Technology Ka Transfer
Technology Ka Transfer
Contents
Background 197
Abbreviations 199
1. Introduction 199
2. Scope 200
3. Glossary 202
4. Due diligence and gap analysis 206
5. Organization and management 207
6. Quality management and quality risk management 209
7. Documentation 210
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8. Premises 211
9. Equipment and instruments 211
10. Qualification and validation 212
11. Life cycle approach 213
12. Phases of a technology transfer project 213
Phase I: Project initiation 213
Phase II: Project planning 214
Phase III: Project transfer execution 216
Production (example: finished pharmaceutical product) 216
Quality control: analytical procedure transfer 217
Cleaning 219
Phase IV: Project review and close-out 220
References 220
Appendix 1 Documentation commonly required for technology transfer 223
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Abbreviations
ALCOA attributable, legible, contemporaneous, original and accurate
API active pharmaceutical ingredient
ICH International Council for Harmonisation of Technical
Requirements for Pharmaceuticals for Human Use
RU receiving unit
SU sending unit
1. Introduction
1.1 Technology transfer is a logical procedure involving the transfer of
products, processes and knowledge, supported by relevant documentation
and professional expertise. Technology transfer may include development,
manufacturing and testing sites.
1.2 The transfer of production and control procedures of pharmaceutical
products from one site to another may take place before or after obtaining
regulatory marketing authorization. Product transfer may therefore occur
during development, full-scale commercialization and commercial batch
manufacturing. The level of rigour applied in the technology transfer should
be commensurate with the respective product life cycle phase.
1.3 Technology transfer, particularly between different companies, has legal
and economic implications that may include intellectual property rights,
royalties, pricing, conflict of interest and confidentiality agreements. Such
matters should therefore be addressed in undertaking the transfer.
1.4 Technology transfer requires a planned approach by trained, knowledgeable
personnel working within a quality system with the appropriate
documentation, data and information covering all aspects of development,
production and quality control, as applicable, and considering the stage of
the product life cycle and the regulatory requirements.
1.5 Technology transfer takes place between a sending unit (SU) and a receiving
unit (RU). In some cases, it may be advantageous to establish a separate unit
to manage the project.
1.6 The technology transfer project should fulfil the following general principles
and requirements. There should be:
■■ a documented project plan covering the relevant aspects of the
project;
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2. Scope
2.1 This document provides guiding principles on technology transfer,
including transfer from research and development to production sites,
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and between two production sites. The principles therefore apply to newly
commercialized products as well as to marketed products. The principles
may also be applied to investigational products.
2.2 Throughout life cycle stages, transfers should be appropriate and
proportionate to the phase of the product life cycle in order to ensure that
product knowledge is maintained and that processes are appropriately
controlled. This guideline should be applied when transferring the
technology of manufacturing processes and analytical procedures relating to
active pharmaceutical ingredients (APIs), isolated API intermediates, bulk
drug products and finished pharmaceutical products. While medical devices
as part of the finished pharmaceutical product of a combination medicinal
product would be considered under this guidance, the specific regulatory
and quality requirements for medical device manufacturing are covered
under separate medical device regulations and quality management systems.
2.3 The guideline applies to all pharmaceutical dosage forms and may be
adapted on a case-by-case basis by using risk management principles.
Particular attention should be given to certain complex formulations, such
as sterile products and metered dose inhalers.
2.4 Although this document focuses on pharmaceutical products, the principles
can also be applied to the transfer of production, related processes and
controls for other products, such as vaccines, biotherapeutic products,
advanced therapy medicinal products, cell and gene therapy products,
medical devices and vector control products.
2.5 Because each transfer project is unique, the provision of a comprehensive
set of guidelines specific to a product or process is beyond the scope of this
document.
2.6 This document does not provide guidance on any intellectual property,
legal, financial or commercial considerations associated with technology
transfer projects. These are prerequisites for a successful transfer that need
to be defined and controlled prior to the transfer in the course of due
diligence. Examples include health, safety and environmental aspects and
the availability of confidentiality disclosure agreements, which should be
in place prior to the start of the transfer.
