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Design Specifications for Window Profiles

This document summarizes the design-related product characteristics of window and door profiles. It describes 1) rebate details like water collection chambers and upstand dimensions, 2) construction depth measurements of frames, posts, and casements, 3) stop design specifications such as heights, widths, and rounding, 4) profile wall thickness requirements, 5) gasket materials and placement, and 6) reinforcement and connection methods. It also briefly mentions glazing options, drainage/ventilation, fittings, chamber designs, and coating colors.
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0% found this document useful (0 votes)
95 views3 pages

Design Specifications for Window Profiles

This document summarizes the design-related product characteristics of window and door profiles. It describes 1) rebate details like water collection chambers and upstand dimensions, 2) construction depth measurements of frames, posts, and casements, 3) stop design specifications such as heights, widths, and rounding, 4) profile wall thickness requirements, 5) gasket materials and placement, and 6) reinforcement and connection methods. It also briefly mentions glazing options, drainage/ventilation, fittings, chamber designs, and coating colors.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

3D 01

02.1

DESIGN-RELATED PRODUCT CHARACTERISTICS

1 Rebate
Large water collection chamber; angular
glazing rebate with 4 mm upstand in the frame/casement

2 Construction depth
Frame: 76 mm
Post: 76 mm
Casement: 76 mm
Muntin: 76 mm

3 Stops
Stop height: 20 mm
Stop width: 14 mm

4 Stop design
All outer stops rounded with R = 20 mm
Inner casement stop rounded with R = 14 mm
Design glazing bar rounded with R = 14 mm

5 Profile wall thickness


Outer walls of the main profiles in accordance with
RAL-GZ 716/1, part 1 and 7
Inside walls according to constructive requirements

6 Gaskets
Outer stopper gaskets made of TPE or EPDM
All-round inner gasket made of TPE or
EPDM in the casement
All-round TPE or EPDM glazing gasket
on the weather side
TPE gasket in the glazing bar 11 Profile connection
3D01002.01

Frame and casement corner connection


7 Reinforcements by butt-welding
Maßstab 1:1 ( bzw. abhängig vom Ausdruck) Ausgabe: 01/2012

Galvanised steel profiles in accordance with RAL-RG 716/1, Posts, bars and muntins
part 1 and 7 through mechanical connection
Thermally separated galvanised steel, PUR composite
12 Chamber design
8 Glazing 4/5-chamber system in the frame and casement
All standard insulating glass panes for thermal and
sound insulation and burglary resistance 13 Colours
18 – 48 mm SALAMANDER-white homogeneous in mass
solid-coloured with long-life surface protection
9 Drainage / ventilation Standard decor films outside and inside
Via separate pre-chambers to the front or concealed down- Special decor films on request
wards RAL coating on request

10 Fittings
All standard one-handed fittings
for 16 mm Euro-groove and 13 mm groove centre position

34
Konstruktionsmerkmale
bE 01

DESIGN-RELATED PRODUCT CHARACTERISTICS 02.1

1 Rebate 2
Large water collection chamber; angular glazing rebate
3 8
with 4 mm upstand in the frame / casement
4 6

2 Construction depth
4
Frame: 92 mm
Post: 92 mm

3
Casement: 92 mm
3 1
3 Stops 9
4
Stop height: 20 mm
Stop width: 18 mm 5
6
10
4 Stop design 1
All outer stops chamfered at an angle of 15° 10
9 6 1
Inner casement stop straight

3
Glazing bar chamfered at 15°
Design variants possible 3
4
5 Profile wall thickness 7 6
5
Outer walls of the main profiles in accordance with
RAL-GZ 716/1, part 1 and 7
Inside walls according to constructive requirements
2
6 Gaskets
Stopper gasket, inner and central gasket, outer glazing gasket
11 Profile connection
fitted in the factory, made of TPE, weldable
Glazing bar gasket made of TPE Frame and casement corner connection by butt-welding
Gap dimension of the glazing 3.5 mm Posts, bars and muntins by mechanical connection
Gap dimension outer, inner and central stop 4 mm
12 Chamber design
7 Reinforcements 6-chamber system in the frame and casement
bE01002.01

Galvanised steel profiles in accordance with RAL-RG 716/1, 5-chamber system in the post / muntin
part 1 and 7 Maßstab 1:1 ( bzw. abhängig vom Ausdruck) Ausgabe: 01/2012

Thermally separated galvanised steel, PUR composite 13 Colours


SALAMANDER-white homogeneous in mass
8 Glazing solid-coloured with long-life surface protection
All standard insulating glass panes for thermal and BRÜGMANN-white homogeneous in mass
sound insulation and burglary resistance solid-coloured with long-life surface protection
Filling thickness from 24 - 60 mm Standard decor films outside and inside
Special decor films on request
9 Drainage / ventilation RAL coating on request
Via separate, large pre-chambers to the front
or concealed downwards

