1106 Series Marine Propulsion Engine
Sales Pack
Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Page 1
Contents
Proprietary Information of Perkins Engines Company Limited 2012
All Rights Reserved. Perkins Confidential ‘Green’
Page 2 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Introduction: 1106 Marine Propulsion Engine
Peak Torque at 1400 rpm
CCNR2 & IMO2 Compliant
World Class Manufacturing Facilities
Flexible Product Offerings – Tailored to Your Needs
Dependable Power
Designed to be Productive
A Lifetime of Low Cost
Global Coverage, Local Support.
Page 3 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Features
Common Rail Fuel System
Electronic Engine Control
4 Valves per Cylinder
Crankcase Ventilation System
Glow Plugs to Aid Starting in Cold Weather
BV Type Approval
Gear Driven Sea Water & Jacket Water Pumps
2 Cooling Options: Keel or Heat Exchanger
Factory Fitted Gearboxes
Typical Factory Fitted Options:
Bilge Pumps, Secondary Alternators, Duplex Filters, Dual Wall Fuel Lines
etc.
Page 4 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Benefits
One Source Supply
Low Emissions
Ease of Installation, 622 mm Centres
Long Service Intervals – 500 Hours
Outstanding Fuel Economy & Maximum Performance
Peak Torque @ Industry Leading 1400rpm
Ensures Maximum Response @ Low rpm & less time to ‘plane’
Low Heat Rejection
Clean, Quiet & Smooth Operations
Biodiesel Use up to B20 & Kerosene (JP8) Approved
Designed for Fail-safe Operation
Page 5 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Specifications
Configuration Inline 6 cylinder
Bore x Stroke 105 mm x 127 mm
Displacement 6.6 L
Rated Speed 300 hp @ 2400 rpm
250 hp @ 2400 rpm
216 hp @ 2400 rpm
190 hp @ 2100 rpm
Oil Change Interval 500 hr
Rotation (flywheel end) Counter Clockwise
Aspiration Turbocharged Aftercooled
Governor Electronic
Page 6 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Control Panels
Main Station Control Panel
Mini Marine Power Display
Page 7 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Features & Benefits: Main Station Control Panel
Features:
Tach/Hr Meter with Integral Fault Code Display
Oil Pressure, Water Temperature & Volt Gauge as Standard.
Warning & Diagnostics Lamps
Audible Alarm
Panel On/Off Switch
Crank Switch
Stop Button
10 Position Dimmer
Benefits:
Common Look & Feel to Existing Main Station Panel with Increased Functionality
Dimensionally the Same as Existing Main Station Panel, Ideal for Re-Power
12 or 24 Volt Operation from Same Panel
Provision for Additional Factory Supplied Gauges to be Installed e.g. Fuel Rate, Exhaust Temp
etc.
IP 65 Rated from Front Facia, Switches/Gauges IP67 Rated
All Gauges Can be Removed from Panel for Custom Mounting
Page 8 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Features & Benefits: Mini Marine Power Display
Features: J1939 Engine Parameters:
Single Engine Support Engine Speed
Displays Engine Parameters & Fault Codes Percent Load
with Audible Alarm Engine Hours
5 Display Screens Fuel Rate
High Resolution Display 320 X 240 DPI Fuel Pressure
Transflective Screen Improves Readability by Fuel Temperature
Reflecting More or Less Light Conditions as
Oil Pressure
Ambient Light Changes
Boost Pressure
Display Brightness Fully Adjustable
Coolant Temperature
Operates on 12 or 24 Volt Systems
Engine Diagnostic & Events
Supports Several Languages
Inlet Manifold Air Temperature
IP 67 Rated from Front Facia
Battery Voltage
Engine Totals- Current & Trip
Transmission Oil Pressure
Page 9 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Features & Benefits: Installations
Fuel Systems
Options for SOLAS Requirements
Double Wall High Pressure Fuel Lines
Primary/Secondary Fuel Filters Mandatory
Single/Duplex Filter Options
Starting System
Single/Twin Starters
12 or 24 Volts Electric & Air Start Options
Must Use Factory Options for Primary & Secondary Fuel Filters
B20 Biofuel
Page 10 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Improved Glow Plug Design
The New Glow Plugs
Heat to 850° C (1560° F)
in Four Seconds,
Providing
More Immediate Cold
Starting Performance.
