= ® A Product of Mark Industries FIRST EDITION FEBRUARY 1987 Markiift SELF PROPELLED SCISSOR LIFT Brea, CA 92622 OPERATION Foll Free (600) 421-1826 MAINTENANCE and Fae noe aaa 879-8884 PARTS MANUALGENL _ ff} Mark Industries PAGE ILLUSTRATED PARTS CATALOG TABLE OF CONTENTS THIS MARKLIFT SELF PROPELLED DUAL FUEL SCISSOR LIFT MODELS MT-25G AND MT-25GT OPERATION, MAINTENANCE, AND PARTS MANUAL IS DESIGNED AS: GENERAL PAGE TABLE OF CONTENTS»... eee ee eee ee ee oo TRSRODUCTION et | SPECIFICATIONS a ae NOES 25GT) ee WARRANTY © 2 ee ee eee eee 6 WARRANTY REGISTRATION. 2... ee eee eee ee eee 7 NEW EQUIPMENT CONDITION REPORT ...-... +. +++ e+ 8 OPERATION THE MARKLIFT SAFETY... ~~... DIVISION OF INDUSTRIAL SAFETY... ......- WARNING AND CAUTION DECALS . ~~... . OPERATING INSTRUCTIONS . 1... +. +e ee ee UNLOADING AND TRANSPORTING . ... . INSPECTION AND CHECKOUT... .- 2... 0% MAINTENANCE . PREVENTIVE MAINTENANCE .-.- 1.20. s RECOMMENDED SERVICE TOOLS . . . . TROUBLE SHOOTING .... +... +e. eee TROUBLE SHOOTING CHECKLIST . . . BATTERY MAINTENANCE... -- 1-2. HYDRAULIC FLUID TABLE»... . - ee ee ee ee eee 10 MAINTENANCE CHECKLIST... - 2.2.2. e MARKLIFT SERVICE MAINTENANCE RECORD... . +... ~ REY.GENL Mark Industries PAGE ILLUSTRATED PARTS CATALOG (continuea)} 2 SCHEMATICS HYDRAULIC SCHEMATICS MT-25G (P/N 32256). -- +--+ + MT-25GT (P/N 32216)... + + + ELECTRICAL SCHEMATICS MT-25G (P/N 32257)... .. MT-25GT (P/N 32289)... ... + PARTS [THE MARKLIFT PARTS CATALOG... ~~. + see SECTION 1 PINAL ASSEMBLIES... ~~... + ...+.. +. SECTION 2 PRAME ASSEMBLIES... ++... ++ +++ + SECTION 3 [SCISSOR GASSEMBL Yrs ate ate oilrli atelier tate tem aire elo tiatlat on CT TON EEA PLATFORM ASSEMBLIES .....-..+--+ ++ ++ SECTION 5 UPPER CONTROL BOX ASSEMBLIES .......... SECTION 6 PPTIONAL ASSEMBLIES... ........... SECTION VENDOR WISCONSIN ENGINE. 2.2... 2... ee. ee FIGURE 1 TWO BEARING A.C. GENERATORS .......... FIGURE 2 HUNTER HYDRO-THROTTLE CONTROL . 2... 2... FIGURE 3 MICO DISC BRAKE»... 7. eee. ee ee FIGURE 4 SERVICE BULLETINS REY. =fee Industries TLLUSTRATED INTRODUCTION PARTS CATALOG The purpose of this manual is to provide the customer with operation, maintenance and parts information that will enhance the reliable performance of the MARKLIPT. Schematic and vendor information is also furnished. WARNING: IMPROPER USE OF THIS MARKLIFT WILL RESULT IN SERIOUS INJURY OR DEAT! TO PROTECT YOURSELF AND THE EQUIPMENT, STUDY THIS MANUAL BEFORE STARTING OPERATIONS. The model capacity, pressure settings and serial number can be found on the ID Plate mounted on the side, rear of the base. The serial number should be used when ordering parts. This will insure our Parts Department in giving prompt and accurate service. If additional information or service is needed, we recommend the customer contact his local dealer. If this is not possible, contact the MARK INDUSTRIES Service Department. All MARKLIFTS are tested and operated to assure their Proper operating condition before shipment. all necessary adjustments have been made and an overall physical inspection was conducted. After the unit is delivered, however, some minor adjustments and inspections must be made before putting the unit in service. These functions are outlined in the INSPECTION AND CHECKOUT INSTRUCTIONS in the operation section of this manual. bo_ $f) Mark industries ; Pace TLLUSTRATED SPECIFICATIONS (MT-25G) PARTS CATALOG 4 HEIGHT-WORKING (ELEVATED) 31 FT. HEIGHT-PLATFORM (ELEVATED) 25 FT. (LOWERED) 4g IN. LENGTH (OVERALL) 146 IN. WIDTH (OVERALL) 80.5 IN. PLATFORM-SIZE (INSIDE) 76 X 140 IN. 42 IN. 6 IN. 1500 LBS. 88 IN. 68.5 IN. 9.6 FT. 0 - 2.5 MPH. 27 SEC. 35 SEC. LOWER SPEED 29 SEC. POWER SYSTEM 25 HP. WISCONSIN BATTERY VOLTAGE 12 VDC CAPACITIES-BATTERY 95 AMP/HR. CAPACITIES-HYDRAULIC TANK 18 GAL. TIRE SIZE 29 X 12.50 X 15 NHS SHIPPING WEIGHT 5330 LBS. SHIPPING CUBE- 372.3 CU. PLATFORM-SAFETY RAILS PLATFORM-TOE PLATE LIFT CAPACITY WHEEL BASE WHEEL TRACK TURNING RADIUS DRIVE SPEED LIFT SPEED--HIGH Low FT. oe : a Mark Industries REY.GENL PAGE Mark Industries ILLUSTRATED PARTS CATALOG SPECIFICATIONS (MT-25GT) 31.5 FT. HEIGHT-WORKING (ELEVATED) HEIGHT-PLATFORM (ELEVATED) 25.5 FT. (LOWERED) 54 IN. LENGTH (OVERALL) 146 IN. WIDTH (OVERALL) 80.5 IN. PLATFORM-SIZE (INSIDE) 76 X 140 IN. PLATFORM-SAFETY RAILS 42 IN. PLATFORM-TOE PLATE 6 IN. LIFT CAPACITY 1000 LBs. WHEEL BASE 88 IN. WHEEL TRACK 68.5 IN. TURNING RADIUS 9.6 FT. DRIVE SPEED 0 - 2.5 MPH. LIFT SPEED--HIGH 26 SEC. Low 34 SEC. LOWER SPEED 29 SEC. POWER SYSTEM 25 HP. WISCONSIN BATTERY VOLTAGE 12 voc CAPACITIES-BATTERY 95 AMP/HR. CAPACITIES-HYDRAULIC TANK 18 GAL TIRE SIZE 29 X 12.50 X 15 NHS SHIPPING WEIGHT 5880 LBS. SHIPPING CUBE--U.S. 411.5 CU. FT. REV.LAAT RAP Rae rAr aT: Lee ae ares. Mee MANUFACTURERS' LIMITED WARRANTY MARK INDUSTRIES makes no warranty, express or implied, on any product manufactured or sold by MARK INDUSTRIES except forthe following limited warranty against defects in materials and workmanship on products manufactured by MARK INDUSTRIES. (MARK INDUSTRIES warrants the products manufactured by MARK INDUSTRIES to be free from defects In material and workmanship under normal use and service for a period of six (6) months from the data ‘of shipment. This limited warranty dos not extend to any product of another manufacturer or to any part, component, accessory or attachment not manufactured by MARK INDUSTRIES, The warranty, it any, with respect to any product of another manufacturer or to any part, component, accessory or attachment not manutactured by MARK INDUSTRIES is limited to the warranty, If any extended to MARK INDUSTRIES by the manufacturer of the other product, part, component, accessory or attachment. This limited warranty does not extend to any product (or any part or parts of any product which has been subject to improper use or application, misuse, abuse, operation beyond its rated capacty, repair or maintenance excapt in accordance wit the sales and service manvals and special Instructions of MARK INCUSTRIES, or modification without the prior written authorization of MARK INDUSTRIES (whether by the substitution of nonapproved parts oF otharwise) ‘The sole obligation and lability of MARK INDUSTRIES under this limited warranty (and the exclusive remedy for ‘any purchaser, owner or user of MARK INDUSTRIES products) is limited to the repair or replacement, at the ‘option of MARK INDUSTRIES, of any product (or any part or parts of any product) manufactured by MARK INDUSTRIES which, within six (6) months from the date of shipment, shall have been returned to the MARK INDUSTRIES facility in Brea, California. (or any other location within the’ United States as shall be designated by MARK INDUSTRIES), at no expense to MARK INDUSTRIES, and demonstrated