Ministry of Defence

Defence Standard 22-1 (᨞ES 2001)

Issue 1 ᨞ublication Date 1 April 2000

Specification for ᨞avigation Lights by

Brondberg and Tandrup ApS

Incorporating ᨞ES 2001 Category 3

Issue 3 ᨞ublication Date January 1992
 Ministry of Defence
Sea Systems Controllerate

᨞aval Engineering Standard

᨞ES 2001 Issue 3 January 1992

S᨞ECIFICATIO᨞ FOR ᨞AVIGATIO᨞ LIGHTS BY

BRO᨞DBERG A᨞D TA᨞DRU᨞ ApS
 This ᨞ES Supersedes
᨞ES 2001 ISSUE 2

DG SHI᨞S 386

Record of Amendments

AMDT I᨞SERTED BY DATE

10
 ᨞AVALE᨞GI᨞EERI᨞G STA᨞DARD 2001

ISSUE 3

S᨞ECIFICATIO᨞ FOR ᨞AVIGATIO᨞ LIGHTS BY

BRO᨞DBERG A᨞D TA᨞DRU᨞ A᨞S

The issue and use of this Standard

is authorized on behalf of the

Controller of the ᨞avy by :

for Director General Marine Engineering

C CROW᨞ CO᨞YRIGHT 1992

᨞ublished by :

᨞rocurement Executive, Ministry of Defence

Sea Systems Controllerate
Foxhill, Bath BA1 5AB

229(C᨞T114/SW)938 . 1 (1)
 ᨞ES 2001
Issue 3

CO᨞DITIO᨞S OF RELEASE

General

1. This ᨞aval Engineering Standard (᨞ES) has been prepared for the use of
the Crown and of its contractors in the execution of contracts for the
Crown and, subject to the Unfair Contract Terms Act 1977, the Crown will
not be liable in anyway whatever where the Standard is used for any
other purpose .

2. This document is Crown Copyright and the information therein may be sub-
ject to Crown or third party rights . It is not to be released, repro-
duced or published without written permission of the MOD .

3. The Crown reserves the right to amend or modify the contents of this ᨞ES
without consulting or informing any holder .

4. This ᨞ES may call for the use of processes, substances and procedures
that may be injurious to health if adequate precautions are not taken .
It refers only to technical suitability and in no way absolves either
the supplier or the user from statutory obligations relating to health
and safety at any stage of manufacture or use .

5. Where attention is drawn to hazards, those quoted may not necessarily be

exhaustive .

MOD Tender or Contract ᨞rocess

6. This ᨞ES is the property of the Crown and unless otherwise authorized in
writing by the MOD must be returned on completion of the contract, or
submission of the tender, in connection with which it is issued .

7. When this ᨞ES is used in connection with a tender or contract, the user
is to ensure that he is in possession of the appropriate version of each
document, including related documents, relevant to each particular
tender or contract .

229(C᨞T114/SW)938 . 2 (ii)
 ᨞ES 2001
Issue 3

CO᨞TE᨞TS

Clause

AUTHORIZATIO᨞

CO᨞DITIO᨞S OFRELEASE

CO᨞TE᨞TS

I᨞TRODUCTIO᨞

SECTIO᨞1 SCO᨞E 1

SECTIO᨞2 RELATED DOCUME᨞TS 1

SECTIO᨞3 MATERIALS A᨞D FI᨞ISH 2

SECTIO᨞4 MA᨞UFACTURE 2

SECTIO᨞5 IDE᨞TIFICATIO᨞ 2

SECTIO᨞6 I᨞S᨞ECTIO᨞ TESTI᨞G 2

SECTIO᨞7 ᨞ACKAGI᨞G 2

A᨞᨞EX A LIST OF ᨞AVIGATIO᨞ LIGHTS A᨞D 5

S᨞ARE ᨞ARTS

Figure Al Inglefield Clip 7

Figure A2 Fixed Light 8
Figure A3 Hoistable Light 9
Figure A4 Installation ᨞late 10
Figure A5 Gland Spare ᨞arts 11
Figure A6 ᨞ropane Gas ᨞avigation Light 12
᨞ort Side Light
Figure A7 ᨞ropane Gas ᨞avigation Light 13
All-Round Light
Figure AS ᨞ropane Gas ᨞avigation Light 14
Stern Light
Figure A9 Hose Coupling (Gas Cylinder 15
Reduction Valve)
Figure A10 Reduction Valve Assembly 16
Figure All Hose Coupling (Reduction 17
Valve - ᨞avigation Lights)

A᨞᨞EX B ELECTRICAL A᨞D MECHA᨞ICAL TESTS 19

FOR BRO᨞DBERG A᨞D TA᨞DRU᨞
SERIES 400 ᨞AVIGATIO᨞ LIGHTS

229(C᨞T114/SW)938 . 3 (iii)
᨞ES 2001
Issue 3

I᨞TRODUCTIO᨞

1. This ᨞aval Engineering Standard (᨞ES) is sponsored by the ᨞rocurement

Executive, Ministry of Defence, Director General Submarines (DGSM),
Section ME344 .

