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IQ

This document presents the installation qualification protocol for the HVAC system serving the production areas of Drug International Ltd's cephalosporin facility. The HVAC system consists of 34 sub-systems including air handling units, fan coil units, and associated utilities across three floors. The objectives of the installation qualification are to verify that the HVAC system is installed according to design specifications and complies with cGMP requirements. A series of tests will be performed to check documentation, installation, equipment, utilities, control systems, and operating manuals. Any deviations found will be evaluated and classified as critical or non-critical.

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Rashel Hasan
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989 views142 pages

IQ

This document presents the installation qualification protocol for the HVAC system serving the production areas of Drug International Ltd's cephalosporin facility. The HVAC system consists of 34 sub-systems including air handling units, fan coil units, and associated utilities across three floors. The objectives of the installation qualification are to verify that the HVAC system is installed according to design specifications and complies with cGMP requirements. A series of tests will be performed to check documentation, installation, equipment, utilities, control systems, and operating manuals. Any deviations found will be evaluated and classified as critical or non-critical.

Uploaded by

Rashel Hasan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
  • Introduction: Discusses the purpose and scope of the HVAC system installation qualification.
  • Strategy of the Qualification: Outlines the strategy for carrying out the qualification, focusing on test execution and verification.
  • Qualification Participants Data/Signatures Record: Lists participants involved in execution with signature fields.
  • Installation Qualification Tests: Details various tests designed to verify the proper installation and functioning of the HVAC system.
  • Summary of Test Performed: Provides a summary and results of all verification tests performed.
  • Final Report: Contains conclusions from the qualification and approval for final report.
  • Annex I: List of Deviations and/or Further Actions: Lists any deviations found and recommended corrective actions.
  • List & Appendix: Provides a checklist and appendix items related to the installation process.
  • Approvals and Final Approval: Fields for signatures to approve the installation qualification documentation.

CONFIDENCE

TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 1 of 142

INSTALLATION QUALIFICATION
(IQ)
PROTOCOL / REPORT

CLIENT

DRUG INTERNATIONAL LIMITED


(CEPHALOSPORIN)

TONGI, GAZIPUR

HVAC SYSTEM

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 2 of 142

PROTOCOL APPROVAL

Prepared By:
Md. Fazlul Hoque

Organization:

Designation:

Confidence
Trade Limited

Project Manager

Reviewed By:

Organization:

Nazmul Ahsan

Drug International
Ltd.

Md. Rafiqul Islam

Drug International
Ltd.

Factory in
Charge,
Production

Approved by:

Organization:

Designation:

Drug International
Ltd.

QA Manager

Md. Amir Hossain

Authorized by:
Md. Mahbubul Islam

Organization:
Drug International
Ltd.

Designation:

Signature:

Date:

Signature:

Date:

Engineering In
Charge

Designation:

Signature:

Date:

Signature:

Date:

General
Manager

REVISION HISTORY

Revision No:

Revision Date

01

New

Change History

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 3 of 142

INDEX OF CONTENTS
1

INTRODUCTION
1.1. DESCRIPTION
1.2. OBJECTIVE 5
1.3. SCOPE
6

4
4

QUALIFICATION PARTICIPANTS DATA/SIGNATURES RECORD

STRATEGY OF THE QUALIFICATION 7

INSTALLATION QUALIFICATION TESTS

Test 1- Documentation Verification


8
Test 2- Installation Verification10
Mechanical Installation & Drawing check.
Electrical Installation & Safety Check.
Test 3- Equipments/Major components verification 13
Test 4- Utilities verification
92
Test 5- Control system PLC software 99
Test 6- Oparating & Maintenance (O & M) Manual Check

Summary of Test Performed

Final Report 123

List of Deviations and/or Further actions

List of Appendices 125

Approvals

126

122
124

120

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 4 of 142

Introduction

[Link]
The purpose of this IQ is to provide documented evidence to demonstrate that components of HVAC in the
Production Area and Dispensing Area of Cephalosporin general facility are installed according to GMP Grade, the
HVAC system consists of 34 sub-systems FCU-G01, FCU-G02, FCU-G03, FCU-G04, FCU-G05, FCU-G06, FCUG07, FCU-G08, FCU-G09 and FCU-G10 for ground floor, FCU-101, FCU-101.1, FCU-101.2, FCU-102, FCU-103,
FCU-108, AHU-102, AHU-103, AHU-104, AHU-105, AHU-106, AHU-107, AHU-109 and FAHU-01 for first floor, FCU201, FCU-202, FCU-203, AHU-201, AHU-202, AHU-203, AHU-204, AHU-205, AHU-206 and FAHU-02 for second
floor.
AHU-102 is connected to room no. 204. The area is Grade C.
AHU-103 is connected to room no. 211, 212 and 217. The area is Grade D.
AHU-104 is connected to room no. 210, 213, 214, 215 and 216. The area is Grade D.
AHU-105 is connected to room no. 218, 219, 220 and 221. The area is Grade E.
AHU-106 is connected to room no. 222 and 223. The area is Grade D.
AHU-107 is connected to room no. 225, 230, 232, 233, 234 and 235. The area is Grade D.
AHU-109 is connected to room no. 228, 236, 237 and 238. The area is Grade D.
AHU-201 is connected to room no. 338, 336, 339 and 337. The area is Grade D.
AHU-202 is connected to room no. 334 and 322. The area is Grade D.
AHU-203 is connected to room no. 329, 328 and 327. The area is Grade B.
AHU-204 is connected to room no. 323, 324, 325, 326, 330, 331, 332, 333 and 340. The area is Grade C.
AHU-205 is connected to room no. 311, 312, 313, 314, 318, 319, 320 and 321. The area is Grade D.
AHU-206 is connected to room no. 315, 316 and 317. The area is Grade E.
FCU-G01 is connected to room no. 111. The area is Grade E.
FCU-G02 is connected to room no.113. The area is Grade E.
FCU-G03 is connected to room no. 104, 105 and 106. The area is Grade E.
FCU-G04 is connected to room no. 114 and 116. The area is Grade E.
FCU-G05 is connected to room no. 115, 117 and 121. The area is Grade E.
FCU-G06 is connected to room no. 122. The area is Grade E.
FCU-G07 is connected to room no. 124, 125, 126 and 127. The area is Grade E.
FCU-G08 is connected to room no. 131, 132 and 133. The area is Grade E.

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 5 of 142

FCU-G09 is connected to room no. 130. The area is Grade E.


FCU-G10 is connected to room no. 102. The area is Grade E.
FCU-101 is connected to room no. 207. The area is Grade E.
FCU-101.1 is connected to room no. 205. The area is Grade E.
FCU-101.2 is connected to room no. 205. The area is Grade E.
FCU-102 is connected to room no. 202. The area is Grade E.
FCU-103 is connected to room no. 202. The area is Grade E.
FCU-108 is connected to room no. 226, 227, 229 and 231. The area is Grade E.
FCU-201 is connected to room no. 307. The area is Grade E.
FCU-202 is connected to room no. 302 and 304. The area is Grade E.
FCU-203 is connected to room no. 302. The area is Grade E.
FAHU-01 and FAHU-02 are for fresh air supply to above mentioned AHUs.

All zones required to maintain temperature 231C. Relative Humidity requirement is 355% for production area
except under the area of AHU 101,103, 105, 108, 201-202, 204-206, FCU G01-G10, 101-103, and 201-203 where
Relative Humidity uncontrolled.

[Link]
The objectives of the Installation Qualification for these systems are:

To verify that design qualification work has been performed and documented.
To confirm that the HVAC system specifications meet the User Requirements.
To determine whether the components of the system conform to the manufacturers technical
description and installation requirements.
To determine whether the HVAC system complies with relevant requirements of current Good
Manufacturing Practice for Pharmaceuticals.
To provide a record of principal features of the HVAC systems and components as currently
installed.
To determine whether there is sufficient information available to enable the HVAC systems to be
installed and maintained safely, effectively and consistently.

[Link]
This Installation Qualification Protocol applies to:
Clean room qualification, including:

Rooms
Air handlings units
Fan Coil units

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 6 of 142

Ducts
Filters
Associated utilities

The scope of this study does not include the qualification of any computerized control system.

QUALIFICATION PARTICIPANTS DATA/SIGNATURES RECORD

In the table below enter details of the people involved in the execution of the Installation Qualification:

NAME

POSITION /
COMPANY

SIGNATURE

INITIAL

DATE

STRATEGY OF THE QUALIFICATION

The designated qualification team will carry out the verification.


To check that installation corresponds with supplier specifications several tests will be carried out, and each
one of the tests will consist in the following parts:

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 7 of 142

a)

OBJECTIVE:

It defines the purpose of the test.

b)

METHODOLOGY:

It defines the procedure to follow in test execution.

c)

ACCEPTANCE CRITERIA:

It details the expected results that are considered correct.

d)

VERIFICATION
REGISTER:

It details the verification to be done, checking the grade of


compliance with the acceptance criteria.

The results obtained are registered as follows:

YES
The result of the verification is considered in
accordance with the acceptance criteria.

e)

CONCLUSIONS:

NOT
The result of the verification disagrees with the
acceptance criteria.

Once the verifications of the test are made, the result of the test will
be consigned as well as the appropriate comments

The result of the test could be:


PASS
When all verification carried out have been
considered in accordance with the acceptance
criteria, or if non-conformities found have been
solved in time or considered as non-critical.

f) OBSERVATIONS:

FAIL
When any verification does not fulfil the
acceptance criteria because critical deviations are
opened and it has not been possible to solve
them in time. In this case, once the nonconformity has been solved, the verification must
be repeated and the new result registered.

In these part it will be noted any outstanding point to clarify any decision or
just events during qualification process. It will be detailed when critical data
should be registered.

People that carry out the verification or review final data must put their signature and date where required.
Any deviation or non-conformity found during verification process would be registered and technical
personnel in charge will carry out a revision and make appropriate comments, in order to classify the
deviation according to the following categories:

C (Critical):

NC (Non-critical):

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 8 of 142

It can affect to the product quality and, therefore it It does not affect the product quality and it can
must be corrected. After correction, it must be remain without corrective action or with partial
done again a verification to demonstrate that it has correction.
been solved adequately

Deviations will be registered following the model attached in ANNEX I.


This qualification is completed with an Installation Qualification Final Report

INSTALLATION QUALIFICATION TESTS

Test 1- Documentation Verification


a)

OBJECTIVE

To verify that the related technical and functional specifications, as built drawings and diagrams, materials
and certificates of materials, instrumentations list and operating and maintenance manuals of the HVAC
System is available.
b)

METHODOLOGY

The verification matrix will be completed with the name and reference of the documentation (handbooks,
certifications, specifications) provided by the supplier and identifying the archive location. The
performance of the test will also ensure that the information contained in the documentation cover all
necessary aspects.
c)

ACCEPTANCE CRITERIA

Technical information indicated is available and it covers all necessary aspects.

Documentation is correct, completed, and correctly filled.

d)

VERIFICATION REGISTER:

Item
1.

Documentation Review Verification Matrix. HVAC SYSTEM


Reference /
Type of Document
Available
Comments
As built schematic diagram of HVAC system

Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 9 of 142

2.

As built Duct Layout

Yes / No

As built piping Layout

Yes / No

4.

Technical and functional specification

Yes / No

5.

List of components and tags

Yes / No

6.

Certificates for HEPA filter integrity and


efficiency

Yes / No

7.

Operating and Maintenance manual of all


HVAC components

Yes / No

OBSERVATIONS:

Test final result

PASS

FAIL

Performed by

Signature

Date

Checked by

Signature

Date

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 10 of 142

Test 2- Installation Verification

a)

OBJECTIVE:

Provide documentary evidence that HVAC system have been installed and are correctly identified
in accordance with existent installation drawings (As built diagrams and schemes).
b)

METHODOLOGY

1.

Obtain a copy of the last version of as built drawings.

2.

Indicate that it is a Validation Copy as well as the reference and version of the present
protocol and the date and signature of the technician responsible.

3.

As built drawings will be registered in test validation matrix.

4.

Check the installation to verify that the layout corresponds to as built drawings.

The following color system will be used during the check process:

Green: Parts that in installation correspond with As Built P&IDs drawing

Yellow: Elements installed, but they are not in As Built P&ID drawing.

Orange: Elements in As Built P&ID drawing but not installed

Blue: Parts of the installation not checked (Explain the reason because they have not
been checked)
5.

Once the verification has been finished, the technician/s that have perform the test must
write in the as built drawings Verified in Installation Qualification, the date and signature.

6.

The as built drawings will be attached to this protocol.

c)

ACCEPTANCE CRITERIA:

As built drawings reflect the real the installation exactly (all disagreement between
drawings and installation must be justified).

The components are identified in as built P&ID drawings and labeled using identifications
codes (Tags) in the installation.

The security mechanisms are installed correctly and in adequate direction

The instruments are correctly installed and They are accessible and easily to read

The access for operations and maintenance works is easy.

