1 5 TERM 41 E560-A132 WH-18 25 J1-PIN25 RELAY7 C 2A MCB 3
REF [10,F] 108-A57 WH-18 208-A33 WH-18 [8,G] 286-4741
CBL-S2:F536-S3 WH-18 [14,L] X861-S31 WH-16 108-A46 WH-18 E564-A133 WH-18 F435-F9 WH-18 F435-B6 WH-18 F435-A90 WH-18 E487-A89 WH-18
SENSOR I/P 66 27 REF [5,F] TERM 42 14 J1-PIN14 RELAY8 NC 3 3 11 VB GEN IN

D CLIPPED
[14,I]
D D T1R SPARE RELAY OUTPUTS D D D
CBL-S2:F537-S4 GN-18 H857-S16 WH-18 20 TERM 43 E561-A134 WH-18 15 J1-PIN15 RELAY7 NC 2A MCB 4
CLIPPED 3 REF SHEET 4-[6,E] E498-A108 WH-16 200-A102 GN-YL-16 286-4741
CBL-S2:G406-S5 CU-20 [14,I] C920-S126 WH-18 21 TERM 44 E565-A135 WH-18 1 J1-PIN1 RELAY8 NO F436-F8 WH-18 9 F436-B9 WH-18 9 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
CONTROLLER ETH
TERM 47
[13,K] C234-S75 WH-18 2 TERM 45 E562-A136 WH-18 2 J1-PIN2 RELAY7 NO
229-A146 WH-18
[13,K] 229-S74 WH-18 28 F409-F11 WH-18 10 F409-B7 WH-18 10 F409-A86 WH-18 7 GEN AC NEUTRAL
REF SHEET 5-[16,D]
TERM 49
LCL SWITCH [5,K] A774-S111 WH-18 33 68 DIGITAL OUT 2

430-9449 155-2267 200-A104 GN-YL-16 200-A105 GN-YL-16


S-C3 [16,J] A250-S129 WH-18 13
PANEL ETH TERM 27 Y984-A75 WH-18 53 JI-PIN53 DIN2 REGULATOR VOLTAGE EM10
1 A 108-S29 WH-18 [14,H] 105-S50 WH-18 10 SHEET 4-[7,F] C210-A7 GN-YL-16 5-M2 WH-18 6 F5-F12 WH-18 29 F5-B10 WH-18 17
2 B 208-S79 WH-18 [13,G] TERM 28 Y985-A76 WH-18 45 JI-PIN45 DIN3 A-C6 513-7389
3 C Y983-S78 WH-18 REF SHEET 4-[2,E] E498-A107 WH-16 REF [9,J] Y986-A100 WH-18 6-M1 WH-18 3 F6-F15 WH-18 30 F6-B11 WH-18 18 416-1367
TERM 29 Y986-A77 WH-18 44 JI-PIN44 DIN4 366-9370
SPARE DIGITAL INPUTS F5-A93 WH-18 1 FIELD+ A-C8

C C C 200-A101 GN-YL-16 TERM 30 Y987-A78 WH-18 36 JI-PIN36 DIN5


C C SHUNT EXCITATION C
FUEL LEVEL SENDER F6-A94 WH-18 2
FIELD- CS+ 2 X842-A42 YL-18
259-5667 DOOR ETH Y988-A79 WH-18 28 JI-PIN28 DIN6
TERM 31
581-7301 S-C16 CONNECT TO ALTERNATOR TERM T12 10-M3 WH-18 2 10-F13 WH-18 32 10-B12 WH-18 19 A-C7 CS- 3 X843-A43 GN-18 SHEET 3-[7,G]
351-9187
1 A 108-S66 WH-18 11 SH 1 F531-A53 CU-18 SHEET 3-[7,G]
[17,G] Y983-A53 WH-18 54 JI-PIN54 DIN1 10-A95 WH-18 1 XB
2 B P738-S65 WH-18 P737-S64 WH-18 37 CONNECT TO ALTERNATOR TERM T8 9-M4 WH-18 4 9-F14 WH-18 33 9-B13 WH-18 20

