Bulletin D-24A

Series 490A Hydronic Differential Pressure Manometer

®

Specifications - Installation and Operating Instructions

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Series 490A Hydronic Differential Pressure Manometer are versatile, hand-held, SPECIFICATIONS
battery operated manometers available in several basic ranges for positive or positive Service: Compatible gases & liquids.
differential pressure measurement and can tolerate most liquid media compatible Wetted Materials: 316 SS; -3V option: 316LSS, Buna-N, silicone, grease, PTFE,
with 316LSS. A memory function allows storage of up to 40 readings for later recall brass 360, copper, reinforced acetal copolymer; -HKIT option: 316LSS, PTFE,
and a backlight provides auxiliary lighting for hard-to-see locations. Standard are a brass, copper.
hold feature and both visual and audible overpressure alarms. A new feature added Accuracy: ±0.5% FS from 60 to 78°F (15.6 to 25.6°C); ±1.5% FS from 32 to 60°F
to the Series 490A is a field adjustable damping, independent viewable high/low and 78 to 104°F (0 to 15.6°C and 25.6 to 40°C).
pressure readings, and low range increased resolution. This allows the user to choose Pressure Hysteresis: ±0.1% FS.
the level of display averaging rate corresponding to the fluctuation level common in Pressure Limits: See chart
many applications. A 9 V alkaline battery is included that provides up to 100 hours of Temperature Limits: Operating: 0 to 140°F (-17.8 to 60°C); Process with -HKIT
operation. option: -20 to 180°F (-29 to 82°C); Storage: -4 to 176°F (-20 to 80°C).
Display: 4-digit LCD (.425˝ H x .234˝ W digits).
Resolution: See chart.
Process Connections: Two 1/8˝ (3.18 mm) female NPT; -HKIT option: Two 1/4˝
male 45° flare fittings.
Power Requirements: 9 V alkaline battery, installed non-functional, user
replaceable.
Weight: 14.1 oz (400 g); -HKIT option: 3.6 lb (1.63 kg).
Agency Approvals: CE.

MODEL CHART
Model English Range Metric Range Maximum Pressure Available Engineering Units
490A-1 0 to 15 psi 0 to 103.4 kPa 30 psi (2.7 bar) psi, in w.c., in Hg, cm w.c., mm Hg, kPa, hPa, mbar, bar, oz/in2
490A-2 0 to 30 psi 0 to 206.9 kPa 60 psi (4.13 bar) psi, in w.c., in Hg, cm w.c., mm Hg, kPa, hPa, mbar, bar, oz/in2
490A-3 0 to 50 psi 0 to 344.8 kPa 100 psi (6.89 bar) psi, in w.c., in Hg, cm w.c., mm Hg, kPa, hPa, mbar, bar, oz/in2
490A-4 0 to 100 psi 0 to 689.5 kPa 200 psi (13.78 bar) psi, in w.c., in Hg, cm w.c., mm Hg, kPa, hPa, mbar, bar, oz/in2
490A-5 0 to 500 psi 0 to 3448 kPa 1000 psi (68.9 bar) psi, in w.c., in Hg, cm w.c., mm Hg, kPa, hPa, mbar, bar, oz/in2
490A-6 0 to 200 psi 0 to 1379 kPa 400 psi (27.57 bar) psi, in w.c., in Hg, cm w.c., mm Hg, kPa, hPa, mbar, bar, oz/in2

DWYER INSTRUMENTS, INC. Phone: 219/879-8000 [Link]

