DeltaV Product Data Sheet
January 2013 – Page 1 DeltaV Predict and DeltaV PredictPro
DeltaV™ Predict and DeltaV™
PredictPro
Powerful model predictive control and optimization available in every DeltaV system.
Improve product quality by reducing Introduction
variability.
Obtain greater throughput, reduced variability, and
increased profitability by using DeltaV™ Predict and
Increase profitability by operating closer to DeltaV™ PredictPro to implement multivariable model
process constraints and limits. predictive control strategies. DeltaV Predict and
PredictPro use the power of dynamic matrix control to
Save time using automated model easily address process interaction and difficult dynamics.
Since DeltaV Predict and PredictPro are fully embedded in
development. the DeltaV system, you may use pre-engineered
components and function blocks to quickly develop your
Test control application and train operators multivariable control strategies, validate, test and deploy.
with off-line MPC simulation. These powerful control applications are also designed to
be used with your existing control system, connecting
either serially or by OPC.
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DeltaV Product Data Sheet
January 2013 – Page 2 DeltaV Predict and DeltaV PredictPro
Benefits Product Description
Improve product quality by reducing variability. DeltaV Predict
The multivariable, model predictive control (MPC) DeltaV Predict offers you an entirely new approach to the
technology used by DeltaV Predict/Pro automatically implementation of model predictive control. Using the
accounts for process interactions and difficult process DeltaV Predict MPC Function Block, you can implement
dynamics. DeltaV Predict/Pro easily handles excessive multivariable model-based control strategies much easier
deadtime, long time constants, inverse responses, and than with traditional PID-based tools. Testing of the
loop interactions. Through these advanced control process to develop the model used by DeltaV Predict is
techniques, the variability in key process variables may be fully automated. Control design and implementation may
dramatically reduced. be done in a fraction of the time required for traditional
techniques.
Increase profitability by operating closer to
process constraints and limits. As a result of the Unlike many traditional control techniques, DeltaV Predict
reduced process variability provided by DeltaV Predict, it is designed to provide good control performance, even
may be possible to increase throughput when plant when the process gain and dynamics change with
production is limited by one or more process constraints. throughput and operating conditions. This robust control
Reduced process variability allows for optimal control design minimizes or entirely eliminates the need to
performance without increased risk of violating operating periodically recommission the controller.
constraints. Using the embedded optimizer feature of
DeltaV PredictPro, throughput may be automatically
increased to maintain the plant at one or more constraint
limits. The full power of an embedded optimizer (linear
program or LP for short) in PredictPro allows even the
most complex units to be operated at peak profitability.
Save time using automated model development.
The easy-to-use identification approach of DeltaV
Predict/Pro automates the development of the process
model used in model predictive control. In most cases, all
you need to do is identify the necessary controlled and
manipulated variables that will be used. Process testing
and collection of the process data are performed
automatically. Based on this information, the process
model and associated multivariable controller may be
automatically generated.
DeltaV Predict implementation with Function Blocks
Test control application and train operators with
off-line MPC simulation. Before you commission
MPC, it is possible to test and train operators on this new The DeltaV Continuous Historian automatically collects
way of operating your process. Using the simulation data on the inputs and outputs used by the MPC Function
capability provided with DeltaV Predict/Pro, you might Block. DeltaV Predict will automatically perform the
observe the response to setpoint and load disturbances. process testing necessary to develop the process model.
The data collected during the process testing can be
The process model used for developing the MPC block easily viewed, and any anomalous data may be eliminated
may also be used to simulate the process in order to test using easy graphical tools. By selecting the optional expert
the control strategy. The same displays and operator mode, DeltaV Predict allows the resulting process models
interfaces that will be used for the plant may be used with to be viewed and edited. The MPC controller is
this simulation capability. Using DeltaV Simulate, your automatically generated from the process model and
operators can become completely familiar with the control subsequently downloaded to the MPC Function Block in
operation before it is commissioned in your plant. the DeltaV Controller.
DeltaV Product Data Sheet
January 2013 – Page 3 DeltaV Predict and DeltaV PredictPro
With DeltaV Predict, you will receive graphical
components that make creating your MPC operator
interface as easy as for PID. Through this interface, your
operator may easily interact with the MPC strategy. The
predicted values of controlled and constraint parameters
are automatically displayed on the historic trends
contained in these views.
DeltaV PredictPro
DeltaV PredictPro greatly extends the features and
functionality of DeltaV Predict allowing for much larger
dynamic control matrices, enhanced input status handling
with simulation, embedded LP optimization, and other
advanced algorithm options.
