Murphy - Controlador EMS 447 - Installation Instructions 1 PDF
Murphy - Controlador EMS 447 - Installation Instructions 1 PDF
Revised 10-04
Section 40
(00-02-0200)
Installation and Operation Instructions
Generic for All Versions. S449 Board Included
Please read the following instructions before installing. A visual inspection of this product for damage is recommended before installing.
It is your responsibility to have a qualified technician install the unit and make sure installation conforms with local codes.
GENERAL INFORMATION
EMS448
WARNING EMS447
EMS-94072N page 1 of 8
EMS447, EMS448 and S449 SPECIFICATIONS
EMS
EMS-94072N page 2 of 8
HOOKING UP THE EMS
WARNING: DISCONNECT ALL ELECTRICAL POWER BEFORE BEGINNING INSTALLATION AND STOP
ALL MACHINERY BEFORE PERFORMING THE HOOK UP. FOLLOW ALL INSTRUCTIONS.
EMS25CAS
25 14 GND
••••••••••••••
••••••••••••••
1 11 21 31 1 11 21 31
2 12 22 32 2 12 22 32
3 13 23 33 14 15 16 17 18 19 20 21 22 23 24 25 26 3 13 23 33
4 14 24 34 4 14 24 34
5 15 25 35 5 15 25 35
6 16 26 36 1 2 3 4 5 6 7 8 9 10 11 12 13 6 16 26 36
7 17 27 37 •••••••••••••• 7 17 27 37
8 18 28 38 •••••••••••••• 8 18 28 38
9 19 29 39 •••••••••••••• 9 19 29 39
••••••••••••••
10 20 30 40 10 20 30 40
EMS448 Models
Customer must provide conduit hole and make connections directly to the terminals (refer to “Section 2” of these instructions, separate document, or the detailed
located within the enclosure. Terminal designations, PIN and color codes depend sequence of operations provided with custom programmed unit). Optional S449-1
upon the EMS448 program. Specific wiring information is supplied with each unit relay output board can be used instead of S449-3 (standard with EMS448 models).
S449-1
Relay Output Board
31
32
33
34
35
36
37
38
39
40
OFF
AUTO
••••••••••••••
21
22
23
24
25
26
27
28
29
30
EMS448
TEST
1 11 21 31
Open 2 12 22 32
3 13 23 33
Enclosure 4 14 24 34
5 15 25 35
View 6 16 26 36
7 17 27 37
8 18 28 38
9 19 29 39
10 20 30 40
11
12
13
14
15
16
17
18
19
20
10
1
2
3
4
5
6
7
8
9
EMS-94072N page 3 of 8
INSTALLATION AND SET-UP
The following information is typical for operation of ALL First Time Set-up
EMS Series units. Specific requirements depend upon the
microprocessor program. CAUTION: MAKE SURE ALL S-NUMBERS HAVE
BEEN ADJUSTED OR VERIFIED TO YOUR APPLICATION
Operating the Interface BEFORE PLACING THE UNIT INTO OPERATION.
By using the three membrane buttons and the liquid crystal display, you can make
set-point changes, acknowledge alarms, and scroll through the display. The
The S-numbers and P-numbers (Set point numbers) allow you to customize
graphic below shows the display and buttons.
your EMS unit. Access to the S-numbers and P-numbers is password-protected.
● The ENTER (EXIT) button is used to Confirm a set-point, Get into and out The S-Numbers include operational variables such as Crank/Rest, Warm-
of a display and to Acknowledge alarms. up/Cooldown Times, Alarm and Shutdown points. You will also be able to
▲ The YES (INCREMENT) button is used to Scroll up the display, to Select configure the EMS mode of operation (Automatic or Manual) if applicable.
messages, and Increase values. The P-numbers are used for service acknowledgment and shutdown history.
A complete list including S-numbers and P-numbers, their description and access
▼ The NO (DECREMENT) button is used to Scroll down the display, to Select
codes is included with each EMS unit.
messages, and Decrease values.
The EMS Operating Parameters and field settings are configured through the
three-button key pad and the display window.
