IS 15328 : 2003
Edition 1.4
(2006-02)
Indian Standard
UNPLASTICIZED NON-PRESSURE
POLYVINYL CHLORIDE (PVC-U) PIPES FOR
USE IN UNDERGROUND DRAINAGE AND
SEWERAGE SYSTEMS SPECIFICATION
(Incorporating Amendment Nos. 1, 2, 3 & 4)
ICS
83.140.30;93.030
BIS 2006
BUREAU OF
INDIAN
STANDARDS
MANAK BHAVAN , 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
Price Group 10
Plastic Piping System Sectional Committee, CED 50
FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by
the Plastic Piping System Sectional Committee had been approved by the Civil Engineering
Division Council.
This standard has been prepared with a view to providing guidance for the manufacture and
selection of PVC-U pipes for the conveyance of domestic sewage, industrial waste and surface
water (other than potable water).
PVC-U pipes for conveyance of potable water are covered in IS 4985 : 2000 Unplasticized PVC
pipes for potable water supplies Specification ( third revision ).
In the formulation of this standard, due weightage has been given to bring it in line with
International Standards as well as market situations and practices prevailing in India and
considerable assistance has been derived from the following International Standards published by
International Organization for Standardization:
ISO 580 : 1990
Injection
moulded
unplasticized
(polyvinyl
chloride)
fitting Oven test Test method and basic specifications
(PVC-U)
ISO 1167 : 1996
Thermoplastics pipes for the transport of fluids Resistance to internal
pressure Test method
ISO 3127 : 1994
Thermoplastics pipes Determination of resistance to external blows
ISO 4065 : 1996
Thermoplastics pipes Universal wall thickness table
ISO 4435 : 1991
Unplasticized (polyvinyl chloride) (PVC-U) pipes and fittings for buried
drainage and sewerage systems Specification
ISO 3604-1976
Fitting for unplasticized polyvinyl chloride (PVC-U) pressure pipes with
elastic sealing ring type joints Pressure test for leakproofness under
conditions of external hydraulic pressure
ISO/DIS 3845-1995 Plastics pipes systems Elastomeric-sealing-ring-type socket joints for
use with unplasticized (polyvinyl chloride) (PVC-U) pipes Test method
for leaktightness under internal pressure and with angular deflection
ISO/DIS 13846-1995 Plastics piping systems End-load-bearing and non-end-load-bearing
assemblies for thermoplastics pressure piping Test method for
long-term leaktightness under internal water pressure
The composition of the Committee responsible for formulation of this standard is given in Annex G.
This edition 1.4 incorporates Amendment No. 1 (January 2005), Amendment No. 2 (May 2005),
Amendment No. 3 (November 2005) and Amendment No. 4 (February 2006). Side bar indicates
modification of the text as the result of incorporation of the amendments.
For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off
in accordance with IS 2 : 1960 Rules for rounding off numerical values ( revised ). The number of
significant places retained in the rounded off value should be the same as that of the specified value
in this standard.
IS 15328 : 2003
Indian Standard
UNPLASTICIZED NON-PRESSURE
POLYVINYL CHLORIDE (PVC-U) PIPES FOR
USE IN UNDERGROUND DRAINAGE AND
SEWERAGE SYSTEMS SPECIFICATION
1 SCOPE
IS No.
This standard specifies the requirements of
plain ended or equipped with integral sockets
for either solvent-cement welding or for jointing
with elastomeric sealing rings pipes made of
unplasticized polyvinyl chloride (PVC-U) of
nominal outside diameters ranging from
110 mm up to and including 630 mm, intended
for underground (buried) non-pressure gravity
drain and sewer applications for transportation
of soil and waste discharge of domestic origin,
surface water (storm water) and industrial
effluent.
14182 : 1994
3.0 For the purpose of this standard, the
following definitions shall apply.
3.1 Nominal Size ( DN ) The numerical
designation for the size of a pipe, other than a
pipe designated by thread size, which is a
convenient round number approximately equal
to the manufacturing dimension in millimetres.
3.2 Nominal Outside Diameter ( dn ) The
specified outside diameter in millimetres
assigned to the nominal size.
3.3 Outside Diameter at Any Point
( de ) The value of the measurement of the
outside diameter of a pipe through its
cross-section at any point of the pipe, rounded
off to the next higher 0.1 mm.
3.4 Mean Outside Diameter( dem ) The
quotient of the outer circumference of a pipe and
3.142 ( ) in any cross-section, rounded off to the
next higher 0.1 mm.
3.5 Minimum Mean Outside Diameter
( dem, min ) The minimum value of the mean
outside diameter as specified for a given
nominal size.
3.6 Maximum Mean Outside Diameter
( dem, max ) The maximum value of the
mean outside diameter as specified for a given
nominal size.
3.7 Inside Diameter of a Socket ( ds ) The
value of the measurement of the inside
diameter of the socket at any point in any
cross-section of the socket.
3.8 Mean Inside Diameter of a Socket
( dsm ) The arithmetical mean of four
measurements, taken at 45 to each other, of
the inside diameter of the socket in the same
cross-section of the socket.
3.9 Out-of
Roundness
(Ovality) The
difference between the measured maximum
and the measured minimum outside diameter
in the same cross-section of the pipe.
2 REFERENCES
The following standards contain provisions
which, through reference in this text, constitute
provisions of this standard. At the time of
publication, the editions indicated were valid.
All standards are subject to revision and
parties to agreements based on this standard
are encouraged to investigate the possibility of
applying the most recent editions of the
standards indicated below:
Title
4905 : 1968
Methods for random sampling
4985 : 2000
Unplasticized PVC pipes for
potable water supplies
Specification ( third revision )
5382 : 1985
Specification for rubber sealing
rings for gas mains, water mains
and sewers ( first revision )
12235
Methods of test unplasticized
PVC pipes for potable water
supplies:
Solvent cement for use with
unplasticized polyvinyl chloride
pipe and fittings Specification
3 TERMINOLOGY
In the case of industrial effluent, chemical and
temperature resistance and resistance to
suspended matter have to be taken into account.
IS No.
Title
(Part 1) : 1986 Methods of measurement of
outside diameter
(Part 5) : 1986 Reversion test
(Part 8) : 1986 Internal hydrostatic pressure
test
1
IS 15328 : 2003
3.10 Nominal Wall Thickness ( en ) A
numerical designation of the wall thickness of a
component which is a convenient round
number,
approximately
equal
to
the
manufacturing dimension in millimetres.
subjected to use or processing other than that
required for its manufacture and to which no
reprocessable or recyclable materials have been
added.
3.21 Own
Rework
Material Material
prepared from rejected, unused pipes, including
trimmings from the production of pipes that
will be reprocessed in a manufacturers plant
by a process such as extrusion and for which
the complete formulation is known.
3.11 Wall
Thickness
at
Any
Point
( e ) The value of the measurement of wall
thickness at any point around the circumference
of a pipe, rounded off to the next higher 0.1 mm.
3.12 Minimum Wall Thickness at Any Point
( emin ) The minimum value for the wall
thickness at any point around the circumference
of a pipe, rounded off to the next higher 0.1 mm.
3.22 Tests
3.22.1 Type Tests Tests carried out whenever
a change is made in the composition or in the
size/series in order to establish the suitability
and the performance capability of the pipes.
3.13 Maximum Wall Thickness at Any Point
( emax ) The maximum value for the wall
thickness at any point round the circumference
of a pipe, rounded off to the next higher 0.1 mm.
3.22.2 Acceptance Tests Tests carried out on
samples taken from a lot for the purpose of
acceptance of the lot.
3.14 Mean Wall Thickness ( em ) The
arithmetical
mean
of
at
least
four
measurements regularly spaced around the
circumference and in the same cross-section of
a pipe, including the measured minimum and
the measured maximum values of the wall
thickness in that cross-section, rounded off to
the next higher 0.1 mm.
4 SYMBOLS
The following notations (symbols) shall apply in
this standard:
3.15 Maximum Mean Wall Thickness
( em, max ) The maximum value for the mean
wall thickness around the circumference of a
component, as specified.
3.16 Tolerance The permitted variation of
the specified value of a quantity, expressed as
the difference between the permitted maximum
and the permitted minimum value.
3.17 Standard
Dimension
Ratio
( SDR ) A numerical designation of a pipe
series, which is a convenient round number
approximately equal to the ratio of the
minimum mean outside diameter, dem, min and
the minimum wall thickness at any point, emin
dem, min
SDR = --------------------e min
3.18 Nominal Ring Stiffness ( SN ) A
numerical designation, which is a convenient
round number, of the ring stiffness of a pipe or
fitting, relative to the determined stiffness in
kilonewtons per square metre (kN.m2),
indicating the minimum required ring stiffness
of a pipe or fitting.
3.19 Socket-Ended
Pipe Unplasticized
PVC pipes whose one end is expanded after
heating for the purpose of jointing by solvent
cement or jointing using an elastomeric sealing
ring, to the plain ends of the pipes.