to the satisfaction of MARK INDUSTRIES as being defective in material or workmanship. To make a clsim under this imited warranty, contact MARK INOUSTRIES or the MARK INDUSTRIES distributor ‘rom whom the product was originally purchased. A statement gWving the model and serial number of the alagodly detective product, the date and a description of te alleged defect, the date ofthe purchase and proot ‘ofthe purchase and purchase date must accompany the returned product (or any part or parts of any product) ‘Any product (or any part or parts of any product) determinsd by MARK INDUSTRIES to be defective will bo repaired oF replaced, atthe option of MARK INDUSTRIES, fee of charg, 0b. Bea, Calforia, No credit will be alvn for any allegeay detect produt (or any pat or pars of any produ) not retuned to MARK USTRIES. ‘There are no other warranties, express or implied, in addtion to this limited warranty. This tmited warranty Is ‘xclusive and in lieu ofall other warranties, express or implied (In factor by operaifon of law or otherwise), Including the implied warranties of merchantability and ffiness fr a particular purpose. MARK INDUSTRIES shall not be liable for any special, indirect or consequential damages. Further, no rapresentation or warranty made by any person, Including any representative of MAAK INDUSTRIES, which is Inconsistent or in confit with, or in addition to the terms ofthe foregoing limited warranty (or the limitations of ‘the liabilty of MARK INDUSTRIES as set forth above) shall be binding upon MARK INDUSTRIES unless reduced to writing and approved by an officer of MARK INDUSTRIES, Tires, batteries, iter elements and electrical components are specifically excluded from this limited warranty. Zs Mark Industries P.O. BOX 2255 Brea, CA 92622-2255 714-879-6275 800-448-MARK TELEX 194402 FAX 1-714-879-8884Mark Industries fn TLLUSTRATED WARRANTY REGISTRATION PARTS CATALOG = PURCHASER COMPANY NAME TELEPHONE NUMBER TATE SHIPHENT RECEIVED Ca UNIT WILL BE USED DATE OF INVOICE UNIT WILL BE SOLD. DATE UNIT PUT INTO SERVICE AMSPECTION ___ gen watntenance_—__pattingysanontast______ MINING weatineyate cowo.—__ sree rannication wevoine carpentry ——— sens a constauction______punenng orn —— SCAFFOLDING —_ euecrnrca, =| —_ euazing —— MECHANICAL SPminnuee ——— om ee COMMENTS: INSPECTION COMPLETED BY: WARRANTY WILL BE VOID UNLESS THIS INSPECTION REPORT IS POSTMARKED TO MARK INDUSTRIES NOT MORE THAN 14 DAYS FROM DATE SHIPMENT RECEIVED. REY.Mark Industries ILLUSTRATED PARTS CATALOG REY. 10. ne 1, 13. 1“ 1s 16. W 18 co 20. a. 22. 23. 2a 25 26. 2. ze. 29 30. ne. 32. 33. 3. 35. 36. ” 2 38. 40 a. a. NEW EQUIPMENT CONDITION REPORT PLATFORM CAPACITY DECAL 25 0-0 ‘ALL WARNING, CAUTION & EMERGENCY DECALS INSTALLED—————{}—{), EMERGENCY DESCENT VALVE FUNCTIONS PROPERLY {>} OPERATION INSTRUCTIONS PROPERLY INSTALLED ———————{} OPERATION & SAFETY HANDBOOK RECEIVED ———————————————f) ELECTRICAL SCHEMATIC RECEIVED —————————____F}_) ALL CONTROLS (AERIAL & GROUND) ARE IDENTIFIED AKD OPERATE CORRECTLY STOP SWITCHES OPERATE PROPERLY (AERIAL & GROUND) ————T}-) PLATFORM GUARO RAILS, SECURE AND UKDAKAGED———— 1) PLATFORN ACCESS GATE WORKS PROPERLY ——————_T}f} WORN AND BEACON OPERATE PROPERLY (OPTIONAL) ————————[ }—{) BRAKES ADJUSTED AND OPERATE CORRECTLY ————————{ CIRCUIT BREAKERS OPERATE PROPERLY} ENGINE Rpt, ALL MYDRAULIC CYLINDERS FREE OF £Aks ——————1}-) ALL MYDRAULIC CYLINDER RODS FREC OF PRINT OR SCRATCHES——C}—) HYDRAULIC PUMP FREE OF LEARS ———————— HYDRAULIC HOSES & FITTINGS T1647} HYDRAULIC OIL LEVEL a NYORAULIC TANK & FITTINGS FREE OF LEARS————_}-1) DRIVE MOTORS FREC OF Lt TURRET ROTATION GEAR BOK OIL LEVEL TURRET RING GEER BOLTS TOROUED TC FT, Les ee WHEEL LUG MUTS TOROUED TO FT. LBs.) BATTERY WATER LEVEL OO ENGINE COOLANT (RADIATOR) LEVEL aeaeeeeeeeea tent) COOLANT HOSES & FITTINGS FREE OF LEAKS ———————[}-—), ELECTRIC RADIATOR FAN OPERATES FROPERLY—————— TIRE PRESSURE SYSTEN PRESSURE PILOT PRESsuRE FUEL TANK & FITTINGS FREE OF LEAr:S —————— >) MANUAL OVERRIDES OPERATE. PROPERLY ———————___ MUFFLER TIGHT AKO FREE OF LCAKS——————__-) ENGINE O1L LEVEL 5 ENGINE ONL FILTER, FREE OF LEAKS —————_1}--) ALL ELECTRICAL CONNECTIONS T1GH} —————}-Q) ENGINE ALTERNATCR FUNCTIONS PROPERLY VALVE MANIFOLD & FITTINGS, FREE OF aes DRIVE WHEEL, ToROUE HUB O1L LEWES RETRACTION CABLE TENSION a8 ViOv GENERATOR OPERATES PROPERLY (OPTIONAL)—————T}-1) MODEL NUMBER. SERIAL NUMBER. INSPECTOR, OPTIONS, GENL PAGE_{fii Mark Industries TLLUSTRATED PARTS CATALOG REY. Every operator of the MARKLIPT must read, understand and follow the safety rules set forth herein. THE MARKLIFT SAFETY The MARKLIFT self-propelled aerial work platform is a personnel lifting device, and it is essential that it be properly maintained and operated to perform all functions with maximum safety and efficiency. The operation of any new and unfamiliar equipment can be hazardous in the hands of untrained operators. Only trained operators must be assigned to operate the MARKLIFT. Never exceed manufacturer's recommended platform load capacity. The load capacity of the MARKLIFT is the total combined weight of personnel and tools, fixtures, acessories, etc. Secure all equipment and distribute the weight evenly. Although the MARKLIFT conforms to specified ANSI & OSHA requirements, it is the responsibility of the owner to instruct the operators with safety requirements made not only by MARK INDUSTRIES, but by various local safety boards, as well as the ANSI & OSHA requirements. The MARKLIFT is an uninsulated personnel carrier and must not be operated within 10 feet of a 50,000-volt line (see pages 3 and 4). It is recommended that head gear (hard hats) be worn by all personnel in the work platform. Under no circumstances should horseplay be tolerated, OPER PAGEMark Industries ILLUSTRATED PARTS CATALOG REY. OPER PAGE The MARKLIFT structure must not be used as a welding ground. Disconnect both battery leads prior to performing any welding operations. DO NOT lean over platform guard railings to perform work. DO NOT use ladders or scaffolding on the platform to obtain greater height. DO WOT store loose material in the work platform such as pipe, rope, extension cords, wire or miscellaneous boxes. If necessary to store such items, they must be positioned in such a way that no one will trip over them when operating or working in the platform. DO NOT alter equipment in any fashion. Do NOT override any hydraulic, mechanical or electrical safety devices. DO NOT drive on uneven, sloping or soft terrain, as this is hazardous and must be avoided. The MARKLIFT must not be operated on more than a 6-degree out-of-level condition fore and aft nor more than 3 degrees to the side. DO NOT work on the platform if you feel dizzy or unsteady in any way. Do