SENSOR SUPPLY TERM 36 F548-A81 WH-18 16 JI-PIN16 SENSOR SUPPLY 2 ZA


3 C P737-S64 WH-18 P738-S65 WH-18 35 M-C1 F-C2
TERM 35 P733-A106 WH-18 56 J1-PIN56 PASSIVE ANALOG1 + 362-0120 362-0122 9-A97 WH-18 3 XA
108-S80 WH-18 1 35 P858-B14 WH-18 21
30 J1-PIN30 PASSIVE ANALOG3+ 4
ZB
[14,E] P735-A36 WH-18

G G
38 J1-PIN38 PASSIVE ANALOG2+

BUND LEVEL SENDER 36 P859-B15 WH-18 22 PMG EXCITATION OPTION


581-7301 TERM 46 R954-A73 WH-18 69 J1-PIN69 DOUT1
581-7301 S-C19 362-0122
P-C4
B 1 A P736-S68 WH-18 B B B B 23 A390-B16 WH-14 23
B
2 5POS-P5-WH-0-75
2 B
6 6NEG-P2-WH-0-75
3 C P735-S67 WH-18 P735-S67 WH-18 36 24 A391-B17 WH-14 24 6 FIELD+ U 2 104
4
4 D 108-S115 WH-18 3 FIELD- V 3 103
1
P736-S68 WH-18 34 W 1 102
PMG EXCITATION J-C2 P-C1
D350 AVR
[16,F] K999-S4 WH-18 6 (573-6014) 366-9370
351-6706 351-6707
N-C2
8 14 1 14-P1-WH-0-75 4 X1

PMG
15 2 15-P3-WH-0-75 2 X2

16 3 16-P4-WH-0-75 5 Z2 V
261-7820
0V VT1 1K OHM, 1W
Z1
A A A A A 4 1
A1 VT2 A
362-0120
P-C2

NOTE: TO ENABLE LOW IDLE OPTION CONNECT 54 WITH 55

SHEET 2 SHEET 3 SHEET 4


18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

CONTROL PANEL OPTIONS ADDITIONAL INFORMATION


AUX DEF TANK
L L L L L L

F F
EARTH LEAKAGE
(PPE1)
COOLANT HEATER AND/OR ALTERNATOR HEATER
CORE BALANCE CT
262-2805

AUX DEF TANK


THERMOSTAT
L1

K L2 K K K K K
L3 DT-C2 189-3158
DT-C6 155-2269 DIODE AS
N REM DEF PUMP (DTR1) 9X-1054
453-9924 115A-DT42 GY-18 1

TERM RAIL 1 LAYOUT


NE LINK FOR PPE1 2 H857-DT36 GY-18 202-DT44 GY-18 2
1
2
5 202-DT39 GY-18
EARTH 4 115A-DT33 GY-14
HE-C2
C
A

4
3
1 2 155-2267 3

5 1

COOLANT HEATER 240V


TERM RAIL 3 LAYOUT
EF RELAY DTCB3
F-C1 B-C1 B-C2 A-C5 317-9506 384-5289 230-9174 DT-C3
396-9610 396-9611 269-5219 267-1337 308-3547
EARTH LEAKAGE TERM 52 115-DT70 GY-14
15
115-DT27 GY-14 115A-DT41 GY-14

TERMINALS (EMCP 4.2B/PW 2.1+)


J ENABLE / DISABLE E601-CTE1 WH-18 TERM 53 ETH J J J J J
P858-GFA1 WH-18 35 P858-B14 WH-18 21
8 CT 1 2 A

AC101-WH2 WH-14 AC717-WH1 WH-14 L L


P859-GFA2 WH-18 36 P859-B15 WH-18 22 E600-CTE2 WH-18 9 CT CB TERMINAL LIST
TERM 15 286-4746 202-DT71 GY-14 202-DT43 GY-14 202-DT31 GY-14 B