DISPLAY WINDOW
NO SCROLL
TO EXIT
YES
EXIT NEXT DECREMENT
The 32-character, two line, liquid crystal display shows monitored information
such as Engine Oil, Engine Temperature, R.P.M. etc., plus on-board information
such as Engine Hours and Battery Voltage. When a shutdown or a service
reminder comes due, the display will show this information, immediately.
4. Press the ▲ or ▼ buttons until appropriate entry code is displayed.
Scrolling Main Displays
(See separate document which shows the entry/access codes for your unit.)
During normal operation, the EMS allows you to scroll through a number of
5. Press the ● button once, the S-numbers main menu will be displayed.
informative displays. You can manually scroll through monitored information by
The display window will show the S-1 screen, for example:
pressing the ▲ (Yes) or the ▼ (No) buttons, or, if program version allows it, you
may set up the EMS for automatic scrolling [Link] a shutdown occurs or
a service reminder comes due, the EMS will display the corresponding
information regardless of the scrolling mode. When first powered up, the EMS
will delay for 1 minute before starting to scroll. When the scrolling mode is
changed, the EMS will not start its scrolling immediately. A 10 second delay must
time out before scrolling begins. 6. Now that you are in the S-numbers, you can go to a specific function by
To set the Automatic scroll mode press the ▼ (No) button until title page appears pressing the ▲ or ▼ buttons then pressing the ● button to enter the specific
(screen below): function. Now you can increase, toggle, or decrease the setpoint.
All Setpoints use the above described procedure. Once you have finished
adjusting the desired S-numbers, you can exit the set-up mode by depressing and
holding the ▼ button until the exit screen is displayed:
Now, press the ● (Enter) and the ▲ (Yes) buttons simultaneously. To set the
Automatic scroll mode to off, press ● (Enter) and ▼ (No) buttons at the same
time. The Automatic scroll off enables you to Manually scroll through the
displays. Your entry choices will be shown. Now press the ● button to set the EMS back into normal operation and scrolling
IMPORTANT: Main displays will vary with each microprocessor program mode (automatic or manual as applicable). If you forget to exit the
available. Refer to the Main displays listing included with your EMS system. S-numbers menu, the EMS will exit for you after a 5 minute delay.
EMS-94072N page 4 of 8
INSTALLATION AND SET-UP continued
How to access the P-numbers Inputs and Outputs Signal Checking
1. Turn the power ON, but DO NOT ALLOW EQUIPMENT TO OPERATE. Before attempting to start your system, check which inputs and outputs are active
2. Press the ▼ button until the title page appears: and properly wired. The diagnostic information for confirming your EMS
input/output setup can be found under the S-numbers menu or the Main Displays.
To access the input/output diagnostic information do the following:
1. Turn the power ON, but DO NOT ALLOW EQUIPMENT TO OPERATE.
2. Press ▲ to see if I/O is in main displays. If not found here, press ▼ until
tittle page appears.
3. Press ● until the entry code screen appears.
3. Press the ● button until the entry code screen appears: 4. Press ▼ or ▲ until appropriate entry code for S-numbers is displayed.
(See separate document which shows the entry/access codes for your unit.)
5. Press the ● button once, the S-numbers main menu will be displayed.
The display window will show the S-1 screen, for example:
I=Inputs 1 to 4 1 2 3 4
6. Now that you are in the P-numbers, you can go to a specific function by
pressing the ▲ or ▼ buttons then pressing the ● button to enter the specific
function. Now you can increase, toggle, or decrease that setpoint.
The Letter “I”, shown in the upper most-left corner, determines that the screen
Once you have finished adjusting or viewing the desired P-numbers, you can exit displayed shows the EMS inputs.
the set-up mode by holding the ▼ button until the Exit Screen is displayed:
Next to the “I” are the numbers 1-4 which represent the 3 standard digital inputs,
and the additional input (depending on the program configuration).
When the letter “O” is displayed next to input numbers, that means the controller
is NOT SENSING an input signal. The above example shows input 1 has tripped,
for example vibration. Inputs 2, 3 and 4 are not sensed. By resetting the vibration
switch, Input 1 will display “O”.