NoT jumpstart other vehicles using the MARKLIFT battery. DO NOT fill fuel tanks with the engine running. When a machine is not in use, remove the key from the ground control panel to prevent unauthorized use. When working under the elevated platform, always remember to raise the Safety Support Arm (see PARTS chapter, Section 4, Scissors, Figure 1 or 2, item no. 11 for location) to prevent accidental platform descent.OPER PAGE __ gy, Mark Industries TLLUSTRATED PARTS CATALOG DIVISION OF INDUSTRIAL SAFETY TITLE 8 DIVISION OF INDUSTRIAL SAFETY 358.38.113 (Register 73, No. 30--7-28-73) Article 86. Provisions for Preventing Accidents Article 86. Provisions for Preventing Accidents Due to Proximity to Overhead Lines 2946. Provisions for Preventing Accidents Due to Proximity to Over- head lines. (a) General. No person, firm, or corporation, or agent of same, shall require or permit any employee to perform any function in proximity to energized high-voltage lines; to enter upon any land, building, or other premises and thereto engage in any excavation, demolition, construction, repair, or other operation; or to erect, install, operate, or store in or upon such premises any tools, machinery, equip- ment, materials, or structures (including scaffolding, house moving, well drilling, pile driving, or hoisting equipment) unless and until danger from accidental contact with said high-voltage lines has been effectively guarded against. (b) Clearances or Safeguards Required. Except where electrical distribution and transmission lines have been de-energized and visibly grounded or effective barriers have been erected to prevent physical and arcing contacts with the high-voltage lines, the following provisions shall be met: (1) Over Lines. The operation, erection, or handling cf tools, machinery, apparatus, supplies, or materials, or any part thereof, over energized high-voltage lines shall be prohibited. (2) Equipment and Materials in Use. The operation, erection, or handling of tools, machinery, equipment, apparatus, materials, or supplies, or any part thereof within the minimum clearances from energized lines set forth in Table X shall be prohibited. Table x Required Clearances from Overhead High-Voltage Lines Nominal voltage Minimum Required (Phase to Phase) Clearance (Feet) 750 - 50,000 10 over 50,000- 75,000 iL over 75,000 - 125,000 13 over 125,000 - 175,000 15 over 175,000 - 250,000 17 over 250,000 - 370,000 ai over 370,000 - 550,000 27 over 550,000 - 1,000,000 42 (3) Transportation or Transit. The transportation or transit of any tool, machinery, equipment, cr apparatus, or the moving of any house or other building in proximity to overhead high-voitage lines shall be expressly prohibited if at any time during such transportation or transit such tool, machinery, equipment, apparatus, or building, or ly part thereof, can come closer to high-voltage lines than the mini- um clearances set forth in Table Y. REY.pMork Industries OPER eee iustrateD DIVISION OF INDUSTRIAL SAFETY PAGE TLLUSTRATED tcorrwueo)| PARTS CATALOG Article 86. Provisions for Preventing Accidents Except where the boom of boom-type equipment is lowered and no load is imposed thereon, the equipment in transit shall conform to the minimum required clearances set forth in Table x. Table Y Required Clearances from Energized High-Voltage Conductors (While in Transit) Nominal Voltage Minimum Required (Phase to Phase) Clearance (Feet) 750 50,000 6 over 50,000 - - 345,000 10 over 345,000 750,000 16 over 750,000 - 1,000,000 20 (4) Storage. The storage of tools, machinery, equipment, su plies, materials, or apparatus under, by, or near energized hig voltage lines is hereby pressly prohibited if at any time during such handting or other manipulation it is possible to bring such tools, machinery, equipment, supplies, materials, or apparatus, or any part thereof, within the minimum required clearances from high= voltage lines as set forth in Table x. (c) The speciffed clearance shall not be reduced by movement due to any strains impressed (by attachments or otherwise) upon the struc- tures supporting the high-voltage line or upon any equipment, fixtures, or attachments thereon. (d) Insulated cage-type boom guards, boom stops, insulating links, or proximity warning devices may-be used on cranes, but the use of such devices shall not alter the required clearances set forth in Table x. (e) Any overhead conductor shall be considered to be energized unless and until the person owning or operating such line verifies that the line is not energized, and the line is visibly grounded at the work site. 2947, Warning Signs Required. The owner, agent, or employer responsible for the operations of equipment shall post and maintain in plain view of the operator and driver on each crane, cerrick, power shovel, drilling rig, hay loader, hay stacker, pile driver, or similar apparatus, ¢ durable warning sign legible at 12° feet reading: “Untay- ful To Operate This Equipment W 50,000 Volts Or Less.* In addition to the above wording, the following statement in small lettering shall be provided on the warning sign: “For Minimum Clea ances of High-Voltage Lines In Excess of 50,000 Volts, See Article Title 8, High-Voltage Electrical Safety Orders." thin 10 Feet of High-Voltage Lines of REY.OPER —fij Mork Incustries, MARNINGS AND CAUTION DECALS PAGE ILLUSTRATED PARTS CATALOG OBSERVE ALL DANGER, WARNING, CAUTION AND EMERGENCY DECALS AT THE VARIOUS LOCATIONS ON THE MARKLIFT IN ORDER TO TAKE TIMELY PREVENT- IVE AND CORRECTIVE ACTIONS. EM] 6 Rot Remove BRE THE ANSI SAFETY ALERT SYMBOL ay IDENTIFIES PERSONNEL SAFETY HAZARD DESCRIBED ON MARKLIFT DECALS. BE ALERT TO THE POTENTIAL HAZARDS INDICATED BY THESE MESSAGES. IT IS THE PRIMARY RESPONSIBILITY OF THE USER AND OPERATOR TO BE THOROUGHLY KNOWLEDGEABLE OF ALL DECALS - INFORMATION, DEFINITION AND LOCATION. THE FOLLOWING PAGE CONTAINS A CHART IN WHICH DECALS FOR THE MARK- LIFT CAN BE IDENTIFIED FOR REPLACEMENT IF THE EXISTING DECAL(S) IS WORN-OUT, TORN, OR ILLEGIBLE. THIS CHART ALSO REFERS TO LOCATION AND QUANTITY USED IN THAT APPLICATION. REY._ Gf) Mark Industries ILLUSTRATED PARTS CATALOG WARNING AND CAUTION DECALS (continued) DECAL P/N DECAL DESCRIPTION ASSEMBLY (LOCATION) 67674 SET, DECAL (ALL STANDARD DECALS) 130782 DRIVE UPPER CONTROL PANEL 182718 STEER & LIFT UPPER CONTROL PANEL 130796 HORN & FUEL UPPER CONTROL PANEL 2014 CAUTION HIGH VOLTAGE UPPER CONTROL PANEL 130820 | OPERATION & SAFETY HANDBOOK FINAL ASSY 32317 OPERATION INSTRUCTIONS FINAL ASSY 2024 LOAD CAPACITY 1500 LBS. (MT-25G) FINAL ASSY 2026 LOAD CAPACITY 1000 LBS. (MT-25GT) FINAL ASSY 30520 PATENT NUMBER PLATE FINAL ASSY 2041 Do NOT LIFT FINAL ASSY 20661 ANSI A92 PLATE FINAL ASSY 20660 IDENTIFICATION