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 11 of 142

d)

VERIFICATION REGISTER

Register Verification Matrix


As Built drawings used in installation
DRG. NO. REV. NO.
verification

Date

Result

HVAC Drawing List & Abbreviations

A.C-01

01

19-02-14

Yes / No

HVAC Symbols

A.C-02

01

19-02-14

Yes / No

Air conditioning Ducting Layout of Gr. floor

A.C-03

01

19-02-14

Yes / No

Air conditioning Ducting Layout of 1st floor

A.C-04

01

19-02-14

Yes / No

Air conditioning Ducting Layout of 2nd floor

A.C-05

01

19-02-14

Yes / No

Chilled water piping Layout of Gr. floor

A.C-06

01

19-02-14

Yes / No

Chilled water piping Layout of 1st floor

A.C-07

01

19-02-14

Yes / No

Chilled water piping Layout of 2nd floor

A.C-08

01

19-02-14

Yes / No

Chilled water piping Layout of Rooftop

A.C-09

01

19-02-14

Yes / No

Drain Water Pipe Layout Ground Floor

A.C-11

01

19-02-14

Drain Water Pipe Layout 1st Floor

A.C-12

01

19-02-14

Drain Water Pipe Layout 2nd Floor

A.C-13

01

19-02-14

Drain Water Pipe Layout 3rd Floor

A.C-14

01

19-02-14

HVAC System schematic diagram of Gr. floor

A.C-15

01

19-02-14

HVAC System schematic diagram of Gr. floor

A.C-16

01

19-02-14

Yes / No

HVAC System schematic diagram of Gr. floor

A.C-17

01

19-02-14

Yes / No

HVAC System schematic diagram of Gr. floor

A.C-18

01

19-02-14

Yes / No

HVAC System schematic diagram of Gr. floor

A.C-19

01

19-02-14

Yes / No

HVAC System schematic diagram of Gr. floor

A.C-20

01

19-02-14

Yes / No

HVAC System schematic diagram of Gr. floor

A.C-21

01

19-02-14

Yes / No

HVAC System schematic diagram of Gr. floor

A.C-22

01

19-02-14

Yes / No

Yes / No
Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 12 of 142

Register Verification Matrix


As Built drawings used in installation
DRG. NO. REV. NO.
verification

Date

Result

HVAC System schematic diagram of Gr. floor

A.C-23

01

19-02-14

Yes / No

HVAC System schematic diagram of Gr. floor

A.C-24

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-25

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-26

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-27

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-28

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-29

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-30

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-31

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-32

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-33

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-34

01

19-02-14

Yes / No

HVAC System schematic diagram of 1st floor

A.C-35

01

19-02-14

Yes / No

HVAC System schematic diagram of 2nd floor

A.C-36

01

19-02-14

Yes / No

HVAC System schematic diagram of 2nd floor

A.C-37

01

19-02-14

Yes / No

HVAC System schematic diagram of 2nd floor

A.C-38

01

19-02-14

Yes / No

HVAC System schematic diagram of 2nd floor

A.C-39

01

19-02-14

Yes / No

HVAC System schematic diagram of 2nd floor

A.C-40

01

19-02-14

Yes / No

HVAC System schematic diagram of 2nd floor

A.C-41

01

19-02-14

Yes / No

HVAC System schematic diagram of 2nd floor

A.C-42

01

19-02-14

Yes / No

HVAC System schematic diagram of 2nd floor

A.C-43

01

19-02-14

Yes / No

OBSERVATIONS:

Test final result

PASS

FAIL

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 13 of 142

Register Verification Matrix


As Built drawings used in installation
DRG. NO. REV. NO.
Date
verification
Performed by
Signature
Date
Checked by

Signature

Result

Date

Test 3- Equipments/Major components verification


a) OBJECTIVE
Characterize the major components of the installation Air Handling Units, terminal HEPA system, exhaust
fans, Air grills and diffusers, verifying that the equipment installed corresponds with existing technical
documentation, and recording the following information for each one: designation, brand and model.
b)

METHODOLOGY

A visual inspection is carried out of the characteristics plate from each major equipment and auxiliary
equipment. The code of equipment, manufacturer, model, and/or other relevant characteristics must be
registered.
This information obtained from field inspection should be contrasted with technical documentation.
Signature of the personnel that performs the check, date, and conformity between equipment installed and
technical description should be registered.
The result of the verification is detailed on the register sheet as a checklist.

c)

ACCEPTANCE CRITERIA

Characteristics of major equipment installed correspond with characteristics described in technical


documentation.

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 14 of 142

d) VERIFICATION MATRIX:

Equipments/Major components verification


Air Handling Unit verification
AHU-102
EQUIPMENT

AHU-102
(CENAHU-01)

SPECIFICATIONS

CONFORMITY

Manufacturer

ACSON

Model

ADM2-0407

Serial number

1204071

Flow

1500 CFM

Dimension (LxWxH)

2550x1150x930 mm

Yes / No

02 Nos. of Manual dampers (Size 410 x 980 mm)


for return and FAI are correctly installed.
- Mixing system allows keeping dampers at the
selected position (open/close).
MIXING SECTION - Position indicator correctly shows open or close
position at any time.
Section verification: Check
assembling and not damages.

FILTRATION
SECTION

Pre filter (G-4)

on

Yes / No

Yes / No

adequate
Yes / No

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Yes / No
Efficiency: 50%
Filter media: Synthetic
Filter size: 24x24 (01 nos.)
12x24 (01 nos.)

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 15 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-102
EQUIPMENT

SECONDARY
FILTERS

SPECIFICATIONS
Is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 95%
Cartridge Filter (F9)
Filter media: Ultra-fine
fiberglass
Filter size: 24x24 (01 nos.)
12x24 (01 nos.)

CONFORMITY

Yes / No

Cooling Coil Capacity: 15.278 KW


COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.

Yes / No

Section verification: Check on adequate assembling


and not damages

SUPPLY FAN
SECTION

IMPULSION
DUCT

Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply:BDB225CM (2.2 KW)

Fan Duty:

Supply: 1500 CFM

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Yes / No

Section verification: Check on adequate assembling


and not damages.

Yes / No

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 16 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-103
EQUIPMENT

AHU-102
(BENAHU-02)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0713

Serial number

1204072

Flow

5000 CFM

Dimension (LxWxH)

2850x1750x1230 mm

CONFORMITY

Yes / No

02 Nos. of Manual dampers (Size 410 x 1580 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

FILTRATION
SECTION

SECONDARY
FILTERS

Section verification: Check on adequate


assembling and not damages.
is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Pre filter (G-4)
Filter size:
24x24 (02 nos.)
12x24 (03 nos.)

Is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 95%
Filter media: Ultra-fine
fibreglass
Cartridge Filter (F9) Filter size: 24x24 (02 nos.)
12x24 (03 nos.)

Cooling Coil Capacity: 46.171 KW

Yes / No

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 17 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-103
EQUIPMENT

SPECIFICATIONS

CONFORMITY

COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages

Yes / No

Fan Manufacturer:
Model & Potency:
Fan Duty:
SUPPLY FAN
SECTION

IMPULSION
DUCT

Kruger Engineering Pte. Ltd.


Supply: BDB400CM (5.5KW)
Supply: 5000 CFM

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Yes / No

Section verification: Check on adequate assembling


and not damages.

Yes / No

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 18 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-104
EQUIPMENT

AHU-103
(BENAHU-03)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0713

Serial number

1204073

Flow

4000 CFM

Dimension (LxWxH)

2850x1750x1230 mm

CONFORMITY

Yes / No

02 Nos. of Manual dampers (Size 410 x 1580 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

FILTRATION
SECTION

SECONDARY
FILTERS

COOLING
SECTION

Section verification: Check on adequate


assembling and not damages.
is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 50%
Pre filter (G-4)
Filter media: Synthetic
Filter size: 24x24 (02 nos.)
12x24 (03 nos.)
Is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 95%
Filter media: Ultra-fine
Cartridge Filter (F9) fiberglass
Filtersize: 24x24 (02 nos.)
12x24 (03 nos.)

Cooling Coil Capacity: 49.875 KW


Check water circuit is correctly installed and
connected to the main water circuit.

Yes / No

Yes / No

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 19 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-104
EQUIPMENT

SPECIFICATIONS

CONFORMITY

Section verification: Check on adequate assembling


and not damages
Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply:BDB400CM (5.5 KW)

Fan Duty:
SUPPLY FAN
SECTION

IMPULSION
DUCT

Supply: 4000 CFM


Yes / No

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.

Yes / No

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 20 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-105
EQUIPMENT

AHU-104
(BENAHU-04)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0713

Serial number

1204074

Flow

4000 CFM

Dimension (LxWxH)

2450x1750x1230 mm

CONFORMITY

Yes / No

02 Nos. of Manual dampers (Size 410x 1580 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

FILTRATION
SECTION

Section verification: Check on adequate


assembling and not damages.
is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 50%
Pre filter (G-4)
Filter media: Synthetic
Filter size: 24x24 (02 nos.)
12x24 (03 nos.)

Yes / No

Yes / No

Cooling Coil Capacity: 61.223 KW


COOLING
SECTION

SUPPLY FAN
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages

Yes / No

Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Yes / No

Model & Potency:

Supply: BDB400CM (2.2KW)

Fan Duty:
Fan Type:
Belt Type:

Supply: 4000 CFM


Backward Curved
Centrifugal
V belt

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 21 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-105
EQUIPMENT

SPECIFICATIONS
Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

CONFORMITY

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 22 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-106
EQUIPMENT

AHU-105
(BENAHU-05)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0410

Serial number

1204075

Flow

2200 CFM

Dimension (LxWxH)

2650x1450x930 mm

CONFORMITY

Yes / No

02 Nos. of Manual dampers (Size 410 x 1280 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

FILTRATION
SECTION

SECONDARY
FILTERS

COOLING
SECTION

Section verification: Check on adequate


assembling and not damages.
correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Pre filter (G-4)
Filter size: 24x24 (02 nos.)

Is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 95%
Filter media: Ultra-fine
Cartridge Filter (F9)
fiberglass
Filter size: 24x24 (02 nos.)

Cooling Coil Capacity: 26.364 KW


Check water circuit is correctly installed and
connected to the main water circuit.

Yes / No

Yes / No

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 23 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-106
EQUIPMENT

SPECIFICATIONS

CONFORMITY

Section verification: Check on adequate assembling


and not damages

SUPPLY FAN
SECTION

Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply: BDB280CM (3.0KW)

Fan Duty:

Supply: 2200 CFM


Backward Curved
Centrifugal

Fan Type:
Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 24 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-107
EQUIPMENT

AHU-106
(BENAHU-06)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0413

Serial number

1204076

Flow

3000 CFM

Dimension (LxWxH)

2650x1750x930 mm

CONFORMITY

Yes / No

02 Nos. of Manual dampers (Size 410 x 1580 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

FILTRATION
SECTION

Section verification: Check on adequate


assembling and not damages.
is correctly installed, with no
damages and perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Pre filter (G-4)
Filter size: 24x24 (02 nos.)
12x24 (01 no.)

Yes / No

Yes / No

Cooling Coil Capacity: 37.761 KW


COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages

Yes / No

Section verification: Check on adequate assembling


and not damages
SUPPLY FAN
SECTION

Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply:BDB315CM(4.0 KW)

Fan Duty:

Supply: 3000 CFM

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 25 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-107
EQUIPMENT

SPECIFICATIONS
Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

CONFORMITY

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 26 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-109
EQUIPMENT

AHU-107
(BENAHU-07)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0413

Serial number

1204077

Flow

3000 CFM

Dimension (LxWxH)

2650x1750x930 mm

CONFORMITY

Yes / No

02 Nos. of Manual dampers (Size 410 x 1580 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

Section verification: Check on adequate assembling


and not damages.

Yes / No

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size: 24x24 (02 nos.)
12x24 (01 no.)

Yes / No

FILTRATION
SECTION

SECONDARY
FILTERS

Pre filter (G-4)

Is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 95%
Cartridge Filter (F9)
Filter media: Ultra-fine
fiberglass
Filter size: 24x24 (02 nos.)
12x24 (01 no.)

Yes / No

Cooling Coil Capacity: 37.195 KW


COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 27 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-109
EQUIPMENT

SUPPLY FAN
SECTION

SPECIFICATIONS
Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply: BDB315CM (4.0KW)

Fan Duty:

Supply: 3000 CFM

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

CONFORMITY

Yes / No

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 28 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-201
EQUIPMENT

AHU-201
(CENAHU-08)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0713

Serial number

1204078

Flow

5500 CFM

Dimension (LxWxH)

3500x1750x1230 mm

CONFORMITY

Yes / No

02 Nos. of Manual dampers (Size 410 x 1580 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

FILTRATION
SECTION

Section verification: Check on adequate


assembling and not damages.
is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Pre filter (G-4)
Filter size: 24x24 (02 nos.)
12x24 (03 nos.)

Yes / No

Yes / No

Cooling Coil Capacity: 60.612 KW

COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages
Section verification: Check on adequate assembling
and not damages

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 29 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-201
EQUIPMENT

FILTRATION
SECTION

SECONDARY
FILTERS

SPECIFICATIONS

Pre filter (G-4)

Cartridge Filter (F9)

Is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 95%
Filter media: Ultra-fine
fiberglass
Filter size: 24x24 (02 nos.)
12x24 (03 nos.)

Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply:BDB400CM (7.5 KW)

Fan Duty:
SUPPLY FAN
SECTION

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size: 24x24 (02 nos.)
12x24 (03 nos.)

Yes / No

Yes / No

Supply: 5500 CFM


Yes / No

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

CONFORMITY

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 30 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-202
EQUIPMENT

AHU-202
(BENAHU-09)

SPECIFICATIONS

CONFORMITY

Manufacturer

ACSON

Model

ADM2-0410

Serial number

1204079

Flow

2500 CFM

Dimension (LxWxH)

3300x1450x930 mm

Yes / No

02 Nos. of Manual dampers (Size 410 x 1280 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

Section verification: Check


assembling and not damages.

FILTRATION
SECTION

Pre filter (G-4)

on

adequate

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size:
24x24 (08 nos.)

Yes / No

Yes / No

Cooling Coil Capacity: 45.370 KW


COOLING
SECTION

FILTRATION
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages
is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 50%
Pre filter (G-4)
Filter media: Synthetic
Filter size: 24x24 (02 nos.)

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 31 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-202
EQUIPMENT

SECONDARY
FILTERS

SUPPLY FAN
SECTION

SPECIFICATIONS

Cartridge Filter (F9)

Is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 95%
Filter media: Ultra-fine
fiberglass
Filter size: 24x24 (02 nos.)

Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply: BDB280CM(4.0 KW)

Fan Duty:

Supply: 2500 CFM

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

CONFORMITY

COMMENTS

Yes / No

Yes / No

Yes / No

Yes / No

Equipments/Major components verification


Air Handling Unit verification
AHU-203
EQUIPMENT
AHU-203
(CENAHU-10)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-1315

CONFORMITY
Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 32 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-203
EQUIPMENT

SPECIFICATIONS
Serial number

1204080

Flow

10000 CFM

Dimension (LxWxH)

4300x1950x1830 mm

CONFORMITY

02 Nos. of Manual dampers (Size 410 x 1780 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

FILTRATION
SECTION

Section verification: Check on adequate


assembling and not damages.
is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Pre filter (G-4)
Filter size: 24x24 (06 nos.)
12x24 (03 nos.)

Yes / No

Yes / No

Cooling Coil Capacity: 89.807 KW


COOLING
SECTION

FILTRATION
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages
is correctly installed, with no
damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Pre filter (G-4)
Filter size: 24x24 (06 nos.)
12x24 (03 nos.)

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 33 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-203
EQUIPMENT

SECONDARY
FILTERS

SPECIFICATIONS

Cartridge Filter (F9)

Fan Manufacturer:
Model & Potency:

Yes / No

Supply: BDB560CM (15 KW)

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

COMMENTS

Kruger Engineering Pte. Ltd.

Supply: 10000 CFM

Fan Duty:
SUPPLY AND
RETURN FAN
SECTION

Is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 95%
Filter media: Ultra-fine
fiberglass
Filter size:24x24 (06 nos.)
12x24 (03 nos.)

CONFORMITY

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

Yes / No

Yes / No

Equipments/Major components verification


Air Handling Unit verification
AHU-204
EQUIPMENT
AHU-204
(CENAHU-11)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0713

CONFORMITY
Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 34 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-204
EQUIPMENT

SPECIFICATIONS

CONFORMITY

Serial number

1204081

Flow

6000 CFM

Dimension (LxWxH)

3500x1750x1230 mm

02 Nos. of Manual dampers (Size 410 x 1580 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

Section verification: Check


assembling and not damages.

FILTRATION
SECTION

Pre filter (G-4)

on

adequate

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size: 24x24 (02 nos.)
12x24 (03 nos.)

Yes / No

Yes / No

Cooling Coil Capacity: 70.179 KW


COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.

Yes / No

Section verification: Check on adequate assembling


and not damages

FILTRATION
SECTION

Pre filter (G-4)

is correctly installed, with


no damages and perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size:
24x24 (02 nos.)
12x24 (03 nos.)

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 35 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-204
EQUIPMENT

SECONDARY
FILTERS

SPECIFICATIONS

Cartridge Filter (F9)

Is correctly installed, with


no damages and perfectly
assembled and fitted.
Efficiency 95%
Filter media: Ultra-fine
fiberglass
Filter size:
24x24 (02 nos.)
12x24 (03 nos.)

Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply:BDB450CM (7.5KW)

Yes / No

Yes / No

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section
verification:
Check
assembling and not damages.
IMPULSION
DUCT

COMMENTS

Supply: 6000 CFM

Fan Duty:
SUPPLY FAN
SECTION

CONFORMITY

on

adequate

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

Yes / No

Equipments/Major components verification


Air Handling Unit verification
AHU-205
EQUIPMENT
AHU-205
(CENAHU-12)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADM2-0410

Serial number

1204082

CONFORMITY
Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 36 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-205
EQUIPMENT

SPECIFICATIONS

CONFORMITY

Flow

2000 CFM

Dimension (LxWxH)

3300x1450x930 mm

02 Nos. of Manual dampers (Size 410 x 1280 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

Section verification: Check


assembling and not damages.

FILTRATION
SECTION

Pre filter (G-4)

on

adequate

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size:
24x24 (02 nos.)

Yes / No

Yes / No

Cooling Coil Capacity: 44.489 KW

COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages

Yes / No

Section verification: Check on adequate assembling


and not damages
SUPPLY FAN
SECTION

Fan Manufacturer:
Model & Potency:

Kruger Engineering Pte. Ltd.


Supply:BDB250CM (3.0 KW)

Fan Duty:

Supply: 2000 CFM

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 37 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-205
EQUIPMENT

FILTRATION
SECTION

SECONDARY
FILTERS

IMPULSION
DUCT

SPECIFICATIONS

CONFORMITY

Section verification: Check on adequate assembling


and not damages.

Yes / No

Pre filter (G-4)

Cartridge Filter (F9)

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size:
24x24 (02 nos.)

Is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 95%
Filter media: Ultra-fine
fiberglass
Filter size:
24x24 (02 nos.)

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

COMMENTS

Yes / No

Yes / No

Yes / No

Equipments/Major components verification


Air Handling Unit verification
AHU-206
EQUIPMENT
AHU-206

SPECIFICATIONS
Manufacturer

ACSON

CONFORMITY
Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 38 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-206
EQUIPMENT

(CENAHU-13)

SPECIFICATIONS

CONFORMITY

Model

ADM2-1010

Serial number

1204083

Flow

6500 CFM

Dimension (LxWxH)

2850x1450x1530mm

02 Nos. of Manual dampers (Size 410 x 1280 mm)


for return and FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

Section verification: Check


assembling and not damages.

FILTRATION
SECTION

SECONDARY
FILTERS

on

adequate

Yes / No

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size:
24x24 (04 nos.)

Yes / No

Is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 95%
Cartridge Filter (F9)
Filter media: Ultra-fine
fiberglass
Filter size:
24x24 (04 nos.)

Yes / No

Pre filter (G-4)

Cooling Coil Capacity: 64.684 KW


COOLING
SECTION
SUPPLY FAN
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages
Fan Manufacturer:
Kruger Engineering Pte. Ltd.

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 39 of 142

Equipments/Major components verification


Air Handling Unit verification
AHU-206
EQUIPMENT

SPECIFICATIONS
Model & Potency:

Supply:BDB400CM(5.5KW)

Fan Duty:

Supply: 6500 CFM

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

CONFORMITY

Yes / No
Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 40 of 142

Equipments/Major components verification


Air Handling Unit verification
FAHU-101
EQUIPMENT

FAHU-101
(CENAHU-14)

SPECIFICATIONS

CONFORMITY

Manufacturer

ACSON

Model

ADM2-0407

Serial number

1204084

Flow

2000 CFM

Dimension (LxWxH)

2750x1150x930mm

Yes / No

02 Nos. of Manual dampers (Size 410 x 980 mm)


for FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

Section verification: Check


assembling and not damages.

Pre filter (G-4)

FILTRATION
SECTION

Bag filter (F8)

on

adequate

Yes / No

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size:
24x24 (01 nos.)
12x24 (01 nos.)

Yes / No

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 90-95%
Filter media: Synthetic
Filter size:
24 24 (01 Nos)
12 24 (01 Nos)

Yes / No

Cooling Coil Capacity: 58.907 KW


COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 41 of 142

Equipments/Major components verification


Air Handling Unit verification
FAHU-101
EQUIPMENT

SUPPLY FAN
SECTION

SPECIFICATIONS
Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply:BDB250CM(1.5KW)

Fan Duty:

Supply: 2000 CFM

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

CONFORMITY

Yes / No

Yes / No
Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 42 of 142

Equipments/Major components verification


Air Handling Unit verification
FAHU-201
EQUIPMENT

FAHU-201
(CENAHU-14)

SPECIFICATIONS

CONFORMITY

Manufacturer

ACSON

Model

ADM2-0407

Serial number

1204085

Flow

2000 CFM

Dimension (LxWxH)

2750x1150x930mm

Yes / No

02 Nos. of Manual dampers (Size 410 x 980 mm)


for FAI are correctly installed.

Yes / No

- Mixing system allows keeping dampers at the


MIXING SECTION selected position (open/close).
- Position indicator correctly shows open or close
position at any time.

Yes / No

Section verification: Check


assembling and not damages.

Pre filter (G-4)

FILTRATION
SECTION

Bag filter (F8)

on

adequate

Yes / No

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 50%
Filter media: Synthetic
Filter size:
24x24 (01 nos.)
12x24 (01 nos.)

Yes / No

is correctly installed, with no


damages
and
perfectly
assembled and fitted.
Efficiency 90-95%
Filter media: Synthetic
Filter size:
24 24 (01 Nos)
12 24 (01 Nos)

Yes / No

Cooling Coil Capacity: 58.907 KW


COOLING
SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 43 of 142

Equipments/Major components verification


Air Handling Unit verification
FAHU-201
EQUIPMENT

SUPPLY FAN
SECTION

SPECIFICATIONS
Fan Manufacturer:

Kruger Engineering Pte. Ltd.

Model & Potency:

Supply:BDB250CM(1.5KW)

Fan Duty:

Supply: 2000 CFM

Fan Type:

Backward Curved
Centrifugal

Belt Type:

V belt

Motor Manufacturer:

Teco Elec. & Mech. Ptv. Ltd.

Section verification: Check on adequate assembling


and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

CONFORMITY

Yes / No

Yes / No
Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 44 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G01
EQUIPMENT

FCU-G01
(CENFCU-1)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC30CW-AXAA-R

Serial number:

20552706-00116

Flow:

830 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 384x917x462mm


Cooling Coil Capacity: 7.27 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1180 RPM

Fan Efficiency:

37.20%

Motor Type:

Induction

Motor Rated Input


Power:

345 W

Motor Efficiency:

60.80%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 45 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G02
EQUIPMENT

FCU-G02
(CENFCU-2)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC20CW-AXAC-R

Serial number:

20552706-00124

Flow:

675 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 267x1002x351mm


Cooling Coil Capacity: 5.28 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1328 RPM

Fan Efficiency:

47.50%

Motor Type:

Induction

Motor Rated Input


Power:

165 W

Motor Efficiency:

50.90%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 46 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G03
EQUIPMENT

FCU-G03
(CENFCU-3)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC50CW-AXAA-R

Serial number:

20553004-00139

Flow:

1220 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 384x1287x462mm


Cooling Coil Capacity: 13.10 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1204 RPM

Fan Efficiency:

47.30%

Motor Type:

Induction

Motor Rated Input


Power:

388 W

Motor Efficiency:

58.60%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 47 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G04
EQUIPMENT

FCU-G04
(CENFCU-4)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC30CW-AXAA-R

Serial number:

20552706-00115

Flow:

760 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 384x917x462mm


Cooling Coil Capacity: 7.27 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1053 RPM

Fan Efficiency:

39.50%

Motor Type:

Induction

Motor Rated Input


Power:

304 W

Motor Efficiency:

47.40%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 48 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G05
EQUIPMENT

FCU-G05
(CENFCU-5)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC20CW-AXAC-R

Serial number:

20552706-00125

Flow:

675 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 267x1002x351mm


Cooling Coil Capacity: 5.28 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1328 RPM

Fan Efficiency:

47.50%

Motor Type:

Induction

Motor Rated Input


Power:

165 W

Motor Efficiency:

50.90%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 49 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G06
EQUIPMENT

FCU-G06
(CENFCU-6)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC10CW-AXAC-R

Serial number:

20552706-00007

Flow:

285 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 266x702x351mm


Cooling Coil Capacity: 2.9 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1172 RPM

Fan Efficiency:

40.70%

Motor Type:

Induction

Motor Rated Input


Power:

86 W

Motor Efficiency:

42.40%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 50 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G07
EQUIPMENT

FCU-G07
(CENFCU-7)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC25CW-AXAC-R

Serial number:

20552706-00081

Flow:

730 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 267x1137x351mm


Cooling Coil Capacity: 6.59 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1355 RPM

Fan Efficiency:

36.20%

Motor Type:

Induction

Motor Rated Input


Power:

182W

Motor Efficiency:

57.50%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 51 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G08
EQUIPMENT

FCU-G08
(CENFCU-8)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC20CW-AXAC-R

Serial number:

20552706-00126

Flow:

675 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 267x1002x351mm


Cooling Coil Capacity: 5.28 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1328 RPM

Fan Efficiency:

47.50%

Motor Type:

Induction

Motor Rated Input


Power:

165 W

Motor Efficiency:

50.90%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 52 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G09
EQUIPMENT

FCU-G09
(CENFCU-9)

SPECIFICATIONS
Manufacturer

ACSON

Model

ACC40CW-AXAA-R

Serial number

20552806-00460

Flow

1020 CFM

Dimension (HxWxD)

384x1003x462mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 10.84 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1181 RPM

Fan Efficiency:

42.90%

Motor Type:

Induction

Motor Rated Input


Power:

384 W

Motor Efficiency:

47.50%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 53 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-G10
EQUIPMENT

FCU-G10
(CENFCU-10)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADB100BW-AXAA-R

Serial number

20552904-00247

Flow

3000 CFM

Dimension (HxWxD)

572x1502x761mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 27.84 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

885 RPM

Fan Efficiency:

35.00%

Motor Type:

Induction

Motor Rated Input


Power:

1620 W

Motor Efficiency:

36.60%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 54 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-101
EQUIPMENT

FCU-101
(CENFCU-11)

SPECIFICATIONS
Manufacturer

ACSON

Model

ACC40CW-AXAA-R

Serial number

20552806-00461

Flow

1020 CFM

Dimension (HxWxD)

384x1003x462mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 10.84 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1181 RPM

Fan Efficiency:

42.90%

Motor Type:

Induction

Motor Rated Input


Power:

384 W

Motor Efficiency:

47.50%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 55 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-101.1
EQUIPMENT

FCU-101.1
(CENFCU-12)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADB75BW-AXAA-R

Serial number

20552104-00250

Flow

2100 CFM

Dimension (HxWxD)

572x1502x761mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 22.16 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