111-GF5 WH-18 MCB 6 (25A) TERM 51 DTCB4


108-GF7 WH-18 5 +DC (10-60V) 230-9174 TERM NO. DESCRIPTION CIRCUIT ID
N TERM NO. DESCRIPTION CIRCUIT ID
TOGGLE 3 NODES M 1 1 TELEMATICS BATTERY +VE 108
TERM 11 208-GF4 WH-18 208-GF1 WH-18 7 -DC 3 4 271-2178 100-DT72 GY-14
15
100-DT1 GY-14
C
1 BATTERY POSITIVE 108
240-7629 TERM 50 2 TELEMATICS PRE-BATTERY ISOLATOR 0V 229
TERM 28 Y985-GF6 WH-18 12 2 SHUNT TRIP SIGNAL P853
SHEET 2-[13,G] 202-DT49 GY-14 3 TELEMATICS LINK FOR REDUCED POWER MODE A571
ETH
D
3 BATTERY NEGATIVE 208
1

208-GF2 WH-18 13
2

4 TELEMATICS LINK FOR REDUCED POWER MODE A572


4 EARTH LEAKAGE (OPTION)
5 TELEMATICS CDL+ 892
3

TERM 48 F430-GF3 WH-18 14 H857-DT38 GY-18 4 E 5 EARTH LEAKAGE (OPTION)


202-DT40 GY-18 3 6 TELEMATICS CDL- 893
S-C11 DT-C10 P830-DT30 GY-18 2
7 TELEMATICS J1939 SHIELD Y799
155-2264 195-0534 L838-DT29 GY-18 1 F
CB TERM 2 8 TELEMATICS J1939 + Y797
P853-A16 WH-18 100-S33 GY-18 100-S35 GY-18 1 L838-DT2 GY-18 155-2272 123-0316 9 TELEMATICS J1939 - Y798
I I I 202-S34 GY-18 2 P830-DT28 GY-18 DT-C9 DIODE AS G I I 10 UNFUSED BATTERY +VE 101 I
SHEET 2-[14,I] H857-S7 GY-14 3 H857-DT37 GY-18 H
SHEET 2-[13,H] 115-S17 GY-18 115-S20 GY-18 4 J 11 BATTERY -VE (POST ISOLATOR) 208
CB SHUNT TRIP SHEET 2-[13,G] 202-S18 GY-18 202-S19 GY-18 5 K 12 BATTERY -VE (POST ISOLATOR) 208

E E
CB TERM 1 * SHEET 2-[13,H]
100-S32 GY-18 100-S5 GY-18 6 L
13 REMOTE START INPUT 879
REF SHEET 3-[7,E] 108-A143 WH-18 108-G3 WH-18 YO P853-G2 WH-18 7 M
8 N 14 BATTERY POSITIVE (PANEL FUSED) 108
P
15 BATTERY POSITIVE (PANEL FUSED) 108
DT-C5 16 ECM FREQUENCY SELECT INPUT
C 115-S72 GY-18 REM DEF LINE HEATER (DTR2) 9X-1054 17 ECM FREQUENCY SELECT INPUT K999/Y986
B 202-S73 GY-18 453-9924
A 2 P830-DT45 GY-18
18 SENSOR RETURN K981
ALTERNATOR HEATER 240V 1
2
5 L838-DT46 GY-18 19 DROOP/ISOC K980
259-5667 4 100A-DT3 GY-14 20 DROOP/ISOC
S-C13 4
3

