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Heat Treatment Process Quality Assurance

This document outlines the risk management process for heat treatment at MF Group of Industries. It details the potential failure modes of improper heat treatment temperature, including not achieving mechanical or metallurgical properties. Causes could be uncalibrated temperature indicators, thermocouples, or not following heat treatment cycles. Current controls include work instructions, training, calibration schedules, and temperature monitoring. The risk priority number is 80, determined by the likelihood, severity, and detection ratings. No additional mitigation actions are needed since the RPN is below 100.

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Rohit Vishwakarma
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308 views2 pages

Heat Treatment Process Quality Assurance

This document outlines the risk management process for heat treatment at MF Group of Industries. It details the potential failure modes of improper heat treatment temperature, including not achieving mechanical or metallurgical properties. Causes could be uncalibrated temperature indicators, thermocouples, or not following heat treatment cycles. Current controls include work instructions, training, calibration schedules, and temperature monitoring. The risk priority number is 80, determined by the likelihood, severity, and detection ratings. No additional mitigation actions are needed since the RPN is below 100.

Uploaded by

Rohit Vishwakarma
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

DOC NO:

DATE:
MF GROUP OF INDUSTRIES
RISK MANAGEMENT-CORE PROCESS –Quality Assurance
SUB PORCESS-HEAT TREATMENT RESPONISBILTY:HOD(QA)/Heat Treatment Manager

Process Name Heat treatment

Requirement Heat treatment is done as per the specified temperature

Potential Failure Mode Heat treatment is not done as per the specified temperature
may be high or low
Potential Effects of Failure 1. Mechanical properties not achieved(Hardness, Tensile
Strength ,Yield Strength,% elongation, Reduction area,
Impact strength)
[Link] properties not achieved(Microstructure and
macrostructure, grain size, delta ferrite)

Potential Causes of Failure 1. Temperature indicator are not calibrated


[Link](job & furnace) are not calibrated
[Link] treatment cycle was not followed
4. Unskilled work man.

Current Process Control Prevention 1. Technology sheet or work instruction.


[Link]/Process
3. Training is provided as per the training calendar.
4. Calibration as per schedule.
[Link] monitoring through Time-Temperature cycle graph
through job and furnace thermocouple.

Current Process Control Detection [Link] Log book


[Link] Sheet.
[Link] Audits and daily reviews
[Link] calendar
[Link] report
R.P.N(Risk Priority Number)<=100 S= 8 O= 2 D=5 R.P.N=80
R.P.N=Occurrence*Severity*Detection

Mitigation action Plan: if R.P.N is greater


than 100 or severity rating is greater than
8
Responsibility for implementation of
mitigation plan
Monitoring and effectiveness
PREPARED BY APPROVED BY CONTROLLED BY

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