Page 11 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Heat Exchanger- Fresh Water Circuit
Page 12 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Heat Exchanger- Sea Water Aftercoler (SWAC)
Page 13 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Durability Testing
Rigorous Endurance Testing
Proven Industrial Core Engine Heritage
Over 5000 Hours of Field Follow with Over 3000
from One Application
Specialised Tests Include:
• Thermal Abuse
• Cold Start Qualification
• Head / Block Structure
• Emissions Certification
• 100 Hour Marine Society Witness Test
Page 14 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing facility - Peterborough
Headquarters for Perkins Engines Company
Limited
(including Perkins Shibaura Engines Limited)
Engine range manufactured:
400, 1100 and 1200 Series
Capacity to build 500,000 engines per annum
128.16 acres site
(1,847,000ft 2 covered manufacturing site)
Employees: approximately 2,500
Page 15 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing facility - Wimborne
Wimborne Marine Power Centre
Engine range manufactured:
400, 1000, 1100 and 1200 Series
Capacity to build 6,000 engines per annum
1.84 acres site
(80,000ft 2 covered manufacturing site)
Employees: approximately 115
Classification Society Approved Works: ABS,
BV, DNV, GL, LRS
Page 16 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing and Assembly Quality
Exclusively Produced at the Wimborne
Marine Power Center in the UK
Caterpillar Production System (CPS)
Process to Achieve Best-in-class for
Quality, Speed, Safety & Cost.
On-site Testing of Every Engine
Ensuring 100% Quality Check
Page 17 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing and Assembly Quality
The Assembly Line Utilises a Flow
Process with Standard Procedures, which
are Followed by Teams of Multi-skilled
Workers.
Demand Flow Technology allows
Flexibility in Volume & Mix of Product.
CPS Standardised Work Sheets with In
Process Verification.
Cross Trained, Highly Experienced
Assemblers can "Flex" from Station to
Station as Required.
Page 18 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Manufacturing and Assembly Quality
Quality Control Practices have Long Been Built into the Caterpillar Manufacturing Process
CPS Audits on:
• Safety
• Waste Reduction
• Standard Work
• 5S
6 Sigma Problem Resolution Process
“Stop to Fix" Policy Utilising "Andon" Lights
Daily Process Improvement Dialogues
Continuous Improvement Card Process
Page 19 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Global Support
Repair & Maintenance Product Support Services Parts & Component
Support
Page 20 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Worldwide Coverage
Page 21 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Competitive Analysis
Perkins
John Deere
Cummins
Page 22 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Competitive Analysis- Measurements
Perkins
John Deere
Cummins
982 mm
841mm
841 mm
994 mm
1159mm
1714 mm
1159 mm
1283 mm
Page 23 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Competitive Analysis
1106D Marine power Curves
1200
1000
M300C
800
M250C
Torque Nm
M216 &
600 190
FPT
N220
400
200
0
0 500 1000 1500 2000 2500 3000
Speed RPM
Page 24 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Summary/Highlights
Provides Efficient & Reliable Power while Remaining
Compact in Size
Operates Virtually Smoke-free Under Steady State Operation
as well as During Load Acceptance
Improved Fuel Economy & Emissions Compliance
Extended Service Life
Reduced Maintenance Costs
Lower Cost of Ownership
Backed up by Perkins World Wide Support
Page 25 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Interactive
Specification Sheets
Perkins Marine Website Marine User Guides, Installation
Manuals and Drawings
Page 26 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’
Page 27 Proprietary Information of Perkins Engines Company Limited 2013
All Rights Reserved. Perkins Confidential ‘Green’