720 RPM

Fan Efficiency:

43.20%

Motor Type:

Induction

Motor Rated Input


Power:

611 W

Motor Efficiency:

42.50%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 56 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-101.2
EQUIPMENT

FCU-101.2
(CENFCU-13)

SPECIFICATIONS
Manufacturer

ACSON

Model

ADB75BW-AXAA-R

Serial number

20552704-00257

Flow

2100 CFM

Dimension (HxWxD)

572x1502x761mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 22.16 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

720 RPM

Fan Efficiency:

43.20%

Motor Type:

Induction

Motor Rated Input


Power:

611 W

Motor Efficiency:

42.50%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 57 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-102
EQUIPMENT

FCU-102
(CENFCU-14)

SPECIFICATIONS
Manufacturer

ACSON

Model

ACC60CW-AXAA-R

Serial number

20552706-00638

Flow

1400 CFM

Dimension (HxWxD)

384x1487x462mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 15.18 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

12.80 RPM

Fan Efficiency:

43.30%

Motor Type:

Induction

Motor Rated Input


Power:

457 W

Motor Efficiency:

59.6%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 58 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-103
EQUIPMENT

FCU-103
(CENFCU-15)

SPECIFICATIONS
Manufacturer

ACSON

Model

ACC60CW-AXAA-R

Serial number

20552706-00637

Flow

1400 CFM

Dimension (HxWxD)

384x1487x462mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 15.18 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

12.80 RPM

Fan Efficiency:

43.30%

Motor Type:

Induction

Motor Rated Input


Power:

457 W

Motor Efficiency:

59.6%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 59 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-108
EQUIPMENT

FCU-108
(CENFCU-16)

SPECIFICATIONS
Manufacturer:

ACSON

Model:

ACC25CW-AXAC-R

Serial number:

20552706-00082

Flow:

660 CFM

CONFORMITY

Yes / No

Dimension (HxWxD): 267x1137x351mm


Cooling Coil Capacity: 6.59 KW
COOLING
SECTION

FAN SECTION

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1215 RPM

Fan Efficiency:

38.10%

Motor Type:

Induction

Motor Rated Input


Power:

175 W

Motor Efficiency:

48.40%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


Yes / No
and not damages.
IMPULSION
DUCT

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 60 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-201
EQUIPMENT

FCU-201
(CENFCU-17)

SPECIFICATIONS
Manufacturer

ACSON

Model

ACC60CW-AXAA-R

Serial number

20552706-00636

Flow

1550 CFM

Dimension (HxWxD)

384x1487x462mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 15.18 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1351 RPM

Fan Efficiency:

41.70%

Motor Type:

Induction

Motor Rated Input


Power:

530 W

Motor Efficiency:

68.00%

Poles:

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

Yes / No

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 61 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-202
EQUIPMENT

FCU-202
(CENFCU-18)

SPECIFICATIONS
Manufacturer

ACSON

Model

ACC60CW-AXAA-R

Serial number

20552706-00640

Flow

1550 CFM

Dimension (HxWxD)

384x1487x462mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 15.18 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1351 RPM

Fan Efficiency:

41.70%

Motor Type:

Induction

Motor Rated Input


Power:

530 W

Motor Efficiency:

68.00%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 62 of 142

Equipments/Major components verification


Fan Coil Unit verification
FCU-203
EQUIPMENT

FCU-203
(CENFCU-19)

SPECIFICATIONS
Manufacturer

ACSON

Model

ACC60CW-AXAA-R

Serial number

20552706-00639

Flow

1550 CFM

Dimension (HxWxD)

384x1487x462mm

CONFORMITY

Yes / No

Cooling Coil Capacity: 15.18 KW


COOLING
SECTION

FAN SECTION

IMPULSION
DUCT

Check water circuit is correctly installed and


connected to the main water circuit.
Section verification: Check on adequate assembling
and not damages.
Type:

Blower

Drive:

Direct

Fan Speed:

1550 RPM

Fan Efficiency:

41.70%

Motor Type:

Induction

Motor Rated Input


Power:

530 W

Motor Efficiency:

68.00%

Poles:

Yes / No

Yes / No

Yes / No

Section verification: Check on adequate assembling


and not damages.
Verify ducts are not damaged & leaked, and are
properly isolated, clean and correctly installed that
assures a suitable assembling.

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 63 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-102
EQUIPMENT

DEHUMIDIFIER102
ID : BENDE 01

MIXING SECTION

SPECIFICATIONS

CONFORMITY

Manufacturer
Dehutech
Model
DT- 800
Tag/Identification
ENDE 01
no.
Flow
470 CFM
Dimension
600x1050x690
(LxWxH)
mm
__0__ No / Nos of Manual dampers
for return and FAI are correctly
installed.
Section verification: Check on
adequate
assembling
and
not
damages.

Yes / No

Yes / No
Yes / No

Heater is correctly installed.


HEATING
SECTION

Heater capacity- 6.5 KW


Section
verification:
Check
adequate
assembling
and
damages
Process Fan

on
not

Manufacturer:

ZIEHL-ABEGG

Fan Speed:

2700 rpm
Backward
Curved
Centrifugal
DIDW
Direct (Coupling)

Fan Type:
Drive Type

Yes / No

Yes / No

Motor Power rating: 0.225 KW


PROCESS AND
REACTIVATION
FAN SECTION

Reactivation Fan
Manufacturer:

ZIEHL-ABEGG

Fan Speed:

2600 rpm
Backward
Curved
Centrifugal
DIDW
Direct (Coupling)

Fan Type:
Drive Type

Motor Power rating: 0.085 KW


Section
verification:
Check
adequate
assembling
and
damages.

on
not

Yes / No

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 64 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-102
EQUIPMENT
IMPULSION
DUCT

SPECIFICATIONS

CONFORMITY

Verify ducts are not damaged &


leaked, and are properly isolated,
clean and correctly installed that
assure a suitable assembling

Yes / No

COMMENTS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 65 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-103
EQUIPMENT

DEHUMIDIFIER-103
ID : BENDE 02

MIXING SECTION

SPECIFICATIONS
Manufacturer
Model
Tag/Identification
no.
Flow
Dimension
(LxWxH)

CONFORMITY COMMENTS

Dehutech
DT-3000
ENDE 02

Yes / No

1764 CFM
1122x805x1020 mm

__0__ No / Nos. of Manual dampers for return and


FAI are correctly installed.

Yes / No

Section verification: Check


assembling and not damages.

Yes / No

on

adequate

on

adequate

Heater is correctly installed.


HEATING
SECTION

Heater capacity- 18 KW
Section verification: Check
assembling and not damages
Process Fan
Manufacturer:

ZIEHL-ABEGG

Fan Speed:

3550 rpm
Backward Curved Centrifugal
DIDW
Direct (Coupling)

Fan Type:

PROCESS AND
REACTIVATION FAN
SECTION

Drive Type
Motor Power
rating:
Reactivation Fan

Yes / No

2.2 KW

Manufacturer:

ZIEHL-ABEGG

Fan Speed:

2750 rpm
Backward Curved Centrifugal
DIDW
Direct (Coupling)

Fan Type:

Drive Type
Motor Power
0.250 KW
rating:
Section verification: Check
assembling and not damages.
IMPULSION
DUCT

Yes / No

on

adequate

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed that
assure a suitable assembling

Yes / No

Yes / No

Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 66 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-106
EQUIPMENT

DEHUMIDIFIER-106
ID : BENDE 03

MIXING SECTION

CONFORMITY COMMENTS

SPECIFICATIONS
Manufacturer
Model
Tag/Identification
no.
Flow
Dimension
(LxWxH)

Dehutech
DT-2000
ENDE 03

Yes / No

1176 CFM
1122x805x1020 mm

__0__ No / Nos. of Manual dampers for return


and FAI are correctly installed.

Yes / No

Section verification: Check on adequate


assembling and not damages.

Yes / No

Heater is correctly installed.


HEATING
SECTION

PROCESS AND
REACTIVATION FAN
SECTION

Heater capacity- 18 KW

Yes / No

Section verification: Check on adequate


assembling and not damages
Process Fan
Manufacturer:

ZIEHL-ebm

Fan Speed:

2770 rpm

Fan Type:

RH35M-2DK.6F.2R

Drive Type
Motor Power
rating:
Reactivation Fan

Direct (Coupling)

Manufacturer:

ZIEHL-ebm

Fan Speed:

2950 rpm

Fan Type:

R2D280-AF08-14

Drive Type
Motor Power
rating:

Direct (Coupling)

Yes / No

1.35 KW

Yes / No

0.330 KW

Section verification: Check


assembling and not damages.

on

adequate

Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 67 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-106
CONFORMITY COMMENTS

EQUIPMENT

SPECIFICATIONS

IMPULSION
DUCT

Verify ducts are not damaged & leaked, and


are properly isolated, clean and correctly
installed that assure a suitable assembling

Yes / No

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-107
EQUIPMENT

DEHUMIDIFIER-107
ID : BENDE 04

MIXING SECTION

SPECIFICATIONS
Manufacturer
Model
Tag/Identification
no.
Flow
Dimension
(LxWxH)

CONFORMITY COMMENTS

Dehutech
DT-2000
ENDE 04

Yes / No

1176 CFM
1122x805x1020 mm

__0__ No / Nos of Manual dampers for return


and FAI are correctly installed.

Yes / No

Section verification: Check on


assembling and not damages.

Yes / No

adequate

Heater is correctly installed.


HEATING
SECTION
PROCESS AND
REACTIVATION FAN
SECTION

Heater capacity- 18 KW
Section verification: Check
assembling and not damages.
Process Fan

Yes / No
on

adequate

Manufacturer:

ZIEHL-ebm

Fan Speed:

2770 rpm

Fan Type:

RH35M-2DK.6F.2R

Drive Type
Motor Power
rating:
Reactivation Fan

Direct (Coupling)

Yes / No

1.35 KW
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 68 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-107
EQUIPMENT

SPECIFICATIONS
Manufacturer:

ZIEHL-ebm

Fan Speed:

2950 rpm

Fan Type:

R2D280-AF08-14

CONFORMITY COMMENTS

Drive Type
Direct (Coupling)
Motor Power
0.330 KW
rating:
Section verification: Check on adequate
assembling and not damages.
IMPULSION
DUCT

Yes / No

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed
that assure a suitable assembling

Yes / No

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-109
EQUIPMENT
DEHUMIDIFIER-109
ID : BENDE 05

SPECIFICATIONS
Manufacturer
Model
Tag/Identification no.
Flow
Dimension (LxWxH)

Dehutech
DT-2000
ENDE 05
1176 CFM
1122x805x1020 mm

CONFORMITY COMMENTS

Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 69 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-109
EQUIPMENT

SPECIFICATIONS

MIXING SECTION

CONFORMITY COMMENTS

__0__ No / Nos of Manual dampers for return


and FAI are correctly installed.

Yes / No

Section verification: Check


assembling and not damages.

Yes / No

on

adequate

on

adequate

Heater is correctly installed.


HEATING
SECTION

Heater capacity- 18 KW

Yes / No

Section verification: Check


assembling and not damages
Process Fan

PROCESS AND
REACTIVATION FAN
SECTION

Manufacturer:

ZIEHL-ebm

Fan Speed:

2770 rpm

Fan Type:

RH35M-2DK.6F.2R

Drive Type

Direct (Coupling)

Motor Power rating: 1.35 KW


Reactivation Fan
Manufacturer:

ZIEHL-ebm

Fan Speed:

2950 rpm

Fan Type:

R2D280-AF08-14

Drive Type

Direct (Coupling)

Motor Power rating: 0.330 KW


Section verification: Check
assembling and not damages.
IMPULSION
DUCT

Yes / No

on

Yes / No

adequate

Verify ducts are not damaged & leaked, and are


properly isolated, clean and correctly installed
that assure a suitable assembling

Yes / No

Yes / No

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-203
EQUIPMENT
DEHUMIDIFIER-203
ID : BENDE 06

SPECIFICATIONS
Manufacturer

Dehutech

Model
Tag/Identification no.

DT-2000
ENDE 15

CONFORMITY COMMENTS
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 70 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-203
EQUIPMENT

SPECIFICATIONS

CONFORMITY COMMENTS

Flow

1176 CFM

Dimension (LxWxH)

1122x805x1020 mm

__0__ No / Nos of Manual dampers for return


MIXING SECTION

and FAI are correctly installed.


Section verification: Check
assembling and not damages.

on

adequate

on

adequate

Yes / No
Yes / No

Heater is correctly installed.


HEATING
SECTION

Heater capacity- 18 KW
Section verification: Check
assembling and not damages

Yes / No

Process Fan

PROCESS AND
REACTIVATION FAN
SECTION

Manufacturer:

ZIEHL-ebm

Fan Speed:

2770 rpm

Fan Type:

RH35M-2DK.6F.2R

Drive Type
Motor Power
rating:
Reactivation Fan

Direct (Coupling)

Manufacturer:

ZIEHL-ebm

Fan Speed:

2950 rpm

Fan Type:

R2D280-AF08-14

Drive Type
Motor Power
rating:

Direct (Coupling)

1.35 KW

Yes / No

0.330 KW

Section verification: Check


assembling and not damages.

IMPULSION
DUCT

Yes / No

on

adequate

Verify ducts are not damaged & leaked, and


are properly isolated, clean and correctly
installed that assure a suitable assembling.