2.7 This document addresses the following principal areas:
■■ organization and management of the transfer;
■■ transfer of relevant information in production, including processing,
packaging and analytical procedures;
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3. Glossary
The definitions given below apply to the terms used in these guidelines. They
have been aligned as much as possible with the terminology in related WHO
guidelines and good practices and included in the WHO Quality Assurance of
Medicines Terminology Database: list of terms and related guideline,1 but may have
different meanings in other contexts.
acceptance criteria. Measurable terms under which a test result will be considered
acceptable.
active pharmaceutical ingredient (API). Any substance or mixture of substances
intended to be used in the manufacture of a pharmaceutical dosage form and
that, when so used, becomes an active ingredient of that pharmaceutical dosage
form. Such substances are intended to furnish pharmacological activity or other
direct effect in the diagnosis, cure, mitigation, treatment or prevention of disease,
or to affect the structure and function of the body.
ALCOA+. A commonly used acronym for “attributable, legible, contemporaneous,
original and accurate” that puts additional emphasis on the attributes of being
complete, consistent, enduring and available – implicit basic ALCOA principles.
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bracketing. An experimental design to test the extremes of, for example, dosage
strength. The design assumes that the extremes will be representative of all the
samples between the extremes.
change control. A formal system by which qualified representatives of
appropriate disciplines review proposed or actual changes that might affect the
registration and validated status. The intent is to determine the need for action
that would ensure that the system is maintained in a regulatory compliant and
validated state.
1
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confirmation testing. An execution of tests that confirm and validate the results
obtained by another test.
control strategy. A planned set of controls, derived from current product and
process understanding, that assures process performance and product quality.
The controls can include parameters and attributes related to API and finished
pharmaceutical product materials and components, facility and equipment
operating conditions, in-process controls, finished product specifications, and
the associated methods and frequency of monitoring and control.
corrective action. Any action to be taken when the results of monitoring at a
critical control point indicate a loss of control.
critical. Having the potential to impact product quality or performance in a
significant way.
critical process parameter. A process parameter whose variability has an impact
on a critical quality attribute and therefore should be monitored and controlled
to ensure the process produces the desired quality.
critical quality attribute. A physical, chemical, biological or microbiological
property or characteristic that should be within an appropriate limit, range or
distribution to ensure the desired product quality.
design space. The multidimensional combination and interaction of input
variables (such as material attributes) and process parameters that have been
demonstrated to provide assurance of quality.
drug master file. Detailed information concerning a specific facility, process,
packaging material or product submitted to the medicines regulatory authority,
intended for incorporation into the application for marketing authorization.
finished pharmaceutical product. A product that has undergone all stages of
production, including packaging in its final container and labelling. A finished
pharmaceutical product may contain one or more APIs. In some cases, it may be
in combination with a medical device.
gap analysis. The identification of the critical elements of a process that are
available at the sending unit (SU) but are missing from the receiving unit (RU)
with the objective of assessing which gaps have a potential impact on the process
or method and to mitigate those gaps, as appropriate.
good manufacturing practices. That part of quality assurance that ensures that
pharmaceutical products are consistently produced and controlled to the quality
standards appropriate to their intended use and as required by the marketing
authorization.
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4.5 The gap analysis to determine the feasibility for technology transfer may
include technical, engineering, business, quality, regulatory, supply and
legal aspects.
5.12 The SU should assess the suitability and degree of preparedness of the RU
before transfer with regard to personnel, premises, equipment, materials,
suppliers and support services (specifically, purchasing and inventory
control mechanisms and the pharmaceutical quality system – quality
control procedures, documentation, computer validation, site validation,
equipment qualification, water for pharmaceutical production and waste
management).
5.13 The SU and the RU should jointly verify that the following, satisfactorily
completed, qualification and validation protocols and reports are available:
■■ installation qualification and operational qualification data for
manufacturing and packaging equipment at the RU site and
analytical equipment;
■■ qualification of the rooms for both manufacture and packaging at
the RU site;
■■ cleaning validation.
should be maintained.
5.15 Changes and adaptations made during the course of the project should be
done in accordance with a standard procedure. Risk assessment, where
appropriate, should cover technical, quality, regulatory and other aspects.
The project manager should evaluate the impact to the project cost,
schedule, and resourcing based on an updated risk assessment.