3.20 Virgin Material Material in such form
as granules or powder that has not been
dn
de
dem
dem, max
dem, min
ds
dsm
DR
e
em
emax
:
:
:
:
:
:
:
:
:
:
:
emin
em, max
A
B
C
e2
e3
l
l1
l2
H
:
:
:
:
:
:
:
:
:
:
Nominal outside diameter
Outside diameter at any point
Mean outside diameter
Maximum mean outside diameter
Minimum mean outside diameter
Inside diameter of socket
Mean inside diameter of socket
Dimension ratio
Wall thickness at any point
Mean wall thickness
Maximum wall thickness at any
point
Minimum wall thickness at any
point
Maximum mean wall thickness
Minimum depth of engagement
Length of lip
Depth of sealing zone
Wall thickness of the socket
Wall thickness of the groove
Effective length of pipe
Length of spigot
Length of solvent cement socket
Chamfer length
NOTE The meanings of the symbols A, B, C, and H
are illustrated in the respective figures.
5 COMPOSITION OF THE MATERIAL
5.1 The material from which the pipe is
produced shall consist substantially of polyvinyl
2
IS 15328 : 2003
chloride, to which may be added only those
additives that are needed to facilitate the
manufacture of the compound and the
manufacture of sound and durable pipe of good
surface finish, mechanical strength and opacity
under conditions of use. None of these additives
shall be used separately or together in quantities
sufficient materially to impair the fabrication or
welding properties of the pipe, or to impair its
chemical and physical or mechanical properties
(in particular long-term mechanical strength
and impact strength) as defined in this standard.
6.1.2 Wall Thickness
The nominal wall thickness, e, shall be in
accordance with Table 2. Tolerances in outside
diameters shall be those given in IS 4985
6.1.3Length of Pipe
[Link] Effective length ( Le ) of pipes with
sockets is considered to be the distance between
ends minus the socket depth as shown in Fig. 1.
The lengths may be supplied as agreed to
between the purchaser and the manufacturer.
5.2 The material shall contain a minimum of
0.3 percent of rutile grade titanium dioxide.
6.1.4 Dimensions
Spigots Ends
5.3 When sealing rings are retained by means
of retaining devices (rings or caps), the devices
may be made from polymers other than PVC-U,
provided they conform to the same functional
dimensions and test requirements as applied to
sockets with either loose or fixed sealing rings.
The basic dimensions shall be in accordance
with Tables 3 and 4, and Fig. 2, 3, 4 and 5.
Integral
Sockets
e2 min = 0.9e and e3 min = 0.75e
e3 min applies only to those parts of the sealing
ring zone where the fluid contained within the
pipe comes into contact with the fluid, that is
beyond the designated ring seal point, walls
thinner than e3 are permitted.
If retaining caps or rings are provided, they can
be made to other designs or from polymers
other than unplasticized polyvinyl chloride,
provided that the finished joint conforms to the
same functional test requirements.
6 DIMENSIONS
NOTE The sketches in this standard are schematic.
They are meant to demonstrate relevant dimensions.
They do not necessarily represent manufactured
components.
When a sealing ring is retained by means of a
retaining ring or cap, the wall thickness of the
area shall be calculated by addition of the wall
thickness at the corresponding places of the
socket and the retaining ring or cap
( see Fig. 3). In all cases, the components shall
meet the functional test requirements.
6.1 Dimension of Pipes
6.1.1 Mean Outside Diameter
The mean outside diameter, outside diameter
at any point and tolerances shall be as given in
Table 1 and shall be measured according to the
method given in IS 12235 (Part 1).
Outside Diameters and Tolerances
( Clause 6.1.1 )
All dimensions in millimetres.
Sl No.
Nominal
Outside
Diameter, dn
and
[Link] Wall Thickness of Sockets
5.4 The manufacturers own rework material
conforming to the requirements given in 3.21 is
permissible. No other rework material shall be
used.
Table 1
of
Mean Outside
Diameter, dem
Outside Diameter
at Any Point, de
Min
Max
Min
Max
(5)
(6)
(1)
(2)
(3)
(4)
i)
110
110.0
110.4
108.6
111.4
ii)
125
125.0
125.4
123.5
126.5
iii)
160
160.0
160.5
158.0
162.0
iv)
200
200.0
200.6
197.6
202.4
v)
250
250.0
250.8
247.0
253.0
vi)
315
315.0
316.0
311.2
318.8
404.8
vii)
400
400.0
401.2
395.2
viii)
500
500.0
501.5
494.0
506.0
ix)
630
630.0
631.9
622.4
637.6
IS 15328 : 2003
FIG. 1
EFFECTIVE LENGTH OF PIPES
true impact rate of not more than 10 percent.
In case of socket-ended pipes, this test shall be
carried out on the plain portion of the pipe
taken at least 100 mm away from the root of
the socket.
7 PHYSICAL CHARACTERISTICS
7.1 Appearance
When viewed without magnification, the
internal and external surfaces of the pipe shall
be smooth, clean and free from grooving,
blistering and any other surface irregularity,
which is likely to prevent conformance of the
pipe with this standard. Slight shallow
longitudinal grooves or irregularities in the
pipe shall be permissible, provided the wall
thickness remains within permissible limits.
The pipe wall shall not contain impurities or
pores. The pipe ends shall be cleanly cut and
reasonably square to the axis of the pipe.
7.2 Colour
The colour of the pipes shall be dark (any shade
of brown). The pipe shall be uniformly coloured
throughout the entire wall. Slight variations in
the appearance of the colour are permitted.
7.3 Vicat Softening Temperature
8.2 Ring Stiffness
When tested according to the method described
in Annex C, the ring stiffness of the pipe shall
be as stated in Table 5.
8.3 Resistance to Internal Hydrostatic
Pressure (Type Test)
When tested according to the method described
in IS 12235 (Part 8) the pipe shall not fail (seep,
crack, bulge or burst) during the prescribed test
duration of the test and shall meet the
requirements given in Table 6.
9 JOINTS
The Vicat softening temperature, when
determined according to Annex A, shall not be
less than 79C.
7.4 Longitudinal Reversion
9.1 Elastomeric Sealing Rings
Elastomeric sealing rings shall be free from
substances (for example, plasticizers) that can
have a detrimental effect on the polyvinyl
chloride of the pipes or fittings used in
conjunction with the pipes.
The longitudinal reversion, when tested
according to the method prescribed in
IS 12235 (Part 5), shall not exceed 5 percent.
In the case of socket ended pipe, this test shall
be carried out on the plain portion of the pipe
taken at least 100 mm away from the root of the
socket. The pipe shall not exhibit any blisters,
bubbles or cracks on completion of the test.
The design of the profile and dimensions of the
sealing ring is left to the manufacturer, as long
as the pipe with the sealing ring meets the
requirements of this standard. Where the
design of the socket is such that the sealing
ring is not firmly fixed in position, the housing
for the ring shall be so designed as to minimize
the possibility of the ring being dislodged
during insertion of the pipe (or spigot of a
fitting) to complete the joint.
8 MECHANICAL CHARACTERISTICS
8.1 Resistance to External Blows at 0C
When tested according to the method
prescribed in Annex B, the pipe shall have a
4
IS 15328 : 2003
Table 2
9.2 Solvent Cement
Wall Thickness and Tolerances
( Clause 6.1.2 )
The solvent cement used shall conform to the
requirements laid down in IS 14182.
10 PERFORMANCE REQUIREMENTS
10.1 Elastomeric Sealing Ring Joints
10.1.1 Internal Hydrostatic Pressure
When tested according to the method described
in Annex D, the joint, when assembled
according to the manufacturers instructions
and subjected to an angular deflection, , of
minimum 2 as well as a diametric deflection
(distortion) of 5 percent of the outer diameter,
shall withstand an internal pressure of up to
and including 0.05 MPa (0.5 bar) for a
minimum of 15 min without leakage.
Nominal
Ring
Stiffness,
SN
kN/m2
Dimension
Ratio
( SDR )
51
41
34
S 25
S 20
S 16.5
Pipe
Series
10.1.2 Internal Negative Hydrostatic Pressure
( Internal Vacuum )
When tested according to the method described
in Annex E, the joint, when assembled according
to the manufacturers instructions and subjected
to an angular deflection, , of minimum 2 as
well as a diametric deflection (distortion) of
5 percent of the outer diameter, shall withstand
an internal negative pressure (internal vacuum)
of up to and including 0.03 MPa (0.3 bar) for a
minimum of 15 min without leakage.
Wall Thickness, e, mm
Nominal
Outside
Diameter,
dn, mm
110
3.2 + 0.5
125
3.2 + 0.5
3.7 + 0.7
160
3.2 + 0.5
4.0 + 0.6
4.7 + 0.7
200
3.9 + 0.6
4.9 + 0.7
5.9 + 0.8
250
4.9 + 0.7
6.2 + 0.8
7.3 + 1.0
315
6.2 + 0.8
7.7 + 1.0
9.2 + 1.2
400
7.9 + 1.0
9.8 + 1.2
11.7 + 1.4
500
9.8 + 1.2
12.3 + 1.4
14.6 + 1.7
630
12.3 + 1.2
15.4 + 1.7
18.4 + 1.9
10.2 Solvent Cemented Joints
10.2.1 Internal Hydrostatic Pressure
When
assembled
according
to
the
manufacturers instructions, the joint shall
withstand an internal pressure of up to and
including 0.05 MPa (0.5 bar) for a minimum
period of 15 min without leakage.
