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Engine Oil Formulation Processes

The document discusses formulations and production processes for 0W-40 full synthetic engine oils that meet various API standards. It provides three formulations with ingredient percentages and manufacturing processes for 0W-40 oils meeting API CF-4/CF/SJ standards and three formulations for 0W-40 oils meeting API CG-4/SL standards. The production processes describe charging base oils and additives at specific temperatures and mixing times. Notes indicate viscosity and standards can be adjusted according to specifications.

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Stalson Fernandes
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4K views14 pages

Engine Oil Formulation Processes

The document discusses formulations and production processes for 0W-40 full synthetic engine oils that meet various API standards. It provides three formulations with ingredient percentages and manufacturing processes for 0W-40 oils meeting API CF-4/CF/SJ standards and three formulations for 0W-40 oils meeting API CG-4/SL standards. The production processes describe charging base oils and additives at specific temperatures and mixing times. Notes indicate viscosity and standards can be adjusted according to specifications.

Uploaded by

Stalson Fernandes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

LUBRICATING OIL FORMULATIONS ENCYCLOPEDIA

FULL SYNTHETIC

0W 40

ENGINE OILS

FORMULATIONS

E – TEXTBOOKS
SOLVERCHEM PUBLICATIONS
LUBRICATING OILS FORMULATIONS ENCYCLOPEDIA

E – TEXTBOOK AUTHOR
YUSUF AKKAPILI

All rights of this publications belongs to

SOLVERCHEM PUBLICATIONS
LUBRICATING OIL FORMULATIONS ENCYCLOPEDIA

FULL SYNTHETIC

0W 40
ENGINE OILS

FORMULATIONS

E – TEXTBOOKS
İNDEX
0W – 40

FULL SYNTHETIC

ENGINE OILS

FORMULATIONS AND PRODUCTION PROCESSES

1 – 0W - 40 API CF – 4 / CF / SJ FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 1

2 – 0W - 40 API CF – 4 / CF / SJ FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 2

3 – 0W - 40 API CF – 4 / CF / SJ FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 3

4 – 0W - 40 API CG – 4 / SL FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 1

5 – 0W - 40 API CG – 4 / SL FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 2

6 – 0W - 40 API CG – 4 / SL FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 3

7 – 0W - 40 API SL / CF FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 1

8 – 0W - 40 API SL / CF FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 2

9 – 0W - 40 API SL / CF FULL SYNTHETIC ENGINE OIL

FORMULATION AND MANUFACTURING PROCESS – 3


LUBRICATING OIL FORMULATIONS ENCYCLOPEDIA

FULL SYNTHETIC

0W - 40

ENGINE OILS

PRODUCTIONS

SOLVERCHEM PUBLICATIONS
1

0W – 40 API CF – 4 / CF / SJ
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 1
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 7.20

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 6

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 4 ) 46.50

6 BASE OIL ( PAO - 6 ) 25

7 BASE OIL ( ESTEREX A51 ) 15

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.
2

0W – 40 API CF – 4 / CF / SJ
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 2
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 7.70

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 6.5

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 4 ) 55.5

6 BASE OIL ( PAO - 6 ) 30

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.
3

0W – 40 API CF – 4 / CF / SJ
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 3
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 7.70

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 7

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 4 ) 85

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.
4

0W – 40 API CG – 4 / SL
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 1
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 9.5

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 6

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 6 ) 84.20

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.
5

0W – 40 API CG – 4 / SL
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 2
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 9

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 7

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 4 ) 83.70

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.
6

0W – 40 API CG – 4 / SL
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 3
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 9.70

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 7.5

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 4 ) 82.5

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.
7

0W – 40 API SL / CF
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 1
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 7.7

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 7

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 4 ) 65

6 BASE OIL ( PAO - 6 ) 20

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.
8

0W – 40 API SL / CF
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 2
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 7.70

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 7

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 4 ) 75

6 BASE OIL ( PAO - 6 ) 10

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.
9

0W – 40 API SL / CF
FULL SYNTHETIC ENGINE OIL
PRODUCTION PROCESS – 3
NO W/W
INGREDIENTS
1 ENGINE OIL PERFORMANCE ADDITIVE PACKAGE 7.70

2 VISCOSITY INDEX IMPROVER ( FORMULA 1 ) 6

3 ANTIFOAM AGENT 0.10

4 POUR POINT DEPRESSANT ( PPD ) 0.20

5 BASE OIL ( PAO – 6 ) 87

TOTAL 100

PROCESS: Charge base oils in the process tank. Start to mix at


constant 60 – 70 revolutions per minute ( rpm ) and heat until 60 – 80 C.
Add viscosity index improver during stirring. Add pour point
depressant and antifoam agent during constant mixing and
temperature then mix well. Add performance additive then mix.
Continue stirring for about 2 hours. Then, take three samples from
above, middle and bottom and check values. Homogenous and values is
enough, process is completed.
NOTE: In the above manufacturing process, viscosity can be
adjusted with base oils and viscosity index improver amounts.

NOTE: Rpm and temperature in this production is important. It must


remain constant throughout the production.

NOTE: Standards of engine oils is adjustable according to some


countries.

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