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Perkins M300C Marine Engine Overview

The document describes the 1106 Series marine propulsion engine from Perkins Engines Company. It provides details on the engine specifications, features, benefits, control panels, installations, testing, manufacturing facilities, and includes images. The 1106 engine offers peak torque at 1400 rpm, is CCNR2 and IMO2 compliant, and is tailored to customer needs with dependable power and a lifetime of low cost.

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Alfonso Rivas
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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0% found this document useful (0 votes)
199 views27 pages

Perkins M300C Marine Engine Overview

The document describes the 1106 Series marine propulsion engine from Perkins Engines Company. It provides details on the engine specifications, features, benefits, control panels, installations, testing, manufacturing facilities, and includes images. The 1106 engine offers peak torque at 1400 rpm, is CCNR2 and IMO2 compliant, and is tailored to customer needs with dependable power and a lifetime of low cost.

Uploaded by

Alfonso Rivas
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

1106 Series Marine Propulsion Engine

Sales Pack

Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’

Page 1
Contents

Proprietary Information of Perkins Engines Company Limited 2012


All Rights Reserved. Perkins Confidential ‘Green’

Page 2 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Introduction: 1106 Marine Propulsion Engine

 Peak Torque at 1400 rpm


 CCNR2 & IMO2 Compliant
 World Class Manufacturing Facilities
 Flexible Product Offerings – Tailored to Your Needs
 Dependable Power
 Designed to be Productive
 A Lifetime of Low Cost
 Global Coverage, Local Support.

Page 3 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Features
 Common Rail Fuel System
 Electronic Engine Control

 4 Valves per Cylinder

 Crankcase Ventilation System

 Glow Plugs to Aid Starting in Cold Weather

 BV Type Approval

 Gear Driven Sea Water & Jacket Water Pumps

 2 Cooling Options: Keel or Heat Exchanger

 Factory Fitted Gearboxes

 Typical Factory Fitted Options:

Bilge Pumps, Secondary Alternators, Duplex Filters, Dual Wall Fuel Lines
etc.

Page 4 Proprietary Information of Perkins Engines Company Limited 2013


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Benefits
 One Source Supply
 Low Emissions
 Ease of Installation, 622 mm Centres
 Long Service Intervals – 500 Hours
 Outstanding Fuel Economy & Maximum Performance
 Peak Torque @ Industry Leading 1400rpm
 Ensures Maximum Response @ Low rpm & less time to ‘plane’
 Low Heat Rejection
 Clean, Quiet & Smooth Operations
 Biodiesel Use up to B20 & Kerosene (JP8) Approved
 Designed for Fail-safe Operation

Page 5 Proprietary Information of Perkins Engines Company Limited 2013


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Specifications

Configuration Inline 6 cylinder


Bore x Stroke 105 mm x 127 mm
Displacement 6.6 L
Rated Speed 300 hp @ 2400 rpm
250 hp @ 2400 rpm
216 hp @ 2400 rpm
190 hp @ 2100 rpm
Oil Change Interval 500 hr
Rotation (flywheel end) Counter Clockwise
Aspiration Turbocharged Aftercooled
Governor Electronic

Page 6 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Control Panels

 Main Station Control Panel

 Mini Marine Power Display

Page 7 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Features & Benefits: Main Station Control Panel
Features:
 Tach/Hr Meter with Integral Fault Code Display
 Oil Pressure, Water Temperature & Volt Gauge as Standard.
 Warning & Diagnostics Lamps
 Audible Alarm
 Panel On/Off Switch
 Crank Switch
 Stop Button
 10 Position Dimmer
Benefits:
 Common Look & Feel to Existing Main Station Panel with Increased Functionality
 Dimensionally the Same as Existing Main Station Panel, Ideal for Re-Power
 12 or 24 Volt Operation from Same Panel
 Provision for Additional Factory Supplied Gauges to be Installed e.g. Fuel Rate, Exhaust Temp
etc.
 IP 65 Rated from Front Facia, Switches/Gauges IP67 Rated
 All Gauges Can be Removed from Panel for Custom Mounting

Page 8 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Features & Benefits: Mini Marine Power Display
Features: J1939 Engine Parameters:
 Single Engine Support  Engine Speed
 Displays Engine Parameters & Fault Codes  Percent Load
with Audible Alarm  Engine Hours
 5 Display Screens  Fuel Rate
 High Resolution Display 320 X 240 DPI  Fuel Pressure
 Transflective Screen Improves Readability by  Fuel Temperature
Reflecting More or Less Light Conditions as
 Oil Pressure
Ambient Light Changes
 Boost Pressure
 Display Brightness Fully Adjustable
 Coolant Temperature
 Operates on 12 or 24 Volt Systems
 Engine Diagnostic & Events
 Supports Several Languages
 Inlet Manifold Air Temperature
 IP 67 Rated from Front Facia
 Battery Voltage
 Engine Totals- Current & Trip
 Transmission Oil Pressure