10.2.2 Internal Negative Hydrostatic Pressure
( Internal Vacuum )
NOTES
1 SDR = 2S + 1
When
assembled
according
to
the
manufacturers instructions, the joint shall
withstand an internal negative pressure
(internal vacuum) of up to and including
0.03 MPa (0.3 bar) for a minimum period of
15 min without leakage.
2 The tolerances for nominal diameter and the wall
thickness have been calculated as per [Link] and
[Link] respectively of IS 4985.
Elastomeric sealing rings shall be in accordance
with one of the types (Type 1 to Type 6) of IS
5382. The manufacturer has to, however,
specify the type of sealing ring (namely Type 1,
2, 3, 4, 5 or 6) that is being offered.
NOTE Deflection and distortion shall not apply to
solvent cemented joints.
11 SAMPLING AND CRITERIA FOR
CONFORMITY
NOTE A test report or conformity certificate may be
obtained from the manufacturer of the sealing ring for
conformity to IS 5382. The frequency of this certificate
shall be once in three months or whenever source of
supply is changed.
The sampling procedure and criteria for
conformity shall be as given in Annex F.
5
IS 15328 : 2003
Table 3
Dimensions of Elastomeric Sealing Ring Sockets and Spigot Ends
( Clause 6.1.4 )
All dimensions in millimetres.
Sl No.
Nominal
Diameter
dn
Socket
Spigot End
dsm
Min
A
Min
C
Max
l1
Min
H1)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
i)
110
110.4
32
26
60
ii)
125
125.4
35
26
67
iii)
160
160.5
42
32
81
iv)
200
200.6
50
40
99
v)
250
250.8
55
70
125
vi)
315
316.0
62
70
132
12
vii)
400
401.2
70
80
150
15
viii)
500
501.5
80
160
18
ix)
630
631.9
93
188
23
NOTES
1 Amin for dn
200 mm, shall be 0.2 dn + 10 mm
2 Amin for dn
250 mm, shall be 0.1 dn + 30 mm
3 Values for B may be smaller for constructions with sealing rings firmly fixed in the groove of the socket. Where sealing
rings are firmly fixed and have multiple sealing zones, the dimensions Amin and Cmax should be measured to the
effective sealing point as specified by the manufacturer ( see Fig.4 ).
1)
Approximate values, when a chamfer is applied.
Table 4
Dimensions of Sockets and Spigot Ends for Solvent-Cemented Joints
( Clause 6.1.4 )
All dimensions in millimetres.
Sl No.
Nominal
Diameter
dn
Socket
dsm
Min
dsm
Max
Spigot End
l2
Min
l1
Min
H1)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
i)
110
110.1
110.4
61.0
67
ii)
125
125.1
125.4
68.5
78
iii)
160
160.2
160.4
86.0
100
iv)
200
200.3
200.6
106.0
134
NOTE For solvent cement sockets, the manufacturer shall declare whether the socket is designed tapered or parallel.
If they are parallel, or near parallel, the mean outside diameter of the socket, dsm, shall apply over the entire length of
the socket. If the socket is tapered, then the limited for dsm apply at the mid point of the socket with a maximum taper
of 0 30.
1)
Approximate values, when a chamfer is applied.
IS 15328 : 2003
FIG. 2 BASIC DIMENSIONS OF INTEGRAL SOCKETS AND SPIGOT ENDS FOR
ELASTOMERIC SEALING RING JOINTS
FIG. 3
EXAMPLE OF A SEAL RETAINING CAP AND CALCULATION OF THE WALL THICKNESS OF SOCKETS
FIG. 4
FIG. 5
EXAMPLE FOR MEASURING THE EFFECTIVE SEALING POINT
BASIC DIMENSIONS FOR INTEGRAL SOCKETS AND SPIGOTS FOR SOLVENT-CEMENTED JOINTS
7
IS 15328 : 2003
Table 5
requirements for the wall thickness given in
6.1.2.
12.2 The marking shall show the following:
Ring Stiffness of Pipes
( Clause 8.2 )
Sl No.
SDR/Stiffness
Class
Ring Stiffness
kN, m-2
(1)
(2)
(3)
i)
51/SN 2
ii)
41/SN 4
iii)
34/SN 8
a) Identification
of
the
manufacture,
b) Outside diameter,
c) Stiffness class, and
d) Batch or Lot number.
source
of
12.3 The colour of the marking shall be such
that it differs from the basic colour of the pipe.
12 MARKING
12.4 BIS Certification Marking
12.1 Each pipe shall be clearly and indelibly
marked in ink/paint or hot embossed on white
base at intervals of not more than 3 m, but at
least once per pipe, in the colour indicated in
12.3. The marking shall be legible without
magnification. The marking shall not initiate
cracks or other types of defects which adversely
influence the performance of the pipe. Marking
by indentation reducing the wall thickness not
more than 0.15 mm shall be deemed to conform
to this clause without infringing the
Table 6
12.4.1 Each pipe may also be marked with the
Standard Mark.
[Link] The use of the Standard Mark is
governed by the provisions of the Bureau of
Indian Standards Act, 1986 and the rules and
regulations made thereunder. Details of
conditions under which a license for the use of
the Standard Mark may be granted to the
manufacturers or the producers may be
obtained from the Bureau of Indian Standards.
Requirements of Pipes for Internal Hydrostatic Pressure Test
( Clause 8.3 )
Sl No.
Test
Test Temperature
C
Test Duration
(Minimum
Holding Time)
h
Circumferencial
Hoop Stress,
Min
MPa
(1)
(2)
(3)
(4)
(5)
i)
Acceptance test
27
36
ii)
Type test
60
1 000
10
NOTE Required internal test pressure in MPa, can be calculated as follows:
2e Min
p = ----------------------------------------d em e Min
where
= hoop stress, in MPa;
dem = measured mean outside diameter, in mm; and
eMin = measured mean wall thickness of free length of test specimen.
Requirements
(6)
No seepage cracking,
bursting
IS 15328 : 2003
ANNEX A
( Clause 7.3 )
DETERMINATION OF VICAT SOFTENING TEMPERATURE
A-1 SCOPE
to the value observed for apparent penetration. It is
recommended that the apparatus be constructed using
an alloy with a low coefficient of thermal expansion.
This Annex provides a method for the
determination
of
the
Vicat
softening
temperature for PVC-U pipes.
A-3.5 Heating Bath Containing a suitable
liquid ( see Notes 2 and 3 ) in which the
apparatus is placed so that the specimen is at
least 35 mm below the surface of the liquid. An
efficient stirrer shall be provided. The heating
bath shall be equipped with a means of control so
that the temperature can be raised at a uniform
rate of 50 5C/h ( see Note 4 ). This heating rate
shall be considered to be met if, over every 5 min
interval during the test, the temperature change
is within the specified limits.
A-2 PRINCIPLE
Determination of the temperature at which a
standard indenter penetrates 1 mm into the
surface of the test specimen, cut from the wall
of a pipe or fitting, under a test load of
50 N 1 N. During the test, the temperature is
raised at a uniform rate.
The temperature at 1 mm penetration is quoted
as the vicat softening temperature (VST) in C.
NOTES
A-3 APPARATUS
1 Liquid paraffin, transformer oil, glycerol and silicone
oils may be suitable liquid heat-transfer media, but other
liquids may be used. In all cases, it shall be established
that the liquid chosen is stable at the temperature used
and does not affect the material under test.
A-3.1 Rod Provided with a load carrying
plate, held in a rigid metal frame so that it can
move freely in the vertical direction, the base of
the frame serving to support the test specimen
under the indenting tip at the end of the rod
( see Fig. 6 ).
2 If no suitable liquid can be found for use as a
heat-transfer medium as defined in Note 1, some different
heating arrangement, for example, air, may be used. If air
is used as the heat-transfer medium, it should be noted
that errors in the quoted softening point may arise, unless
care is taken to correct for possible differences in
temperature between the air and the specimen.
of
A-3.2 Indenting
Tip Preferably
hardened steel, 3 mm long, of circular
cross-section, and area 1.000 0.015 mm2,
fixed at the bottom of the rod. The lower surface
of the indenting tip shall be plane and
perpendicular to the axis of the rod and be free
from burrs.
3 A uniform rate of temperature rise can be obtained by
controlling the heat input either manually or
automatically, although the latter is strongly
recommended. One method of operation found to be
satisfactory is to provide an immersion heater adjusted to
give the correct rate of temperature rise at the starting
temperature of the test, and then to increase the power
input (either in the same heater or in a subsidiary heater)
by adjustment of a rheostat or a variable transformer.
A-3.3 Micrometer Dial Gauge Graduated
in divisions of 0.01 mm, to measure the
penetration of the indenting tip into the test
specimen. The thrust of the dial gauge, which
contributes to the thrust on the test specimen,
shall be known and shall comply with the
requirements of A-3.4.
4 It is desirable to have a cooling coil in the liquid bath in
order to reduce the time required to lower the
temperature between determinations. This must be
removed or drained before starting a test, as boiling of
coolant can affect temperature rise.
