(C.K.
PITHAWALA COLLEGE OF
ENGINEERING & TECHNOLOGY
SURAT)
A Report On-
MULTI PURPOSE PNEUMATIC CUTTING
PUNCHING & BENDING COMBINE MACHINE
Under subject of
DESIGN ENGINEERING – II B
B. E. III, Semester – VI
Mechanical Engineering
Submitted by:
Group:
Sr Name of student Enrolment No.
1. Gamit Diaman Devendrabhai 190093119005
2. Gamit Sahel Mukeshbhai 190093119006
3. Shah Dhruvil Daxeshbhai 190093119024
4. Joshi Chintan Abhishekbhai 190090119035
5. Vagh Naitik Jitendrabhai 190093119045
MR. CHINTAN R. PATEL
(Faculty Guide)
Dr. KALPESH D. MANIYA
(Head of the Department)
Academic year
(2020-2021)
INDEX
TITLE
1 INTRODUCTION
2 AEIOU SUMMARY
3 EMPATHY MAPPING CANVAS
4 IDEATION CANVAS
5 PRODUCT DEVELOPMENT CANVAS
6 LEARNING NEED MATRIX
7 PROJECT DESIGN
8 BASIC COMPONENTS
9 COST TABLE
10 FUTURE SCOPE
1. INTRODUCTION
Sheet metal is simply a metal formed into thin and flat pieces. It is one of the
fundamental forms used in metal working and can be cut and bent into a variety of different
shapes. Countless everyday objects are constructed of the material. Thicknesses can vary
significantly, although extremely thin thicknesses are considered foil or leaf, and pieces thicker
than 6 mm (0.25 inch) are considered plate but maximum 3 mm thicker pieces can be cut.
Sheet metal also has applications in car bodies, airplane wings, medical tables, roofs for
buildings (Architectural) and many other things. Sheet metal of iron and other materials with
high magnetic permeability, also known as laminated steel cores, has applications in
transformers and electric machines. There are three primary procedures in Layout. They are
Parallel, Radial, and Triangulation. The major aim of experiment is to design and development
of multipurpose pneumatic sheet fabrication process like, cutting, bending and punching.
2. AEIOU SUMMARY
Activities
Environment
Interactions
Object
Users
Activities
Activities
1) Machine setup
2) Sheet load on machine
3) Cutting operation
4) Punching operation
5) Bending operation
Environment
1) Clean the research area
Interactions
1) Interaction with worker
2) Internal conversation between supervisor and workers
Object
1) Cutting tool
2) Punching tool
3) Sheet metal
4) Double acting cylinder
5) Pressure gauge
Users
1) Workers
2) Supervisor
3) Manager
4) Inspection manager
[Link] MAPPING
User
Stakeholders
Activities
Story Boarding
1. Happy story
2. Sad story
3. Happy story
4. Sad story
User
1. Workers
2. Supervisor
3. Inspection engineer
4. Manager
Stakeholders
1. Sheet cutting industries
2. Punching industries
3. Boiler industries
Activities
1. Machine setup
2. Sheet load on machine
3. Cutting operation
4. inspection Manager
Story Boarding
Happy story:
After visit we research about this problem we find the solution. The
pneumatic cylinder arrange in the cutting machine and consist cutting tool,
bending tool & punching tool etc. And make the design. These solutions say
to workers. Hence workers are happy.
Sad story:
We go to the GIDC area in sheet cutting industries there we meet their
workers and discuss about the operation and working etc. and their one
worker kishorbhai take sheet and go for punching other section and
kishorbhai say this problem and he was sad.
Happy story:
He gives good compliments of our solution. We are so happy
for manager compliments of our solution.
Sad story:
He said sometime I can’t achieve my production target because of
material handling for different operations.