7. Documentation
7.1 An authorized technology transfer document – for example, a master plan
or technology transfer protocol – should list the intended sequential phases
and activities of the transfer, where appropriate. The document should
include the following:
■■ title;
■■ objective;
■■ scope;
■■ names and addresses of the SU and RU;
■■ technology transfer team, including key personnel and their
responsibilities, from SU and RU;
■■ phases of the project, including key activities, deliverables and
associated accountabilities;
■■ approximate timing of key activities and deliverables, including the
timing of trial production batches and validation batches;
■■ reference to other transfer plan documents relevant to the process
being transferred;
■■ reference to validation master plans relevant to the process being
transferred, including equipment, facilities and utilities qualification
project plan, site-independent or site-dependent process validation
master plan, method validation master plan;
■■ reference to gap analysis and risk assessments;
■■ acceptance criteria for a successful transfer;
■■ a parallel comparison of premises, equipment, instruments, materials,
procedures, and methods for the transfer under consideration.
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provide all the relevant supportive documents with data, results and other
relevant information in order to facilitate a successful technology transfer.
8. Premises
8.1 The RU should have appropriate premises with a layout, construction and
finishing suitable for the intended operations. Utilities such as heating,
ventilation and air-conditioning, as well as gas and water systems, should
have sufficient capacity and should be appropriate for the intended process,
product or procedure to be transferred.
8.2 The SU should provide the RU with information on relevant health, safety
and environmental issues, including:
■■ the inherent risks of the manufacturing processes (for example,
reactive chemical hazards, exposure limits, fire and explosion risks,
microbiological contamination risks);
■■ health and safety requirements to minimize operator exposure to
and ensure containment and management of pharmaceutical waste;
■■ emergency planning considerations (for example, in case of gas or
dust release, spillage, fire or firewater run-off);
■■ identification of waste streams and provisions for reuse, recycling or
disposal, including antimicrobial substances.
9.4 Where the review and comparison identify any gaps or differences, the
appropriate action should be taken. This may include the adaptation of
existing equipment or the acquisition of new equipment. Any modification
or adaptation of existing equipment to become capable of reproducing the
process being transferred should be documented.
9.5 Production volumes and batch sizes at the SU and RU should be compared.
Where batch sizes are different, the impact should be assessed as part
of risk assessment and the appropriate action planned and taken. Other
factors relating to equipment to be reviewed may include:
■■ minimum and maximum capacity
■■ material of construction of contact surfaces
■■ critical operating parameters
■■ components (such as filters, screens, and temperature or pressure
sensors)
■■ range of intended use.
9.6 The impact of the potential product to be transferred on existing products
manufactured on site (and vice versa) should be assessed.
12.6 A sufficient level and depth of detail to support the activity, and any
further development and optimization at the RU, should be transferred.
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Cleaning
12.37 To minimize the risk of contamination and cross-contamination, adequate
cleaning procedures should be followed.
12.38 Cleaning procedures and their validation should normally be site specific.
In order for the RU to define its cleaning strategy, the SU should provide
information on cleaning at the SU to minimize cross-contamination due
to residues from previous manufacturing steps, operator exposure and
environmental impact, including:
■■ information on cleanability;
■■ information on solubility of active ingredients, excipients and
vehicles;
■■ toxicological assessment, including health-based exposure limits;
■■ existing cleaning procedures.
12.39 Additional applicable information should be provided, such as:
■■ cleaning validation reports (chemical and microbiological);
■■ potential degradation products and impurities;
■■ risks of antimicrobial resistance;
■■ information on cleaning agents used (efficacy, evidence that they do
not interfere with analytical testing for residues of APIs, removal of
residual cleaning agents);
■■ recovery studies to validate the sampling methodology.
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12.40 Before the transfer, the SU should provide information on limits for
product residues and the rationale for limit selection.
12.41 Based on the information provided by the SU, cleaning procedures should
be designed at the RU, considering relevant characteristics of the residues
to be cleaned (such as potency, toxicity and solubility), manufacturing
equipment design and configuration, and cleaning agent.
the team has achieved the completion of the technical transfer. Any
deviations and changes from the master plan should additionally be
assessed and evaluated before close-out of the project.