TERM RAIL 2 LAYOUT


21 ECU ANALOG SENSOR RETURN F535
3

5 1
22 ECU ANALOG SENSOR POWER A112
240-0236
H H H H H 23 ANALOG SPEED CONTROL F536 H
24 BATTERY -VE (0V REFERENCE) F537/G406
25 BREAKER SHUNT TRIP COMMAND R958
1
26 RELAY OUTPUT 6 (SWITCHED -VE) R959
TERM 53 L 27 DIGITAL INPUT 2 Y984
28 DIGITAL INPUT 3 - EARTH LEAKAGE (OPTION) Y985
2
29 DIGITAL INPUT 4 - SPEED SELECT Y986
TERM 51 N 30 DIGITAL INPUT 5 Y987
31 DIGITAL INPUT 6 Y988
32 BATTERY NEGATIVE (FOR SENDERS) 208/P736/P738
33 ANALOG IN RETURN P734/P736/P738
34 ANALOG ENGINE RETURN (FOR SINGLE WIRE SENDERS) A235 EARTH LEAKAGE RELAY (OPTION PPE1)
35 ANALOG INPUT 1+ P733
36 5V ANALOG SENSOR SUPPLY F548
G
BATTERY CHARGER G G G G 37
38
CAN 1 +
CAN 1 -
Y797
Y798
G

BATTERY CHARGER 39 CAN 1 SHIELD Y799


E-C1 40 RELAY 8 COMMON E563
344-0413 505-3391
41 RELAY 7 COMMON E560
TERM 50 COMMON ALARM & GENERATOR RUNNING 42 RELAY 8 NORMALLY CLOSED E564
AC200-E1 GN-YL-16 1 1 E 43 RELAY 7 NORMALLY CLOSED E561
TERM 51 AC199-E2 WH-18 2 2 N 44 RELAY 8 NORMALLY OPEN E565 MCB LIST
GRR
TERM 52 AC101-E3 WH-18 AC721-E4 WH-18 45 RELAY 7 NORMALLY OPEN E562
3 3 L 418-3227
46 DIGITAL OUTPUT 1 R954 DESCRIPTION CIRCUIT ID
341-9316
MCB 5 (6A) E-C2 TERM 64 Y906-V1 WH-16
2 TERM 62 GRR 47 BATTERY -VE (PRE-ISOLATOR) 229 MCB 1 10A BATTERY SUPPLY 101/108
4 3
344-0412 Y904-V3 WH-16 418-3227 48 SHUNT TRIP P853 MCB 2 2A (AC SENSING) L1 F434/E486
TERM 64 49 EARTH 200 MCB 3 2A (AC SENSING) L2 F435/E487
F 1 4
TERM 63 Y905-V2 WH-16 208-V7 WH-18
1 8
R954-V9 WH-18 F F F F 50 AUX SUPPLY EARTH AC200 MCB 4 2A (AC SENSING) L3 F436/E488 F
2 5 51 AUX SUPPLY NEUTRAL AC199 MCB 5 6A BATTERY CHARGER AC101/AC721
52 AUX SUPPLY LIVE AC101 MCB 6 25A HEATERS AC101/AC717
3 6 TERM 11
53 WATER HEATERS (OPTION) AC717
208-V11-WH-18

D D
4 7 54 LOW IDLE SWITCH 181
CAR CAR 55 SWITCH INPUT RETURN E748
5 8

418-3227 418-3227 56 RS485 - MODBUS + R951


TERM 11 TERM 67 Y921-V4 WH-16
TERM 63
208-E5 WH-18 6 9
57 RS485 - MODBUS - R952
2 TERM 65 208-V8 WH-18
1 8
R959-V10 WH-18 58 RS485 - MODBUS REFERENCE R953
TERM 15 108-E6 WH-18 7 10
TERM 66 Y920-V5 WH-16
4 3
Y919-V6 WH-16
59 CAN 2 - J1939 + Y959
60 CAN 2 - J1939 - Y960
61 CAN 2 - J1939 SHIELD Y961
T1R RELAY