Yes / No

Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 71 of 142

Equipments/Major components verification


Air Handling Unit verification
DEHUMIDIFIER-203
EQUIPMENT

SPECIFICATIONS

CONFORMITY COMMENTS

OBSERVATIONS:

Performed by

Signature

Date

Checked by

Signature

Date

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 72 of 142

Equipments/major components verification


Terminal HEPA filters verification: identification and certificates
ROOM NO

SUPPLY

FILTER SIZE (mm)

SERIAL NO

204-S1

610 x 610 x 149

000206

204-S2

610 x 610 x 149

000711

210-S1

610 x 610 x 149

000205

210-S1

610 x 610 x 149

000700

211-S1

610 x 610 x 149

000714

211-S2

610 x 610 x 149

000696

211-S3

610 x 610 x 149

000095

211-S4

610 x 610 x 149

000096

212

212-S1

610 x 610 x 149

000091

Yes / No

213

213-S1

610 x 610 x 149

000092

Yes / No

214

214-S1

610 x 610 x 149

000080

Yes / No

215-S1

610 x 610 x 149

000081

215-S1

610 x 610 x 149

000706

216

216-S1

610 x 310 x 149

000079

Yes / No

217

217-S1

610 x 310 149

000090

Yes / No

222-S1

610 x 610 x 149

000709

222-S2

610 x 610 x149

000710

223-S1

610 x 610 x 149

000078

Yes / No

223-S2

610 x 610 x 149

000718

Yes / No

225-S1

610 x 310 x 149

000089

Yes / No

228-S1

610 x 310 x 149

000001

228-S2

610 x 310 x 149

000002

232

232-S1

610 x 310 x 149

000703

Yes / No

233

233-S1

610 x 610 x 149

000077

Yes / No

234

234-S1

610 x 310 x 149

000090

Yes / No

235

235-S1

610 x 310 x 149

000089

Yes / No

236-S1

610 x 610 x 149

000086

236-S2

610 x 610 x 149

000084

237

237-S1

610 x 610 x 149

000009

Yes / No

238

238-S1

610 x 610 x 149

000083

Yes / No

204
210

211

215

222
223
225
228

236

CONFORMITY
Yes / No
Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 73 of 142

Equipments/major components verification


Terminal HEPA filters verification: identification and certificates
ROOM NO

SUPPLY

FILTER SIZE (mm)

SERIAL NO

CONFORMITY

319

319-S1

610 x 310 x 149

000083

Yes / No

320

320-S1

610 x 310 x 149

000088

Yes / No

321

321-S1

610 x 310 x 149

000090

Yes / No

322-S1

610 x 610 x 149

000684

322-S1

610 x 610 x 149

000687

323

323-S1

610 x 310 x 149

000088

Yes / No

324

324-S1

610 x 310 x 149

000087

Yes / No

325-S1

610 x 610 x 149

000677

325-S2

610 x 610 x 149

000086

326-S1

610 x 610 x 149

000683

326-S2

610 x 610 x 149

000688

327-S1

610 x 610 x 149

000088

327-S1

610 x 610 x 149

000089

327-S3

610 x 610 x 149

000085

328-S1

610 x 610 x 149

000704

328-S2

610 x 610 x 149

000708

328-S3

610 x 610 x 149

000084

329-S1

610 x 610 x 149

000709

329-S2

610 x 610 x 149

000706

330

330-S1

610 x 310 x 149

000082

Yes / No

331

331-S1

610 x 310 x 149

000086

Yes / No

332

332-S1

610 x 310 x 149

000084

Yes / No

333

333-S1

610 x 310 x 149

00003

Yes / No

334

334-S1

610 x 310 x 149

000703

Yes / No

336-S1

610 x 610 x 149

000082

336-S2

610 x 610 x 149

000087

336-S3

610 x 610 x 149

000679

336-S4

610 x 610 x 149

000680

336-S5

610 x 610 x 149

000678

336-S6
339-S1

610 x 610 x 149


610 x 610 x 149

000698
000699

322

325
326

327

328

329

336

339

Yes / No

Yes / No
Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 74 of 142

Equipments/major components verification


Terminal HEPA filters verification: identification and certificates
ROOM NO

SUPPLY

FILTER SIZE (mm)

SERIAL NO

CONFORMITY

339-S2

610 x 610 x 149

000697

340

340-S1

610 x 610 x 149

000702

Yes / No

338

338-S1

610 x 610 x 149

000091

Yes / No

OBSERVATIONS:

Performed by

Signature

Date

Checked by

Signature

Date

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 75 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO

SUPPLY/RETURN

GRILL SIZE

102-S1

C.D-12X12

102-S2

C.D-12X12

102-S3

C.D-12X12

102-S4

C.D-12X12

102-R1

C.R-30X18

104-S1

C.D-12X12

104-R1

C.R-14X14

105-S1

C.D- 14x14

105-R1

C.R- 16x16

106-S1

C.D- 12x12

106-R1

C.R- 12x12

111-S1

C.D- 10x10

111-S2

C.D- 10x10

111-S3

C.D- 10x10

111-S4

C.D- 14x14

111-R1

C.R- 12x12

111-R2

C.R- 12x12

113-S1

C.D- 10x10

113-S2
113-S3

C.D- 10x10

113-S4

C.D- 12x12

113-R1

C.R-12X12

113-R2

C.R-12X12

114-S1

C.D- 12x12

114-R1

C.R-12X12

115-S1

C.D-6X6

115-R1

C.R-6X6

116-S1

C.D-10X10

116

116-R1

C.R-12X12

Yes / No

117

116-R2
117-S1

C.R-16X10
C.D-10X10

Yes / No

102

104
105
106

111

113

114
115

C.D- 12x12

CONFORMITY

Yes / No

Yes / No
Yes / No
Yes / No

Yes / No

Yes / No

Yes / No
Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 76 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO

121

122
124
125
126
127

130

131
132
133

202

204

SUPPLY/RETURN

GRILL SIZE

117-R1

C.R-10X10

121-S1

C.D-8X8

121-R1

C.R-8X8

121-R2

C.R-16X10

122-S1

C.D-10X10

122-R1

C.R-18X10

124-S1

C.D-10X10

124-R1

C.R-8X8

125-S1

C.D-10X10

126-S1

C.D-6X6

126-R1

C.R-10X10

127-S1

C.D-10X10

127-R1

C.R-8X8

130-S1

C.D-14X14

130-S2

C.D-14X14

130-R1

C.R-12X12

130-R2

C.R-12X12

131-S1

C.D-12X12

131-R1

C.R-12X12

132-S1

C.D-12X12

132-R1

C.R-12X12

133-S1

C.D-10X10

133-R1

C.R-8X8

202-S1

C.D-16X16

202-S2

C.D-16X16

202-S3

C.D-16X16

202-S4

C.D-16X16

202-R1

C.R-24X12

202-R2

C.R-24X12

202-R3
204-S1

C.R-14X10
H-24X24

CONFORMITY

Yes / No

Yes / No
Yes / No
Yes / No
Yes / No
Yes / No

Yes / No

Yes / No
Yes / No
Yes / No

Yes / No

Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 77 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO

205

207

210

211

212

213

SUPPLY/RETURN

GRILL SIZE

204-S2

H-24X24

204-R1

L.R-14X14

204-E1

L.D-8X6

205-S1

C.D-14X14

205-S2

C.D-14X14

205-S3

C.D-14X14

205-S4

C.D-14X14

205-S5

C.D-12X12

205-R1

C.R-24X12

205-R2

C.R-24X12

205-R3

C.R-14X10

207-S1

C.D-12X12

207-S2

C.D-12X12

207-R1

C.R-12X12

207-R2

C.R-12X12

210-S1

H-24X24

210-S2

H-24X24

210-R1

C.R-8X6

211-S1

H-24X24

211-S2

H-24X24

211-S3

H-24X24

211-S4

H-24X24

211-R1

L.R-24X12

211-R2

L.R-24X12

211-R3

L.R-24X12

211-E1

L.D-8X6

212-S1

H-24X24

212-R1

C.R-12X12

213-S1

H-24X24

213-R1

L.R-16X10

213-E1

L.D-8X6

CONFORMITY

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 78 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO
214

215

216

217

218

219

220

221
222

SUPPLY/RETURN

GRILL SIZE

214-S1

H-24X24

214-R1

L.R-16X10

214-R2

L.R-8X6

215-S1

H-24X24

215-S2

H-24X24

215-R1

L.R-16X10

215-R2

L.R-16X10

215-E1

L.D-8X6

216-S1

H-24X24

216-R1

L.R-12X8

216-E1

L.D-8X6

217-S1

H-24X12

217-R1

C.R-12X12

218-S1

C.D-12X12

218-S2

C.D-12X12

218-S3

C.D-12X12

218-R1

C.R-12X12

218-R2

C.R-12X12

218-R3

C.R-12X12

219-S1

C.D-12x12

219-S2

C.D-12x12

219-R1

L.R-14X10

220-S1

C.D-12x12

220-S2

C.D-12x12

220-R1

L.R-14X10

220-S1

C.D-12X12

221-S2

C.D-12X12

221-R1

C.R-12X12

221-E1

C.E-12X12

222-S1
222-S2

H-24X24
H-24X24

CONFORMITY
Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No
Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 79 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO

SUPPLY/RETURN

GRILL SIZE

222-R1

L.R-10X8

222-R2

L.R-10X8

223-S1

H-24X24

223-S2

H-24X24

223-R1

L.R-10X8

223-R2

L.R-10X8

225-S1

H-24X12

225-R1

C.R-10X8

226-S1

C.D-10X10

226-R1

C.R-10X8

227-S1

C.D-14X14

227-R1

C.R-6X6

228-S1

H-24X12

228-S2

H-24X12

228-R1

C.R-8X6

229-S1

C.D-10X10

229-R1

C.R-10X8

230-S1

H-24X24

230R1

C.R-10X10

231-S1

C.D-8X8

231-R1

C.R-6X6

232-S1

H-24X24

232-R1

L.R-12X8

232-E1

L.D-8X6

233-S1

H-24X24

233-R1

L.R-12X10

233-E1

L.D-8X6

234-S1

H-24X24

234

234-R1

L.R-12X8

Yes / No

235

234-E1
235-S1

L.D-8X6
H-24X24

Yes / No

223

225
226
227

228

229
230
231

232

233

CONFORMITY

Yes / No

Yes / No
Yes / No
Yes / No

Yes / No

Yes / No
Yes / No
Yes / No

Yes / No

Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 80 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO

236

237

238

302

304

307

311

312

313

SUPPLY/RETURN

GRILL SIZE

235-R1

L.R-12X8

235-E1

L.D-8X6

236-S1

H-24X24

236-S2

H-24X24

236-R1

L.R-10X8

236-R2

L.R-8X6

236-E1

L.D-8X6

237-S1

H-24X24

237-R1

L.R-10X8

237-E1

L.D-8X6

238-S1

H-24X24

238-R1

L.R-10X8

238-E1

L.D-8X6

302-S1

C.D-16X16

302-S2

C.D-16X16

302-S3

C.D-16X16

302-R1

C.R-24X12

302-R2

C.R-24X12

304-S1

C.D-10X10

307-S1

C.D-16X16

307-S2

C.D-16X16

307-R1

C.R-14X14

307-R2

C.R-14X14

311-S1

C.D-10X10

311-R1

C.R-10X10

312-S1

C.D-14X14

312-R1

C.R-14X14

312-R2

C.R-8X8

312-E1

C.E-8X8

313-S1

C.D-8X8

313-R1

C.R-8X8

CONFORMITY

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 81 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO

SUPPLY/RETURN

GRILL SIZE

CONFORMITY

314

314-R1

C.R-6X6

Yes / No

315-S1

C.D-18X18

315-S2

C.D-18X18

315-S3

C.D-18X18

315-S4

C.D-18X18

315-S5

C.D-18X18

315-S6

C.D-18X18

315-R1

L.R-26X16

315-R2

L.R-26X16

315-R3

L.R-18X18

315-R4

L.R-14X14

316-S1

C.D-12X12

316-R1

C.R-6X6

317-S1

C.D-16X16

317-S2

C.D-12X12

317-R1

L.R-12X12

317-E1

L.D-12X12

318-S1

H-24X12

318-R1

C.R-10X10

319-S1

H-24X12

319-R1

C.R-8X6

320-S1

H-24X12

320-R1

C.R-8X6

321-S1

H-24X12

321-R1

C.R-10X8

322-S1

H-24X24

322-S2

H-24X24

322-R1

C.R-14X14

322-R2

C.R-12X8

323-S1

H-24X12

323-R1

C.R-10X8

315

316

317

318
319
320
321

322

323

Yes / No

Yes / No

Yes / No

Yes / No
Yes / No
Yes / No
Yes / No

Yes / No

Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 82 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO
324

325

326

327

328

329

330
331
332
333

SUPPLY/RETURN

GRILL SIZE

324-S1

H-24X12

324-R1

L.R-10X8

325-S1

H-24X24

325-S2

H-24X24

325-R1

C.R-24X12

325-E1

C.E-14X10

326-S1

H-24X24

326-S1

H-24X24

326-R1

L.R-16X10

315-S1

H-24X24

327-S2

H-24X24

327-S3

H-24X24

327-R1

L.R-24X12

327-R2

L.R-24X12

328-S1

H-24X24

328-S2

H-24X24

328-S3

H-24X24

328-R1

L.R-24X12

328-R2

L.R-24X12

329-S1

H-24X24

329-S2

H-24X24

329-R1

C.R-16X10

329-R2

C.R-16X10

330-S1

H-24X12

330-R1

C.R-10X8

331-S1

H-24X12

331-R1

C.R-10X8

332-S1

H-24X12

332-R1

C.R-10X8

333-S1

H-24X12

333-R1

C.R-10X8

CONFORMITY
Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No
Yes / No
Yes / No
Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 83 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO

SUPPLY/RETURN

GRILL SIZE

334-S1

H-24X24

334-R1

C.R-12X8

336-S1

H-24X24

336-S2

H-24X24

336-S3

H-24X24

336-S4

H-24X24

336-S5

H-24X24

336-S6

H-24X24

336-R1

L.R-18X10

336-R2

L.R-18X10

336-R3

L.R-14X10

336-R4

L.R-14X10

337-S1

H-24X24

337-S2

H-24X24

337-R1

C.R-10X8

337-R2

C.R-10X8

337-R3

C.R-10X8

337-E1

C.E-10X8

338-S1

H-24X24

339-S1

H-24X24

339-S2

H-24X24

339-R1

C.R-24X12

339-R2

C.R-24X12

340-S1

H-24X24

340-R1

L.R-16X10

334

336

337

338

339

340
OBSERVATIONS:

CONFORMITY
Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

Yes / No

REMARKS

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 84 of 142

Equipments/major components verification


Terminal (Diffuser, Grille & Hepa) verification
ROOM NO

SUPPLY/RETURN

GRILL SIZE

CONFORMITY

Performed by

Signature

Date

Checked by

Signature

Date

REMARKS

Auxiliary Equipment Identification Matrix


Tag/Identification No.