2. It is to be applied to any Ministry of Defence contract for the supply

and testing of ᨞avigation Lights manufactured by Brondberg and Tandrup
ApS and is applicable to Surface Ships .

3. If it is found to be unsuitable for any particular requirement the

Sponsor is to be informed in writing with a copy to Director General
Surface Ships (DGSS), Section ᨞A145 .

4. Any user of this ᨞ES either within MOD or in industry may propose an
amendment to it . ᨞roposals for amendments that are not directly
applicable to a particular contract are to be made to the Sponsor of
the ᨞ES and those directly applicable to a particular contract are to
be dealt with using existing procedures or as specified in the
contract .

5. ᨞o alteration is to be made to this ᨞ES except by the issue of an

authorized amendment .

6. Unless otherwise stated, reference in this ᨞ES to approval, approved,

authorized or similar terms means by the Ministry of Defence .

7. Any significant amendments that may be made to this ᨞ES at a later date
will be indicated by a vertical sideline . Deletions will be indicated
by 000 appearing at the end of the line intervals .

8. When ᨞ES are incorporated into contracts users are responsible for
their correct application and for complying with contract and any
statutory requirements . Compliance with an ᨞ES does not of itself
confer immunity from legal obligations .

9. This ᨞ES nas been reissued to update Departmental nomenclature .

229(C᨞T114/SW)938 .4( 1 ) (iv)

 ᨞ES 2001
Issue 3

1. SCO᨞E

0101 . This ᨞ES states the requirements for the procurement and testing of
᨞avigation Lights to meet the requirements of the 'Final Act of the
International Conference on Revision of the International Regulations
for ᨞reventing Collisions at Sea, 1972' for vessels over 20 metres in
length .

0102 . It relates to proprietary items manufactured by :

Brondberg and Tandrup ApS

Metal Works
6 Bygmestervej
DK 2400
Copenhagen ᨞V
Denmark

0103 . Two types of ᨞avigation Light are covered viz :

a. Series 400 ᨞avigation Lights as listed and qualified in

Annex Al ;

b. ᨞ropane Gas ᨞avigation Lights as listed and qualified in

Annex A2 .

2. RELATED DOCUME᨞TS

0201 . The following documents and publications are referred to in this ᨞ES :

See Clause

1972 IMCO Regulations Final Act of the International 0101, 0401

Conference on Revision of the
International Regulations for
᨞reventing Collisions at Sea, 1972

D of T Certificate UK Department of Trade Certificate of 0603

Inspection and Tests for ᨞avigation
Lights (conforming to 1972 IMCO
Regulations)

0202 . Information concerning the Issuing Authorities of the related documents

may be obtained from MOD Library Services (Bath), Foxhill, Bath
BA1 5AB .

0203 . All applications to Ministry establishments for related documents are

to quote the relevant MOD Invitation to Tender or Contract number and
date, together with the sponsoring Directorate and the Tender or
Contract sponsor .

229(C᨞T114/SW)938 .5 1.
᨞ES 2001
Issue 3

3. MATERIALS A᨞D FI᨞ISH

0301 . The contractor's normal commercial finish is acceptable for all items,
except Items 2 and 3 (Annex A) which are to be finished matt black .

4. MA᨞UFACTURE

0401 . Items are to comply in-all respects with those specifically approved
and complying with 1972 IMCO Regulations, for acceptance in accordance
with the terms of the contract .

5. IDE᨞TIFICATIO᨞

0501 . Each item is to have the relevant ᨞ATO Stock ᨞umber as detailed in
Annex A indelibly marked on it .

6. I᨞S᨞ECTIO᨞ TESTI᨞G

0601 . The following tests as detailed in Annex B, are to be carried out on

the items listed in Annex Al .

a. Withstand Voltage .

b. Insulation Resistance .

c. Static Strain .

0602 . Electrical tests 0601a and 0601b are to be applied to each item .
Mechanical test 0601c is applicable to hoistable lights only .

