HD10 Series

Contents

HD10 Series Overview 62

Part Numbering System 62

Dimensions 62

Connector Styles 63

Configurations 63

Special Modifications 63-64

Accessories 64-67

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 HD10 Series

HD10 Series Overview

The HD10 Series is an environmentally sealed, thermoplastic cylindrical
connector series and offers arrangements from 3 to 9 cavities. All HD10
connectors are available either in-line or flanged and accept size 12 or 16
contacts, or a combination of size 16 and size 4 contacts. The HD10 Series
is heavily used for diagnostic connectors, helps reduce assembly issues and
maintenance time, and is designed for long service life.

 Part Numbering System

HD 10 - 9 - 96 P * XXXX
Series Special Modifications

Style Wire Seals

10 = Square Flange Receptacle Blank = Normal
14 = In-line Receptacle E = Extra Thin
16 = Plug
Contacts
Configuration S = Socket
P = Pin

Threaded Rear
4 = 4 Configuration
12 = No Coupling Ring on Plug, 6
Configuration
96 = 3, 6, or 9 Configurations

Non-Threaded Rear
16 = 3, 5, or 9 Configurations
 Dimensions

A C

ØB ØD

HD10 Plug HD10 Receptacle

Cavity Overall Length Overall Height Overall Length Overall Height
A ØB C ØD
3 1.609 (40.87) 1.069 (27.15) 1.639 (41.63) .851 (21.62)
4 1.639 (41.63) 1.595 (40.51) 1.639 (41.63) 1.281 (32.54)
5 1.609 (40.87) 1.218 (30.94) 1.639 (41.63) 1.001 (25.43)
6 1.619 (41.12) 1.453 (36.91) 1.639 (41.63) 1.141 (28.98)
9 1.609 (40.87) 1.593 (40.47) 1.639 (41.63) 1.281 (32.54)
Dimensions are for reference only.

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 HD10 Series

 Connector Styles

Plug HD16 Square Flange In-line Receptacle

Receptacle HD10 HD14

 Configurations

Insert Arrangement

XX-XX Configuration
X size XX Number and Size of Cavities

3-16/3-96* 4-4 5-16 6-12 6-96 9-16 9-96*

3 size 16 1 size 4 5 size 16 6 size 12 6 size 16 9 size 16 9 size 16
3 size 16
*Also available in an “E” seal

Special Modifications
The HD10 Series connectors offer several modifications to enhance the design flexibility and meet application
specific needs. Options include the addition of a coupling ring and connector body color, just to mention a few. By
combining the HD10 Series connectors with the available modifications and accessories, the design possibilities are
increased.

 B010 Modification  E004 Modification

The B010 modification provides the addition of a The E004 modification changes the HD10 Series
coupling ring used for mating. The B010 modifica- connector from the standard gray to a black
tion is only available on the HD16-6-12S-B010 connector body.
connector.

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 HD10 Series

 N005 Modification  J1939 Modifications (BP03, P080)

The N005 modification is an HD10 Series receptacle The P080 modification changes the HD10 Series
with molded-in, straight PCB pins. connector body color from the standard gray to
green and meets the J1939 Type II requirements.
The BP03 modification is similar to the P080
modification, but features a panel mount.

Notice
Please see
Contacts section
for extended
PCB pins.

Accessories
Several accessory items are available to complement the HD10 Series connectors including boots, backshells, gaskets,
and protective caps. Accessory items cover a wide array of design requirements such as assisting with mounting,
providing additional protection, and offering enhanced aesthetics.

 Backshells

l u si v e t The DEUTSCH HD10 Series backshells are designed to screw onto all threaded HD10 connectors.
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Rated for temperatures from -40°C to +134°C, the rigid, durable backshells offer a high level of
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protection, provide strain relief, and improve aesthetics.

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Backshell and Compression Nut Assembly

Cable Backshell Compression Nut
Connector Part Number
Diameter Part Number Part Number
DEUTSCH HD10 Series 3 Way
HD1*-3-96* .187-.300 M902-2131 M902-2041
.300-.430 M902-2132 M902-2042
DEUTSCH HD10 Series 6 Way
HD1*-6-96* .187-.300 M902-2161 M902-2041
HD1*-6-12* .300-.430 M902-2162 M902-2042
.430-.570 M902-2163 M902-2053
.570-.710 M902-2164 M902-2054
DEUTSCH HD10 Series 9 Way
HD1*-9-96* .187-.300 M902-2191 M902-2041
HD1*-9-1939** .300-.430 M902-2192 M902-2042
.430-.570 M902-2193 M902-2053
.570-.710 M902-2194 M902-2054
Backshell Technical Specifications:
Material - PC/PET Polyester Blend, UV-Stabilized, Flame Retardant, Black
Flammability - UL94-VO, Weatherability - UL746C

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 HD10 Series

 Strain Relief

DEUTSCH HD10 Series strain reliefs are designed to screw onto threaded 3, 4, 6, and 9 cavity HD10 connectors.
The rigid, durable strain reliefs offer a high level of protection, provide tie wrap holders to reduce the strain from
the wires, and improve aesthetics.

