Singeing & Desinging machine:
Brushing unit
Fabric feed
Gas burner
Burning unit Enzymatic Desinging unit
Figure: Schematic diagram of singeing & desinging machine.
Mercerizing machine:
Width control Chemical spray Wash units
Figure: Schematic diagram of mercerizing machine.
Jet-tank machine:
Fabric feed Cot roller
Fabric withdraw
Figure: Schematic diagram of jet-tank machine.
Peach Finishing machine:
Rubber coated roller Fabric withdraw
Scoured & Bleached Fabric (having fleecy effect
on bottom)
Figure: Schematic diagram of peach finishing machine.
Washing machine:
Cold wash Hot wash Hot wash Cold wash Neutralize Normal wash
Fabric feed Fabric withdraw
Figure: Schematic diagram of washing machine.
Jigger dyeing machine:
Fabric feed Fabric
withdraw
Dye chemicals
Fabric feed Fabric
withdraw
Dye chemicals
Figure: Schematic diagram of jigger dyeing machine.
Continuous Scouring & Bleaching machine:
De sizing wash Cold Scouring & Bleaching Fabric passing Hot Hot Cold
wash chemical wash (20-22mins) wash wash wash
Fabric feed Fabric withdraw
Figure: Schematic diagram of continuous scouring & bleaching
machine.
Rotary Screen Printing machine:
Drying Unit
Fabric feed Design Plate Cot roller
Fabric
withdraw
Figure: Schematic diagram of rotary screen printing machine.
Stenter machine:
1 2 3 4 5
Fabric feed Topping bath Fabric
withdraw
Figure: Schematic diagram of stenter machine.
Continuous Scouring & Bleaching machine:
Continuous scouring and bleaching machine is used for scouring and bleaching the fabric in
a continuous process. In this process the fabric is passed through a solution of salt, soda ash
and other chemicals for scouring and bleaching process. The fabric is also passed through
desizing chemicals for removing size materials.
Function:
This machine is used for scouring the fabric.
This machine is used for bleaching the fabric.
In some cases this machine is used for dyeing the fabric.
Impurities of the fabric are removed in this machine.
By this machine a white effect can be produced.
Utilities used:
Electricity
Gas
Water
Steam
Mechanical parts:
Free roller
Guide roller
Immersion roller
Adjustable roller
Delivery roller
Squeeze roller
Belt
Conveyor
Water pipe
Electrical parts:
Motor
Electrical wiring cable
Control unit
Maintenance:
Regular Maintenance is need for this machine. So the machine should be checked per
week and following processes should be done to maintain the machine:
Padder gear should be maintained to remove jamming of the gears.
Sometimes changing and repairing of the bearing of various types of roller is
needed.
Regular oiling and greasing of roller bearing is needed.
Regular cleaning of the roller dirt and dust is needed.
Electricity and motor problems should be removed.
Singeing and Desizing machine:
The singeing and desizing machine is used to remove piling of the fabric by brushing the
fabric and burn the pile fibers by gas burner. It is also used to remove size materials like;
starch, gum, etc. by the desizing process.
Function:
This machine is used for removing pilling of the fabric.
This machine is used for removing size material from the fabric.
This machine is used to avoid damage caused by scouring size material from the
fabric.
Impurities of the fabric such as; gum, starch etc and 2-3% water impurities are
removed in this machine.
Utilities used:
Electricity
Gas
Water
Mechanical parts:
Free roller
Guide roller
Immersion roller
Adjustable roller
Delivery roller
Squeeze roller
Gas burner
Gas pipe
Conveyor
Water pipe
Brush
Electrical parts:
Motor
Cables of electrical wiring
Controlling unit
Maintenance:
The machine should be maintained as base reactive maintenance.
Rollers should be maintained by regularly changing or repairing of the rollers.
The gas burner should be properly cleaned for uniform fire passage.
The bearing of various types of rollers should be checked regularly.
Sometimes the roller and the bearing should be decayed.
Lubrication or greasing of various types of rollers is needed frequently.
Washing machine:
The washing machine is used for washing and cleaning the fabric after the completion
of dyeing process by which fastness properties of fabric can be determined.
Functions:
This machine is used for washing the fabric to remove extra chemicals.
This machine is used for determining the fastness properties of the fabric.
This machine is used for cleaning fabric for the making it ready for selling.
This machine is used for removing degraded starch, alkali, hypochlorite,
acid etc.
Utilities used:
Electricity
Gas
Water
Mechanical parts:
Free roller
Guide roller
Immersion roller
Adjustable roller
Belt
Water pipe
Gas pipe
Pump
Electrical parts:
Motor
Cables of electrical wiring
Controlling unit
Maintenance:
Maintenance of the machine is needed when a part of the machine is broken
or damaged.
Regular changing or repairing of the bearing is needed.
Lubrication or greasing of various types of rollers is needed frequently.
Sometimes the rollers should be decayed.
The rollers should be regularly maintained.
Mercerizing machine:
The mercerizing machine is used for increasing the luster of the fabric after singeing
and desizing and improves the dye affinity of the fabric. In this process the fabric is
passed through caustic soda solution at room temperature during which the width of
the fabric is also maintained.
Functions:
This machine is used for increasing dye affinity of the fabric.
This machine is used for increasing the luster of the fabric.
This machine is used for controlling the width of the fabric.
Utilities used:
Electricity
Gas
Water
Air
Mechanical parts:
Free roller
Guide roller
Immersion roller
Pressure control
Delivery roller
Water pipe
Pump
Chemical spray pipe
Electrical parts:
Motor
Electrical wiring cable
Control unit
Pump
Maintenance:
Maintenance of the machine is needed regularly.