4. IDEATION CANVAS
People
Activities
Situation/Context/Location
Props/Possible Solutions
People
1. Students
2. Workers
3. Supervisor
4. Inspection engineer
5. Manager
Activities
1. Machine setup
2. Sheet load on machine
3. Cutting operation
4. Punching operation
5. Production of desired components
6. inspection
Situation/Context/Location
1. Automobile industries
2. Sheet cutting industries
3. Punching industries
4. Boiler industries
5. Tools industries
Props/Possible Solutions
Problem
1. Time consuming
2. Individual operation
Solution
1. Cutting, bending & punching operation on single machine.
5. PRODUCT DEVELOPMENT CANVAS
Purpose
People
Product Expenence
Product Function
Product Features
Components
Customer Revalidation
Reject/Redesign/Retain
Purpose
1. Combined operation
2. Less time
3. High accuracy
People
1. Students
2. Workers
3. Supervisor
4. Inspection engineer
5. Manager
Product Function
1. Cutting operation
2. Punching operation
3. Bending operation
Product Features
1. Sustainable
2. Less time
3. Low costly
Components
1. Cutting Tool
2. Punching Tool
3. Sheet Metal
4. Double Acting Cylinder
5. Bending Tool
6. Pressure gauge
6. LEARNING NEED MATRIX
Purpose/Product concept
Tools/Methods/Theories/Application process
Application standards and Design specification /Principle & Experiments
Software / Simulation / Skill /Mathematical Requirement
Component materials criteria (Exploration - varieties
/ Testing Requirements)
Purpose/Product concept
[Link] cutting, punching & bending machine
Tools/Methods/Theories/Application process
Stage-1
1. Research about combined operation
2. Check the design cutting machine
Stage-11
1. Tools arrangement
2. Flexibility arrangement
3. Computer graphics
Application standards and Design Specification /Principle
&Experiments
Stage-1
1. Flexible manufacturing principle fixing principle
Stage-11
1. Design specification
2. Tools standard
3. ASME standard
Software / Simulation / Skill /Mathematical Requirement
Stage-1
1. 2D modeling
2. Image processing
Stage-11
1. 2D modeling
2. Image processing
Component materials criteria (Exploration-
varieties/Testing Requirements)
Stage-1
1. List of material
2. Avaibility of material in market
Stage-2
1. Material testing as per application
2. Cost comparision
7. PROJECT DESIGN
8 BASIC COMPONENTS
1) DOUBLE ACTING CYLINDER:-
The pneumatic cylinder is a
device that has been mechanically engineered to produce force (in linear
motion) from compressed gas. they are also known as air cylinders. the air
cylinders come in various appearances and sizes and are meant to perform
different functions depending on the rising needs of the market
2) SOLENOID VALVE:-
The magnetic field exerts a force
on the plunger. as a result, the plunger is pulled toward the center of the coil
so that the orifice opens. this is the basic principle that is used to open and
close solenoid valves. A solenoid valve is an electromechanical actuated valve
to control the flow of liquids and [Link] this project solenoid valve will to
control air flow and maintain the air pressure. Solenoid valves are the most
frequently used control elements in fluidics.
3) CUTTING BLADE, PUNCHING TOOL, BENDING TOOL
1) CUTTING TOOL 2) BENDING TOOL 3) PUNCHING TOOL
4) CONNECTING ROD:-
Usually connecting rod is used to connect
to two mechanical component to transmit the power or motion. In this
project we used the connecting rod to connect the shear cutter with
piston rod. This connecting rod is removable and have light weight
5) SLIDER:-
In this project the slider is used to move the piston-
cylinder one end to another end. The slider is supported by the four pillar of
cast iron. The slider can be lock and unlock. The Piston cylinder is joined with
this slider, by nut & bolt.
6) AIR COMPRESSOR:-
An air compressor is a device that converts power
(using an electric motor) into potential energy stored in pressurized air.
Voltage 230V
Power 1.5KW
Pressure 8 Bar
Tank capacity 24 liter
[Link]
SR.N COST OF
PART LIST
O. PART
01 1464 Rs(36.6kg)
Raw material (CI rods) scrap value:- 40Rs/kg
02 Welding Electrode (5Rs/piece) 100 Rs
03 Amery Paper 40 Rs
04 140 Rs
Cutter (4 piece)
05 Slider channel (2 piece of 4 ft. ) 360 Rs
06 Slider wheel (7Rs/ piece) 84 Rs(12 piece)
07 Nut & Bolt (size 6 mm diameter) 18 piece 115Rs
08 Wooden table (10 ft.) 400 Rs
09 Cutting Blade (HSS) 2400 Rs
10 CI angle +(30 mm cross section) 4 piece 230 Rs+130
11 Nut & bolt (10 piece) 60 Rs
12 CI plate (5 mm thick & 3 ft.) 230 Rs
13 Solenoid Valve 430 Rs
14 Piston-cylinder assembly(size 80 X 125 mm) 2040 Rs
15 Pipe (6X8) 125 Rs
16 Port plug (5 piece) 150 Rs
17 TOTAL COST 8500 Rs
10 FUTURE SCOPE:-
1) This multipurpose pneumatic device operated by compressed air, It can be make
the same design of hydraulically operated which can produce more force (in ton).
So, that it can fulfill the limitation of pneumatically operated device.
2) The slider mechanism can be converted into chain slider mechanism or bearing
slider mechanism.