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A. Fax: 219/872-9057 e-mail: info@[Link]
BATTERY INSTALLATION AUTOMATIC RESOLUTION ADJUSTMENT
The unit is shipped with a separate 9 volt alkaline battery which must be installed For all ranges, the series 490A will automatically move the decimal place one point to
before operation. Remove the two screws holding the bottom endcap in place and the left when reading in the bottom 10% of its calibrated range. This allows the user
remove the endcap. Connect the battery to the enclosed battery clip, making sure to to gain a higher resolution reading for lower static or differential pressure readings.
observe correct polarity. Be careful not to trap wires between the battery, case, or foam
pads which retain the battery. This could make it difficult to install the battery or remove SELECTING PRESSURE UNITS
it later for replacement. Be sure that the rubber gasket is properly seated in the gasket Up to seven pressure units are available. The display will indicate the current
channel of the endcap and replace endcap. Note that the endcap will only fit one way selection. To change to different units, use the UNITS/LOC button. Each press of the
because the holes are slightly off-center. Place the Z shaped wrist strap clip in one of button will cause an advance to the next choice. The selected units will remain in the
the screw recesses and replace the screws. Do not over tighten the screws. Attach memory even when the power is shut off. This way, the user preferences will always
the wrist strap to the clip. Note: On –HKIT option 490A, the rubber boot will have to be be displayed after the initial selection.
pulled back to have access to the battery compartment.
DISPLAY HOLD
When battery replacement becomes necessary, use only a 9 volt alkaline type such as In situations where a reading needs to be temporarily retained, the Model 490A
a Duracell® MN 1604, Eveready® 522, or equivalent. Zinc-carbon types, often labeled includes a display hold feature which freezes the current reading and holds it on the
heavy-duty are not recommended because of the increased potential for leakage. display until it is cleared. To activate this operation, press the HOLD/MEMORY button
Alkaline batteries are also a better value because they last up to three times longer when the desired pressure is displayed. A HOLD indicator will appear on the display
in this device. to indicate that the reading shown is frozen. To return to normal operation, press the
HOLD/MEMORY button again. The HOLD indicator will disappear and the current
Low Battery Indicator pressure will be shown.
A weak battery can cause improper operation or inaccurate measurements. A
low battery indicator is provided on the display to show when the battery needs MEMORY FUNCTION
replacement. A memory function is included in the Model 490A that allows users to store up to 40
pressure readings for later review or recording. The readings are stored in non-volatile
NOTICE Although the unit might appear to function and indicate properly, memory so they will be retained even if the unit is shut off or the battery is removed.
the accuracy of readings cannot be guaranteed when the LOW
BAT indicator is illuminated. Replace the battery with a new one. Do not leave an Storing Pressure Readings
exhausted battery in the unit due to potential leakage. To store a reading, press and hold the HOLD/MEMORY button until ST01 displayed.
Next, press the ZERO/STORE button to safe the current reading to the ST01 memory
ON-OFF OPERATION location. A beep will sound indicating that the reading has been saved. As each
Press the ON/OFF button once to turn the unit on. Once on, press the ON/OFF button reading is saved, the memory location display will advance to the next number. To
for more than 5 seconds to turn the unit off. If the manometer is left on with no activity resume pressure measurement, press the HOLD/MEMORY button again. Note that in
for approximately 20 minutes, the unit will turn itself off to conserve the battery. the memory mode, the display zero function is not available. To zero the display, exit
the memory mode and then press the ZERO/STORE button.
ZEROING PRESSURE READING
Potential inaccuracy due to temperature effects can be minimized by re-zeroing Viewing Stored Readings – Selecting a Location
immediately before use. To zero the display, vent both ports to the atmosphere so To view the contents of the memory, press and hold the HOLD/MEMORY button
no pressure is applied to either port. Press the ZERO/STORE button and ---- will be until RD01 is displayed. Next, press UNITS/LOC to view other memory locations. To
momentarily displayed as zeroing occurs. Zeroing is not possible when the memory resume pressure measurement, press the HOLD/MEMORY button again.
mode is in use. It must be done before selecting that function.
Clearing Memory
If the unit is accidentally zeroed with pressure applied to one of the ports, the pressure To clear the contents of the memory, press and hold the HOLD/MEMORY button until
reading might display incorrectly. To correct, vent the pressure ports to atmosphere CLR is displayed. Next, press the ZERO/STORE button to clear all previously stored
and press the ZERO/STORE button to zero the unit. readings. During this operation --- will be displayed. Once the memory is cleared, the
current pressure will be displayed.
BACKLIGHT
The Model 490A includes a display backlight to allow use in the dark or in poor lighting Exiting Memory Mode
conditions. Pressing the ON/OFF button toggles the backlight on or off. With the 490A To exit the memory mode, press the HOLD/MEMORY button again and the unit will
on, press the ON/OFF button to toggle the backlight on or off. The backlight will remain return to normal operation.
lit for approximately 2 minutes after which it will turn itself off to conserve battery life.