E E E E E E
STR RELAY

DESCRIPTION CIRCUIT ID
MCB 7 STARTER MOTOR MCB 20A 101/115
TERM 1
REF SHEET 3-[11,F] 108-A122 WH-18 108-T1 WH-18

TERM 2
REF SHEET 3-[9,D] 229-A146 WH-18 229-T2 WH-18

TERM 3
GRR A571-A49 WH-18 A571-T3 WH-18
418-3227
D 2 TERM 4 D D D D D
3 4
A572-A9 WH-18 A572-T4 WH-18

TERM 5

ECM CONFIGURATION
REF SHEET 3-[10,I] 892-A47 WH-18

TERM 6
REF SHEET 3-[10,I] 893-A48 WH-18

TERM 7
(50 HZ) ISOCHRONOUS (60 HZ) ISOCHRONOUS
REF SHEET 3-[4,J] CBL-A12:Y799-A3 CU-18 CBL-T1:Y799-T3 CU-20 TERM 16 TERM 16
(TO ECM PIN 56) K999- A1 WH-18 TERM 17 K999- A1 WH-18 TERM 17
TERM 8 T-C1 T-C2
(TO ECM PIN 56)
C REF SHEET 3-[4,J] CBL-A12:Y797-A2 YL-18 CBL-T1:Y797-T2 WH-18 497-5511 493-5256 C C C C (TO ECM PIN 18) K981- A1 WH-18 TERM 18 K981- A1 WH-18 TERM 18 C
(TO ECM PIN 18)
(TO ECM PIN 46) K980- A1 WH-18 TERM 19 K980- A1 WH-18 TERM 19
TERM 9 (TO ECM PIN 46)
2

1
9

1
15

14

13

12

10
11

REF SHEET 3-[4,J] CBL-A12:Y798-A1 GN-18 CBL-T1:Y798-T1 BK-18


NEG POS
TERM 20 TERM 20
GND
PE

COM
NO
LO
HI

COM

A11
A12
A13
A14

D12 +

D11 +
D12 -

D11 -

POWER

C C
9 TO 32 VDC

PLG 641 (50 HZ) DROOP MODE


TERM 16
(60 HZ) DROOP MODE
TERM 16
(TO ECM PIN 56) K999- A1 WH-18 TERM 17 (TO ECM PIN 56) K999- A1 WH-18 TERM 17
B B B B B B
(TO ECM PIN 18) K981- A1 WH-18 TERM 18 (TO ECM PIN 18) K981- A1 WH-18 TERM 18
K980- A1 WH-18 TERM 19 (TO ECM PIN 46) K980- A1 WH-18 TERM 19
(TO ECM PIN 46)
CELL
RS485 RS432 TERM 20 TERM 20
GND
COM

RX
TX

PE GPS
A
B

C8 C9
1
2
3
1

C5 T-C9 NOTES:-
MO-C1
493-5263 493-5263 LINK TERMINALS 16 AND 17 FOR 50HZ
REF SHEET 3-[6,L] CBL-MO1:R951-MO2 YL-18 LINK TERMINALS 17 AND 18 FOR 60HZ

REF SHEET 3-[6,L] CBL-MO1:R952-MO1 GN-18


A A A A A A
REF SHEET 3-[6,L] CBL-MO1:R953-MO3 CU-18

SHEET 6 SHEET 7
SHEET 5
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

SIGNAL NAMES
CIRCUIT ID COLOR DESCRIPTION
9 WH AREP 9
10 WH AREP 10

SYMBOL LEGEND TABLE


11 WH AREP 11
12 WH AREP 12
101 WH UNFUSED BATTERY (+)
104 WH (+24V) BATTERY (ENGINE ECU)
108 WH 24V SUPPLY BATTERY - (CONTROL PANEL)
111 WH 24V SWITCHED SUPPLY (EARTH LEAKAGE - OPTION)
115 WH 24V FUSED SUPPLY (STARTER MOTOR)