References
1. WHO guidelines on transfer of technology in pharmaceutical manufacturing. In: WHO Expert
Committee on Specifications for Pharmaceutical Preparations: forty-fifth report. WHO Technical
Report Series No. 961, Annex 7. Geneva: World Health Organization; 2011.
2. WHO good manufacturing practices for pharmaceutical products: main principles. In: WHO Expert
Committee on Specifications for Pharmaceutical Preparations: forty-eight report. WHO Technical
Report Series No. 986, Annex 2. Geneva: World Health Organization; 2014.
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3. WHO good manufacturing practices: guidelines on validation. In: WHO Expert Committee on
Specifications for Pharmaceutical Preparations: fifty-third report. WHO Technical Report Series
No. 1019, Annex 3. Geneva: World Health Organization; 2019.
4. Guidelines on heating, ventilation and air-conditioning systems for non-sterile pharmaceutical
products. Part 2: interpretation of guidelines. In: WHO Expert Committee on Specifications for
Pharmaceutical Preparations: fifty-third report. WHO Technical Report Series No. 1019, Annex 2.
Geneva: World Health Organization; 2019.
5. Good manufacturing practices: guidelines on validation. Appendix 2: Validation of water
systems for pharmaceutical use. In: WHO Expert Committee on Specifications for Pharmaceutical
Preparations: fifty-third report. WHO Technical Report Series No. 1019, Annex 3. Geneva: World
Health Organization; 2019.
6. Good manufacturing practices: guidelines on validation. Appendix 3: Cleaning validation. In:
WHO Expert Committee on Specifications for Pharmaceutical Preparations: fifty-third report. WHO
Technical Report Series No. 1019, Annex 3. Geneva: World Health Organization; 2019.
7. Good manufacturing practices: guidelines on validation. Appendix 4: Analytical procedure
validation. In: WHO Expert Committee on Specifications for Pharmaceutical Preparations: fifty-
third report. WHO Technical Report Series No. 1019, Annex 3. Geneva: World Health Organization;
2019.
8. Good manufacturing practices: guidelines on validation. Appendix 5: Validation of computerized
systems. In: WHO Expert Committee on Specifications for Pharmaceutical Preparations: fifty-third
report. WHO Technical Report Series No. 1019, Annex 3. Geneva: World Health Organization; 2019.
9. Good manufacturing practices: guidelines on validation. Appendix 6: Guidelines on qualification.
In: WHO Expert Committee on Specifications for Pharmaceutical Preparations: fifty-third report.
WHO Technical Report Series No. 1019, Annex 3. Geneva: World Health Organization; 2019.
10. Guidelines on good manufacturing practices: validation. Appendix 7: Non-sterile process
validation. In: WHO Expert Committee on Specifications for Pharmaceutical Preparations: forty-
ninth report. WHO Technical Report Series No. 992, Annex 3. Geneva: World Health Organization;
2015.
11. WHO guidelines on quality risk management. In: WHO Expert Committee on Specifications for
Pharmaceutical Preparations: forty-seventh report. WHO Technical Report Series No. 981, Annex 2.
Geneva: World Health Organization; 2013.
12. Guidance on good data and record management practices. In: WHO Expert Committee on
Specifications for Pharmaceutical Preparations: fiftieth report. WHO Technical Report Series No.
996, Annex 5. Geneva: World Health Organization; 2016.
13. Guideline on data integrity. In: WHO Expert Committee on Specifications for Pharmaceutical
Preparations: fifty-fifth report. WHO Technical Report Series No. 1033, Annex 4. Geneva: World
Health Organization; 2021.
14. Points to consider when including health-based exposure limits (HBELs) in cleaning validation. In:
WHO Expert Committee on Specifications for Pharmaceutical Preparations: fifty-fifth report. WHO
Technical Report Series No. 1033, Annex 2. Geneva: World Health Organization; 2021.
15. A risk-based identification of essential medicines for local manufacturing in low- and middle-
income countries: draft for comments. Working document QAS/16.682. Geneva: World Health
Organization; 2016.
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Further reading
■■ European Medicines Agency. 2014. Guideline on setting health-based exposure limits for use in
risk identification in the manufacture of different medicinal products in shared facilities. EMA/
CHMP/CVMP/ SWP/169430/2012.
■■ European Medicines Agency. 2018. Questions and answers on implementation of risk-based
prevention of cross-contamination in production.