PLATE FINAL ASSY 31260 MARKLIFT FINAL ASSY 130596 A PRODUCT OF MARK INDUSTRIES FINAL ASSY 130606 PREEWHEELING VALVE FINAL ASSY 31109 CAUTION SCISSOR GUARD RAIL FINAL -ASSY 2016 DO NOT WORK UNDER FINAL ASSY 2017 HYDRAULIC SYSTEM FLUID FINAL ASSY 130938 MARK FINAL ASSY 131061 BLUE STRIPE FINAL ASSY 32345 GROUND CONTROL BOX GROUND CONTROL PANEL 2004 VAPOR TANK ONLY FINAL ASSY 2020 GASOLINE OR PETROL FINAL ASSY 2003 BATTERY WATER LEVEL FINAL ASSY 2019 EMERGENCY LOWERING VALVE FINAL ASSY (Used on MT-25G Only) REV.Mark Industries ILLUSTRATED PARTS CATALOG OPER OPERATING INSTRUCTIONS PAGE It shall be the responsibility of all MARKLIFT operators to read and comply with the following operating instructions. ‘They are designed to promote safety and a better understanding of the operation of the self-propelled aerial platform. REV. OPERATION INSTRUCTIONS EQUIPMENT. AS RE @ TOSTART MACHINE ‘TURN POWER SWITCH AT GROUND CONTROL STATION TO ‘START”. USE CHOKE IF NECESSARY TO START ENGINE, POSITION SELECTOR SWITCH TO “AERIAL” THEN ENTER PLATFORM. ATTACH SAFETY CHAINS AFTER ENTERING PLATFORM, FLP BACK EMERGENCY SWITCH GUARD, TURN ON POWER. ‘SWITCH TO ACTIVATE AERIAL CONTROLS ANO WARNING DEVICES, |@ FORWARD OR REVERSE DRIVE ‘A. ROTATE DRIVE KNOB FORWARD (FIRST POSITION LOW SPEED; SECOND POSITION HIGH SPEED) 8. ROTATE DRIVE KNOB REVERSE (FIRST POSITION LOW SPEED; SECOND POSITION HIGH SPEED) (@ TO STEER MACHINE PUSH TOGGLE SWITCH LEFT OR RIGHT. |(@ HIGHALOW THROTTLE [ACTIVATE TO HIGH OR LOW POSITION (© TO BAISE OR LOWER PLATFORM PUSH LIFT SWITCH UP OR DOWN (IF PLATFORM IS EXTENDED, DRIVE ‘NO LIFT. FUNCTIONS ARE INACTIVE). © MARNIE HSE acune wy aN UNSAFE OUT OF LEVEL CONDITION, AND THE PLATFORM WILL LOWER AUTOMATICALLY We NOT EXTENDED. HYDRAULIC STABILIZER-OPTION PUSH STABLIZER TOGGLE SWITCH UP OR DOWN. WHEN STABILIZERS ~ ARE DOWN THE DRIVE SYSTEM IS INACTIVE. MANUAL STABILIZER-OPTION EACH MANUAL STABILIZER MUST BE EXTENDED INDIVIDUALLY BEFORE RAISING THE PLATFORM, WHEN MACHINE IS NOT IN USE REMOVE Bog KEY FROM LOWER CONTROL BOX TO PREVENT UNAUTHORIZED USE. Mak neusties STARTING The MARKLIFT can be started from either ABRIAL or EMERGENCY GROUND CONTROL. Before either position will function, the master switch must be ON, and the selector switch must be activated. Push the selector switch on the ground control up to activate the aerial control or down to activate the ground control .ILLUSTRATED OPERATING INSTRUCTIONS a REY. OPER PARTS CATALOG (continuea)} 8 AERIAL CONTROL Position the selector switch to AERIAL; then enter the platform. First, ATTACH SAFETY CHAIN BEFORE RAISING THE PLATFORM. 1. Select fuel, PROPANE or GASOLINE, with the switch on the right side of the box. 2. Pull out the red emergency ON/OFF knob located in the middle of the aerial control panel. Use the engine choke on the left side of the box as neede: WORNNG : leerwurn none a h. =. ¥ Payor EMERGENCY GROUND CONTROL The only functions that can be operated from the lower control station are START/ON/OFF, LIFT UP/DOWN, and selector AERIAL/ GROUND. 1. Position the selector switch to GROUND. 2. Start the engine with the master switch. 3. Use the choke as needed.year inaustzies ILLUSTRATED OPERATING INSTRUCTIONS OPER PAGE PARTS CATALOG (continued)] 9 REV. DRIVE Forward and reverse travel is performed from the aerial control panel only. The MARKLIFT is capable of two speeds for both for- ward and reverse travel: LOW and HIGH. Low and high speed travel are activated with a rotary switch: LEPT FOR FORWARD, RIGHT FOR REVERSE. In either direction, the first position is low speed and the second is high. STEERING The steering of the MARKLIPT is performed from the aerial control panel only. While the engine is running, push the steering switch to the left or right to turn the front wheels. Because a moment- ary type switch is used, when the operator releases the switch it will automatically return to the off (center) position. ‘The wheels will remain at the last angle traveled until changed by again Pushing the toggle switch in the direction desired. LIFT 7 Raising and lowering of the platform is performed from either the aerial control panel or the ground control panel. The momentary switch has been designed so that, in order to raise the platform, the operator must push the lift switch to the UP position, and to lower the platform, to the DOWN position. When the switch is released, it will automatically return to the off (center) position, and the platform will remain stationary.ILLUSTRATED OPERATION INSTRUCTIONS PARTS CATALOG (continued) REV. FREE WHEELING (BRAKE VALVE) In order to move the MARKLIPT in a free wheeling condition for loading, unloading and positioning, make sure that the ground control selector switch is in the OFF position. The MARKLIET may be free wheeled for very short distances at no greater than five (5) miles per hour. When preparing for free wheeling, always check that the MARK- LIPT is on a level surface! The brake is disengaged by closing the free wheeling valve and momentarily activating the rotary drive switch. Use caution when brakes are disengaged! FREEWHEELING CLOSE VALVE TO VALVE DISENGAGE BRAKES ( Gana I FREEWHEELING VALVE ALWAYS REMEMBER TO OPEN FREE WHEELING VALVE TO RESTORE BRAKING. EXTENDING PLATFORM (MT-25GT) Platform extending toggle switch, is located on the face of the aerial control box (upper center). Platform may be extended forvard or reverse, by pushing extend platform toggle switch in direction desired. When yellow extend platform light is on, platform is extended. Drive and descent are inactive.{Pmarinaustzies ILLUSTRATED PARTS CATALOG REY. PAGE u EMERGENCY DESCENT (MT-25GT) If the operator has platform extended and needs to descend, push down and hold emergency down switch, the push lift switch down. Use caution when lowering platform in extended mode! Remember to check below extended platform before using emergency down switch, to avoid damage to anything under- neath. OUT-OF-LBVEL WARNING LIGHT As a safety feature, the MARKLIFT has been equipped with a series of mercury switches that will disable the lift circuit whenever the unit is in an unsafe, out-of-level condition. An unstable condition consists of a tilt of three (3) degrees to the side and six (6) degrees forward and aft, is indicated by a red light located in the top center of the aerial control panel. If the platform is raised it will automatically descend; if in the down position, it cannot be raised. WARNING HORN (OPTION) For some industrial applications, and to meet particular safety requirements, a warning horn may be needed. The warning horn option on the MARKLIFT can be used as an automatic movement indicator, or manually activated, as required. The horn is activated by a three-position