WIRE GROUP COLOR DESCRIPTIONS


B B
184 WH 24V SUPPLY (GLOW PLUGS)
185 WH GLOW PLUGS SIGNAL MINIATURE CIRCUIT BREAKER
192
200
208
WH
WH
WH
24V SUPPLY (STARTER MOTOR - ENGINE)
GROUND
(-24V) BATTERY
WIRE NAME DEFINITION
229 WH BATTERY -VE (PRE-ISOLATOR)
EMERGENCY STOP PUSHBUTTON (+) BATTERY
304 WH ENGINE CRANK
XXXX-XX# XX-XX
(+) BATTERY SWITCHED
308 WH MAIN POWER
347 WH REMOTE E-STOP LINK
348 WH REMOTE E-STOP
384
674
WH
WH
GLOW PLUG CONTROL (ECM)
WAIT TO DISCONNECT LAMP SIGNAL STARTING CIRCUIT
879 WH REMOTE START
FUSED AUTOMOTIVE RELAY
892
893
WH
WH
CAT / PERKINS DATALINK -
CAT / PERKINS DATALINK +
WIRE GAUGE (-) BATTERY / SENSOR RETURN
A122 BK PWR (+5V) SUPPLY FROM ECM
A235
A250
WH
WH
SOURCING RETURN ECM (FLPR & GPR)
(0V) BATTERY - ENGINE ECU
WIRE COLOUR SENSOR / ACTUATOR SUPPLY
A309 WH FUEL ENABLE
A383 WH FUEL LIFT PUMP RELAY POWER
WIRE NUMBER
SIGNAL TO ECM
A571 WH TELEMATICS LOW POWER MODE SELECT RESISTOR
A572
A754
WH
WH
TELEMATICS LOW POWER MODE SELECT
FUEL LIFT PUMP CONTROL (ECM) CAT DATA LINK
A779 WH CB TRIP AUX CONTACT NO HARNESS IDENT
CAN DATA LINK
A780 WH CB TRIP AUX CONTACT NC
A782 WH CB TRIP AUX CONTACT COM
AC101 WH AC LIVE (AUX SUPPLY)
CIRCUIT IDENT EARTH/GROUND
CAN DATA LINK B
AC199 WH AC NEUTRAL (AUX SUPPLY)
AC200 WH AC EARTH (AUX SUPPLY)
AC717 WH AC SUPPLY (HEATERS)
AC721 WH AC SUPPLY (BATTERY CHARGER)
C234
C920
WH
WH
SENSOR RETURN (ANALOGUE GROUND)
EMISSION SYSTEM FAILURE
RS-232 / RS-485 DATA LINK
E430 WH EARTH FAULT/LEAKAGE SIGNAL
CURRENT TRANSFORMER
E486
E487
E488
WH
WH
WH
SENSING VOLTAGE - PHASE A
SENSING VOLTAGE - PHASE B
SENSING VOLTAGE - PHASE C
COLOUR ABBREVIATIONS OTHER COLOR DESCRIPTIONS
E494 WH CT SENSING - PHASE A
E495
E496
WH
WH
CT SENSING - PHASE B
CT SENSING - PHASE C ABBREVIATION DESCRIPTION PANEL TERMINAL
E497
E498
WH
WH
DROOP SENSING CT
CT RETURN COMMON
RD RED HIGHWAYS
E560 WH RELAY7 SPARE - CM WH WHITE TERMINAL
E561 WH RELAY7 SPARE - NC
E562 WH RELAY7 SPARE - NO OR ORANGE
E563
E564
WH
WH
RELAY8 SPARE - CM
RELAY8 SPARE - NC
YL YELLOW
E565 WH RELAY8 SPARE - NO PK PINK CONNECTOR
E600 WH CORE BALANCE CT
BK BLACK
Do not operate or work on this product unless you have
E601 WH CORE BALANCE CT
F409
F410
WH
WH
SENSING VOLTAGE NEUTRAL
DROOP SENSING CT RETURN
GY GREY
F434
F435
WH
WH
GENERATOR PHASE A
GENERATOR PHASE B
PU PURPLE +
BATTERY
read and understood the instruction and warnings in the
BR BROWN
relevant Operation and Maintenance Manuals and
F436 WH GENERATOR PHASE C
GN GREEN
HARNESS LAYER TABLE
F5 WH EXCITER 5+
F531 WH PWM OUTPUT SHLD 2
F535
F536
WH
RD
ANALOG OUT 2 (+)
ANALOG OUT 2 (-)
BU BLUE
SPLICE relevant service literature. Failure to follow the instruc-
CU COPPER
tions or heed the warnings could result in injury or
F537 CU ANALOG OUT 2 SHLD
F548 WH (+5V) ANALOG SENSOR SUPPLY
F6 WH EXCITER 6-
GN-YL GREEN-YELLOW IDENT PART NO CHG LOC DESCRIPTION
G404
G405
WH
BK
MPU (+)
MPU (-)
WIRE HARNESS AS - - - - death. Proper care is your responsibility.
G406 CU MPU (SHLD) A 481-1896 - SH 2 & 3 CONTROL PANEL
H857 WH DEF LEVEL
K980 WH PTO SET SW SCREEN CABLE B 480-9824 - SH 3 AC LINK
K981 WH PTO SENSER RETURN C 623-3762 - SH 2 ENGINE
K999
P733
WH
WH
PTO ON/OFF SW
ANALOG INPUT (+) - FUEL LEVEL SENDER ABBREVIATIONS E 623-1243 - SH 5 BATTERY CHARGER