Larger Size. As of DeltaV v8.1 you can build PredictPro
MPC controllers large enough to handle up to 40 process
inputs and 80 process outputs. Any combination of
Easily view and validate process models.
controlled and constraint variables totaling 80 or fewer,
A simulation environment is also provided with DeltaV and any combination of manipulated and disturbance
Predict. Using this environment, you can easily test your variables totaling 40 or fewer may be used. With a 40x80
model predictive control strategies at up to 100 times controller you can take on larger process units or even
faster than real-time before putting them in control of your multiple smaller units using a single optimized control
live process. strategy. Expert users have the option to use advanced
modeling tools such as step response editing,
prioritization, confidence intervals, and the ability to copy
DeltaV Predict Specifications and paste responses between models.
MPC Function Block with 1 Manipulated Variable
Embedded LP Optimizer. DeltaV PredictPro contains its
Process Outputs own embedded linear program for optimizing even the
1 controlled variable and up to
most complex control applications.
4 constraint variables.
Process Inputs Choosing the optimal combination of set points across
1 manipulated variable and up
several independent loops can be extremely difficult for
to 4 disturbance variables operators, especially when operating conditions are
Approximately 0.1% per MPC changing.
Controller loading
for a 1 second function block.
The embedded optimizer within PredictPro gives you the
execution rate. ability to automatically push the process toward an
MPC Function Block with up to 4 Manipulated Variables economically optimal solution based on energy and feed
costs and product values, while simultaneously respecting
Process Outputs Total of 8 with a maximum of constraints.
4 controlled variables and 4
constraint variables
Process Inputs Total of 8 with a maximum of
4 manipulated variables and 4
disturbance variables
Controller loading 0.3% to 2% per MPC function
for a 1 second block depending on the
execution rate. number of inputs and outputs
The MPC Function Block supports execution rates as fast
as one second. This fast execution allows DeltaV Predict
to be used even for regulatory control in processes far too
fast for other MPC solutions. Embedded LP Optimizer produces best economic results.
DeltaV Product Data Sheet
January 2013 – Page 4 DeltaV Predict and DeltaV PredictPro
Enhanced Status Handling. Larger MPC controllers
DeltaV PredictPro Specifications
require more advanced means of handling invalid
parameters in order to keep running. PredictPro can be MPCPro Function Block with maximum of 40 MV’s
configured to allow continued control with simulated
values when input statuses are bad or uncertain or when Process Outputs Total of 80 (Controlled or
manipulated variables are not available. constraint variables).
PredictPro has the ability to simulate variables between Process Inputs Total of 40 (Manipulated and
samples when using sampled inputs from an analyzer or disturbance variables).
other non-continuous measurement. PredictPro can also
be configured to use simulated inputs if the input freezes MD Controller Less than 1% per MPCPro
and its status goes to constant. Timers are used to loading for a 1 function block for a 10x10
prevent continuous use of simulated inputs over extended second execution matrix
periods of time.
MD Controller Less than 4% per MPCPro
Enhanced status handling features coupled with the ability loading for a 15 function block for a 20x20
of PredictPro to read device health status from intelligent second execution matrix
instruments means that your MPC application will be able
to achieve the maximum possible service factor while MD Controller Less than 10% per MPCPro
improving your plant economics. loading for a 30 function block for a 40x80
second execution matrix
Advanced MPC Algorithm Options. Advanced MPC rate
features are available in v12.3 and later using the
MPCPlus function block. These advanced features MPCPlus Function Block with maximum of 20 MV’s
include:
Process Outputs Total of 80. (Controlled or
• Non-linear MPC with on-line gain scheduling and constraint variables)
deadtime adjustments
• On-line tuning with non-linear CV weighting Process Inputs Total of 40 (Manipulated and
• Enhanced move plan calculations and display disturbance variables).
• Enhanced LP optimization with CV preferred Maximum 20 MV’s.
settling values (PSVs), integrator balancing, and
dynamic move coordination Application or Recommend maximum of 40
ProfessionalPlus MV’s per application station.
The MPCPlus block advanced calculations require workstations only
additional computations which are currently only available (not available on
on DeltaV ProfessionalPlus or Application workstations. controller)
MPC redundancy is available for Application workstations.
Licensing
Interface To Other Control Systems
DeltaV Predict and PredictPro is licensed “system wide”
by manipulated variables (referred to as MV’s or MPC DeltaV Predict and PredictPro can be used in conjunction
Outputs). Licenses for MPC Outputs may be ordered and with control systems platforms other than DeltaV. Any
accumulated in the DeltaV system database. This total DCS or PLC architecture that offers either serial (modbus)
number of MPC Outputs is then decremented whenever or OPC communications can benefit from improved control
you choose to implement an MPC function block. If you performance offered by model predictive control.
use a function block with 2 MPC Outputs, then two outputs
will be subtracted from your system-wide total. If you then For OPC communications, DeltaV Predict/PredictPro use
use another function block with three MPC Outputs, the OPC v2.0 spec compliant DeltaV OPC server which is
subtract three more, and so on. available as a separate item.