PRESSURE CONNECTION

Measuring Single Pressure

To measure single positive pressure, connect the tubing to the port marked “High
Pressure” and vent the opposite port to the atmosphere.

Measuring Differential Pressure

To measure differential pressure, connect the higher positive pressure to the port
marked “High Pressure” and the lower positive pressure to the port marked “Low
Pressure”. The manometer will indicate the difference between the two.

Overpressure Alarm
A visual indicator and audible alarm are provided to alert the user that pressure has
exceeded the operating range of the unit. Exceeding the range will not damage it
or affect calibration as long as the maximum rated pressure is not exceeded. The
maximum pressure for all units is shown on the rear label and on page 1 of these
instructions.

CAUTION Do not exceed the maximum rated pressure of the manometer.

Doing so will cause permanent damage to the sensor, may rupture
the housing, and/or cause personal injury.
DAMPENING FUNCTION OPTIONAL 3-WAY VALVE
The dampening feature allows users to enter a dampening number from 1 to 16 For certain hydronic applications, it is beneficial to measure the differential pressure
(default value = 2). Entering a larger number increases the amount of readings that with the assistance of the optional attached 3-way valve. (See Figure A)
are averaged for each display update.
Begin with valve V1 open and valves V2 and V3 closed. (See Figure B) Slowly open
In order to access the dampening feature: V2 and V3. Once the pressure has stabilized and is equal on the high and low side,
1. Press and hold the HOLD/MEMORY button for 7 seconds until DAMP is displayed. V1 can be closed and normal operation can proceed. To ensure proper pressures will
2. Once DAMP is selected, a number is shown in the upper right portion of the be detected by the 490A, use the bleed fitting provided with this valve package. (See
LCD, along with the current pressure reading. This number is the dampening Figure A) Before applying pressure to the process connections, turn V1 to the open
number. Adjust the number up by pressing the ZERO/STORE button or down by position and back off the bleed screw. Next apply pressure. After the flowing liquid
pressing the UNITS/LOC button. The LCD update rate slows as the number is free of bubbles, retighten the bleed screw. Before taking the 490A offline from the
increases from 1 to 16. Therefore, for best results, choose the smallest number that process, open V1 then close V2 and V3.
provides a stable pressure reading.
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3. Once the pressure reading is stable, press the HOLD/MEMORY button to store the [133.35] [33.73]
dampening value.

INDEPENDENT HIGH OR LOW STATIC PRESSURE READINGS

This feature allows the user to select the pressure source to be shown on the LCD.
The selections are LOW (-), HIGH (+), or DIFF (HIGH – LOW) without disconnecting
any process connections.

1. Press and hold the HOLD/MEMORY button for 9 seconds until SRCE is displayed,
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then release. [264.2]
BLEED
2. Next, press the UNITS/LOC button to change the source to the one desired. FITTING
3. Press the ZERO/STORE, or ON/OFF or HOLD/MEMORY button to store the
source and resume pressure measurement. To return to any other pressure source
reading, please return to step 1. Note: The unit will default to DIFF when powered
on, to return to a differential pressure reading DIFF (HIGH-LOW) ­­simply turn the
unit off and then back on.