A A
P734 WH ANALOG INPUT (-)
F 480-9823 - SH 4 ALTERNATOR INTERNAL
P735 WH ANALOG 2+ BUND LEVEL
ABBREVIATIONS DESCRIPTION 2 POLE SWITCH
P736
P737
WH
WH
ANALOG INPUT 2-
ANALOG INPUT 3+
G 495-2055 - SH 4 SHUNT TRIP
P738 WH ANALOG INPUT 3- A.V.R AUTOMATIC VOLTAGE REGULATOR H 498-4814 - SH 4 CIRCUIT BREAKER DOOR SWITCH
P853
R951
WH
WH
SHUNT TRIP
MODBUS (+)
AC ALTERNATING CURRENT J 467-4496 - SH 3 PMG EM10 LINK HARNESS

THIS SCHEMATIC IS FOR THE XQP550 GENERATOR SET ELECTRICAL SYSTEM


R952 BK MODBUS (-) BLS BUND LEVEL SENSOR LCL
1
2 LOW COOLANT LEVEL SENDER K 397-8483 - SH 2 CHARGING ALT HARNESS
R953 CU MODBUS REF
R954 WH DIGITAL OUTPUT 1 DC DIRECT CURRENT 3
L 492-4949 - SH 3 CANOPY E-STOP
R956 WH RELAY - 3 ECM GROUND SUPPLY
ECM ENGINE CONTROL MODULE S 623-3761 - SH 2 ENGINE