A-3.4 Load-Carrying Plate Fitted to the
rod, and suitable weights adjusted centrally so
that the total thrust applied to the test
specimen can be made up to 50 N 1 N
(5.097 0.1 kgf). The combined masses of the
rod, indenting tip and load-carrying plate shall
not exceed 1 N (100 g).
A-3.6 Thermometer or Any Other Accurate
Temperature-Measuring Device Of
appropriate range, and with graduations at
least at each 0.5C. The scale error at any
reading shall not exceed 0.5C. If a
mercury-in-glass thermometer is used, it
should be calibrated for the depth of immersion
as required under A-5.4.
NOTE If the rod and the components of the frame do
not have the same linear coefficient of expansion, their
differential change in length introduces an error into
the readings. A blank test shall be carried out for each
apparatus using a test specimen of rigid metal of low
coefficient of thermal expansion. This test shall cover
the whole range of service temperatures and a
correction term shall be determined for each
temperature. If the correction term is greater than or
equal to 0.02 mm, its algebraic sign shall be noted and
the correction shall be applied to each test by adding it
A-4 TEST SPECIMENS
A-4. 1 Preparation
A-4.1.1 Two test specimens shall be used for
each sample. The test specimen shall consist of
segments of rings removed from pipes, limited
9
IS 15328 : 2003
by cross-sections and having the following
dimensions:
a) Length approximately 50 mm measured
along the circumference of the ring, and
b) Width between 10 mm and 20 mm.
A-4.1.2 If the wall thickness of the pipe is
greater than 6 mm, reduce it to 4 mm by
machining the outer surface only of the pipe, by
a suitable technique.
A-4.2 Conditioning
Condition the test specimens for 5 min at a
temperature about 50C lower than the
expected VST of the product under test.
A-5 PROCEDURE
A-5.1 A schematic arrangement
apparatus is given in Fig. 6.
of
the
A-5.2 Bring the heating bath to a temperature
about 50C lower than that expected for the
VST of the product under test ( see A-3.5, Note
4 ). Maintain this temperate constant.
A-4.1.3 Test specimens of thickness between
2 mm, 4 mm and 6 mm shall be tested as they are.
A-4.1.4 If the wall thickness of the pipe or
fitting is less than 2.4 mm, each test specimen
shall
comprise
three
ring
segments
superimposed so as to obtain an overall
thickness of at least 2.4 mm, The lower
segments, which will serve as the base, shall be
flattened by heating them to 140C for 15 min,
while resting a thin metal plate on them.
A-4.1.5 Use two test pieces for each test, but
provide additional test pieces, in case the
difference between the results is too great.
A-5.3 Mount the test specimen horizontally
under the indenting tip ( see A-3.2 ) of the
unloaded rod ( see A-3.1 ), which shall rest on
the concave surface of the test specimen. In the
case of pipes with a wall thickness of less than
2.4 mm, the indenting tip shall rest on the
concave surface of the non-flattened segment,
the latter being placed on the flattened segment.
The indenting tip shall at no point be less than
3 mm from the edge of the test specimen.
FIG. 6 SCHEMATIC DIAGRAM OF APPARATUS FOR DETERMINING VICAT SOFTENING TEMPERATURE
10
IS 15328 : 2003
A-5.4 Immerse the apparatus in the heating
bath. The bulb of the thermometer or the
sensing portion of the temperature measuring
device shall be at the same level as and as close
as possible to the test specimen.
A-5.5 Position the indenting tip and, after
5 min, add to the load carrying plate the weight
required so that the total thrust on the test
specimen is 50 1 N. Record the reading on the
micrometer
dial
gauge
or
other
indentation-measuring instrument, and set the
instrument to zero.
liquid well during the test.
A-5.7 Record the temperature of the bath at
which the indenting tip has penetrated into the
test specimen by 1 0.01 mm relative to its
starting position, and record the value as the
VST of the test specimen.
A-5.8 Record the arithmetic mean of the VST of
the two test specimens as the VST of the pipe
under test, and express the result in C.
A-5.9 If the individual results differ by more
than 2C, report them in the test report and
repeat the test using a new set of at least two
test specimens.
A-5.6 Raise the temperature of the bath at a
uniform rate of 50 5C per hour. Stir the
ANNEX B
( Clause 8.1 )
RESISTANCE TO EXTERNAL BLOWS AT 0C (ROUND-THE-CLOCK METHOD)
The true impact rate (TIR) of the batch, or
production run from an extruder, is estimated.
B-1 SCOPE
This Annex specifies a method for the
determination of the resistance to external
blows of thermoplastics pipes, including
unplasticized PVC pipes.
The severity of this test method can be adjusted
by changing the mass of the striker and/or by
changing the drop height. It is not technically
correct to vary the severity of the test by
choosing values of the TIR other than those
specified.
This method is applicable to isolated batches of
pipe tested at 0C.
B-2 DEFINITIONS
The maximum acceptable values for the TIR is
taken to be 10 percent.
For the purposes of this Annex, the following
definitions apply.
NOTE It should be appreciated that a completely
definitive result can be reached only by testing the
whole batch. But in practice, a balance is necessary
between the statistical possibility of a definitive result
and the cost of further testing.
B-2.1 True Impact Rate (TIR) The total
number of failures divided by the total number
of blows, as a percentage, as if the whole batch
had been tested.
B-4 APPARATUS
NOTE In practice, test specimens are drawn at
random from the batch and the result is only an
estimate of the TIR for that batch.
B-4.1 Falling Weight Testing Machine
Incorporating the following basic components
( see Fig. 7 ).
B-2.2 Failure Shattering or any crack or
split on the inside of the pipe that was caused
by the impact and that can be seen by the
naked eye (lighting devices may be used to
assist in examining the specimens).
B-4.1.1 Main Frame With guide rails or
tube, which can be fixed in the true vertical
position,
to
accommodate
a
striker
( see B-4.1.2 ) and release mechanism to release
the striker to fall vertically and freely.
Indentation of the test specimen is not
considered a failure.
B-4.1.2 Striker Having a nose comprising all
or part of a hemisphere, combined with a stem at
least 10 mm long, and having dimensions
conforming to Fig. 8 and Table 7. The mass of the
striker, including any associated weights, shall
be selected from the values given in Table 8.
Below the stem, the nose shall be of solid steel,
B-3 PRINCIPLE
Test pieces are subjected to blows from a falling
striker, of specified mass and shape, dropped
from a known height onto specified positions
around the circumference of the test specimen.
11
IS 15328 : 2003
polished and free of flats, indentations or other
imperfections, which may influence the result.
Table 7
Dimensions of the Nose
of the Striker
( Clause B-4.1.2 )
All dimensions in millimetres.
Sl No.
Type
Rs
ds
(1)
(2)
(3)
(4)
(5)
(6)
i)
d25
50
25 1
Free
Free
ii)
d90
50
90 1
Free
Free
Table 8 Classified Striker Mass and Drop
Height Conditions for the Falling Weight
Impact Test
( Clause B-4.1.2 )
Sl No.
FIG. 7 IMPACT TESTING MACHINE
Mass of
Falling
Weight
kg
(3)
N.m
(1)
Normal
Outside
Diameter of
Pipes, dn mm
(2)
(4)
(5)
i)
ii)
iii)
iv)
v)
vi)
110
125
160
200
250
315
1.6
2.5
3.2
4
5
6.3
2
2
2
2
2
2
32
50
64
80
100
125
Fall Height
B-4.1.3 Rigid Specimen Support Consisting
of a 120V-Block at least 200 mm long
positioned so that the vertical projection of the
point of impact of the falling striker is within
2.5 mm of the axis of the V-block ( see Fig. 7 )
B-4.1.4 Release Mechanism Such that the
striker can fall from a variable height which
can be adjusted to any height up to at least 2 m,
measured from the top surface of the test
specimen, with an accuracy of 10 mm.
B-5 TEST SPECIMENS
Test specimens of length 200 10 mm shall be
cut from pipe selected at random from the
batch, or the production run from an extruder.
The cut ends shall be square to the axis of the
pipe, clean and free from damage.
FIG. 8
For pipes with outside diameters greater than
40 mm, a straight line shall be drawn along the
length of each test specimen at a random
position. Further lines shall be drawn at equal
distances around the pipe piece so that each
test specimen has a number of lines given in
Table 9. The number of blows required is given
in B-6. For pipes with outside diameters less
than or equal to 40 mm, only one blow per test
specimen shall be made.
NOSES OF STRIKERS
12
IS 15328 : 2003
Table 9
B-6 SAMPLING TO CONFIRM VALUE OF
TIR ON ISOLATED BATCHES
Number of Equidistant Lines to
be Drawn on Test Specimens
If the number of failures from a sample falls into
Region A of Fig. 9 (for a TIR of less than or equal
to 10 percent), then reasonable confirmation is
obtained that the batch has a TIR less than or
equal to the specified level.
If the number of failures falls into the Region C
of Fig. 9, the batch can be judged to have a TIR
greater than the specified value.
If the number of failures falls into the Region B
of Fig. 9, in general further test specimens should
be taken so that a decision can be arrived at.
The decision shall be made by using the
cumulative result of all the test specimens
examined from the batch under consideration.
( Clause B-5 )
Sl No.