Figure A

Figure B
OPTIONAL HYDRONIC KIT (-HKIT Option) 490-X-HKIT Field Replacement Parts
For hydronic valve balancing, Dwyer offers a full comprehensive kit of components to Model Description
be able read pressure across valves by tapping the pressure test ports on either side A-HKIT-AFIT Adapter fitting replacement kit including:
of the valve or pump. The kit is comprised of two sets of 60˝ hoses with integral ball Straight adapter, 1/4˝ Male NPT X 1/4˝ - 45° flare (2 per kit)
valves, 3 pairs of various size gage piercing adapters, adapters for various installations 1/4˝ SAE 45° flare seal cap and gasket (2 per kit)
and a 3 way valve. The 3 way valve allows for isolation of pressure, equalization 90° union elbow, 1/4˝ - 45° flare X 1/4˝ - 45° flare (2 per kit)
between high /low and bleeding of lines to evacuate air or particulate. 90° male elbow, 1/4˝ male NPT X 1/4˝ - 45° flare (2 per kit)
A-HKIT-BFIT Bleed fitting assembly (2 per kit)
(See Figure C). Please use following procedure as a guide when reading differential A-HKIT-HOSES 60˝ blue charging hose with valve
pressure across a hydronic valve or pump. 60˝ red charging hose with valve
A-HKIT-500 Piercing gauge adapter 1/8˝ DIA x 1-1/2˝ Length (2 per kit)
1. Begin with valve V1 open and valves V2 and V3 closed. (See Figure D) Verify the A-HKIT-500XL Piercing gauge adapter 1/8˝ DIA x 3˝ Length (2 per kit)
integral ball valves on the red and blue hoses are in the open position. Then slowly A-HKIT-510 Piercing gauge adapter 1/16˝ x 1-1/2˝ Length (2 per kit)
open valves V2 and V3. UHH-STRAP Pipe or carry strap
2. Once the pressure has stabilized and is equal on the high and low side, valve V1 A-47X-BOOT Rubber boot
can be closed and normal operation can proceed. A-203 PVC tubing 1/4˝ OD x 1/8˝ ID. Ordered per foot
3. To ensure proper pressures will be detected by the 490A, use the bleed fittings \
Please call our customer service for pricing and availability at 219-879-8000 or
for the high & low pressure sources on either side of the 3-valve manifold assembly.
email: quotes@[Link]
(See Figure D) These can be adjusted with the use of the adjustable wrench in the
kit. PVC tubing has also been provided for connection to the bleed fitting giving the
ability to control the bleeding into a container or reservoir. Once the lines are clear
of pockets of air, close each bleed fitting with the wrench provided.
4. With valve V1 closed, bleed fittings tightened, valves V2 and V3 open, take the
necessary readings.
5. Once the readings are completed, it is best practice to close off the integral ball
valves in the red and blue hoses and leave valves V2 and V3 open. Then using
the bleed fittings once more, loosen and bleed out the pressurized fluid or gases.
The PVC tubing can be used once more to control the bleeding of the fluid into a
container or reservoir.
6. Maintaining the integral hose ball valves in the closed position, disconnect from the
pressure test ports.

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MAINTENANCE/REPAIR
Upon final installation of the Series 490A, no routine maintenance is required. The
Series 490A is not field serviceable and should be returned if repair is needed. Field
repair should not be attempted and may void warranty.
HIGH LOW PRESSURE
PRESSURE BLEED FITTING This symbol indicates waste electrical products should not be disposed
BLEED of with household waste. Please recycle where facilities exist. Check with
FITTING
your Local Authority or retailer for recycling advice.

WARRANTY/RETURN
Refer to “Terms and Conditions of Sale” in our catalog and on our website. Contact
customer service to receive a Return Goods Authorization Number before shipping the
product back for repair. Be sure to include a brief description of the problem plus any
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Figure C

V2 V3

HIGH PRESSURE V1 LOW PRESSURE

BLEED FITTING BLEED FITTING

Figure D

©Copyright 2019 Dwyer Instruments, Inc. Printed in U.S.A. 1/19 FR# 443142-51 Rev. 5

DWYER INSTRUMENTS, INC. Phone: 219/879-8000 [Link]

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A. Fax: 219/872-9057 e-mail: info@[Link]