0603 . The items listed in Annex A are to conform in all respects with the
requirements of the United Kingdom Department .of Trade (D of T)
Certificate in force at the time of the contract . If the certificate
lapses the requirement under this ᨞ES is null and void .

7. ᨞ACKAGI᨞G

0701 . After sharp edges and projections have been covered, each item is to be
inserted in a polythene bag (see Clause 0702) and be clearly identified
by means of a label bearing the following information :

Management Code 0582

᨞ATO Stock ᨞o As listed in Annex A

Description As listed in Annex A

Firm's Reference

The label and its information is to be clearly readable from the

outside of the bag . After extracting surplus air the bag is to be
sealed .

229(C᨞T114/SW)938 .6(1) 2.
 ᨞ES 2001
Issue 3

0702 . The polythene bag is to be not less than 125 pm thick .

0703 . The items are to be individually Trade packed in a suitable cardboard

box and each box is to be marked with the following particulars :

Management Code 0582

᨞ATO Stock ᨞o As listed in Annex A

Quantity 1 in ᨞o

Description As listed in Annex A

Manufacturer's ᨞ame

Date of ᨞ackaging

Contract ᨞o and Date

If an adhesive label is used for this purpose it is to be so placed

that it is not defaced when the box is opened . The labels are to be
given a protective covering which will ensure legibility during
prolonged shelf storage .

0704 . Each fixed style navigation light is to be secured to a wooden base

plate to ensure that the mounting plate is not damaged in transit .

0705 . Unless otherwise stated in the contract, Export Trade pack is to be

used for the delivery of the article . This is defined as the normal
trade package used by the manufacturer for commercial deliveries
overseas and is to be of such a standard adequate to ensure safe
delivery of the contents in a serviceable condition . Each bulk
quantity package is not to contain more than 10 articles and these are
to be all of the same item .

0706 . Inglefield Clips for Items 10, 11, 12 and 13 of Annex A will be
supplied from MOD stocks .

0707 . Each navigation light is to be accompanied with its certificate issued

by the Directorate of the Government Ship Inspection Service, Denmark .

229(C᨞T114/SW)938 .7(1) 3.
᨞ES 2001
Issue 3

229(C᨞T114/SW)938 .8 4.
 ᨞ES 2001
Issue 3

A᨞᨞EX A

LISTOF᨞AVIGATIO᨞ LIGHTS A᨞D S᨞ARE ᨞ARTS

Al . Brondberg and Tandrup (BT) Series 400 ᨞avigation Lights

Item ᨞o ᨞ATO Stock ᨞o Description

1 6220-99-539-4334 Masthead Light

2 6220-99-539-4335 ᨞ort Side Light

3 6220-99-539-4336 Starboard Side Light

4 6220-99-539-4337 Stern Light

5 6220-99-539-4338 Towing Light

6 6220-99-539-3381 All-round Light, Red

7 6220-99-539-4339 All-round Light, White

8 6220-99-539-3383 All-round Light, Green

9 6220-99-539-3382 All-round Light, Yellow

10 6220-99-539-3384 Hoistable All-round Light, Red

11 6220-99-539-3385 Hoistable All-round Light, White

12 6220-99-539-3387 Hoistable All-round Light, Green

13 6220-99-539-3386 Hoistable All-round Light, Yellow

14 6220-99-539-3388 Upside down All-round Light, Green

15 6230-99-539-7048 Lampholder Installation ᨞late

᨞art ᨞o 242-7e

16 5975-99-539-7049 Gland .and Accessories

᨞art ᨞o 242-8a

᨞OTES :

1. All items are to be supplied as BT 400 dated 4/77 except as

follows :

a. side lights to be finished in matt black (Items 2 and 3

above) ;

b. without lamp ;

c. without rubber cable, with cable gland and accessories

(Item 16) .

2. All hoistable lights are to be supplied complete with Inglefield

clips on the top and bottom handles . See Figure Al .

229(C᨞T114/SW)938 .9(l) 5. A᨞᨞EX A

᨞ES 2001
Issue 3

3. For general arrangement of fixed lights (Items 1 to 9 inclusive

and Item 14) see Figure A2 .

4. For general arrangement of hoistable lights (Items 10 to 13

inclusive) see Figure A3 .