(1)
Nominal Outside
Number of
Diameter of Pipe Equidistant Lines to
mm
be Drawn
(2)
(3)
i)
110
ii)
125
iii)
140
iv)
160
v)
180
vi)
200
12
12
vii)
225
viii)
250
12
ix)
280
16
x)
315
16
NOTE The graph is provided only to indicate the
principal of the test method and is only a guideline.
Evaluation of the test results shall be made based on
Table 3. If the number of blows exceeds 124, see Fig. 9
for assessment of results.
NOTE Initially, a minimum of 25 blows shall be
made. In case no failure occurs, the lot is deemed to
have passed. In case of 4 or more failures, the lot is
treated as rejected. In case 1, 2 or 3 failures occur at this
stage (after 25 blows), the test has to be continued
further till the results fall into either Region A or Region
C, before arriving at a decision of acceptance or rejection
respectively.
B-7 CONDITIONING
B-7.1 The test specimens shall be conditioned
in a liquid bath or in air at a temperature of
0 1C for at least the period given in Table 10.
Boundaries between regions are calculated using the following equations:
SA/B = np 0.5 +
[ np (1 p) ]0.5
SB/C = np + 0.5 +
[ np (1 p) ]0.5
where
= 1.282,
p = 0.10 (TIR), and
n = Number of blows.
FIG. 9 NUMBER OF TEST PIECES FOR 10 PERCENT TIR (AT 90 PERCENT CONFIDENCE LEVEL)
13
IS 15328 : 2003
In case of disputes over the results, a liquid
bath shall be used.
B-8 PROCEDURE
B-8.1 The mass of the falling striker and the
drop height appropriate to the pipe shall be as
specified in Table 10.
B-8.2 For pipes of outside diameter 40 mm or
less, subject the test specimen to only single
blow.
B-7.2 Test specimens with wall thickness up to
8.6 mm shall be tested within 10 s of their
removal from air conditioning, or within 20 s of
their removal from liquid conditioning, as
applicable.
Test specimens with wall thickness greater
than 8.6 mm shall be tested within 20 s of their
removal from air conditioning or within 30 s of
their removal from liquid conditioning, as
applicable.
B-8.3 For pipes of outside diameter greater
than 40 mm, subject the test specimen to a blow
by allowing the striker to fall on one of the
marked lines. If the test specimen passes the
test, rotate it in the V-block to the next marked
line and again subject it to a blow from the
falling striker, after re-conditioning if
necessary ( see B-7 ).
If this interval is exceeded, the test specimen
shall be returned immediately to the unit for
re-conditioning for a further period of at least
10 min.
Table 10 Conditioning Period
B-8.4 Continue this procedure until the test
specimen fails the test, or until all the marked
lines have been struck one blow.
B-8.5 If required, carry out the test on
subsequent test specimens, subjecting each one
to the required number of blows.
( Clauses B-7.1 and 8.1 )
Sl No.
Wall Thickness, e Conditioning Period,
mm
Min
Liquid Bath
Air
(1)
(2)
(3)
(4)
i)
< 8.6
15
60
ii)
8.6 to 14.1
30
120
iii)
Above 14.1
60
240
B-9 TEST REPORT
The result shall be expressed as A, B or C for
the batch or the production run from an
extruder, as follows:
B-7.3 For pipes with smooth inside and outside
surfaces, the wall thickness of the pipe to be
tested shall be the total wall through the pipe
section.
a) A If the TIR is below 10 percent;
b) B If no decision can be made on the
basis of the number of test specimens used
( see 10.3 ); and
c) C If the TIR is greater than 10 percent
B-7.4 For pipes which are corrugated or ribbed
externally, the wall thickness is the thickest
wall of the pipe cross-section.
NOTE The number of failed test specimens, as
compared to the total number of blows, should not be
expressed as a percentage, to avoid confusion with
the TIR, of which the percentage is only an estimate.
ANNEX C
( Clause 8.2 )
DETERMINATION OF RING STIFFNESS OF THERMOPLASTICS PIPE
pipe at a constant rate. A length of pipe
supported horizontally is compressed vertically
between two parallel plates moved at a constant
speed, which is dependent of the diameter of the
pipe. The ring stiffness is calculated as a function
of the force necessary to produce a deflection of
3 percent diametrically across the pipe.
C-1 SCOPE
This Annex covers the method for the
determination of the ring stiffness of
thermoplastics pipes, including unplasticized
polyvinyl chloride (PVC-U) pipes having a
circular cross-section, under parallel-plate
loading
C-3 DEFINITIONS
C-2 PRINCIPLE
C-3.1 Initial Internal Diameter ( di ) The
average of the inside diameters of the test
specimen expressed in metres (m).
The ring stiffness is determined by measuring
the force and the deflection while deflecting the
14
IS 15328 : 2003
measurements. Changes in diameter may be
measured during loading by continuously
recording plate travel.
C-4.4 Measuring Devices The measuring
devices shall be capable of measuring the
following:
C-3.2 Vertical Deflection ( y ) Measured
change of the inside diameter in the directon of
the load application expressed in metres (m).
C-3.3 Percentage Deflection ( P ) The
ratio of the reduction in pipe inside diameter to
the pipe initial diameter expressed as a
percentage of the initial inside diameter.
a) Length of the specimen to within 1 min;
b) Internal diameter of the test specimen
to within 0.5 percent; and
c) Change in inside diameter of the test
specimen in the direction of loading; and
with an accuracy of 0.1 mm, or 1 percent
of the deflection, which ever is greater.
C-3.4 Load ( F ) The load applied to the pipe
to produce a given percentage deflection,
expressed in kilonewtons (kN).
C-3.5 Length ( L ) The average length of the
test specimen expressed in metres (m).
C-3.6 Ring Stiffness ( S ) The value obtained
by dividing the force per unit length of specimen
by the resulting deflection in the same units at
the prescribed percentage deflection and
multiplied by a factor, expressed in kilonewtons
per square metre (kN/m2).
C-4.5 Force-measuring device capable of
determining to within 2 percent the force
necessary to produce a 1 percent to 4 percent
deflection of the test specimen diametrically
across the test specimen.
C-4 APPARATUS
C-5 TEST SPECIMENS
C-4.1 Testing Machine A properly calibrated
compression-testing machine of the constantrate-of-crosshead-movement type, shall be used
for the tests. The rate of head movement shall be
in accordance with Table 11, with sufficient force
and travel to produce the specified deflection
through the parallel plates.
C-5.1 Marking
The pipe from which the specimens are to be
cut shall be marked on the outside along its full
length with a line parallel to the pipe axis.
Three test specimens, marked a, b, and c, shall
be tested for each sample of pipe. The ends of
the test specimens shall be reasonably square
to the axis of the pipe, free of burrs and jagged
ends and the lengths shall conform to C-5.2.
Table 11 Deflection Speeds
( Clauses C-4.1 and C-7.4 )
Sl No.
(1)
(2)
(3)
i)
100 <dn 200
51
ii)
iii)
C-5.2 Length
Nominal Diameter Deflection Speed
mm/min
of Pipe, dn
mm
200 <dn 400
10 2
400 <dn 1 000
20 2
C-5.2.1 The length of the test specimen shall be
determined by calculating the arithmetic mean
of n length measurements, made to within
1 mm, equally spaced around the circumference
of the pipe in conformation with Table 12. For
each individual test specimen, the smallest of
the length measurements shall not be less than
0.9 times the largest.
Table 12 Number of Length
Measurements
C-4.2 Loading Plates The load shall be
applied to the specimens through two parallel
steel bearing plates. The plates shall be flat,
smooth and clean. The thickness of the plates
shall be sufficient so that no bending or
deformation occurs during the test, but it shall
not be less than 6.0 mm. The plate length shall
equal or exceed the specimen length and the
plate width shall not be less than the pipe contact
width at maximum pipe deflection plus 25 mm.
( Clause C-5.2.1 )
Sl No.
(1)
i)
ii)
iii)
C-4.3 Deformation (Deflection) Indicator
The change in the inside diameter or deformation
parallel to the direction of loading, shall be
measured with a suitable instrument accurate to
the nearest 0.25 mm. The instrument shall not
support the pipe test specimen or the plate, or
in any way affect the load deflection
Nominal Diameter
Number of
of Pipe, dn
Length Measurements, n
(2)
dn 200
(3)
3
200 <dn 500
dn 500
C-5.2.2 For pipes with nominal diameter less
than or equal to 1 500 mm, the average length
of each test specimen shall 300 10 mm.
C-5.2.3 For pipes that have a nominal diameter,
dn, greater than 1 500 mm, the average length
of each test specimen shall be 0.2 dn.
15
IS 15328 : 2003
Rotate each successive specimen 35 and 70. If
no minimum wall thickness has been found,
use any base line.
C-5.3 Inside Diameter
Determine inside diameter, dia, dib, dic, of each
test specimen as the arithmetic mean of four
measurements made at 45 intervals along one
cross-section of the test specimen. Finally,
calculate the average internal diameter, di, of
all three test specimens using the following
equation:
di = ( dia + dib + dic )/3
C-7.3 With the deflection indicator in place,
bring the upper plate in contact with no more
load than necessary to hold it in place. This
establishes the beginning point for the
measurement of subsequent deflections.