The next screen will show the balance of the inputs. The example below shows
Now press the ● button to set the EMS back into normal operation and scrolling that the controller is NOT SENSING input signals 5 - 12:
mode (automatic or manual as applicable). If you forget to exit the
P-numbers menu, the EMS will exit for you after a 5 minute delay. I=Inputs 5 to 12 5 6 7 8 9 10 11 12
Note: These are the analog
inputs that may be used as
Acknowledging Service Reminders digital inputs. Depending on
To acknowledge a service reminder, you must first perform the required service the analog signal, an X or an
O may be present.
to your equipment, then, clear the reminder message by accessing the P-numbers.
1. Press the ▼ button until the title page appears:
2. Press the ● button until the entry code screen appears: Press the ▲ button to bring up the outputs
p display:
3. Press the ▼ or ▲ buttons until appropriate entry code is displayed. O=Outputs 1 to 7 1 2 3 4 5 6 7
4. Press the ● button once, the P-numbers main menu will be displayed.
5. Next, using the ▼ or ▲ buttons, scroll to the P-number which represents the
service performed. Press ● button to enter the function and toggle the NO to
YES, using the ▲ button.
If you wish to change any service reminder interval, you may have to do so in The above example shows Output number 4, designated with an “X”. This means
the S-numbers (refer to “Section 2” of these installation instructions, separate that the controller software is calling for that output signal the be turned ON.
document, or the detailed sequence of operations provided with custom A “O” displayed means that the controller software is calling for the designated
programmed unit). output signals to be turned OFF.
6. Now, exit to the main displays. Refer to the “Pin Color Code and Terminal Designation Chart” (program specific
document) and double check the wiring diagram(s) provided with your unit.
To exit S-numbers menu, press and hold the ▼ button until S0 CIRCLE=EXIT
screen appears. Now exit to the main displays.
EMS-94072N page 5 of 8
EMS447 CIRCUIT BOARD
WARNING: DISCONNECT ALL ELECTRICAL POWER AND STOP ALL MACHINERY BEFORE REMOVING
THE EMS447 CIRCUIT BOARD FROM ITS CASE. IT IS YOUR RESPONSIBILITY TO HAVE A TRAINED PERSON
OR A QUALIFIED TECHNICIAN REMOVE AND/OR TROUBLESHOOT THE EMS447 CIRCUIT BOARD.
R23
Potentiometer
Program chip
with Label
RAM Chip or
Clock/RAM Chip
Processor Chip
LK1
Group “A”
Resistors
Group “B”
Resistors
EMS-94072N page 6 of 8
EMS448 CIRCUIT BOARD
WARNING: DISCONNECT ALL ELECTRICAL POWER AND STOP ALL MACHINERY BEFORE OPENING
THE EMS448 ENCLOSURE. IT IS YOUR RESPONSIBILITY TO HAVE A TRAINED PERSON OR A QUALIFIED
TECHNICIAN HANDLE AND/OR TROUBLESHOOT THE EMS448 CIRCUIT BOARD.
Identifying Circuit Board Configuration LK2 information (configuring analog inputs 0-7)
Should it becomes necessary to identify your EMS448 circuit board LK2 is used to configure analog inputs 0 through 7 for a particular
configuration, undo the two latches/screws and open the EMS448 case. program. The choices are: resistive* type sender / digital, 4-20 mA or
Within, you will find the EMS448 circuit board (EMS448 board does 0-5 VDC. The following is based on orientating the board with the
not include terminal blocks). DB25 connector on the bottom. Putting the shunt across the bottom and
The EMS448 circuit board configuration designation is controlled by middle pins, configures the analog input for either a resistive type sender
several factors: (see the call-outs on schematic below) or a ground only digital. Across the middle and top pins configures the
The Program Chip is labeled with your Program Number, Version, Date analog for a 4-20 mA. Leaving the shunt off, configures the analog for a
and Checksum. 0-5 VDC. To display battery VDC, or if the program uses a resistive
LK1 information (Input/Output configuration) type sender on any of the analogs, such as a Murphy ES2P analog 0
LK 1 determines your input/output configuration (see LK1 call-out becomes not available and must have the shunt in the sender/digital
below). When placed in the IN position, it enables a 4th digital input and position. Use only two wire senders and run both wires back to the
disables the 7th digital output. EMS448, one to ground and one to the input. The EMS448 program
When placed in the OUT position, it disables the 4th digital input and used must support the way the analogs are configured.
enables the 7th digital output (see specifications section, on page 2). *Analog 0 has choices: Battery Monitor/ digital/ 4-20 mA /0-5 VDC.