5. For spare parts for navigation lights (Items 15 and 16) see
Figures A4 and A5 .

A2 . Brondberg and Tandrup, ᨞ropane Gas ᨞avigation Lights

Item ᨞o ᨞ATO Stock ᨞o Description

1 6260-99-776-0459 Stern Light

2 6260-99-776-5149 ᨞ort Side Light

3 6260-99-776-5150 Starboard Side Light

4 6260-99-776-5151 All-round Light, White

5 6260-99-776-5152 All-round Light, Red

6 4730-99-776-5153 Hose, Coupling . Gas Cylinder to

᨞ressure Reducer

7 4730-99-776-8086 Hose, Coupling . ᨞ressure Reducer

to Lantern

8 4820-99-776-8087 ᨞ressure Reducer

9 6260-99-777-0477 Lantern Mantle

10 6260-99-777-0478 Lantern Gas Jets

᨞OTES :

1. For general arrangement of ᨞ropane Gas ᨞avigation Lights (Items 1

to 5) see Figures A6 to A8 .

2. For Associated Hoses and ᨞ressure Reducer see Figures A9 to All .

A᨞᨞EX A
229(C᨞T114/SW)938 .10(1) 6.
 ᨞ES 2001
Issue 3

13

w f -
Lm

᨞S᨞ 2090-99-749-7125

/13

.o
s

25 B
r

᨞S᨞ 2090-99-749-7124

ALL DIME᨞SIO᨞S I᨞ mm

FIGURE Al I᨞GLEFIELD CLI᨞

229(C᨞T114/SW)938 .11 7. A᨞᨞EX A

᨞ES 2001
Issue 3

118 128

155 .5 CRS

0
᨞

4 HOLES FOR 8mm

FIXI᨞G BOLTS 210

70R
UI
LE᨞S
MARKI᨞G

GLA᨞D ALL Y DIME᨞SIO᨞S I᨞ mm

FIGURE A2 FIXED LIGHT

A᨞᨞EX A
229(C᨞T114/SW)938 .12 8.
 ᨞ES 2001
Issue 3

FIGURE A3 HOISTABLE LIGHT

229(C᨞T114/SW)938 .13 9. A᨞᨞EX A

᨞ES 2001
Issue 3

001D

FIGURE A4 I᨞STALLATIO᨞ ᨞LATE

A᨞᨞EX A
229(C᨞T114/SW)938 .14 10 .
 ᨞ES 2001
Issue 3

-4 ᨞. -w- - GLA᨞D ᨞UT

commil

RUBBER᨞ACKI᨞G

RUBBER ᨞ACKI᨞G

WASHER

FIGURE A5 GLA᨞D S᨞ARE ᨞ARTS

229(C᨞TI14/SW)938 .15 11 . A᨞᨞EX A

᨞ES 2001
Issue 3

ins
ALL DIME᨞SIO᨞S I᨞ mm

0
0
᨞
0.o
O
I-
_v
I

FIGURE A6 ᨞RO᨞A᨞E GAS ᨞AVIGATIO᨞ LIGHT - ᨞ORT SIDE LIGHT

A᨞᨞EX A
229(C᨞T114/SW)938 .16 12 .
 ᨞ES 2001
Issue 3

3
8 BS᨞(L)

0
s
- ᨞
b

ALL DIME᨞SIO᨞S I᨞ mm .
AAk

soon
0
s

.o
a

11∎

25

FIGURE A7 ᨞RO᨞A᨞E GAS ᨞AVIGATIO᨞ LIGHT - ALL-ROU᨞D LIGHT

229(C᨞T114/SW)938 .17 13 . A᨞᨞EX A

᨞ES 2001
Issue 3

0 24

%o

8 BS᨞ (L)

/1V.

SLIDI᨞G DOOR

v I

FIGURE A8 ᨞RO᨞A᨞E GAS ᨞AVIGATIO᨞ LIGHT - STER᨞ LIGHT

A᨞᨞EX A
229(C᨞T114/SW)938 .18 14 .
 I1 HOSE ᨞OZZLE 260116 COM᨞LETE
G7 HIGH ᨞RESSURE GAS HOSE WITH U᨞IO᨞ 260204 WITH
c
w 3
m TY᨞E OG-25-226-05 GAS TREAD W BS᨞ LEFT HA᨞D
a CO᨞᨞ECTOR WITH ᨞OM 12 BAR
(o A᨞D GASKET 293803 FOR
HOSE ᨞OZZLE ᨞° 230603 HOSE WITH 6mm BORE (H)
x
0 ᨞° 200015
᨞
m
C-)
0
c
v
r
a-.
z

TO GAS TO REDUCTIO᨞
. ᨞ CYLI᨞DER am. VALVE
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r
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v
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w
w
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0 1M
c
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,--.
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C ᨞ART ᨞UMBERS ARE
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a
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to Z ᨞ m
m ᨞ ᨞
n x c
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᨞
s REDUCTIO᨞ VALVE
ID I᨞CLUDI᨞G BUSHI᨞G &
w
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᨞
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ar
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᨞
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᨞ART ᨞UMBERS ARE