C-7.4 Compress the specimen at a constant
speed specified in Table 11, while continuously
recording the force and deflection.
C-5.4 Average Outside Diameter
Measure the average outside diameter of each
test
specimen
in
accordance
with
IS 12235 (Part 1).
C-7.5 If the load/deflection plot, which is
typically a smooth curve, indicates that the
zero point may be incorrect ( see Fig. 10 ),
extrapolate back the initial straight-line
portion of the curve and use the intersect with
the horizontal axis as the (0, 0) point (origin).
C-5.5 Wall Thickness
Measure the wall thickness in accordance with
IS 12235 (Part 1) at eight evenly spaced points
along the perimeter of each test specimen. Note
the maximum and minimum values and
calculate the average. Mark the point of
minimum wall thickness, if any, on each test
specimen.
C-8 CALCULATIONS
C-8.1 Calculate the ring stiffness, Sa, Sb, Sc,of
each of the three test specimens using the
following equations:
C-6 CONDITIONING
Sa = {0.018 6 + 0.025 ( ya/di )}( Fa/Laya )
Sb = {0.018 6 + 0.025 ( yb/di )}( Fb/Lbyb )
The test specimens shall beat least 24 h old.
For type testing and in cases of dispute, the age
of the test shall be 21 2 days.
Sc = {0.018 6 + 0.025 ( yc/di )}( Fc/Lc yc )
C-6.1 Condition the pipe samples for at least
24 h in air, at a temperature of 27 2C, and
conduct the test at the same temperature.
where
F = force, in kilonewtons, corresponding
to 3.0 percent pipe deflection;
C-6.2 In case of dispute, the specimens shall be
conditioned at a temperature of 23 2C and a
relative humidity of 50 5 percent for 40 h and
the test conducted under the same conditions.
L = length, in m, of the test specimen;
and
y = deflection, in m, corresponding to 3.0
percent deflection, that is, y/di = 0.03.
C-7 PROCEDURE
C-7.1 Locate the pipe specimen with its
longitudinal axis parallel to the bearing plates
and centre it laterally in the testing machine.
Calculate the ring stiffness of the pipe, in
kilonewtons per square metre, as the mean of
these three values, using the following
equation:
C-7.2 If an orientation of minimum wall
thickness has been found, place the first
specimen with the thinnest portion on top.
FIG. 10
S = ( Sa + Sb + Sc )/3
LOAD DEFLECTION CURVE
16
IS 15328 : 2003
C-9 TEST REPORT
Test report
information:
shall
contain
the
e) The calculated value of Sa, Sb, and Sc of
the ring stiffness of each test specimen,
to three decimal places;
f) The calculated value of the ring stiffness
S, to two decimal places;
g) If required, a force/deflection plot for
each test specimen;
h) Any factors which may affect the results;
and
j) Date of report.
following
a) Complete identification of the samples
tested;
b) All dimensions of each specimen;
c) Conditioning time,
environment;
temperature
and
d) Testing temperature and environment;
ANNEX D
( Clause 10.1.1 )
TEST METHOD FOR LEAKTIGHTNESS OF ELASTOMERIC SEALING RING TYPE
SOCKET JOINTS UNDER POSITIVE INTERNAL PRESSURE
AND WITH ANGULAR DEFLECTION
D-3.2 A pressure control device connected to
the test specimen and capable of applying and
maintaining a variable internal hydrostatic
pressure of the PVC-U pipe section mounted
into the socket of the component to be tested.
D-1 SCOPE
This Annex specifies a method of testing the
leaktightness under positive pressure of
assemblies of polyvinyl chloride (PVC-U) pipes
with elastomeric sealing ring type socket joints
including the following:
D-3.3 The assembly shall be carried out in
accordance with the socket manufacturers
instructions.
a) Single sockets of pipes;
b) Double sockets; and
c) Sockets of fittings.
D-3.4 A pipe of the same nominal pressure as
that of the socket shall be used for the test.
It also applies to elastomeric sealing ring type
sockets made of ductile iron for use with PVC-U
pressure piping.
D-3.5 The length of the pipe section shall be such
that the free length, L, between the socket and
the end-seal is equal to five times the normal
outside diameter, dn, of the pipe with a minimum
of 500 mm and a maximum of 1 500 mm.
D-2 PRINCIPLE
A joint assembly as a test specimen consisting
of a PVC-U pipe mounted into a PVC-U socket
is exposed, within a specified temperature
range, to a specified internal pressure regime
for a specified time while the pipe is subject to
an angular deflection in the socket. While
under pressure the test piece is monitored for
signs of leakage.
NOTE The mean outside diameter, dem, of the pipe
should preferably conform to the minimum specified
value, and the socket dimensions (mean inside diameter,
dim, and the diameter of the groove for housing the sealing
ring) should preferably conform to the maximum values
stated by the manufacturer, in order to have dimensions
as close to the extreme limits of the relevant tolerances.
D-4 PROCEDURE
NOTE It is assumed that the following test
parameters are set by the standard making the
reference to this standard:
the
socket,
without any
D-4.1 Secure
deformation, to the solid framework and align
the pipe section with the axis of the socket.
a) Test pressure, and
b) Number of test specimens to be used.
D-4.2 Incline the pipe in the test apparatus,
determine the free angle of deflection, , which
the joint can tolerate without application of force.
D-3 APPARATUS
D-3.1 Framework Comprising of at least
two fixing devices, one of which is movable to
allow angular deflection, vertical or horizontal,
to be applied within the socket. A typical
arrangement is shown in Fig. 11.
If
2, firmly anchor the pipe to maintain the
deflected pipe in this position for the remainder
of the test.
17
IS 15328 : 2003
FIG. 11
TYPICAL ARRANGEMENT OF FRAMEWORK
2, carry out the test at a deflection of 2
If
by forcing the pipe to that degree of deflection.
D-4.7 Apply and raise the hydrostatic pressure
slowly over a period of not less than 15 min to a
minimum of 0.05 MPa (0.5 bar). Maintain the
pressure at this value for a minimum of 15 min.
D-4.3 Measure the mean outside diameter at a
point 0.5 dn away from the mouth of the socket.
Calculate the amount of distortion required
and tighten the bolts of the distortion clamp
until the required distortion is achieved.
D-4.4 Fill the test specimen with water at a
temperature of 27 5C and release any
trapped air.
D-5 TEST REPORT
The test report shall include the following
information.
a) Nominal pressure class of the PVC-U
pipe and socket used for the test;
b) Angle of deflection, , used for the test;
c) Ambient temperature during the test;
d) Information of the leaktightness of the
joint;
e) Any factors which may have affected the
results, such as, any incidents or any
operating details not specified in this
standard; and
f) Date of the test.
D-4.5 Condition the test specimen assembly for
a period of at least 20 min to ensure
equalization of temperature.
D-4.6 While testing in accordance with 5.7:
a) Maintain the ambient temperature within
5C of any temperature between 20 and
32C; and
b) Examine the joint during the whole test
cycle and record any sign of leakage.
ANNEX E
( Clause 10.1.2 )
TEST METHOD FOR LEAKTIGHTNESS OF ELASTOMERIC SEALING RING TYPE
SOCKET JOINTS UNDER NEGATIVE INTERNAL PRESSURE
AND WITH ANGULAR DEFLECTION
It also applies to elastomeric sealing ring type
sockets made of ductile iron for use with PVC-U
pressure piping.
E-1 SCOPE
This Annex specifies a method of testing the
leaktightness under negative pressure of
assemblies of polyvinyl chloride (PVC-U) pipes
with elastomeric sealing ring type socket joints
including:
E-2. PRINCIPLE
A joint assembly as a test specimen consisting
of a PVC-U pipe mounted into a PVC-U socket
is exposed, within a specified temperature
range, to a specified negative pressure for a
specified time while the pipe is subject to an
a) Single sockets of pipes;
b) Double sockets; and
c) Sockets of fittings.
18
IS 15328 : 2003
angular deflection in the socket. While under
vacuum the test piece is monitored for signs of
leakage.
order to have dimensions as close to the extreme limits
of the relevant tolerances.
E-4 PROCEDURE
NOTE It is assumed that the following test
parameters are set by the standard making the
reference to this standard:
E-4.1 Secure
the
socket,
without
any
deformation, to the immovable portion of the
framework and align the pipe section with the
axis of the socket.
a) Test pressure, and
b) Number of test specimens to be used.
E-4.2 Incline the pipe in the test apparatus,
determine the free angle of deflection, , which
the joint can tolerate without application of force.
E-3 APPARATUS
E-3.1 Framework Comprising of at least
two fixing devices, one of which is movable to
allow angular deflection, vertical or horizontal,
to be applied within the socket. A typical
arrangement is shown in Fig. 12.
2, firmly anchor the pipe to maintain the
If
deflected pipe in this position for the remainder
of the test.
E-3.2 Vacuum
Pump
and
Control
Device Connected to the test specimen,
preferably at the immovable end of the
apparatus, and capable of applying and
maintaining two required levels of negative
pressure of the PVC-U pipe section mounted
into the socket of the component to be tested.
If < 2, carry out the test at a deflection of 2
by forcing the pipe to that degree of deflection.
E-4.3 Measure the mean outside diameter at a
point 0.5 dn away from the mouth of the socket.