No license is required for single MV MPC blocks; that is, When using Predict/PredictPro on a DeltaV control
MPC blocks with only one output is standard and, as such, system, no communications interface is required.
requires no licensing. No subtraction from the system-wide
total will be made in this case.
The system wide MPC output licenses may be applied to
Predict or PredictPro applications interchangeably.
DeltaV Product Data Sheet
January 2013 – Page 5 DeltaV Predict and DeltaV PredictPro
Predict/PredictPro Comparison
DeltaV PredictPro
Feature DeltaV Predict
MPCPro MPCPlus
Minimum DeltaV release required v5.3 v7.2 V12.3
Licensing required for single NONE NONE NONE
manipulated parameter version
Maximum number of process inputs 8, a maximum of 4 Disturbance, 40, any combination of 40, maximum 20
supported and 4 Manipulated parameters. MVs and DVs MV’s
Maximum number of process outputs 8, a maximum of 4 disturbances 80, any combination of 80, any combination
supported and 4 manipulated parameters. control + constraint of control + constraint
parameters parameters
Executes in the DeltaV Controller YES YES NO
Executes in the Application or ProPlus V6.3.2 or later YES YES
station
Fastest execution speed 1/second 1/second 1/second
Optimization support Constraint Pusher, one Embedded Linear Embedded LP with
optimized parameter Program (LP) Optimizer PSV and dynamic
move coordination
Maximum number of optimization N/A 5, one predefined for 5, one predefined for
objective functions per controller common applications. common applications.
Applications can access optimization N/A YES YES
cost through OPC
Automated Testing of process for model YES YES YES
development
FIR and ARX models identified YES YES YES
Verification of Step Response YES YES YES
Model may be created using data from YES YES YES
DeltaV historian
Model creation from data file import YES, v6.3.2 and later YES YES
Simulation environment provided for YES YES YES
testing control off-line
Option to continue MPC control on loss NO YES YES
of process input or output
Sampled analyzer support for process NO YES, input simulated YES, input simulated
input between samples between samples
MPC dynamos for DeltaV operator YES YES YES
interface
MPC Operate application to examine YES YES YES
control/view future prediction,
diagnostics
Non-linear MPC with gain / deadtime NO NO YES
scheduling
On-line POE / POM tuning with non- NO NO YES
linear CV weighting
Enhanced move plan calculations and NO NO YES
display
DeltaV Product Data Sheet
January 2013 – Page 6 DeltaV Predict and DeltaV PredictPro
Ordering Information
For DeltaV v6.3 and later Model Number
DeltaV Predict/PredictPro, 1 MPC Output—Unlimited usage Standard
DeltaV Predict/PredictPro, 2 MPC Outputs VE3152S002
DeltaV Predict/PredictPro, 5 MPC Outputs VE3152S005
DeltaV Predict/PredictPro, 10 MPC Outputs VE3152S010
DeltaV Predict/PredictPro, 20 MPC Outputs VE3152S020
Prerequisites
DeltaV v5.3 or later is required for DeltaV Predict.
DeltaV v7.2 or later is reqruied for DeltaV PredictPro.
DeltaV v12.3 or later is required for DeltaV PredictPro
MPCPlus function block.
MD Controller or larger for controller based
applications. A DeltaV Application station or DeltaV
ProPlus Station for workstation based applications.
A DeltaV ProfessionalPLUS Station or Professional
Station is required to configure DeltaV Predict or
PredictPro.
For operator training or offline development and
testing, the MPC function block may also be executed
in a single PC or networked offline system using
DeltaV Simulate or Simulate Multi-node.
To locate a sales office near you, visit our website at: For large power, water, and wastewater applications
[Link]/DeltaV contact Power and Water Solutions at:
Or call us at: [Link]
Asia Pacific: 65.6777.8211 Or call us at:
Europe, Middle East: 41.41.768.6111 Asia Pacific: 65.6777.8211
North America, Latin America: +1 800.833.8314 or Europe, Middle East, Africa: 48.22.630.2443
+1 512.832.3774 North America, Latin America: +1 412.963.4000
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The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be
construed as warrantees or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed
by our terms and conditions, which are available on request. We reserve the right to modify or improve the design or specification of such products at any time
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