CHILLER

Items

Specification

Result

Chiller-1

Model: SR-U120GBI; Capacity: 120TR,


Brand: Century; Origin: USA. Compressor-2
nos; fan: 8 nos, Refrigerant: 134a.

Yes /
No

Brand: Monoflo, Model: DMT 65-320,


Head-100 ft, Hp-15, Kw-11, IP 11, HZ-50,
RPM-1450 V- 400, Pole-4.

Yes /
No

Chiller-2
CHWP-1

CHILLED WATER
PUMP

CHWP-2
CHWP-3

Comments

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Rev. Date:

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IQP/CON/01

01

08.04.2015

Page 85 of 142

DUST
COLLECTOR

DC-1

Brand: Donaldson, Model: DFO 2-8, Origin:


India, Capacity: 4000 CFM.

Yes /
No

OBSERVATIONS:

PASS

FAIL

Test final result


Performed by

Signature

Date

Checked by

Signature

Date

Instrument Verification Matrix


Tag/Identif
ication

Items

Specification

Result

AHU-102
102/DTS01

Duct Temperature
& RH Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No

102/MV-01

3 Way Modulating
Valve

Model No: H525+NVD24-SR-T, Brand: Belimo, Yes /


Origin-Switzerland. Medium temperature: 5 No
120C, Permissible pressure ps: 1600 kPa,

102/BV-01

Balancing Valve

Brand: Danfoss, Model: MSV-BD, Size: DN25, Yes /


1 inch, KVS: 9.5m/h, Max. static working No
pressure: 20 bar, Max. Flow temperature: 120

Comments

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 86 of 142

Instrument Verification Matrix


Tag/Identif
ication

Items

Specification

Result

C, Min. temperature -20 C,


Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.

102/DPS01

DP Switches for
Motor

102/DPT01

Static Pressure
Transmitter

103/DTS01

Duct Temperature
& RH Transmitter

103/MV-01

3 Way Modulating
Valve

103/BV-01

Balancing Valve

103/DPS01

DP Switches for
Motor

103/DPT01

Static Pressure
Transmitter

104/DTS01

Duct Temperature
& RH Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No

104/MV-01

3 Way Modulating
Valve

Model No: H550B+NVD24-MFT2, Brand:


Belimo, Origin-Switzerland Medium temp:
5 - 120C, Permissible pressure ps: 1600 kPa,

104/BV-01

Balancing Valve

104/DPS01

DP Switches for
Motor

104/DPT01

Static Pressure
Transmitter

Model: 1301-1142-0010-200, Brand: Trane,


Origin: USA,
AHU-103

Yes /
No

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No
Model No: H550B+NVD24-MFT2, Brand:
Belimo, Origin-Switzerland Medium temp:
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN50,
2 inch, KVS: 40m/h, Max. Static working
pressure: 20 bar, Max. Flow temperature: 130
C Min. temperature: -20 C,
Model: DS-205_B, Brand: Trane, Origin: USA,
Adjustable set point range-change constants
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,
AHU-104

Yes /
No
Yes /
No
Yes /
No
Yes /
No

Yes /
No

Brand: Danfoss, Model: MSV-BD, size: DN50,


2 inch, KVS: 40m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C Min. temperature: -20 C
Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,

Yes /
No

AHU-105
105/DTS01

Duct Temperature
& RH Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No

Comments

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DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 87 of 142

Instrument Verification Matrix


Tag/Identif
ication

Items

105/MV-01

3 Way Modulating
Valve

105/BV-01

Balancing Valve

105/DPS01

DP Switches for
Motor

105/DPT01

Static Pressure
Transmitter

Specification

Result

Model No: H550B+NVD24-MFT2, Brand:


Belimo, Origin-Switzerland. Medium temp:
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN50,
2 inch, KVS: 40m/h, Max. Static working
pressure: 20 bar, Max. Flow temperature: 130
C Min. temperature: -20 C,
Model: DS-205_B, Brand: Trane, Origin: USA,
Adjustable set point range-change constants
on increasing pressure from .05.02 to 2 in wg.

Yes /
No
Yes /
No

Model: 1301-1142-0010-200, Brand: Trane,


Origin: USA,

Yes /
No

Yes /
No

AHU-106
106/DTS01

Duct Temperature
& RH Transmitter

106/MV-01

3 Way Modulating
Valve

106/BV-01

Balancing Valve

106/DPS01

DP Switches for
Motor

106/DPT01

Static Pressure
Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No
Model No: H540B+NVD24-SR-T, Brand: Yes /
Belimo, Origin-Switzerland. Medium temp:
No
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN40,
1.5 inch, KVS: 26 m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C Min. temperature: -20 C
Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,

Yes /
No

AHU-107
107/DTS01

Duct Temperature
& RH Transmitter

107/MV-01

3 Way Modulating
Valve

107/BV-01

Balancing Valve

107/DPS01

DP Switches for
Motor

107/DPT01

Static Pressure
Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No
Model No: H540B+NVD24-SR-T, Brand:
Belimo, Origin-Switzerland. Medium temp:
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN40,
1.5 inch, KVS: 26 m/h, Max. Static working
pressure: 20 bar, Max. Flow temperature: 130
C, Min. temperature: -20 C,
Model: DS-205_B, Brand: Trane, Origin: USA,
Adjustable set point range-change constants
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,

Yes /
No
Yes /
No
Yes /
No
Yes /
No

Comments

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 88 of 142

Instrument Verification Matrix


Tag/Identif
ication

Items

Specification

Result

AHU-109
109/DTS01

Duct Temperature
& RH Transmitter

109/MV-01

3 Way Modulating
Valve

109/BV-01

Balancing Valve

109/DPS01

DP Switches for
Motor

109/DPT01

Static Pressure
Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No
Model No: H540B+NVD24-SR-T, Brand:
Yes /
Belimo, Origin- Switzerland. Medium temp:
No
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN40,
1.5 inch, KVS: 26 m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C, Min. temperature: -20 C.
Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,

Yes /
No

AHU-201
201/DTS01

Duct Temperature
& RH Transmitter

201/MV-01

3 Way Modulating
Valve

201/BV-01

Balancing Valve

201DPS01

DP Switches for
Motor

201/DPT01

Static Pressure
Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No
Model No: H550B+NVD24-MFT2, Brand: Yes /
Belimo, Origin-Switzerland. Medium temp:
No
5 - 120C, Permissible pressure PS: 1600 kPa.
Brand: Danfoss, Model: MSV-BD, size: DN50,
2 inch, KVS: 40m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C Min. temperature: -20 C.
Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,

Yes /
No

AHU-202
202/DTS01

Duct Temperature
& RH Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No

202/MV-01

3 Way Modulating
Valve

Model No: H550B+NVD24-MFT2, Brand: Yes /


Belimo, Origin-Switzerland. Medium temp:
No
5 - 120C, Permissible pressure ps: 1600 kPa,

Comments

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 89 of 142

Instrument Verification Matrix


Tag/Identif
ication

Items

202/BV-01

Balancing Valve

202/DPS01

DP Switches for
Motor

202/DPT01

Static Pressure
Transmitter

Specification

Result

Brand: Danfoss, Model: MSV-BD, size: DN40,


1.5 inch, KVS: 26 m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C, Min. temperature: -20 C.
Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,

Yes /
No

AHU-203
203/DTS01

Duct Temperature
& RH Transmitter

203/MV-01

3 Way Modulating
Valve

203/BV-01

Balancing Valve

203/DPS01

DP Switches for
Motor

203/DPT01

Static Pressure
Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No
Model No: H550B+NVD24-MFT2, Brand:
Yes /
Belimo, Origin-Switzerland. Medium temp:
No
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN50,
2 inch, KVS: 40m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C Min. temperature: -20 C,
Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,

Yes /
No

AHU-204
Duct Temperature
& RH Transmitter

204/MV-01

3 Way Modulating
Valve

204/BV-01

Balancing Valve

204/DPS01

DP Switches for
Motor

204/DPT01

Static Pressure
Transmitter

Model No: H550B+NVD24-MFT2, Brand:


Yes /
Belimo, Origin-Switzerland. Medium temp:
No
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN50, Yes /
2 inch, KVS: 40m/h, Max. Static working No
pressure: 20 bar, Max. Flow temperature: 130
C Min. temperature: -20 C
Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.
Yes /
Model: 1301-1142-0010-200, Brand: Trane,
No
Origin: USA,

Duct Temperature
& RH Transmitter

AHU-205
Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /
Pt 1k ohm, (375), 18 probe.
No

205/DTS01

Model No: KFTF-U, Brand: Trane; Origin: USA.


Pt 1k ohm, (375), 18 probe.

Yes /
No

204/DTS01

Comments

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 90 of 142

Instrument Verification Matrix


Tag/Identif
ication

Items

205/MV-01

3 Way Modulating
Valve

205/BV-01

Balancing Valve

205/DPS01

DP Switches for
Motor

205/DPT01

Static Pressure
Transmitter

206/DTS01

Duct Temperature
& RH Transmitter

206/MV-01

3 Way Modulating
Valve

206/BV-01

Balancing Valve

206/DPS01

DP Switches for
Motor

206/DPT01

Static Pressure
Transmitter

OA01/DTS-01

Duct Temperature
& RH Transmitter

OA-01/MV01

3 Way Modulating
Valve

Specification

Result

Model No: H540B+NVD24-SR-T, Brand:


Yes /
Belimo, Origin-Switzerland. Medium temp:
No
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN40,
1.5 inch, KVS: 26 m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C, Min. temperature: -20 C,
Model: DS-205_B, Brand: Trane, Origin: USA, Yes /
Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,
AHU-206
Model No: KFTF-U, Brand: Trane; Origin: USA.
Pt 1k ohm, (375), 18 probe.
Model No: H550B+NVD24-MFT2, Brand:
Belimo, Origin-Switzerland. Medium temp:
5 - 120C, Permissible pressure ps: 1600 kPa,
Brand: Danfoss, Model: MSV-BD, size: DN50,
2 inch, KVS: 40m/h, Max. Static working
pressure: 20 bar, Max. Flow temperature: 130
C Min. temperature: -20 C,
Model: DS-205_B, Brand: Trane, Origin: USA,
Adjustable set point range-change constants
on increasing pressure from .05.02 to 2 in wg.
Model: 1301-1142-0010-200, Brand: Trane,
Origin: USA,

Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

FAHU-101
Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /
Pt 1k ohm, (375), 18 probe.
No
Model No: H550B+NVD24-MFT2, Brand:
Belimo, Origin-Switzerland. Medium temp:
5 - 120C, Permissible pressure ps: 1600 kPa,

Yes /
No

OA-01/BV01

Balancing Valve

Brand: Danfoss, Model: MSV-BD, size: DN50,


2 inch, KVS: 40m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C Min. temperature: -20 C,

OA01/DPS-01

DP Switches for
Motor

Model: DS-205_B, Brand: Trane, Origin: USA, Yes /


Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.

OA01/DPT-01

Static Pressure
Transmitter

Model: 1301-1142-0010-200, Brand: Trane,


Origin: USA,

Yes /
No

Comments

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 91 of 142

Instrument Verification Matrix


Tag/Identif
ication

Items

Specification

Result

Comments

FAHU-201
OA02/DTS-01

Duct Temperature
& RH Transmitter

Model No: KFTF-U, Brand: Trane; Origin: USA. Yes /


Pt 1k ohm, (375), 18 probe.
No

OA-02/MV01

3 Way Modulating
Valve

Model No: H550B+NVD24-MFT2, Brand: Yes /


Belimo, Origin-Switzerland. Medium temp:
No
5 - 120C, Permissible pressure ps: 1600 kPa,

OA-02/BV01

Balancing Valve

Brand: Danfoss, Model: MSV-BD, size: DN50,


2 inch, KVS: 40m/h, Max. Static working Yes /
pressure: 20 bar, Max. Flow temperature: 130 No
C Min. temperature: -20 C,

OA02/DPS-01

DP Switches for
Motor

Model: DS-205_B, Brand: Trane, Origin: USA, Yes /


Adjustable set point range-change constants
No
on increasing pressure from .05.02 to 2 in wg.

OA02/DPT-01

Static Pressure
Transmitter

Model: 1301-1142-0010-200, Brand: Trane,


Origin: USA,

Yes /
No

OBSERVATIONS:

PASS

FAIL

Test final result


Performed by

Signature

Date

Checked by

Signature

Date

Test 4- Utilities verification


a) OBJETIVE
Verify that the following utilities conform to manufacturer specifications when applicable: power supply, water
pressure (chilled water), and check that the operative range of each service is appropriate to the correct
operation of the equipment and its installation is suitable for required use.
b) METHODOLOGY
Verify that the services listed in the verification matrix are connected to the system.

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 92 of 142

Verify that service supplied is in accordance with the operative range required by the system.

c) ACCEPTANCE CRITERIA
All utilities are correctly installed and they have got all necessary ancillary elements for their correct use.
Operative ranges of utilities are appropriate for the equipment.
d) VERIFICATION REGISTER
Utilities Verification Matrix
User Equipment

Service List

Verification

Result

Power supply

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-27).