switch on the aerial control. panel. The middle position is OFF. When the switch is positioned to the right, the horn will sound when either the drive or lift function is activated (forward and reverse, up and down). HYDRAULIC SYSTEM PRESSURE MARK INDUSTRIES has incorporated an integrated hydraulic system in all models. To prevent damage to either the pumps or any other part of the hydraulic system, the maximum system pressure should be 2700 psig.qy= once ILLUSTRATED UNLOADING AND TRANSPORTING PARTS CATALOG REY. OPER 12 MARK INDUSTRIES AUTHORIZED UNLOADING AND TRANSPORTING PRODCEDURE FOR MARKLIFT SELF-PROPELLED SCISSORS UNLOADING Before unloading the MARKLIPT, inspect for any physical damag Note any such damage on the freight bill and report same to carrier. When a loading dock is unavailable and a forklift must be used, make sure that the forklift used has forks sufficiently long for the forklift boots at the front of the unit. DO NOT attempt to lift the machine from the side . ‘TRANSPORTING The MARKLIFT may be freewheeled for loading, unloading, and towing for a very short distances at a speed no greater than 5 mph. fo transport the MARKLIFT over long distances, a truck or trailer must be used. If a rollback truck with a winch is used, attach the winch cable to the tiedown brackets and pull the MARKLIFT onto the truck. Keep the winch cable taut at all times. When securing the MARKLIFT to the truck, put the chains or straps through the tiedown brackets only. DO NOT CHAIN OR STRAP OVER ‘THE PLATFORM OR GUARD RAILS. may result from excess pressure caused by securing the machine over the top of the platform. Severe damage to the scissor arms: OPER Mark Industries PAGE TLLUSTRATED INSPECTION AND CHECKOUT ia PARTS CATALOG All MARKLIFT units are tested and operated to assure their proper operating condition before shipment. At that time, all necessary adjustments are made and an overall physical inspection is conducted. after the unit is delivered, some minor adjustments and inspections must be made before putting the unit into service. The following items should be reviewed: 1. Check gasoline power units. A. Engine oil level B. Air filter c. Fuel filter D. Puel Level (regular gasoline or propane) E. Fuel lines and valves F. Battery condition G. Start engine Check operation of functions from both the ground control panel and the aerial control panel. A. Test drive: Forward and Reverse B. Test steering: Left and Right C. Test lift: Up and Down Inspect all electrical connections. A. See B. Feel Cc. Tighten Check hydraulic system. Hydraulic fluid level In-line pressure valve filter i Hydraulic lines Hydraulic pump Hydraulic cylinders REY.OPER Mark Industries ILLUSTRATED INSPECTION AND CHECKOUT PAGE CARL oecalacue (continuea)} 14 Kee OC eee ee: "|: "I 5. Check Tires and Wheels. A. For Cuts B. Correct pressure €. Tight lugs and wheel spindle nuts 6. Structural connections and fittings A. Check all nuts and bolts for tightness. 7. Brakes A. Check for holding on incline up to four (4) degrees. REY.fig) Mark Industries ILLUSTRATED PREVENTIVE MAINTENANCE PARTS CATALOG REY. guide. This preventive maintenance information is intended as a general Refer to vendor section in this manual for detailed infor- mation on engine, battery, etc. MARK INDUSTRIES recommends the following items be checked: DAILY Operation and safety decals in place and legible. 2. Check gas & hydraulic tank levels. 3. Check engine oil level. 4. Check for loose or worn hardware. WEEKLY Check tire condition (free of serious cuts or defects) Check & clean engine intake air cleaner. Operation and safety decals in place and legible. Proper brake operation. Record hourmeter reading. Clean unit by removing all dirt, oil, and grease. Machine may be washed with soap and water. Check for hydraulic leaks and correct. Check for structural damage and correct. Check overall performance. Check for wear on cables and hoses. MAINT PAGEMAINT PAGE A Mark Industries TLLUSTRATED RECOMMENDED SERVICE TOOLS PARTS CATALOG To properly and efficiently service your MARKLIFT, several basic tools are required. The following list of tools should be available. SERVICE TOOLS 1. voltmeter 2. Hydraulic pressure gage (0-3,000 PSI) 3. Battery hydrometer 4. Battery load tester 5. Photo tachometer 6. Standard mechanic's handtools 7. Scissor arm supports 8. Female quick disconnect coupler (MI #842) 9. Fuel pump vacuum/pressure gage (automatic type) 10. Electrical test light REY.MAINT PAGE Mark Industries Pee aIUUUSTRATED Eee ‘TROUBLESHOOTING PARTS CATALOG 3 Whenever troubleshooting any problem, the initial consideration must be to “Check the basics". “Check the basics" means to insure that the batteries are in good shape and have at least a three-quarter charge, determined by use of a hydrometer and battery maintenance instructions. A large percentage of electrical problems can be attributed to insufficiently charged or defective batteries. 1. ELECTRICAL A. If a problem seems to be electrical, utilize your applicable schematic (See Schematic Chapter for more information) and test light to trace power flow (electri- cal current), starting at the battery and continuing through system until the problem is located. B. Keep in mind, if you DO NOT have a good ground to a valve coil, relay, etc. , then even if you have proper electrical current to the coil or relay, the items will not function properly. C. Diodes can be thought of as “One way electrical check valves." They permit current flow in one direction and restrict it in the opposite direction. Current Flow SCHEMATIC —— REY.MAINT Mark Industries ae ILLUSTRATED ‘TROUBLESHOOTING PARTS CATALOG (continuea)| 4 The basic purpose of a relay is to maintain full elec- trical current. when sending an electrical signal to the relay coil, the electrical current flows through the relay contacts and to-the desired valve coil. 2. HYDRAULIC A. For the various hydraulic functions, the system pressure is utilized. I£ a slower drive speed is needed, a por- tion of the hydraulic fluid is dumped to tank by a flow control valve. B. Directional valves (Steering and Drive) have two opposite electrical coils with a movable spool between the coils. c. One-way valves (Lift, High-Drive and Descent) all can be both N/C (normally closed) or N/O (normally open), depend- ing on whether flow is desired or not. REY.fp mere tnaustries TLLUSTRATED TROUBLESHOOTING CHECKLIST PARTS CATALOG 51 REY. ENGINE HYDRAULIC MOTOR AND PUMP aA. Will not start or run. 1) Check ground control box circuit breaker. 2) Make sure fuel shutoff valve is open. 3) Fuel selector should be in the GASOLINE position. 4) Check for low battery. 5) Check for fouled spark plugs. 6) Check for water in gas tank. 7) Check engine points. Dies under load. 1) Check governor setting. 