Page 9 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Features & Benefits: Installations
 Fuel Systems
 Options for SOLAS Requirements
 Double Wall High Pressure Fuel Lines
 Primary/Secondary Fuel Filters Mandatory
 Single/Duplex Filter Options
 Starting System
 Single/Twin Starters
 12 or 24 Volts Electric & Air Start Options
 Must Use Factory Options for Primary & Secondary Fuel Filters
 B20 Biofuel

Page 10 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Improved Glow Plug Design

The New Glow Plugs


Heat to 850° C (1560° F)
in Four Seconds,
Providing
More Immediate Cold
Starting Performance.

Page 11 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Heat Exchanger- Fresh Water Circuit

Page 12 Proprietary Information of Perkins Engines Company Limited 2013


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Heat Exchanger- Sea Water Aftercoler (SWAC)

Page 13 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Durability Testing
 Rigorous Endurance Testing
 Proven Industrial Core Engine Heritage
 Over 5000 Hours of Field Follow with Over 3000
from One Application
 Specialised Tests Include:
• Thermal Abuse
• Cold Start Qualification
• Head / Block Structure
• Emissions Certification
• 100 Hour Marine Society Witness Test

Page 14 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing facility - Peterborough

 Headquarters for Perkins Engines Company


Limited
(including Perkins Shibaura Engines Limited)

 Engine range manufactured:


400, 1100 and 1200 Series

 Capacity to build 500,000 engines per annum

 128.16 acres site


(1,847,000ft 2 covered manufacturing site)

 Employees: approximately 2,500

Page 15 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing facility - Wimborne

 Wimborne Marine Power Centre

 Engine range manufactured:


400, 1000, 1100 and 1200 Series

 Capacity to build 6,000 engines per annum

 1.84 acres site


(80,000ft 2 covered manufacturing site)

 Employees: approximately 115

 Classification Society Approved Works: ABS,


BV, DNV, GL, LRS

Page 16 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing and Assembly Quality
Exclusively Produced at the Wimborne
Marine Power Center in the UK

 Caterpillar Production System (CPS)


Process to Achieve Best-in-class for
Quality, Speed, Safety & Cost.

 On-site Testing of Every Engine


Ensuring 100% Quality Check

Page 17 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing and Assembly Quality

The Assembly Line Utilises a Flow


Process with Standard Procedures, which
are Followed by Teams of Multi-skilled
Workers.
 Demand Flow Technology allows
Flexibility in Volume & Mix of Product.
 CPS Standardised Work Sheets with In
Process Verification.
 Cross Trained, Highly Experienced
Assemblers can "Flex" from Station to
Station as Required.

Page 18 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing and Assembly Quality
Quality Control Practices have Long Been Built into the Caterpillar Manufacturing Process
 CPS Audits on:
• Safety
• Waste Reduction
• Standard Work
• 5S
 6 Sigma Problem Resolution Process
 “Stop to Fix" Policy Utilising "Andon" Lights
 Daily Process Improvement Dialogues
 Continuous Improvement Card Process

Page 19 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Global Support

Repair & Maintenance Product Support Services Parts & Component


Support

Page 20 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Worldwide Coverage

Page 21 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Competitive Analysis

Perkins

John Deere

Cummins

Page 22 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Competitive Analysis- Measurements

Perkins

John Deere

Cummins

982 mm
841mm

841 mm
994 mm
1159mm

1714 mm

1159 mm

1283 mm

Page 23 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Competitive Analysis
1106D Marine power Curves
1200

1000

M300C
800
M250C
Torque Nm

M216 &
600 190
FPT
N220

400

200

0
0 500 1000 1500 2000 2500 3000
Speed RPM

Page 24 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Summary/Highlights
 Provides Efficient & Reliable Power while Remaining
Compact in Size
 Operates Virtually Smoke-free Under Steady State Operation
as well as During Load Acceptance
 Improved Fuel Economy & Emissions Compliance
 Extended Service Life
 Reduced Maintenance Costs
 Lower Cost of Ownership
 Backed up by Perkins World Wide Support

Page 25 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Interactive

Specification Sheets

Perkins Marine Website Marine User Guides, Installation


Manuals and Drawings

Page 26 Proprietary Information of Perkins Engines Company Limited 2013


All Rights Reserved. Perkins Confidential ‘Green’
Page 27 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’

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