10 Fittings
All standard one-hand fittings for 16 mm
Euro-groove and 13 mm groove centre position

20
DESIGN-RELATED PRODUCT CHARACTERISTICS

15
1 Rebate
4
Large water collection chamber,
glazing rebate with 3 mm upstand in the frame/casement
6 11
9 9
2 Rebate
7
Smooth rebate for simple glazing and dowel fitting
7
3 Construction depth
Frame: 73 mm 1 16
Post/impost: 73 mm 12
NL-frame/post 115 mm
6 10 8

4 Construction depth
5
Casement: 73 mm, 80.5 mm, 84 mm
5
Casement muntins: 73 mm 9 13
2 6
5 Visible widths 1
118 mm to 165 mm 9
10 6

6 Stops 5
12
All stop widths: 12 mm / 12.5 mm 8
Stop height: 20 mm
16 16
7 Stop design 3

All outer stops chamfered at an angle of 25° 15


Inner casement stop straight
Glazing bars with 25° angle, with curved and round contour
for specific glass and filling thicknesses

8 Profile wall thickness 12 Drainage / ventilation


Outer walls of the main profiles in accordance with RAL GZ Via separate pre-chambers to the front or concealed down-
716/1 part 1 and 7 as well as DIN EN 12608, inner walls ac- wards
cording to constructive requirements
13 Fittings
9 Gaskets All standard one-handed fittings for 16 mm Euro-groove and
Outer stopper gasket made of TPE or EPDM 13 mm central axis position, attachment of the safety fittings
All-round inner gasket made of TPE or in steel
EPDM in the casement
All-round TPE or EPDM glazing gasket 14 Profile connection
on the weather side Frame and casement corner connection by butt-welding
TPE gasket in the glazing bar
15 Chamber design
10 Reinforcements 4- and 5-chamber system in accordance with static require-
Galvanised steel profiles according to static requirements ments
The same steel is used in the frame and casement for standard
design 16 Screw axes
Same screw axes for dowel hole drilling, steel attachment and
11 Glazing screw connection of posts
All standard insulating glass panes for thermal and
sound insulation and burglary protection up to 44 mm element
thickness
Straight glazing stop for gluing panes

Common questions

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Profile wall thickness choices adhere to industry standards such as RAL-GZ 716/1, part 1 and 7. This adherence ensures consistency, quality assurance, and the reliability of products, meeting stringent industry requirements for strength, durability, and performance under various stress conditions .

Color and coating options include homogeneous mass coloring in typical white shades like SALAMANDER-white, BRÜGMANN-white with long-lasting surface protection. Additional decor films or RAL coatings can be requested to meet specific aesthetic demands. These options not only enhance the visual appeal but also provide additional layers of protection against weathering effects .

The chamber design plays a critical role in both thermal and sound insulation as well as in enhancing the structural integrity of frames and casements. A 4/5-chamber system in frames and casements facilitates effective thermal separation and improves energy efficiency by minimizing heat transfer. Additionally, it supports load distribution and enhances overall stability .

The gaskets in the design-related products perform essential functions such as sealing gaps to prevent water and air ingress, providing weather resistance, and aiding in thermal and sound insulation. They are made from TPE (Thermoplastic Elastomer) or EPDM (Ethylene Propylene Diene Monomer), which are known for their durability and flexibility .

The glazing options significantly enhance the insulation properties by utilizing standard insulating glass panes, which provide thermal and sound insulation as well as burglary resistance. The filling thickness ranging from 18-48 mm or 24-60 mm allows for customization based on specific insulation requirements .

Construction depth, such as the 73 mm, 92 mm measurements provided, critically affects thermal and acoustic insulation by influencing the surface area exposed to environmental factors and the ability to accommodate additional insulating materials. Greater depths can allow for more comprehensive insulation layers, reducing heat and sound transfer, thereby enhancing energy efficiency and comfort levels .

Reinforcements in the design-related products are described as utilizing thermally separated galvanized steel and PUR composites following RAL-RG 716/1, part 1 and 7. The structural design includes the use of galvanized steel profiles according to static requirements to ensure strength and durability in both the frame and casement of the standard design .

The fittings serve a crucial role by allowing easy operation and adjustment of the frames and casements. They are based on standard sizes such as 16 mm Euro-groove and a 13 mm groove center position, ensuring compatibility and ease of installation or replacement within the international fitting systems framework .

The design incorporates drainage and ventilation systems through separate pre-chambers that guide water and air movement to prevent moisture accumulation and enhance air circulation. The systems are integrated either to the front or concealed downwards, ensuring that environmental factors like rain do not compromise the internal climate or structural integrity .

Outer stops are rounded with specified radii or chamfered angles to streamline aesthetics, reduce wind resistance, and ensure that seals remain tight, enhancing energy efficiency. Inner casement stops, typically straight or rounded, reinforce the structural integrity without compromising the seal's performance against the sash .

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