2) Check carburetor air/fuel mixture. Wheel drive motor turns wheel while unloaded; but slows down or stops when load is applied. 1) Check hydraulic high pressure port with 3000 gage. Pump producing excessive noise. 1) Check suction hose from tank to pump for kinks. 2) Check hydraulic oil level (sight gage on tank). 3) Check suction line fittings for tightness. 4) Check oil.__ {fg Mark Industries ILLUSTRATED PARTS CATALOG REY. 3. STEERING TROUBLESHOOTING CHECKLIST A. Steers in one direction only. 1) 2) 3) 4) 5) 4. DRIVE Loose electrical connection. Spool sticking in one direction. Faulty steering switch. Flow. control valve to steering cylinder out of adjustment. Faulty diode. A. Will drive forvard. No reverse 1) 2) 3) 4) B. No 1) 2) 3) c. No 1) 2) 3) D. No 1) 2) 3) Loose electrical connection in reverse circuit. Faulty drive switch. Valve spool sticking in one direction. Faulty diode. forward or reverse drive. Free wheeling valve open. Faulty drive switch. Stuck valve spool. high speed. e Loose electrical connections. High speed dump valve inoperative. Low speed relay inoperative. functions working. Faulty circuit breaker. Loose power connections. Dump valve inoperative. MAINT PAGEMAINT _— ffi Mark Industries PAGE TLLUSTRATED TROUBLESHOOTING CHECKLIST PARTS CATALOG 7 B. No system pressure. 1) No hydraulic oil. 2) Hydraulic tank valve is in OFF position. 3) Pressure relief valve inoperative. 4) Hydraulic pump inoperative. 5) Dump valve inoperative. F. Low system pressure. 1) Pressure relief valve out of adjustment. 2) Low speed dump valve faulty. 3) aydraulic pump faulty. 4) Hydraulic tank suction filter obstructed. 5. LIPT A. Will not lift. All other functions work. 1) Loose electrical connections. 2) Descent valve stuck open. 3) Faulty lift switch. 4) Tilt switches out of adjustment. B. Will not lift rated load. 1) Low system pressure. 2) Internal seal leaking in cylinder. If this troubleshooting checklist does not help to solve your problem, contact your local MARKLIFT representative or the MARK INDUSTRIES service department. REY.Mark Industries TEDUSTAATED! “BATTERY MAINTENANCE PARTS CATALOG A new fully charged battery will have a specific gravity of 1.260 or 1.280 at 80°F. The tables (on Maintenance page 4) show the specific gravity as a function of percentage battery’ charge 1.260 Sp. Gr. 1.280 100% charged 1.230 1.250 75% charged 1.200 1.220 50% charged 1.170 1.190 25% charged 1.40 1.160 Very little useful capacity 1.110 1.130 Discharged The percentage charge of a battery should be checked with a good hydrometer that has a thermometer and temperature correction scale built into it. This allows a temperature correction to be made readily. A correction of 0.04 points in gravity shall be made for each ten degrees either above or below 80°F. For every 10°F below 80°F, subtract 0.04 points; and for every 10°F above 80°F, add 0.04 points. Within every thirty day period, the cell of each battery should be checked to determine the percentage charge. If any cell has a hydrometer reading of more than 0.020 less than the other cells in the battery, that cell is bad and the battery should be removed from service. Periodic checks by hydrometer after charging, but prior to any discharge, is recommended to determine if batteries are receiving a full charge. Either excessive overcharge or moderate undercharge can shorten battery life. Po_ $0) Mark Industries ILLUSTRATED PARTS CATALOG oem With proper attention to water level and charging time, compared to hydrometer reading, the batteries should give a long useful life. BATTERY MAINTENANCE TEMPERATURE/SPECIFIC GRAVITY CORRECTION TABLE FOR BATTERIES Actual Hydrometer Reading at Actual Temperature* Approx. aoe oe thr, nate a0 nase ese Charge are) (-18%c) (23%) (-34%C), (~43%e) (sae), Int has Loz Late 3203380 La 100 hiasd ez age = e290 aaee 1300308 * iiaz0 1282s) nada a70 a7 30 hago zz zze 230 ae ade 23 iiaeo | aagz2 nse tg00, zedge ane 0 Specific Gravity Corrected to 80°F (17°C) Freezing Temperature” 1.280 90°F 1.280 62°F 1.200 -16°r 1.250 +5 1,000 19°F REV.ffi Mave naustries Mark Industries _ MAINT ILLUSTRATED HYDRAULIC FLUID TABLE pean PARTS CATALOG 10 MILESTONE HYDRAULIC FLUID TABLE OIL COMPANY CHEVRON UNION ATE ATF ATF BRAND NAME : Dexron 11 | Dexron 11 Dexron SUS AT 100°F (37.8°C) SUS AT 210°F (98.9°C? 195 200 50.4 VISCOSITY oF INDEX FLASH POINT POUR POINT REY.MAINT PAGE MAINTENANCE CHECK LIST i Mark Industries TLLUSTRATED —f "3SIN_fewnjseii| eaais | Tans Vy ‘oT iavaOA ~~ PWOIWIOSTS | “INTW SATNSARIG EY eg Ey Way tas Raw wi] ow | OH S01NI3S NI 30 PARTS CATALOG 73008MAINT PAGE 12 in Mark Industries TLLUSTRATED MARKLIFT SERVICE MAINTENANCE RECORD PARTS CATALOG SERIAL NO.. EQUIP. No. MECHANIC: comments 1ren cone COMMENTS SAFETY CUT-OUTS BUSHINGS ROLLERS. WEAR PAD TUNE-UP FRONT END ASSY, HOKE. TIRE PRESSURE. ENGINE 80H, TARE CONDITION (CHARGING SYSTEM WHEEL NUTS FUEL SYSTEM LP6-GAS WHEEL BEARING BATTERIES NUTS 8 BOLTS BATTERY TERMINALS GUARD RAILS MOTOR BRUSHE: LUBRICATION HVDRAULIC FLUID WARNING DECALS: OPERATION. yD. OIL FILTER INSTRUCTIONS HYDRAULIC SYSTEM: NERA HYDRAULIC PRESSURE PAINT HYDRAULIC HOSES ALL OPERATIONS CYLINDERS Lit DRIVE MOTORS STEERING Beane Fi f EMERGENCY REVERSE LOWERING VALVE DRIVE AERIAL CONTROL BOX TILT switcHes GROUND CONTROL BOX FUEL LEVEL RELAYS LITERATURE WIRE CONNECTIONS oPri0Ns, THER COMMENTS: FILLED REPAIRED CHECKED ‘ADJUSTED. > NEEDS REPAIR REV.Mark Industries : TLLUSTRATED HYDRAULIC SCHEMATIC MT-25¢ PARTS CATALOG STALL Pug PRIONTO USING BOWER pfrono PORTS, & er eveworn ox 3308 FENN) mer er Steen rasaes, Curt cn moss ALvE eacvace Pa Si303 (REAR) soi ceics ‘date votes Pela mes DRIVE, hal | oe iti eae ae St sa FE pizoses MONTE STA 860,Mark Industries pepe orto eca PAGE LLUSTRATED 2 PARTS CATALOG fi SR = He ET ee ; irene Pweioas enone Prvsincs (REAR) | iF Om TT — t— awe Ly ne a oft) + FT EM... sant for ae ier | pu zore4 [jt 4 cae©.) Mark Industries “ME TULUSTRATED PARTS CATALOG ELECTRICAL SCHEMATIC MT-25Ga SCHE —fijjii Mor mcustries ELECTRICAL SCHEMATIC Mm-25Gr PAGE ILLUSTRATED 4 PARTS CATALOG Cf7 PARTS a] Mark Industries ect TTLLUSTRATED THE MARKLIFT ILLUSTRATED PARTS CHAPTER i PARTS CATALOG S THIS SECTION 1 IS ILLUSTRATED AS: FIGURE TABLE OF CONTENTS (PARTS ONLY) FIGURE HOW TO USE PARTS CATALOG PIGURE HOW TO ORDER PARTS= PARTS — fier industries SECT.1 TLLUSTRATED TABLE OF CONTENTS (PARTS ONLY) FIG. 1 PARTS CATALOG PAGE 1 THIS PARTS CHAPTER IS DESIGNED AS: SECTION 1 THE MARKLIFT PARTS CATALOG FIGURE 1 TABLE OF CONTENTS (PARTS ONLY) FIGURE 2 HOW TO USE PARTS CATALOG FIGURE 3 HOW TO ORDER PARTS SECTION 2 FINAL ASSEMBLIES FIGURE 1 FINAL ASSEMBLY MT-25G FIGURE 1A FINAL ASSEMBLY MT-25GT FIGURE 2 DECAL KIT FIGURE 3 HOSE KIT