Program chip
with Label
LK1 information
see above.
LK2 information
see above.
EMS-94072N page 7 of 8
S449 RELAY BOARD
WARNING: DISCONNECT ALL ELECTRICAL POWER AND STOP ALL MACHINERY BEFORE WORKING
ON THE S449 RELAY BOARD. IT IS YOUR RESPONSIBILITY TO HAVE A TRAINED PERSON OR A QUALIFIED
TECHNICIAN HANDLING AND/OR TROUBLE-SHOOT THE S449 RELAY BOARD.
Identifying Circuit Board Configuration The S449 Relay Board used with the EMS447, jumpers LK1, LK2 and
Should it becomes necessary to identify your S449 relay board LK3 will be in the (7) position. The S449 Relay Board used with the
configuration, undo the two latches/screws and open the EMS448 case EMS448; jumpers LK1, LK2 and LK3 will be in the (8) position.
(if applicable). To identify the S449 relay board, look for its 40 screw- If Test–Off–Auto switch is not to be used, jumper JP5 must be in the
type terminals (see schematic below). SHORT position and the Test–Off–Auto switch in OFF (if it is present).
The S449 circuit board configuration designation is controlled by If Test–Off–Auto switch is used, jumper JP5 must be in OPEN.
several factors: (see the call-outs on schematic below).
TEST-OFF-AUTO
LK1 LK2 LK2 Toggle Switch
Jumper
JP5
Terminals Terminals
1 thru 10 21 thru
30
Terminals Terminals
11 thru 31 thru
20 40
Fuse
Warranty
A limited warranty on materials and workmanship is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going to [Link]/support/[Link]
CONTROL SYSTEMS & SERVICES DIVISION FRANK W. MURPHY, LTD. MACQUARRIE CORPORATION
P.O. Box 1819; Rosenberg, Texas 77471; USA Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K. 1620 Hume Highway
+1 281 633 4500 fax +1 281 633 4588 +44 1722 410055 fax +44 1722 410088 Campbellfield, Vic 3061; Australia
e-mail sales@[Link] e-mail sales@[Link] +61 3 9358 5555 fax +61 3 9358 5558
FW Murphy
MURPHY DE MEXICO, S.A. DE C.V. [Link] e-mail murphy@[Link]
P.O. Box 470248
Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje MURPHY SWITCH OF CALIFORNIA
Tulsa, Oklahoma 74147 USA
San Luis Potosí, S.L.P.; México 78384 41343 12th Street West
+1 918 317 4100 +52 444 8206264 fax +52 444 8206336 Palmdale, California 93551-1442; USA
D
RE
Villahermosa Office +52 993 3162117 +1 661 272 4700 fax +1 661 947 7570
STER
EMS-94072N page 8 of 8
QUICK REFERENCE CHART
POWER
UP
NO
NOTE: Screens are shown for
reference only. Your EMS screens may
vary depending on the program used.
MURPHY EMS
P-NUMBER PROGRAM # S-NUMBER
DISPLAYS DISPLAYS
Scrolling
the Main
ENTER Displays ENTER
NO
YES
OIL PR XX PSI
SELECTOR - AUTO
ENTER ENG SPD 0 RPM ENG SPD 0 RPM ENTER
LINE 1 NO YES LINE 1
XXX XXX XXXXXX P4 XX XXXX XX S4 XX XXXX XX XXX XXX XXXXXX
YES YES NO ST: PANEL READY NO YES YES
ENTER ENTER
NO NO
NO YES
P-Numbers S-Numbers
continue NO Main Displays continue
continue
PROGRAM #