Part Number Description

HD18-003 3 cavity strain relief
HD18-006 6 cavity strain relief
HD18-009 4 or 9 cavity strain relief

h el p fu l Attaching the connector to a structure eliminates

hi nt straining the electrical system in service.

 Protective Dust Caps

The HD10 Series protective dust caps provide an environmental seal and are used to protect the connector
interface when the connector is not mated.

HDC14 Protective Cap for Plug HDC16 Protective Cap for Receptacle
Part Number Description Part Number Description
HDC14-3 3 cavity plug protective cap HDC16-3 3 cavity receptacle protective cap
HDC14-6 6 cavity plug protective cap HDC16-5 5 cavity receptacle protective cap
HDC14-9 9 cavity plug protective cap HDC16-6 6 cavity receptacle protective cap
HDC16-6-E004 6 cavity receptacle protective cap, black
HDC16-9 9 cavity receptacle protective cap
HDC16-9-E004 9 cavity receptacle protective cap, black

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 HD10 Series

 Boots

l u si v e t Boots provide a professional looking finishing touch for DEUTSCH HD10 Series connectors. Made of
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durable plastisol, these slip-on boots are not only aesthetically appealing, but also provide increased
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protection from dirt, paint overspray, and pressure washing. The plastisol boots are rated from
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D i s tr i b u -20° F to +212° F and offer a slip-on design making installation quick and easy.

Part Number Description

HD10-3BT 3 cavity boot, gray
HD10-5BT 5 cavity boot, gray
HD10-5BT-BK 5 cavity boot, black
HD10-6BT 6 cavity boot, gray
HD10-6BT-BK 6 cavity boot, black
HD10-9BT 9 cavity boot, gray
HD10-9BT-BK 9 cavity boot, black
*Distorting the boots can lessen their longevity

 Gaskets

l u si v e t
Moisture, dirt, salt, sand, and road debris can work their way into electrical panels through unsealed
xc mounting flanges. Rated to operate in environments from -70°F to +225°F, these rugged high qual-
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ity neoprene gaskets form a tight seal between the panel face and connector flange to help keep
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out destructive elements. The gaskets have a thickness of .125” and meet the UL-94-HBF, Mil-R-
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6130C, and FMVSS-302 flammability specifications.

Gasket P/N Connector P/N

HD10-3-GKT HD10-3-****
HD10-5-GKT HD10-5-****
HD10-6-GKT HD10-6-****
HD10-9-GKT HD10-9-****

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 HD10 Series

 Lanyards

l u si v e t Lanyards are available in nitrile or nylon coated steel and designed for use with protective dust caps.
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HDC9-JDL082397 HDC16-9-L47N
(DEUTSCH HDC16-9-E004 dust cap (DEUTSCH HDC16-9 dust cap
assembled with JDL082397) assembled with L47N-600-1)

Material Minimum Breaking

Lanyard Material Length
Diameter Strength
Nitrile o-ring,
3M heat shrink
.07 inches 5.31 inches ---
with thermoplastic
JDL082397 adhesive
7 x 7 galvanized
steel cable coated .047 inches 6 inches 270 lbs.
with clear nylon
L47N-600-1
Dimensions are for reference only.

Dust Cap/Lanyard Assemblies

Part Number* Used On Connector Cavities Lanyard Material Dust Cap Color
HDC14-3-JDL Plug 3 Nitrile Gray
HDC14-6-JDL Plug 6 Nitrile Gray
HDC14-6-LA Plug 6 Steel Gray
HDC14-9-JDL Plug 9 Nitrile Gray
HDC16-3-JDL Receptacle 3 Nitrile Gray
HDC16-3-LA Receptacle 3 Steel Gray
HDC16-5-LA Receptacle 5 Steel Gray
HDC16-6-JDL Receptacle 6 Nitrile Gray
HDC16-6-LA Receptacle 6 Steel Gray
HDC16-9-JDL Receptacle 9 Nitrile Gray
HDC9-JDL082397 Receptacle 9 Nitrile Black
HDC16-9-L47N Receptacle 9 Steel Gray
HDC16-9-E004-L47N Receptacle 9 Steel Black
*Other dust cap/lanyard assemblies may be available

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