VOLUME 2 of 2: WITH EMCP 4.2B / PW 2.1+ CONTROL PANEL


R957 WH RELAY - 4 SPARE
R958 WH RELAY - 5 SPARE (COM SD) ECR ENGINE CRANK RELAY T 517-0132 - SH 5 TELEMATICS
R959 WH RELAY - 6 SPARE (GRR SW)
X709 WH CB AUX CONTACT COM EM EXCITATION MODULE 1 V 610-8281 - SH 6 GEN RUN COMMON ALRM
X710 WH CB AUX CONTACT NO
ETH EARTH/GROUND FLS 2 FUEL LEVEL SENDER
AH NONE - SH 5 ALTERNATOR HEATER
MEDIA NUMBER: M0154074
X711 WH CB AUX CONTACT NC 3
X842 WH PWM OUTPUT (+) FLS FUEL LEVEL SENDER BE 523-9338 - SH 4 BREAKER EARTH
X843 WH PWM OUTPUT (-)
X861 WH STARTER MOTOR SWITCH FPPR FUEL PRIMING PUMP RELAY CTE 499-7650 - SH 5 EARTH LEAKAGE CT (PANEL)
X862 GN STARTER MOTOR CONTROL
GPR GLOW PLUG RELAY
SCHEMATIC PART NUMBER: 622-7678, CHANGE: 00, VERSION: DK
X863 WH STARTER MOTOR CONTROL +
- AUDIBLE ALARM GF 484-7297 - SH 5 EARTH LEAKAGE (PANEL)
Y797 BK CAN1 (+) IVR INTEGRATED VOLTAGE REGULATOR GFA 484-7299 SH 5 EARTH LEAKAGE CT (ALTERNATOR)
Y798 WH CAN1 (-)
Y799 CU CAN1 (SHIELD) LCL LOW COOLANT LEVEL MO 517-0133 - SH 5 MODBUS TO TELEMATICS
Y959 WH CAN2 (+)
MCB MINIATURE CIRCUIT BREAKER WH NONE - SH 5 WATER HEATER
Components are shown installed on a fully operable engine/ generator set/ power module in a non powered state.
Y960 BK CAN2 (-)
Y961 CU CAB2 (SHIELD) SMR STARTER MOTOR RELAY PLAC/PLA - 400A POWER LOOM
Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER
Y984 WH DIGITAL INPUT 2 - TERM PANEL TERMINAL
Y985 WH DIGITAL INPUT 3 - EARTH LEAKAGE (OPTION)
Y986
Y987
Y988
WH
WH
WH
DIGITAL INPUT 4 - 50/60 Hz SELECT
DIGITAL INPUT 5 -
DIGITAL INPUT 6 -
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
DSE7320 CONTROL PANEL
VIEW ALL CALLOUTS

REGULATOR VOLTAGE R250


PANEL ETH
STARTER MOTOR RELAY

ECM POWER SWITCH


DOOR ETH

BREAKER DOOR EARTH

ECM RELAY

BREAKER DOOR SWITCH CIRCUIT BREAKER 3


GENERATOR LEFT SIDE
VIEW ALL CALLOUTS

CUSTOMER INTERFACE CONNECTOR

STARTER
DSE7320 CONTROLLER

ISOLATOR SWITCH

BATTERY 2 S-C18 BATTERY 1 FUEL LEVEL SENDER


GENERATOR RIGHT SIDE
B-C2 / A-C4 VIEW ALL CALLOUTS

LCL SWITCH
AUDIBLE ALARM S-C27 / A-C3
F-C1 / B-C1
E-STOP

A-C1 INDUCEMENT
(SERVICE CONNECTOR) CHARGING ALTERNATOR OVERRIDE SWITCH

CANOPY E-STOP COOLANT HEATER 240V

FLPR

EPR

BUND LEVEL SENSOR SMR


VIEW OF AREA “A”
EMCP 4.2B / PW 2.1+ PANEL
VIEW ALL CALLOUTS

REGULATOR VOLTAGE EM10


PANEL ETH
STARTER MOTOR RELAY
CONTROLLER ETH
ECM POWER SWITCH
DOOR ETH

BREAKER DOOR EARTH

ECM RELAY

BREAKER DOOR SWITCH CIRCUIT BREAKER 1


GENERATOR LEFT SIDE
VIEW ALL CALLOUTS

CUSTOMER INTERFACE CONNECTOR

STARTER
A-C1 (EMCP 4.2B / PW 2.1+)

ISOLATOR SWITCH

BATTERY 2 S-C18 BATTERY 1 FUEL LEVEL SENDER


GENERATOR RIGHT SIDE
B-C2 / A-C5 S-C27 / A-C3 VIEW ALL CALLOUTS

AUDIBLE ALARM
F-C1 / B-C1 LCL SWITCH

E-STOP

A-C2
(SERVICE CONNECTOR)
CHARGING ALTERNATOR INDUCEMENT OVERRIDE SWITCH

CANOPY E-STOP COOLANT HEATER 240V

FLPR

EPR

SMR
BUND LEVEL SENSOR
VIEW OF AREA “A”

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