Yes / No

Operative range suitable for the system

Yes / No

AHU-102
Chilled water

DEHUMIDIFIER102

Power supply

Power supply
AHU-103
Chilled water
DEHUMIDIFIER103

Power supply

Power supply

AHU-104
Chilled water

AHU-105

Power supply

Connected to the system with necessary


accessories
Operative range suitable for the system

Yes / No
Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-28).

Yes / No

Operative range suitable for the system


Connected to the system with necessary
accessories
Operative range suitable for the system

Yes / No
Yes / No
Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-29).

Yes / No

Operative range suitable for the system

Yes / No

Operative range suitable for the system

Yes / No

Operative range suitable for the system


Connected to the system with necessary
accessories
Operative range suitable for the system

Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 93 of 142

Utilities Verification Matrix


User Equipment

Service List
Chilled water

Power supply
AHU-106
Chilled water
DEHUMIDIFIER106

Power supply

Power supply
AHU-107
Chilled water

DEHUMIDIFIER107

Power supply

AHU-108
Chilled water

Power supply

DEHUMIDIFIER109

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-30).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-31).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-32).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system

Power supply

AHU-109

Verification

Chilled water

Power supply

Power supply
AHU-201
Chilled water

Connected to the system with necessary


accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-33).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-34).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-37).
Operative range suitable for the system

Result
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 94 of 142

Utilities Verification Matrix


User Equipment

Service List
Power supply

AHU-202
Chilled water

Power supply
AHU-203
Chilled water
DEHUMIDIFIER203

Power supply

Power supply
AHU-204
Chilled water

Power supply
AHU-205

Chilled water

Power supply
AHU-206
Chilled water

Power supply
FCU-G01
Chilled water
FCU-G02
Power supply
Chilled water

Verification
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-38).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-39).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-40).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-41).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-42).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-15).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-16).

Result
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 95 of 142

Utilities Verification Matrix


User Equipment

Service List

Power supply
FCU-G03
Chilled water

Power supply
FCU-G04
Chilled water

Power supply
FCU-G05
Chilled water

Verification

Result

Operative range suitable for the system


Connected to the system with necessary
accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-17).
Operative range suitable for the system
Connected to the system with necessary
accessories
Operative range suitable for the system

Yes / No

FCU-G06
Chilled water

Power supply
FCU-G07
Chilled water

Power supply
FCU-G08
Chilled water
Power supply
FCU-G09

Yes / No
Yes / No
Yes / No
Yes / No
Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-18).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-19).
Operative range suitable for the system

Power supply

Yes / No

Connected to the system with necessary


accessories
Operative range suitable for the system
Connected as per standard details of the
AHU piping drawing (DRG. No. A.C-20).

Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-21).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-22).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 96 of 142

Utilities Verification Matrix


User Equipment

Service List

Chilled water

Power supply
FCU-G10
Chilled water

Power supply
FCU-101
Chilled water

Power supply
FCU-101.1

Verification

Result

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-23).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-24).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-25).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-26).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-05).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-35).

Yes / No

Operative range suitable for the system

Yes / No

Chilled water

Power supply
FCU-101.2
Chilled water

Power supply
FCU-102
Chilled water
Power supply
FCU-103

Connected to the system with necessary


accessories
Operative range suitable for the system

Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 97 of 142

Utilities Verification Matrix


User Equipment

Service List

Verification

Result

Chilled water

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-35).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-33).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-36).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-43).

Yes / No

Operative range suitable for the system

Yes / No

Connected to the system with necessary


accessories

Yes / No

Operative range suitable for the system

Yes / No

Connected as per standard details of the


AHU piping drawing (DRG. No. A.C-43).

Yes / No

Operative range suitable for the system

Yes / No

Power supply
FCU-108
Chilled water

Power supply
FCU-201
Chilled water

Power supply
FCU-202
Chilled water

Power supply
FCU-203
Chilled water

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 98 of 142

Utilities Verification Matrix


User Equipment

Service List

Verification

Result

OBSERVATIONS

Test final result

PASS

FAIL

Performed by

Signature

Date

Checked by

Signature

Date

Test 5- Control system PLC software

a) OBJECTIVE
Characterized the hardware and software components of the control system installation, verifying that the
components installed corresponds with existing technical documentation, and recording the following
information for each one: designation, brand, and model.
b) METHODOLOGY

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 99 of 142

1.

Complete the verification matrix for all hardware and software components with their location, tag, brand,
and model.

2.

Verified that all components have been installed and that their coding matches their characteristics.

c) ACCEPTANCE CRITERIA

Hardware and software components installed are properly identified.

Hard copy is available

d) VERIFICATION REGISTER

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Brand
Model
Product No.
Serial No.
Location

SERVER
HP
HP Pro Micro Tower, Intel core-i3
QT035AV
SGH4VQ35AV
BMS ROOM

Comments

Result
Yes / No
Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 100 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Field Device

Verification

DDC
Panel No.

Connecting
with switch

IP Address

Comments
Link
between
DDC
Panel
Link
and
Address
Switch

Result

Actual
result

AHU102

DDC-11

12

Yes / No

AHU103

DDC-03

Yes / No

AHU104

DDC-10

11

Yes / No

AHU105

DDC-05

Yes / No

AHU106

DDC-12

25

Yes / No

AHU107

DDC-09

10

Yes / No

AHU109

DDC-08

Yes / No

FAHU (101 & 201)

DDC-14

25

Yes / No

CHILLER (01 &02)

DDC-16

16

Yes / No

CHWP (01,02 &03)

DDC-15

15

Yes / No

AHU201

DDC-01

Yes / No

AHU202

DDC-02

Yes / No

AHU203

DDC-13

Yes / No

AHU204

DDC-04

Yes / No

AHU205

DDC-06

21

Yes / No

AHU206

DDC-07

23

Yes / No

Link-1

Tracer SC

[Link]

Link-2

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 01
Brand:
Model:

Trane
UC 400 & XM30

Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 101 of 142

Control System PLC HARDWARE/SOFTWARE


Component
Serial Number:
Location:

Verification
BMUC400AAA0100011 &
X13651537030
AHU-201

Comments

Result
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 102 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

BI-1

[Link]

BO-1

Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter
Relay
Output(
VSD)
Potentia
Dust
l Free
Collector-01 Contact(
VSD)
VSD

Supply fan Start/ Stop


Command to VSD
Supply fan
Frequency
Indication from VSD
Supply Fan Trip Status
to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication
Start/ Stop
Command
Run Status

Trip Status

[Link]
[Link]
[Link]
CMD

XM30

Signal
& port
no.

Field Device

1
1

UI-2
BI-2

[Link]

AO-1
1

UI-1

Actual
result
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

[Link].C
MD

[Link]

UI-1

Yes /
No

[Link]

UI-2

Yes /
No

[Link]

BO-2

Yes /
No

[Link]

BI-3

Yes /
No

UI-4

Yes /
No

[Link]

AO-2

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 103 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Brand:
Model:

Trane
UC 400 & XM30
BMUC400AAA0100011 &
X13651537031
AHU-202

Comments

Result

DDC PANEL - 02

Serial Number:
Location:

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 104 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

BI-1

[Link]

BO-1

Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter

Supply fan Start/ Stop


Command to VSD
Supply fan
Frequency
Indication from VSD
Supply Fan Trip Status
to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication

[Link]

XM30

Signal
& port
no.

Field Device

UI-2

[Link]

BI-2

[Link]
CMD

AO-1

[Link]

UI-1

Actual
result
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

[Link].C
MD

[Link]

UI-1

Yes /
No

[Link]

UI-2

Yes /
No

AO-2

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 105 of 142

Component

Control System PLC HARDWARE/SOFTWARE


Verification
Comments
DDC PANEL 03

Brand:

Trane

Model:

UC 400 & XM30

Serial Number:

BMUC400AAA0100011 &
X13651537033

Location:

AHU-103

Result
Yes /
No
Yes /
No
Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 106 of 142

Field Device

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

Signal
& port
no.
BI-1

Variable speed drive

Supply fan Start/ Stop


Command to VSD
Supply fan
Frequency
Indication from VSD
Supply Fan Trip Status
to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication

[Link]

BO-1

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter

[Link]

XM30

UI-2

[Link]

BI-2

[Link]
CMD
[Link]

AO-1
1

UI-1

[Link].C
MD
[Link]

3
3

AO-2
UI-1

[Link]

UI-2

Actual
result
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 107 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 04
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 &
X13651537034
AHU-204

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 108 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

BI-1

Supply fan Start/ Stop


Command to VSD

[Link]

BO-1

Supply fan Frequency


Indication from VSD

[Link]

Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve

Supply Fan Trip Status


to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control

XM30

Signal
& port
no.

Field Device

UI-2

[Link]

BI-2

[Link]
CMD

AO-1

[Link]

[Link].C
MD

UI-1
AO-2

Actual
result
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

Duct Temp. & RH


Transmitter

Return Air
Temperature Indication

[Link]

UI-1

Yes /
No

Duct Temp. & RH


Transmitter

Return Air RH
Indication

[Link]

UI-2

Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 109 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Brand:
Model:

Trane
UC 400 & XM30
BMUC400AAA0100011 &
X13651537035
AHU-105

Comments

Result

DDC PANEL - 05

Serial Number:
Location:

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 110 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

BI-1

[Link]

BO-1

Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter

Supply fan Start/ Stop


Command to VSD
Supply fan
Frequency
Indication from VSD
Supply Fan Trip Status
to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication

[Link]
[Link]
[Link]
CMD

XM30

Signal
& port
no.

Field Device

1
5

UI-2
BI-2

[Link]

AO-1
1

UI-1

Actual
result
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

[Link].C
MD

[Link]

UI-1

Yes /
No

[Link]

UI-2

Yes /
No

AO-2

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 111 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 06
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537036
AHU-205

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 112 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Signal
& port
no.

Field Device

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

BI-1

Supply fan Start/ Stop


Command to VSD

[Link]

BO-1

Supply fan Frequency


Indication from VSD

[Link]

Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve

Supply Fan Trip Status


to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control

XM30

Result

UI-2

[Link]

BI-2

[Link]
CMD

AO-1

[Link]

[Link].C
MD

UI-1
AO-2

Actual
result
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

Duct Temp. & RH


Transmitter

Return Air
Temperature Indication

[Link]

UI-1

Yes /
No

Duct Temp. & RH


Transmitter

Return Air RH
Indication

[Link]

UI-2

Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 113 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 07
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537037
AHU-206

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 114 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Field Device

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

Signal
& port
no.
BI-1

Variable speed drive

Supply fan Start/


Stop Command to
VSD
Supply fan
Frequency
Indication from
VSD
Supply Fan Trip
Status to VSD

[Link]

BO-1

Yes /
No

UI-2

Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

Static Pressure
Transmitter
3-way Modulating
Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter

Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication

[Link]

XM30

Result

[Link]

BI-2

[Link]

AO-1

[Link]

[Link]

UI-1
AO-2

[Link]

7
7

UI-1

[Link]

UI-2

Actual
result
Yes /
No

Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 115 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 08
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537038
AHU-109

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 116 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Signal
& port
no.

Field Device

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

BI-1

[Link]

BO-1

Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter
Start/Stop

Dehumidifier

Run
indignatio
n
Return Air
Temp.
Indication
Return Air
RH
Indication

Supply fan Start/ Stop


Command to VSD
Supply fan
Frequency
Indication from VSD
Supply Fan Trip Status
to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication

[Link]
[Link]
[Link]
CMD

XM30

Result

1
8

UI-2
BI-2

[Link]

AO-1
1

UI-1

Actual
result
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

[Link].C
MD

[Link]

UI-1

[Link]

UI-2

Relay Output

[Link]

BO-2

Differential Pressure
Switch (Air)

[Link]
S

BI-3

Yes /
No

Duct Temp. & RH


Transmitter

[Link]
T

UI-3

Yes /
No

UI-4

Yes /
No

Duct Temp. & RH


Transmitter

[Link]
H

AO-2

1
1

Yes /
No
Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 117 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 09
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537039
AHU-107

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 118 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Signal
& port
no.

Field Device

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

BI-1

[Link]

BO-1

Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter
Start/Stop

Dehumidifier

Run
indignatio
n
Return Air
Temp.
Indication
Return Air
RH
Indication

Supply fan Start/ Stop


Command to VSD
Supply fan
Frequency
Indication from VSD
Supply Fan Trip Status
to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication

[Link]
[Link]
[Link]
CMD

XM30

Result

1
9

UI-2
BI-2

[Link]

AO-1
1

UI-1

Actual
result
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

[Link].C
MD

[Link]

UI-1

[Link]

UI-2

Relay Output

[Link]

BO-2

Differential Pressure
Switch (Air)

[Link]
S

BI-3

Yes /
No

Duct Temp. & RH


Transmitter

[Link]
T

UI-3

Yes /
No

UI-4

Yes /
No

Duct Temp. & RH


Transmitter

[Link]
H

AO-2

1
1

Yes /
No
Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 119 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 10
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537040
AHU-104

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 120 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Field Device

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run


Status

[Link]

10

Signal
& port
no.
BI-1

Variable speed drive

Supply fan Start/ Stop


Command to VSD
Supply fan
Frequency
Indication from VSD
Supply Fan Trip Status
to VSD
Frequency
Command to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication
Relay Output

[Link]

10

BO-1

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter
Start/Stop
Dehumidifier
Run
indignatio
n
Return Air
Temp.
Indication
Return Air
RH
Indication

[Link]
[Link]
[Link]
CMD
[Link]

XM30

Result

1
10

UI-2
BI-2

10

AO-1
1

UI-1

[Link].C
MD
[Link]

10
10

AO-2
UI-1

[Link]

10

UI-2

[Link]

10

BO-2

Differential Pressure
Switch (Air)

[Link]
S

10

BI-3

Duct Temp. & RH


Transmitter

[Link]
T

Duct Temp. & RH


Transmitter

[Link]
H

Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

UI-3

Yes /
No

UI-4

Yes /
No

1
1

Actual
result

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 121 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Brand:
Model:
Serial Number:
Location:

DDC PANEL - 11
Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537041
AHU-102

Comments

Result
Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 122 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Field Device

Description

Differential pressure
switch (Air)

Supply fan Run


Status
Supply fan Start/
Stop Command to
VSD
Supply fan
Frequency
Indication from
VSD
Supply Fan Trip
Status to VSD
Frequency
Command to
VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication

Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter

Dehumidifier

Comments

Point Detail

UC400

[Link]

11

BI-1

[Link]

11

BO-1

Yes /
No

UI-2

Yes /
No

BI-2

Yes /
No

AO-1

Yes /
No

[Link]

[Link]
[Link]
MD

11
11

[Link]
[Link]

XM
-30

Result

Signal &
port no.