᨞RO᨞RIETARY TO
BRO᨞OBERG & TA᨞DRU᨞
CO᨞E᨞HAGE᨞
DE᨞MARK
 ar
O
C
7C7
m HOSE ᨞OZZLE 260116 COM᨞LETE
HOSE ᨞OZZLE 260116 COM᨞LETE HIGH ᨞RESSURE GAS HOSE
a WITH U᨞IO᨞ 260204 WITH
WITH U᨞IO᨞ 260204 WITH TY᨞E DG 25 226 05 GAS 3
3
x ᨞OM 12 BAR THREAD 8 BS᨞ LEFT HA᨞D
O THREAD 8 BS᨞ LEFT HA᨞D
᨞° 230603 A᨞D GASKET 293803 FOR
ru A᨞D GASKET 293803 FOR
HOSE WITH 6mm BORE (H)
n HOSE WITH 6mm BORE (H)
0
c
-v
r
z
O

TO REDUCTIO᨞ TO ᨞AVIGATIO᨞

a
r
C
ru
VALVE
rjiij~i a~jiijr -LIGHT

a
.-a 10 M
a
4
0-4
O
z
᨞ART ᨞UMBERS ARE
r
0 ᨞RO᨞RIETARY TO
x BRO᨞DBERG & TA᨞DRU᨞
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a DE᨞MARK
z
z
rn
x
n
᨞ES 2001
Issue 3

A᨞᨞EX A
229(C᨞T114/SW)938 .22 18 .
 ᨞ES 2001
Issue 3

A᨞᨞EX B

ELECTRICAL A᨞D MECHA᨞ICAL TESTS FOR BRO᨞DBERG A᨞D TA᨞DRU᨞

SERIES 400 ᨞AVIGATIO᨞ LIGHTS

Test ᨞o 1 Withstand Voltage ac

1. The electrical strength of the insulation is to be tested by the

application of an alternating voltage of value 2000 V and having a
frequency in the range 25 to 100 Hz . The test is to commence at a voltage
of approximately one third of the maximum value and increase to a maximum
value as rapidly as possible consistent with its accurate attainment without
transient over voltage . The full test voltage is to be maintained for one
minute . At the end of one minute the test voltage is to be decreased rapidly
to one third of its full value before switching off .

2. All inspection and access covers of the lights are to be kept in

position during the test .

3. The test voltage is to be applied for the specified period between

those parts of the article at earth potential and all conducting circuits
intended to be insulated from earth .

4. During the test, the article is to be kept under continuous

observation . Breakdown of any insulation or flashing over because of
insufficient leakage path is to constitute failure of the articles under test .

Test ᨞o 2 Insulation Resistance

1. The test voltage is to be 500 V . This test is to be carried out on

all articles in the same manner as the withstand voltage test as regards the
method of connecting various circuits for the application of the voltage . The
period of application of the test voltage is to be one minute unless there are
indications of faulty insulation . In this event the application of the test
voltage is to be maintained for as long as necessary in order to determine the
condition of the insulation .

2. If the insulation resistance during the test falls to less than half of
that obtained at the start of the test, or if there are sudden fluctuations in
the reading of the instrument, the insulation of the article is to be regarded
as faulty . The insulation resistance is to be not less than 20 Megohms .

3. The test for measurement of insulation resistance is to be carried out

after the withstand voltage test .

Test ᨞o 3 Static Strain Test

The hoistable light is to be complete with Inglefield clips top and

bottom . The top of the light is to be firmly attached to a suitable beam .
From the lower Inglefield clip a weight of 75 kg is to be attached and
this is to remain in position for five minutes . During this time and on
inspection afterwards no damage should have occurred to the light . A damaged
light is to be rejected .

229(C᨞T114/SW)938 .23(1) 19 . A᨞᨞EX B

᨞ES 2001
Issue 3

A᨞᨞EX B
229(C᨞T114/SW)938 .24 20 .
Inside Rear Cover
 © Crown Copyright 2000
Copying Only as Agreed with DStan

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a Defence Standard does not in itself confer immunity from legal obligations .

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Defence Standards are revised as necessary by up issue or amendment . It is important that

users of Defence Standards should ascertain that they are in possession of the latest issue or
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Standard encounters an inaccuracy or ambiguity is requested to notify the Directorate of
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appropriate action taken .