Calculate the amount of distortion required
and tighten the bolts of the distortion clamp
until the required distortion is achieved.
E-3.3 An isolation valve between the test piece
and the vacuum pump.
E-4.4 While testing, maintain the ambient
temperature within 5C of any temperature
between 20 and 32C.
E-3.4 The assembly shall be carried out in
accordance with the socket manufacturers
instructions.
E-4.5 Apply a negative pressure (vacuum) to
the test piece until a constant gauge pressure of
0.03 Mpa ( 0.3 bar) is achieved.
E-3.5 A pipe of the same nominal pressure as
that of the socket shall be used for the test.
E-4.6 Isolate the vacuum pump from the test
piece, but not from the control device. Record
the change in the negative pressure for 15 min.
During this period, the variation in negative
pressure should not be more than 10 percent
of the required test pressure.
E-3.6 The length of the pipe section shall be such
that the free length, L, between the socket and
the end-seal is equal to five times the normal
outside diameter, dn, of the pipe with a minimum
of 500 mm and a maximum of 1 500 mm.
NOTE The mean outside diameter, dem, of the pipe
should preferably conform to the minimum specified
value, and the socket dimensions (mean inside
diameter, dim, and the diameter of the groove for
housing the sealing ring) should preferably conform to
the maximum values stated by the manufacturer, in
FIG. 12
E-4.7 Again, isolate the vacuum pump from the
test piece, monitor the pressure for a further
15 min and record any change in the negative
pressure.
TYPICAL ARRANGEMENT OF FRAMEWORK
19
IS 15328 : 2003
E-5 TEST REPORT
c) Ambient temperature during the test;
d) Information of the leaktightness of the
joint;
e) Any factors which may have affected the
results, such as, any incidents or any
operating details not specified in this
standard; and
f) Date of the test.
The test report shall include the following
information:
a) Nominal pressure class of the PVC-U pipe
socket used for the test;
b) Angle of deflection, , used for the test;
ANNEX F
( Clause 11 )
SAMPLING AND CRITERIA FOR CONFORMITY
than or equal to the corresponding rejection
number given in col 7 of Table 13. If, however,
the number of defective found in the first
sample lies between the corresponding
acceptance or rejection numbers given in col 6
and 7, a second sample of the size given in col 4
shall be taken and examined for these
requirements. The lot shall be considered to
have satisfied these requirements if the
cumulative sample is less than or equal to the
corresponding acceptance number given in
col 6, otherwise not.
F-1 ACCEPTANCE TESTS
F-1.1 Acceptance tests are carried out on
samples selected from a lot for the purpose of
acceptance of the lot.
F-1.2 All PVC pipes in a single consignment of
the same class, same size and manufactured
under essentially similar conditions shall
constitute a lot.
F-1.3 For ascertaining the conformity of the lot
to the requirements of the standard, samples
shall be tested from each lot separately.
F-1.4 Visual and Dimensional
Requirements
F-1.5 Reversion Test
F-1.5.1 The lot, having satisfied visual and
dimensional requirements, shall be tested for
reversion.
F-1.4.1 The number of test samples taken from
a lot shall depend on the size of the lot and the
outside diameter of the pipes, and shall be in
accordance with Table 13.
F-1.5.2 For this purpose, the number of pipes
given for the first sample in col 3 of Table 14 shall
be taken from the lot. The sample pipe failing in
reversion shall be considered to be defective. The
lot shall be deemed to have met the requirements
given in this standard for the reversion test if the
number of defectives found in the first sample is
less than or equal to the corresponding
acceptance number given in col 5. The lot shall be
deemed not to have met the requirements, if the
number of defectives found in the first sample is
greater than or equal to the corresponding
rejection number given in col 6. If, however, the
number of defectives in the first sample lies
between the corresponding acceptance and
rejection numbers given in col 5 and 7, a second
sample of the size given in col 3 shall be taken and
examined for the requirement. The lot shall be
deemed to have satisfied the requirements, if the
number of defectives found in the cumulative
sample is less than or equal to the corresponding
acceptance number given in col 6, otherwise not.
F-1.4.2 These pipes shall be selected at random
from the lot and in order to ensure the
randomness of the selection, a random number
table shall be used. For guidance, and use of
random number tables, IS 4905 may be
referred to. In the absence of a random number
table, the following procedure may be adopted:
Starting from any pipe in the lot, count 1, 2, 3 . . . and so
on up to r, where r is the integral part of N/n, N being the
number of pipes in the lot, and n the number of pipes in
the sample. Every rth pipe so counted shall be withdrawn
so as to constitute the required sample size.
F-1.4.3 The number of pipes given for the first
sample in col 4 of Table 13, shall be taken from
the lot and examined for visual and
dimensional requirements given in 6, 7.1 and
7.2. A pipe failing to satisfy any of these
requirements shall be considered defective. The
lot shall be deemed to have satisfied these
requirements, if the number of defectives found
in the first sample is less than or equal to the
corresponding acceptance number given in col 6
of Table 13. The lot shall be deemed not to have
met these requirements, if the number of
defective found in the first sample is greater
F-1.6 Vicat Softening Temperature
F-1.6.1 The lot, having satisfied the visual and
20
IS 15328 : 2003
Table 13
Scale of Sampling for visual Appearance and Dimensional Requirements
( Clauses F-1.4.1 and F-1.4.3 )
Sl No.
Number of Pipes
in the Lot
(1)
Sample
Number
Sample
Size
Cumulative
Sample Size
Acceptance
Number
Rejection
Number
(5)
(2)
i)
Up to 1 000
ii)
1 001 to 3 000
iii)
3 001 to 10 000
iv)
10 001 and above
Table 14
(3)
(4)
(6)
(7)
First
13
13
second
13
26
First
20
20
second
20
40
First
32
32
second
32
64
First
50
50
second
50
100
Scale of Sampling for Reversion and Vicat Softening Temperature Tests
( Clauses F-1.5.2 and F-1.6.2 )
Number of Pipes
in the Lot
Sample
Number
Sample
Size
Cumulative
Sample Size
Acceptance
Number
Rejection
Number
(1)
(2)
(3)
(4)
(5)
(6)
For nominal diameters up to and including 110 mm
Up to 1 000
First
second
10
1 001 to 3 000
First
second
16
3 001 to 10 000
First
13
13
second
13
26
10 001 and above
First
20
20
second
20
40
For nominal diameters above 110 mm
Up to 3 000
First
second
3 001 to 10 000
First
second
10
10 000 and above
First
second
16
dimensional requirements, shall be tested for
Vicat softening temperature.
F-2 TYPE TESTS
F-2.1 Type tests are intended to prove the
suitability and performance of a new
composition or a new size of pipe, Such tests,
therefore, need to be applied only when a
change is made in polymer composition or when
a new size is to be introduced.
F-1.6.2 For this purpose, the procedure adopted
for sampling and criteria for conformity shall
be the same as given in F-1.5, using Table 14.
F-1.7 Resistance to External Blows at 0C
F-2.1.1 Resistance to Internal Hydrostatic
Pressure ( Type Test )
F-[Link] For this test, the manufacturer or the
supplier shall supply furnish to the testing
authority, three samples of pipes of different
diameters and different classes, selected
preferably from a regular production lot.
F-1.7.1 The lot, having been found satisfactory
according to F-1.4, F-1.5 and F-1.6, shall be
tested for resistance to external blows at 0C.
F-1.7.2 For this purpose, the procedure adopted
for sampling and criteria for conformity shall
be as specified in Table 15.
21
IS 15328 : 2003
Table 15
Scale of Sampling for Resistance to External Blows
( Clause F-1.7.2 )
Number of Pipes
in the Lot
Sample
Number
Sample
Size
Cumulative
Sample Size
Acceptance
Number
Rejection
Number
(1)
(2)
(3)
(4)
(5)
(6)
For all sizes
Up to 3 000
3 001 to 10 000
10 000 and above
First
second
First
second
10
First
second
16
NOTE The numbers mentioned in col 3 to 6 in the table represent the number of times the test is to be carried out
and do not represent either the number of pipe samples or the number of blows or the number of failures.
original number and subject them to the type
test. If, in the repeat test, no single failure
occurs, type of pipe shall be considered for type
approval. If any of the samples fails in the
repeat tests, the type of pipe shall not be
approved. The manufacturer or the supplier
may be asked to improve the design and
resubmit the product for type approval.
F-[Link] Three samples so selected shall be
tested for compliance with the requirements of
the type test given in Table 6.
F-[Link] If all the three samples pass the
requirements of the quality test, the type of
pipe under consideration shall be considered to
be eligible for type approval, which shall be
normally valid for a period of one year.
F-[Link] At the end of the validity period
(normally one year) or earlier, if necessary, the
testing authority may call for fresh samples for
type test for the purpose of type approval.