DIAGRAM MT-25G FIGURE 3A TUBE KIT DIAGRAM MT-25G [FIGURE 4 HOSE KIT DIAGRAM MT-25GT FIGURE 4A TUBE KIT DIAGRAM MT-25GT SECTION 3 FRAME ASSEMBLIES FIGURE 1 FRAME ASSEMBLY (MT-25G)| FIGURE 2 FRAME ASSEMBLY (MT-25GT) FIGURE 11 TIRE AND WHEEL ASSEMBLY (L.H.) FIGURE 12 TIRE AND WHEEL ASSEMBLY (R.H. ) FIGURE 13 DRIVE MOTOR ASSEMBLY FIGURE 14 GAS TANK ASSEMBLY IFIGURE 15 DRIVE AND BRAKE VALVE ASSEMBLY [FIGURE 16 FLOW DIVIDER ASSEMBLY FIGURE 17 STEERING CYLINDER ASSEMBLY FIGURE 18 TIE ROD ASSEMBLY FIGURE 19 DRIVE MOTOR AND PARKING BRAKE ASSEMBLY FIGURE 20 ENGINE AND PUMP ASSEMBLY *SECTION 3, FIGURES 3 THROUGH 10 NOT AVAILABLE FOR THIS REVISION REY.eo PARTS —fiz= Industries SECT.1 ILLUSTRATED TABLE OF CONTENTS (PARTS ONLY) FIG. 1 PARTS CATALOG PAGE 2 FIGURE 21 DUAL FUEL KIT FIGURE 22 HYDRAULIC TANK ASSEMBLY (MP-25G) FIGURE 23 HYDRAULIC TANK ASSEMBLY (MT-25GT PIGURE 24 HOUSING TANK SUB-ASSEMBLY| FIGURE 25 DRIVE SOLENOID VALVE ASSEMBLY FIGURE 26 GROUND CONTROL BOX ASSEMBLY (MT-25G) FIGURE 27 GROUND CONTROL BOX ASSEMELY (MT-25GT) g VALVE PACKAGE ASSEMBLY (NT=25G) FIGURE 29 VALVE PACKAGE ASSEMBLY (NT-25GT) FIGURE 30 LOWERING PACKAGE ASSEMBLY (MT-25GT) FIGURE 31 FLOW VALVE ASSEMBLY (MT-25GT) SECTION 4 SCISSORS ASSEMBLY FIGURE 1 SCISSOR ASSEMBLY (MT-25G) PIGURE 2 SCISSOR ASSEMBLY (MT-25GT) FIGURE 11 LOWER INNER ARM ASSEMBLY FIGURE 12 LOWER OUTER ARM ASSEMBLY FIGURE 13 MIDDLE OUTER ARM ASSEMBLY FIGURE 14 MIDDLE INNER ARM ASSEMBLY FIGURE 15 UPPER INNER ARM ASSEMBLY FIGURE 16 UPPER OUTER ARM ASSEMBLY PIGURE 17 INNER ARM SUPPORT ASSEMBLY FIGURE 21 MAIN LIFT CYLINDER ASSEMBLY (FRONT) (MT-25G) PIGURE 22 MAIN LIFT CYLINDER ASSEMBLY (REAR) (MT-25G) PIGURE 23 MAIN LIFT CYLINDER ASSEMBLY (FRONT) (MT-25GT) FIGURE MAIN LIFT CYLINDER ASSEMBLY (REAR) (MT-25GT) REV.__ffimr industries ILLUSTRATED PARTS CATALOG SECTION TABLE OF CONTENTS (PARTS ONLY! PLATFORM ASSEMBLIES FIGURE PLATFORM ASSEMBLY (MT-25G) FIGURE FIGURE SECTION PLATFORM ASSEMBLY (MT-25GT) HYDRAULIC MOTOR ASSEMBLY (MT-25GT: UPPER CONTROL BOX ASSEMBLIES FIGURE UPPER CONTROL BOX ASSEMBLY (MT-25G FIGURE SECTION, FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE UPPER CONTROL BOX ASSEMBLY (MT-25GT) OPTIONAL ASSEMBLIES TRAVEL WARNING HORN ALL MOTION ALARM* HOURMETER ROTATING AMBER BEACON* 12 VOLT PLATFORM WORK LIGHT* REAR GUARD RAIL WELDMENT REMOTE DRIVE AND STEER FEMALE REMOTE DRIVE PLUG* LANYARD/CONTROL BOX, REMOTE DRIVE* TUV PACKAGE* PROPORTIONAL DRIVE CONTROLS* GENERATOR GENERATOR BRACKET PULLEY & BELT SPARK ARRESTER MUFFLER* MANUAL STABILIZER HYDRAULIC OUTRIGGER SAND TIRES LIFTING LUGS CATALYTIC CONVERTER* *THIS FIGURE IS NOT AVAILABLE FOR THIS REVISION REY. PARTS SECT. 1 FIG. 1 PAGE 3_ Mark Industries ILLUSTRATED PARTS CATALOG REY. Gfpvcteinsustzies TLLUSTRATEO HOW TO USE PARTS CATALOG scatat cferaon sor, Foor surrcH and PATrOp TASTALCATION (30.8 4) ric. PARTS. CATALOG Kcomranuto ce 3 wr rien | pant anne sescairtion me 120567 ast 20046 assenaur, Finan ar . Bee eetE, rg. 1 tr mmr 2 265 LNELONENT, PLATFORN 5° 3 a0 ASSEMBLY, AERIAL_CONTEOL SOE ' (See Sects 2s Fige 3 for Oetatts), ‘ sono SCREM, CaP i (etkaeniag pare s sass wor, Lock m Tiektenseg pare ‘ sss10 BOLT. SuAP OPE EYE ‘ ? ass ste, cane ’ . 130827 COMTATNER, PLASTIC, 1 : ssuez tah, ANT IROLL 2 0 vase LMAND800K, OPERATION SAFETY , n 5067 Cuan, unco 2 2 come seaty, car 2 Uitiaeag pace) a sea ASHER, FLAT 2 (attiching sure “ eras wt, Lock 2 Tietening pared 1s e222 -SuITEH, Foot 1 6 come -SCHEM, CaP 2 Tatiaentag pare) ” 63401 ouasnen, FUT 2 (attaching pare 1 a3 JBNCKING PLATE OEADHAN SKITCH 1 1s e301 2 » sano 2 TER ROT TULUSTAATED } 4 PARTS SECT.1 Fig. 2 PAGE 1 5 6—fi Mark Industries ILLUSTRATED REY. HOW TO USE PARTS CATALOG PARTS CATALOG (continued) This area refers to the corresponding illustration. 1) Chapter should be divided with General, Operation, Maintenance, Schematics, Parts, Vendor and Service Bulletins. 2) Section and Figure belong to Parts Chapter only. Please check page of contents and each Section in Parts Chapter. 3) Page numbers are followed for chapter or section, and figure. The Item Number corresponds to the item number shown for the part in the illustration. (Parts with item numbers preceded by a dash are not illustrated such as -1, -5, etc.) Parts that carry a Mark Industries part number. The Indenture System used in the detail parts list of this catalog shows the relationship of one part to another. For a given item, the number of indentures depicts the relationship of the item to the associated installation, next higher assembly, or components of the item as follows: 102 3 4 5 6 7 Installation . Detail parts for installation - + Assembly . Attaching parts for Assembly +. Detail parts for Assembly + + Sub-Assembly +. Attaching parts for Sub-Assembly +. + Detail parts for Sub-Assembly + 4 4 Sub-Sub-Assembly + + + Attaching parts for Sub-Sub-Assembly + + + + Detail parts for Sub-Sub-Assembly + + + 4 Sub-Sub-Sub-Assembly PARTS SECT. 2 FIG. 2 PAGE 2PARTS SECT.1 —five: Industries ster. ILLUSTRATED HOW TO USE PARTS CATALOG PARTS CATALOG (continued) pxge 3 OT 5S. NHA (Next Higher Assembly) and DETAILS - Section and Figure reference catalog location indicates where the installation or assembly is listed under NHA and where illustrated for more detailed breakdown. 6. UNIT PER ASSEMBLY - Entries are as follows: 1) "REF" indicates the item is listed previously in the NHA and then again in this figure. 2) “AR" indicates the part is used in a quantity “AS Required.” 3) A number entry indicates the quantity of the part used in its next higher application. Mate ot Quaity REY.= PARTS —fiiMo: Industries a ei SECT.1 ILLUSTRATED Oe ee ee FIG. 3 PARTS CATALOG PAGE 1PARTS j Mark Industries HOW TO ORDER PARTS sect. 2 ILLUSTRATED ( FIG. 3 PARTS CATALOG continued) } page 2 FO | 1. PART NUMBER STEP 1. Locate Section and Figure number within the table of contents and each Section page. STEP 2. Match your required part with the illustration page. STEP 3. Refer to the item number on the detail part list page. STEP 4. Part number is located in the part number column. Order by using that part number. 2. TO ORDER: By phone: Service Department (800) 421-1826 or (213) 639-9700 By mail: Attention Service Department MARK INDUSTRIES Post Office Box 720 Long Beach, CA 90801 MARK INDUSTRIES 12662 East Det Amo Boulevard, Carson. CA 90748 Post Ofice Box 720, Long Beach, CA 90801 REV.