■■ European Medicines Agency. 2020. Reflection paper on good manufacturing practice and
marketing authorisation holders. EMA/457570/2019.
■■ International Conference on Harmonisation of Technical Requirements for Registration of
Pharmaceuticals for Human Use. 2005. Quality risk management. ICH harmonised guideline Q9,
current step 4 version, 9 November 2005.
■■ International Conference on Harmonisation of Technical Requirements for Registration of
Pharmaceuticals for Human Use. 2009. Pharmaceutical development. ICH harmonised guideline
Q8(R2), current step 4 version, August 2009.
■■ International Conference on Harmonisation of Technical Requirements for Registration of
Pharmaceuticals for Human Use. 2012. Development and manufacture of drug substances
(chemical entities and biotechnological/biological entities). ICH harmonised guideline Q11,
current step 4 version, 1 May 2012.
■■ International Conference on Harmonisation of Technical Requirements for Registration of
Pharmaceuticals for Human Use. 2019. Technical and regulatory considerations for pharmaceutical
product life cycle management. ICH harmonised guideline Q12, final version, 20 November 2019.
■■ International Medical Device Regulators Forum. 2018. Essential principles of safety and
performance of medical devices and IVD medical devices.
■■ International Society for Pharmaceutical Engineering. 2018. Good practice guide: technology
transfer, third edition.
■■ Parental Drug Association. 2014. Technical report No. 65: technology transfer.
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Appendix 1
Documentation commonly required for technology
transfer
Table 1 provides examples of the documentation commonly required for
technology transfer. Note that these are examples: all the required documents
should be identified for the different tasks.
Table 1
Documentation commonly required for technology transfer
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Table 1 continued
Aspect Related documentation
Packaging Packaging material specification
Master of executed packaging record
Validation
Sampling plan
Acceptance quality level for products and defects
Packaging validation
Finished product Specification
Product dossier
Analytical procedures Analytical test procedures
Analytical procedure development
Analytical procedure validation
Standard test procedures
Instrument specifications
Quality control Sampling procedures (e.g. in-process control)
Stability testing protocol and procedures
Release test analytical procedure validation
Equipment and instruments List of equipment and instruments
Preventive maintenance information
Overview of qualification
Cleaning Cleaning validation master plan
Cleaning procedure development and cleanability
Cleaning procedures
Health-based exposure level (permitted daily
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Ensuring documentation quality involves maintaining data integrity, managing data effectively, agreeing on project responsibilities, ensuring compliance with regulatory requirements, and access to detailed product, process, and procedure information .
Quality management influences technology transfer projects by necessitating a formal quality risk management plan, oversight of compliance across sites, ensuring the successful replication of processes at the RU, and coordinating documentation related to the product lifecycle .
Due diligence and gap analysis are crucial for assessing the readiness of the RU, identifying technical gaps, ensuring compliance and training requirements are met, and documenting the existing process parameters and resource capabilities before the transfer .
Key elements include a documented transfer protocol, defined responsibilities of SU and RU, experimental design and acceptance criteria, provision of training for analysts, and assurance of compliance with validation requirements .
The SU provides method-specific training, supports analysis of results, transfers procedures, and provides validation reports, while the RU ensures equipment readiness, personnel training, executes the transfer protocol, and validates or verifies procedures for implementation .
A successful technology transfer requires a structured approach involving a documented project plan, comprehensive gap analysis, quality risk management plan, effective communication between sending and receiving units, and the presence of trained personnel with the necessary qualifications .
Effective communication ensures transparency, coordination, and mutual understanding of process parameters and expectations between SU and RU, which is critical for addressing differences and achieving successful product replication .
The main reasons for updating the WHO guidelines on technology transfer include addressing numerous regulatory changes since the original document in 2011, incorporating a risk-based and science-based process, and supporting consistent therapy supply for public health emergencies .
Technology transfer between companies impacts intellectual property through issues such as intellectual property rights, royalties, and confidentiality agreements. Other legal and economic implications include pricing and conflict of interest .
A life cycle approach is significant because it ensures that technology transfer is integral to continuous product improvement, addresses evolving regulatory expectations, and supports the product's consistent quality over its commercial lifespan .