F-[Link] In case any of the samples fail in this
test, the testing authority, at its discretion,
may call for fresh samples not exceeding the
22
IS 15328 : 2003
ANNEX G
( Foreword )
COMMITTEE COMPOSITION
Plastic Piping System Sectional Committee, CED 50
Organization
Representative(s)
Engineer-in-Chiefs Branch, Army Headquarters, New Delhi
SHRI K. PRABHAKAR RAO ( Chairman )
Ahmedabad Municipal Corporation, Ahmedabad
S HRI N. P. PATEL
SHRI V. B. PARMAR ( Alternate )
Brihanmumbai Mahanagar Palika, Mumbai
HYDRAULIC ENGINEER
DEPUTY HYDRAULIC ENGINEER ( Alternate )
Building Materials and Technology Promotion Council, New Delhi
SHRI J. SEN GUPTA
Calcutta Municipal Corporation, Kolkata
S HRI D. K. SANYAL
SHRI A. K. BISWAS ( Alternate )
Carbon Everflow Limited, Nashik
MS SEEMA VAIDYA
SHRI B. M. VALASKAR ( Alternate )
Central Building Research Institute, Roorkee
S HRI L. K. AGGARWAL
SHRI SURESH KUMAR SHARMA ( Alternate )
Central Institute of Plastic Engineer Technology, Bhopal/Lucknow
DR VIJAY KUMAR
DR SANIA AKHTAR ( Alternate )
Central Public Health Environment Engineering Organization,
New Delhi
ADVISER (PHE)
ASSISTANT ADVISER (PHE) ( Alternate )
Central Public Works Department, New Delhi
CHIEF ENGINEER (DESIGN)
SUPERINTENDING ENGINEER (S & S)
( Alternate )
Chennai Metropolitan Water Supply and Sewerage Board, Chennai
S HRI R. N. SURIYA NARAYAN SINGH
THIRU V. SIVAKUMARAN ( Alternate )
Delhi Development Authority, New Delhi
DIRECTOR (MATERIALS MANAGEMENT)
SHRI SUPERINTENDING ENGINEER (DESIGN)
( Alternate )
Delhi Jal Board, New Delhi
SHRI S. K. CHHABRA
SHRI L. N. KAPOOR ( Alternate )
Department of Telecommunications, New Delhi
SHRI SURINDER NATH
SHRI A. K. NAGAR ( Alternate )
Directorate General of Supplies and Disposals, Mumbai/Patna
S HRI A. K. JAIN
SHRI A. K. M KASHYAP ( Alternate )
Engineerr-in-Chiefs Branch, Army Headquarters, New Delhi
S HRI R. A. DUBEY
SHRI AJAY SHANKAR, SE ( Alternate )
EPC Industries Private Limited, Nashik
S HRI K. L. KHANNA
SHRI VINAYAK V. SHEMBLKAR ( Alternate )
Finolex Industries Limited, Pune
DR DHANANJAY RAU
Housing and Urban Development Corporation Limited, New Delhi
S HRI K. SUBRAMANIAN
SHRI P. R. SRIVASTAVA ( Alternate )
Institute of Co-operative Managerment, Ahmedabad
DR S. M. PATEL
DR M. K. PANDEY ( Alternate )
Jain Irrigation System Limited, Jalgaon
DR H. C. MRUTHYUNJAYA
SHRI S. NARAYANASWAMY ( Alternate )
( Continued on page 24 )
23
IS 15328 : 2003
( Continued from page 23 )
Organization
Representative(s)
Kerala Water Authority, Thiruvananthapuram
D EPUTY CHIEF ENGINEER (MTRL MGT UNIT)
KWH Pipe India Limited, Raigad
S HRI S. SUNRAM
SHRI P. V. KULKARNI ( Alternate )
Mahanagar Telephone Nigam Limited, New Delhi
S HRI S. B. LAL
SHRI A. K. NAGAR ( Alternate )
National Environmental Engineering Research Institute,
Nagpur
DR M. V. NANOTI
DR S. P. PANDE ( Alternate )
NOCIL Limited, Thane
SHRI R. K. BHATIA
SHRI A. R. PARASURAMAN ( Alternate )
Public Health Engineering, Bhubaneswar
SHRI P. C. MAHAPATRA
SHRI G. C. PATRA ( Alternate )
Public Health Engineering, Roorkee
SHRI SUDESH KUMAR SHARMA
Public Health Engineering Department, Jaipur
S UPERINTENDING ENGINEER
EXECUTIVE ENGINEER ( Alternate )
Public Health Engineering Department, Bangalore
S HRI GULAM AHMED
Reliance Industries Limited, Mumbai
S HRI SUBHASH SANZGIRI
SHRI V. B. RAMARAO ( Alternate )
RITES, New Delhi
SHRI C. K. SHARMA
Supreme Industries Limited, Jalgaon
S HRI G. K. SAXENA
SHRI WILLIAM HANDONES ( Alternate )
Tamil Nadu Water Supply and Drainage Board, Chennai
J OINT CHIEF ENGINEER (CONTRACT)
ENGINEERING DIRECTOR ( Alternate )
U. P. Jal Nigam, Lucknow
MATERIALS MANAGER
CHIEF ENGINEER (PPR & D) ( Alternate )
Uniplas India Limited, New Delhi
M ANAGING DIRECTOR
Vinplex India Private Limited, Chennai
S HRI G. K. SRINIVASAN
SHRI P. SAI VENKATA PRASAD ( Alternate )
In personal capacity ( C-478 B, Sushant Lok, Phase 1, Gurgaon )
SHRI O. P. RATRA
In personal capacity ( 196 Gulmohar Park, New Delhi 110049 )
SHRI KANWAR A. SINGH
BIS Directorate General
SHRI S. K. JAIN, Director and Head (CED)
[Representing Director General ( Ex-officio )]
Member Secretaries
SHRI J. K. PRASAD
Director (CED), BIS
SHRI R. K. GUPTA
Joint Director (CED), BIS
( Continued on page 25 )
24
IS 15328 : 2003
( Continued from page 24 )
PVC and ABS Piping System Subcommittee, CED 50 : 3
Organization
Representative(s)
Vinplex India Pvt Limited, Chennai
S HRI G. K. SRINIVASAN ( Convener )
SHRI P. SAIVANKATA PRASAD ( Alternate )
All India PVC Pipe Manufacturers Association, New Delhi
SHRI S. S. GUPTA
Ashirvad Enterprises, Patna
S HRI DEEPAK PODDAR
SHRI L. N. PODDAR ( Alternate )
Brihanmumbai Mahanagar Palika, Mumbai
HYDRAULIC ENGINEER
DEPUTY HYDRAULIC ENGINEER ( Alternate )
Central institute of Plastic Engineering and Technology, Bhopal
DR VIJAIKUMAR
DR SONIA AKHTAR ( Alternate )
Central Public Works Department, New Delhi
CHIEF ENGINEER (CSQ)
EXCUTIVE ENGINEER (S & S) ( Alternate )
Delhi Jal Board, New Delhi
ENGINEER-IN-CHIEF (W)
SHRI S. K. CHADHA ( Alternate )
Delhi Test House, New Delhi
SHRI M. C. GOEL
Department of Telecommunications, New Delhi
SHRI V. L. VENKATARAMAN
SHRI P. ADINARAYANA ( Alternate )
Directorate General of Supplies and Disposals, Kolkata/New Delhi
SHRI RAJENDER PRASAD
SHRI N. K. KAUSHAL ( Alternate )
Finolex Industries Limited, Pune
DR DHANANJAY RAU
SHRI V. V. KANDEKAR ( Alternate )
Jain Irrigation Systems Limited, Jalgaon
S HRI S. NARAYANASWAMI
SHRI L. JAGANNATHAN ( Alternate )
Mahanagar Telephone Nigam Limited, New Delhi
S HRI S. K. CHADHA
SHRI M. K. SINGHAL ( Alternate )
National Organic Chemical Industries Limited, Thane
S HRI P. K. BHATIA
SHRI M. M. SHAH ( Alternate )
Reliance Industries Limited, Mumbai
DR S. M. DIWAN
SHRI M. V. PRASAD ( Alternate )
Rex Polyextrusion Limited, Sangali
SHRI CHANDERSEKHAR
RITES, New Delhi
SHRI C. K. SHARMA
DEPUTY CHIEF INSPECTOR ENGINEER
( Alternate )
Supreme Industries, Jalgaon
S HRI W. MANDONCA
SHRI G. K. SAXENA ( Alternate )
Tamil Nadu Water Supply and Drainage Board, Chennai
ENGINEER-IN-CHIEF
JOINT CHIEF ENGINEER (MATERIAL)
( Alternate )
Tamil Nadu Water Supply and Sewage Board, Chennai
SHRI P. M. HARINATH
DEPUTY DIRECTOR (CR) ( Alternate )
Telecommunications Consultants India Limited, New Delhi
SHRI S. N. JHA
SHRI M. K. SRIVASTAVA ( Alternate )
In personal capacity ( C-478 B, Sushant Lok, Phase 1, Gurgaon )
SHRI O. P. RATRA
In personal capacity ( 196 Gulmohar Park, New Delhi 110049 )
SHRI KANWAR A. SINGH
25
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.
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without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that no
changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users of
Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of BIS Catalogue and Standards : Monthly Additions.
This Indian Standard has been developed from Doc : No. CED 50 (5931).
Amendments Issued Since Publication
Amend No.
Date of Issue
Amd. No. 1
January 2005
Amd. No. 2
May 2005
Amd. No. 3
November 2005
Amd. No. 4
February 2006
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