Regular changing or repairing of the bearing of various rollers is needed.
The chemical spray pipe should be maintained as needed.
The electric motor should be repaired or changed as any problem arises.
Sometimes the rollers should be decayed.
The pressure rollers should be regularly maintained.
Stenter machine:
In the stenter machine the fabric is passed through various chemicals such as; Urea,
sodium carbonate, alginate gum etc mainly for the purpose of topping or scraping of the
fabric and also shrinkage control.
Functions:
This machine is used for controlling G.S.M. of the fabric.
This machine is used for topping or scraping of the fabric.
This machine is used for controlling the shrinkage of the fabric.
This machine is used for heat setting of the fabric.
This machine is used for curing the fabric.
This machine is used for anti creasing the fabric.
This machine is used for softening the fabric.
Utilities used:
Electricity
Steam
Gas
Water
Mechanical parts:
Free roller
Guide roller
Squeeze roller
Adjustable roller
Belt
Gas burner
Suction
Chain (Fabric carrier)
Maintenance:
Maintenance of the machine is needed on daily basis.
Regular cleaning of the fabric carrier chain is needed.
The bearing of different rollers must be cleaned regularly.
Lubrication or greasing of various types of rollers is needed frequently.
Lubrication of the machine is needed regularly.
The cleaning of the suction hood is needed.
Jigger Dyeing machine:
Jigger dyeing machine is used for dyeing the fabric by the continuous rotation of the
rollers until the fabric is completely wound on one roller which is passed through dye
liquor for coloring the fabric.
Functions:
This machine is used for dyeing the fabric.
This machine is used for continuous scouring and bleaching of the fabric.
This machine is used for continuous padding of the fabric.
This machine is also used for rinsing and soaping of the fabric.
Utilities used:
Electricity
Gas
Water
Air
Mechanical parts:
Free roller
Guide roller
Immersion roller
Delivery roller
Dye bath
Dye liquor
Electrical parts:
Motor
Electrical wiring cable
Control unit
Maintenance:
Maintenance of the machine is needed on regular basis.
The bearing of different rollers must be cleaned regularly.
Lubrication or greasing of various types of rollers is needed frequently.
Lubrication of the machine is needed regularly.
Regular changing or repairing of the bearing is needed.
Padder gear should be maintained to remove jamming of the gears.
Jet-Tank Dyeing machine:
0
Jet-tank dyeing machine is used for dyeing the fabric at high temperature (170 C-
0
210 C). In this machine the fabric as well as the dye liquor is in motion and in this
machine the water consumption, effluent consumption, dyeing time is reduced. Thus the
quality of the fabric is improved with flexibility.
Functions:
This machine is used for high temperature dyeing of the fabric.
This machine is used for reducing water consumption, effluent consumption,
dyeing time of the fabric.
This machine is used for pad batch dyeing of the fabric.
This machine is also used for improving the quality of the fabric is improved
with flexibility. .
This machine is used for high temperature dyeing of the fabric.
Utilities used:
Electricity
Gas
Water
Air
Mechanical parts:
Free roller
Guide roller
Immersion roller
Delivery roller
Dye bath
Dye liquor
Cylinder roller
Squeeze roller
Adjustable roller
Heat exchanger
Nozzle
Electrical parts:
Motor
Electrical wiring cable
Control unit
Circulation pump
Addition pump
Maintenance:
Maintenance of the machine is needed on regular basis.
The bearing of different rollers must be cleaned regularly.
Lubrication or greasing of various types of rollers is needed frequently.
Lubrication of the machine is needed regularly.
Regular changing or repairing of the bearing is needed.
Padder gear should be maintained to remove jamming of the gears.
Heat exchanger should be maintained.
Nozzles should be cleaned for air passage.
Rotary Screen Printing machine:
Rotary screen printing machine is used for printing the fabric with a combination of
various screens for printing designs on the fabric. It consists of less elaborate mechanism
and less manual labor. This machine is used for printing larger length fabrics.
Functions:
This machine is used for printing larger fabrics
This machine is used for producing loose lint or fluff free production of
fabric.
This machine is used for producing larger designs on larger size fabrics.
This machine is used for less manual labor.
Utilities used:
Electricity
Gas
Water
Air
Mechanical parts:
Free roller
Guide roller
Delivery roller
Squeeze roller
Expander roller
Pressing roller
Conveyer belt
Hot air dryer
Squeegee
Cot roller
Design plate
Vacuum cleaner
Electrical parts:
Motor
Electrical wiring cable
Control unit
Print paste pump
Maintenance:
Maintenance of the machine is needed on regular basis.
The bearing of different rollers must be cleaned regularly.
Lubrication or greasing of various types of rollers is needed frequently.
Regular cleaning of design plate and rollers is needed.
Print paste pump should be cleaned regularly.
Good passage of hot air is needed through hot air dryer is needed, so it
should be cleaned regularly.
Peach Finishing machine:
Peach finishing machine is used for creating fleece effect on the surface of the fabric. In this
machine the bottom side of the fabric is passed through cot rollers containing rough surface
so the bottom side of the fabric becomes hairy.
Functions:
This machine is used for producing fleece effect on the fabrics
This machine is used for the fabric have more comfortable feel.
Utilities used:
Electricity
Gas
Water
Air
Mechanical parts:
Free roller
Guide roller
Delivery roller
Cot roller
Conveyer belt
Rubber coating on cot roller
Electrical parts:
Motor
Electrical wiring cable
Control unit
Maintenance:
Maintenance of the machine is needed on regular basis.
The bearing of different rollers must be cleaned regularly.
Lubrication or greasing of various types of rollers is needed frequently.
Regular cleaning of design plate and rollers is needed.
Print paste pump should be cleaned regularly.