UI-1
AO-2

11

[Link]

11

UI-1

[Link]

11

UI-2

Actual
result
Yes /
No

Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

Start/Stop

Relay Output

[Link]

11

BO-2

Run
indignation

Differential
Pressure Switch
(Air)

[Link]

11

BI-3

Yes /
No

Duct Temp. & RH


Transmitter

[Link]

UI-3

Yes /
No

Return Air
Temp.
Indication
Return Air

Duct Temp. & RH

Yes /

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 123 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 12
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537042
AHU-106

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 124 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Field Device
Differential pressure
switch (Air)
Variable speed drive

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter
Start/Stop
Dehumidifier
Run
indignatio
n
Return Air
Temp.
Indication
Return Air
RH
Indication

Verification

Comments

Description

Point Detail

UC400

Supply fan Run Status

[Link]

12

BI-1

Supply fan Start/ Stop


Command to VSD
Supply fan Frequency
Indication from VSD

[Link]

12

BO-1

Supply Fan Trip Status


to VSD
Frequency Command
to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication
Relay Output

[Link]
[Link]
[Link]
CMD
[Link]

1
12

Signal &
port no.

UI-2
BI-2

12

AO-1
1

UI-1

Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

12
12

UI-1

[Link]

12

UI-2

[Link].S
S

12

BO-2

12

BI-3

Yes /
No

UI-3

Yes /
No

UI-4

Yes /
No

[Link].S
TS

Duct Temp. & RH


Transmitter

[Link].R
AT
[Link].R
RH

AO-2

Actual
result
Yes /
No
Yes /
No
Yes /
No

[Link].C
MD
[Link]

Differential Pressure
Switch (Air)

Duct Temp. & RH


Transmitter

XM
-30

Result

1
1

Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 125 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 13
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537043
AHU-203

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 126 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Field Device

Description

Point Detail

UC400

Differential pressure
switch (Air)

Supply fan Run Status

[Link]

13

Signal
& port
no.
BI-1

Variable speed drive

Supply fan Start/ Stop


Command to VSD
Supply fan Frequency
Indication from VSD

[Link]

13

BO-1

Static Pressure
Transmitter
3-way Modulating Valve
Duct Temp. & RH
Transmitter
Duct Temp. & RH
Transmitter
Start/Stop

Dehumidifier

Run
indignatio
n
Return Air
Temp.
Indication
Return Air
RH
Indication

Supply Fan Trip Status


to VSD
Frequency Command
to VSD
Supply Air Static
Pressure
Chilled Water Valve
Control
Return Air
Temperature
Indication
Return Air RH
Indication

[Link]
[Link]
[Link]
CMD
[Link]

XM30

Result

1
13

UI-2
BI-2

13

AO-1
1

UI-1

Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

[Link].C
MD
[Link]

13
13

UI-1

[Link]

13

UI-2

Relay Output

[Link]

13

BO-2

Differential Pressure
Switch (Air)

[Link]
S

13

BI-3

Yes /
No

Duct Temp. & RH


Transmitter

[Link]
T

UI-3

Yes /
No

UI-4

Yes /
No

Duct Temp. & RH


Transmitter

[Link]
H

AO-2

Actual
result

1
1

Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 127 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537010
FAHU-01

Result

DDC PANEL - 14

Field Device

Description

Differential pressure
switch (Air)

Supply fan Run


Status
Supply fan Start/
Stop Command to
VSD
Supply fan
Frequency
Indication from VSD
Supply Fan Trip
Status to VSD
Frequency
Command to VSD
Supply Air
Temperature
Indication

Relay Output

Variable speed drive

Duct Temp sensor

Yes / No
Yes / No
Yes / No
Yes / No

Signal
& port
no.

Actual
result

14

BI-3

Yes /
No

[Link]

14

BO-1

Yes /
No

[Link]

14

UI-1

Yes /
No

[Link]

14

BI-2

[Link]

14

AO-1

[Link]

14

AI-2

Point Detail

UC400

[Link]

XM30

Yes /
No
Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 128 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537044
FAHU-02

Result

DDC PANEL - 14

Field Device

Description

Differential pressure
switch (Air)

Supply fan Run


Status
Supply fan Start/
Stop Command to
VSD
Frequency
Indication from
VSD
Supply Fan Trip
Status to VSD
Frequency
Command to VSD
Supply Air
Temperature
Indication

Relay Output

Variable speed drive

Duct Temp sensor

Yes / No
Yes / No
Yes / No
Yes / No

Signal
& port
no.

Actual
result

14

BI-1

Yes /
No

[Link]

14

BO-2

Yes /
No

[Link]

(16)

UI-1

Yes /
No

[Link]

14

UI-2

[Link]

14

AO-2

[Link]

14

AI-1

Point Detail

UC400

[Link]

XM30

Yes /
No
Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 129 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 15
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537045
Chilled Water Pump 1, 2 & 3

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 130 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Field Device
Relay Output

Chilled
Water
Pump-01

Differential
Press. Switch
(Water)
Potential Free
Contact
Potential Free
Contact

Chilled
Water
Pump-02

Differential
Press. Switch
(Water)
Potential Free
Contact
Potential Free
Contact

Chilled
Water
Pump-03

Differential
Press. Switch
(Water)
Potential Free

Verification

Comments

Result

Signal
& port
no.

Actual
result

15

BO-1

Yes
/ No

CEP. [Link]

15

BI-1

Yes
/ No

Chilled Water
Pump Trip
status

CEP. [Link]

15

BI-2

Yes
/ No

Chilled Water
Pump
Start/Stop
Command

CEP. [Link]

15

BO-2

Yes
/ No

Chilled Water
Pump Run
Status

CEP. [Link]

UI-2

Yes
/ No

Chilled Water
Pump Trip
status

CEP. [Link]

UI-1

Yes
/ No

Chilled Water
Pump
Start/Stop
Command

CEP. [Link]

15

BO-3

Yes
/ No

Chilled Water
Pump Run
Status

CEP. [Link]

15

BI-3

Yes
/ No

Description

Point Detail

UC400

Chilled Water
Pump
Start/Stop
Command

CEP. [Link]

Chilled Water
Pump Run
Status

Chilled Water

XM30

/ No

status

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 131 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 16
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537046

Yes / No
Yes / No
Yes / No
Yes / No

Chiller-01

UC400

XM
-30

Signal
& port
no.

UI-2

Actual
result

Field Device

Description

Point Detail

Water Flow Switch

Chilled Water Flow


Confirmation

CEP.
[Link]

Chiller On/Off
Control

[Link]

16

BO-1

Chiller Compressor 1
Run Status

[Link]

16

BI-1

Chiller Compressor 2
Run Status

[Link]

16

BI-2

Chiller Fault Status

[Link]

16

BI-3

2 Way On-Off
Butterfly Valve

Chilled Water Supply


Valve Command

[Link]

16

BO-2

Yes /
No

Position Feedback
from the above

Chilled Water Supply


Valve Status

UI-3

Yes /
No

Chiller Panel

[Link]

Yes /
No
Yes /
No
Yes /
No
Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 132 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 16
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537046
Chiller-02

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 133 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Field Device

Description

Water Flow Switch

Chilled Water Flow


Confirmation

Comments

Point Detail

Chiller On/Off
Control

CEP.
[Link]
TN
[Link]
L

Chiller Compressor
1 Run Status

UC400

Result

XM30

Signal
& port
no.

Actual
result

UI-1

Yes /
No
Yes /
No
Yes /
No

16

BO-3

[Link]
[Link]

16

UI-1

Chiller Compressor
2 Run Status

[Link]
[Link]

16

UI-2

Chiller Fault Status

[Link]

16

UI-3

2 Way On-Off Butterfly


Valve

Chilled Water
Supply Valve
Command

[Link]
D

14

BO-3

Yes /
No

Position Feedback from


the above

Chilled Water
Supply Valve Status

UI-2

Yes /
No

Chiller Panel

[Link].S
TS

Yes /
No
Yes /
No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 134 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Result

DDC PANEL - 16
Brand:
Model:
Serial Number:
Location:

Trane
UC 400 & XM30
BMUC400AAA0100011 & X13651537046
Chilled Water Common Point

Yes / No
Yes / No
Yes / No
Yes / No

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 135 of 142

Control System PLC HARDWARE/SOFTWARE


Component

Verification

Comments

Actual
result

Point Detail

UC400

CEP. [Link]

16

AI-1

Yes /
No

CEP. [Link]

16

AI-2

Yes /
No

Ambient Air
Temperature

CEP. [Link]

(15)

UI-3

Yes /
No

Ambient Air
Relative Humidity

CEP. [Link]

(15)

UI-4

Yes /
No

Field Device

Description

Immersion
Temperature Sensor

Chiller Supply
Header
Temperature

Immersion
Temperature Sensor

Chiller Return
Header
Temperature

Space Temp. &


Humidity Sensor
Space Temp. &
Humidity Sensor

XM
-30

Result
Signal
& port
no.

OBSERVATIONS:

Test final result


Performed by

Signature

PASS
Date

FAIL

Checked by

Signature

Date

Test 6- Operating & Maintenance (O & M) Manual Check.


e)

OBJECTIVE:

Provide documentary evidence that HVAC system have been installed and are correctly identified in accordance with
existent installation drawings (As built diagrams and schemes).

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 136 of 142

f)

METHODOLOGY
1. Obtain a copy of the latest version of operation & maintenance manual.

2. Once the verification has been finished, the technician/s that have perform the test must write in the operation &
maintenance manual Verified in Installation Qualification, the date and signature.
3. The manuals will be attached to this protocol.

g)

ACCEPTANCE CRITERIA:

Manual reflects the real the installation exactly (all disagreement between drawings and installation must be justified).

The instruction of operation & maintenance can be done exactly what written.

The access for operations and maintenance works is easy.

h)

VERIFICATION REGISTER

Register Verification Matrix


Operation & Maintenance Manual
Result
AHU

Yes / No

Chiller

Yes / No

Pump

Yes / No

Verification

Result

Manual exactly reflect the installation

Yes / No

Operation can be done as manual instructed

Yes / No

Maintenance can be done as manual instruct

Yes / No

The access of operation & maintenance is easy

Yes / No

Comments

Comments

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 137 of 142

OBSERVATIONS:

Test final result

PASS

FAIL

Performed by

Signature

Date

Checked by

Signature

Date

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 138 of 142

SUMMARY OF TEST PERFORMED

Test Name

Summary of verification
Comments

Result
P/ F
P/ F
P/ F
P/ F
P/ F
P/ F
P/ F
P/ F
P/ F
P/ F
P/ F
P/ F
P/ F

OBSERVATIONS:

Performed by

Signature

Date

Checked by

Signature

Date

Reviewed by

Signature

Date

FINAL REPORT

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 139 of 142

INSTALLATION QUALIFICATION HVAC REPORT


Non-conformities register:
Test number

Resolution
(Date and signature)

Description

Critical
Non Critical
Critical
Non Critical
Critical
Non Critical
Critical
Non Critical
Conclusions:

Additional information attached:

The signature of the present document implies the complete revision of the protocol and the revision of all the
data that support the tests.
Result:

PASS

FAIL

Prepared by:

Department:

Date:

Signature:

Reviewed by:

Department:

Date:

Signature:

Approved by:

Department:

Date:

Signature:

ANNEX I: LIST OF DEVIATIONS AND/OR FURTHER ACTIONS

Ref. No.:

Test:

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 140 of 142

Description:

Registered By:

Signature:

Date:

Evaluation:

Critical (It stops Validation)

No critical (Validation goes on)

Registered By:

Signature:

Date:

Investigation:

Corrective Action Proposal:

Action responsible:

Expected Date:

Registered By:

Signature:

Date:

Approved by

Signature:

Date:
Closed

Solved satisfactorily? (Yes / No / N.A.):


Comments:
Executed by:

Signature:

Date:

Approved by

Signature:

Date:

List & Deviations AND/OR Further action

No

Deviation/Further Action

Test

Responsible for closure

Deviation

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 141 of 142


Complete

8.0 List & Appendix


No

9.0 Approvals
9.1 Interim Approval

Details

Protocol Ref.

CONFIDENCE
TRADE LIMITED

DRUG INTERNATIONAL LTD. (UNIT-2)

INSTALLATION QUALIFICATION OF HVAC SYSTEM


FOR PRODUCTION FLOOR (Gr., 1st and 2nd Floor) OF CEPHALOSPORIN
Doc. No:

Rev No:

Rev. Date:

Page:

IQP/CON/01

01

08.04.2015

Page 142 of 142

Name

Position

Signature

Date

Position

Signature

Date

Comments:

9.2

Final Approval
Name

CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO
CONFIDENCE TRADE LIMITED DRUG INTERNATIONAL LTD. (UNIT-2) INSTALLATION QUALIFICATION OF HVAC SYSTEM FO

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