—ffMoznaustries ILLUSTRATED PARTS CATALOGi Mark Industries ILLUSTRATED FIGURE 1. FINAL ASSEMBLY MT-25G PARTS CATALOG PART NUMBER DESCRIPTION 1234567 30042 ASSEMBLY, FINAL 32231 ASSEMBLY, FRAME: (See Sect. 3, Fig. 1 for Details) 32351 ASSEMBLY ‘SCISSOR (See Sect. 4, Fig. 1 for Details) 32319 ASSEMBLY, PLATFORM (See Sect. 5, Fig. 1 for Details) 32319 ASSEMBLY, AERIAL CONTROL BOX (See Sect 6, Fig. 1 for Details 30889 BOLT, EAR PIVOT 61304 LOCK NUT 80042-05 UNION 80031-05 UNION TEE 80014-05 UNION ELBOW 375 RIVET, POP 80031-03 UNION TEE 765 CLAMP, RUBBER 130927 CONTAINER, PLASTIC 65867 CLAMP 65842 CAP, ANTI-ROLL 16608 PAINT, WHITE 16609 PAINT, BLUE 2673 PAINT, WHITE 2675 PAINT, BLUE 65114 GASOLINE 65116 OIL, HYDRAULIC 256 CABLE TIE 255 CABLE TIE REV. = ITEM NOT ILLUSTRATEDfiji Mark Industries ILLUSTRATED FIGURE 1. FINAL ASSEMBLY MT-25G PARTS CATALOG PART NUMBER DESCRIPTION 1234567 61711 SCREW, SELF-TAPPING 16680 TAPE 2996 OIL, MOTOR 61227 LOCK NUT 65188 PLUGS, CAP 32256 SCHEMATIC, HYDRAULIC (See Schematic Sect.) 32257 SCHEMATIC, ELECTRIC (See Schematic Sect.) 32310 DIAGRAM, HOSE KIT (See Sect. 2, Fig. 3 for Details) 32234 DIAGRAM, TUBE KIT (See Sect. 2, Fig. 3A for Details) 130337-55 CABLE CONDUCTOR 30706 BOLT, EAR PIVOT 60706 NUT 130776 COVER, UPPER CONTROL BOX 60309 CAP SCREW 2807 STRAIN RELIEF 60315 -CAP SCREW 17034 HANDBOOK, OPERATION AND SAFETY REV. = ITEM NOT TLLUSTRATED—fiie": Industries ILLUSTRATED PARTS CATALOG_ fiji Mark Industries ILLUSTRATED PARTS CATALOG 30036 32231 32351 32319 32319 30889 61304 80042-05 80031-05 0014-05 375 80031-03 765 130927 65867 65842 16608 16609 2673 2675 65114 65116 256 255 ASSEMBLY, FINAL - ASSEMBLY, FRAME. (See Sect. 3, Fig. 2 for Details) ASSEMBLY SCISSOR (See Sect. 4, Fig. 2 for Details) ASSEMBLY, PLATFORM (See Sect. 5, Fig. 2 for Details) ASSEMBLY, AERIAL CONTROL BOX (See Sect. 6, Fig. 2 for Details) BOLT, EAR PIVOT LOCK NUT UNION UNION TEE UNION ELBOW RIVET, POP UNION TEE CLAMP, RUBBER CONTAINER, PLASTIC CLAMP CAP, ANTI-ROLL PAINT, WHITE PAINT, BLUE PAINT, WHITE PAINT, BLUE GASOLINE OIL, HYDRAULIC CABLE TIE CABLE TIE = ITEM NOT ILLUSTRATEDMark Industries ILLUSTRATED PARTS CATALOG REV. 61711 16680 2996 4034 65188 32216 32289 32324 32328 130337-55 30706 60706 130776 60309 61227 32439 60325, 63319 2807 16326 60315 17034 FIGURE 1. FINAL ASSEMBLY MI-25¢T SCREW, SELF-TAPPING TAPE OIL, MOTOR CABLE PLUGS, CAP SCHEMATIC, HYDRAULIC (See Schematic Sect.) SCHEMATIC, ELECTRIC (See Schematic Sect.) DIAGRAM, HOSE KIT (See Sect. 2, Fig. 3 for Details) DIAGRAM, TUBE KIT (See Sect. 2, Fig. 3A for Details) CABLE CONDUCTOR BOLT, EAR PIVOT NuT COVER, UPPER CONTROL BOX CAP SCREW LOCK NUT LOCKPLATE CAP SCREW (attaching part! LOCK WASHER (attaching part) STRAIN RELIEF STRAIN RELIEF CAP SCREW HANDBOOK, OPERATION AND SAFETY ~ ITEM NOT ILLUSTRATEDMark Industries ILLUSTRATED PARTS CA= PARTS vcr Industries eeer — TLLUSTRATED FIGURE 2. DECAL KIT MT-25G & GT FIG. 2 PARTS CATALOG PAGE 2fii Mark Industries TLLUSTRATED PARTS CATALOG FIGURE 2. DECAL KIT MT-25G & GT PART NUMBER DESCRIPTION 1234567 67674 SET, DECAL 130782 + DECAL, UPPER CONTROL BOX DRIVE (See Section 6, Fig. 1) 182718 DECAL, UPPER CONTROL BOX STEER & LIFT (See Section 6, Fig. 1) 130796 DECAL, UPPER CONTROL BOX HORN & FUEL (See Section 6, Fig. 1) 2014 DECAL, CAUTION HIGH VOLTAGE LINES (See Section 6, Fig. 1 130820 DECAL, OPERATION & SAFETY HANDBOOK 32317 DECAL, OPERATION INSTRUCTIONS 2024 DECAL, LOAD CAPACITY 1500 LBS. (MT-25G! 2026 DECAL, LOAD CAPACITY 1000 LBS. (MT-25GT: 30520 PLATE, PATENT NUMBER SCISSORS 2041 DECAL, DO NOT LIFT 20661 PLATE, ANSI A92 20660 NAMEPLATE, IDENTIFICATION 31260 DECAL, MARKLIFT 130596 DECAL, A PRODUCT OF MARK INDUSTRIES 130606 DECAL, FREEWHEELING VALVE 31109 DECAL, CAUTION SCISSOR GUARD RAIL 2016 DECAL, DO NOT WORK UNDER 2017 DECAL, HYDRAULIC SYSTEM FLUID 130938 DECAL, MARK 131061 DECAL, BLUE STRIPE 32345, DECAL, GROUND CONTROL BOX (See Section 3, Fig. 27) 2004 DECAL, VAPOR TANK ONLY REV. ; - ITEM NOT ILLUSTRATED= PARTS _ffjMarizindustries SECT. 2 TLLUSTRATED FIGURE 2. DECAL KIT MT-25G & GT Fie “3 PARTS CATALOG PAGE 4 ITEM PART NUMBER DESCRIPTION 1234567 23 2020 DECAL, GASOLINE OR PETROL 24 2003 DECAL, BATTERY WATER LEVEL 25 2019 DECAL, BMERGENCY LOWERING VALVE (Used on’ MT-25G only) REV. - ITEM NOT ILLUSTRATED= PARIS Mark Industries SECT. 2 —EP iiiustrate> FIGURE 3. HOSE KIT DIAGRAM MT-25G Fic. 3 PARTS CATALOG PAGE 1 KIT "A" > KIT "B" - ITEM NOT ILLUSTRATEDPARIS ce: Industries . . SECT.2 TLLISTRATED FIGURE 3A, TUBE KIT DIAGRAM M?-25¢ ae PARTS CATALOG PAGE 2-fij Mark Industries ILLUSTRATED FIGURE 3A. TUBE KIT DIAGRAM MT-25G PARTS CATALOG DIAGRAM, TUBE KIT . TUBE ASSEMBLY TUBE ASSEMBLY TUBE ASSEMBLY >» KIT "BI . TURF ASSEMBLY REV. - ITEM NOT ILLUSTRATEDPAKiD __ fg} Mark Industries SEC a TLLUSTRATED FIGURE DIAGRAM eee 7 PARTS CATALOG PAGE 1 Ao yaeR SA seaat T isMark Industries TLLUSTRATED FIGURE 4. HOSE KIT DIAGRAM MT-25cr PARTS CATALOG REV. 32328 DIAGRAM, HOSE KIT 13212-08-0694 + HOSE ASSEMBLY a 13213-06-0180 1 13213-06-0114 5 al 13210-08-0310 5 2 13210-08-0330 2 13213-04-0350 1 a7 | 13210-08-0146 5 1 ag | 13213-08-0162 1 ag | 13213-08-0170 5 2 Alo | 13213-10-0342 1 All | 13213-10-0310 5 ¢ KIT "A" 1 A12 | 13210-04-0320 . 1 13 | 13210-06-0524 0 a al4 | 13210-06-0176 5 1 1s | 13213-06-0230 . 1 Al6 | 13210-06-0280 ‘ 2 Al7 | 13213-04-0384 3 1 alg | 13210-04-0640 L alg | 13212-10-0694 6 1 20 | 13200-04-1800 0 . a 21 | 13200-04-0480 c 1 22 | 13200-04-2520 : - 1 23 | 13228-03-4320 + HOSE ASSEMBLY 1 B1 | 13213-10-0150 . HOSE assematy ) u B2 | 1321¢-08-0190 c 1 B3 | 13213-10-0350 9 > KIT "Bt 1 B4 13213-10-0370 : 1 BS | 13213-04-0280 . HOSE ASSEMBLY a ITEM NOT TULUSTRATEDx PAKIS — A Mazk industries, e1GURE 4A, TUBE KIT DIAGRAM vr=250r SEET.2 ILLUSTRATED eee cee! * FIG. 6 PARTS CATALOG PAGE 1z) Mark Industries ILLUSTRATED PARTS CATALOG REV. 32324 32324-Al -Al0 “all -Al2 -Al3 wala als -al6 * -al7 32324-a18 32324-B1 -B2 -B3 ~B4 32324-B9 FIGURE 4A. TUBE KIT DIAGRAM MT-25¢T DIAGRAM, TUBE KIT . TUBE ASSEMBLY ) ‘TUBE ASSEMBLY TUBE ASSEMBLY . TUBE ASSEMBLY J > J = ITEM NOT ILLUSTRATED_I Mark Industries ILLUSTRATED PARTS CATALOG REY. PARTS SECT. THE MARKLIPT FRAME ASSEMBLY This SECTION 3, FRAME ASSEMBLIES, IS ILLUSTRATFD AS: PIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE FIGURE 1 2 1 12 FRAME ASSEMBLY (MT-25G) FRAME ASSEMBLY (MT-25GT) TIRE AND WHEEL ASSEMBLY (L.H.) TIRE AND WHEEL ASSEMBLY (R.H.) DRIVE MOTOR ASSEMBLY GAS TANK ASSEMBLY DRIVE AND BRAKE VALVE ASSEMBLY FLOW DIVIDER ASSEMBLY STEERING CYLINDER ASSEMBLY TIE ROD ASSEMBLY DRIVE MOTOR AND PARKING BRAKE ASSEMBLY ENGINE AND PUMP ASSEMBLY DUAL FUEL KIT HYDRAULIC TANK ASSEMBLY (MT-25G) HYDRAULIC TANK ASSEMBLY (MT-25GT) HOUSING TANK SUB-ASSEMBLY DRIVE SOLENOID VALVE ASSEMBLY GROUND CONTROL BOX ASSEMBLY (MT-25G) GROUND CONTROL BOX ASSEMBLY (MT-25GT) VALVE PACKAGE ASSEMBLY (MT-25G) VALVE PACKAGE ASSEMBLY (MT-25GT) LOWERING PACKAGE ASSEMBLY (MT-25GT) FLOW VALVE ASSEMBLY (MT-25¢T) *FIGURE 3 THRU FIGURE 10 ARE NOT AVAILABLE THIS REVISION.—fijimer: Industries ILLUSTRATEDPARTS { Mark Industries a SECT.3 ILLUSTRATED FRAME ASSEMBLY (MT-25G) saueay| FES 2 PARTS CATALOG (continued)] page 2